CN115155523A - Composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas and preparation method and application thereof - Google Patents
Composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas and preparation method and application thereof Download PDFInfo
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- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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Abstract
The invention belongs to the technical field of environmental protection, and particularly relates to a composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas, and a preparation method and application thereof. When the honeycomb composite adsorption catalyst is prepared, the modifier is used for increasing the adsorption capacity of the composite adsorption catalyst on mercury in flue gas, and the hydrophobic property of the organic polymer is used for reducing the surface wettability of the composite adsorption catalyst and treating SO in the flue gas 2 Sulfuric acid droplets generated by oxidation are discharged to the surface of the composite adsorption catalyst, so that self-cleaning and regeneration in the composite adsorption catalyst are improved, the high synergistic demercuration and desulfurization efficiency is kept for a long time, and the service life of the composite adsorption catalyst is prolonged.
Description
Technical Field
The invention belongs to the technical field of environmental protection, and particularly relates to a composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas, and a preparation method and application thereof.
Background
Along with the implementation of the ultra-low emission modification of industrial flue gas such as coal-fired power plants, dust and SO in industrial flue gas in China 2 The emission reduction of conventional pollutants such as NOx and the like obtains obvious results, and meanwhile, the key points of the emission reduction of the pollution are gradually shifted to Hg and SO 3 And treating unconventional pollutants. For example, 8 months in 2017, the international mercury convention entitled "water guarantee about mercury" is officially signed in China, and industrial flue gas mercury emission reduction actions in key industries such as coal-fired power plants, industrial boilers, cement, metal smelting, garbage incineration and the like are officially proposed on schedule, the convention requires that mercury emission lists of various industries in the signed country are implemented within 5 years, a specific action scheme is required to be proposed by the signing country within 4 years, new pollution source mercury emission is regulated by adopting an optimal technology within 5 years, and the existing pollution source mercury emission is controlled to be feasible by adopting effective measures within 10 years. At present, hg and SO in the flue gas are controlled 3 The method is generally realized by the prior flue gas purification devices (SCR, ESP/FF, FGD and the like) and the conventional pollutants in a synergic manner or the prior flue gas purification devices are added with special activated carbon injection devices, and the technologies have certain effects on the aspects of desulfurization, denitration, dust removal, mercury removal and the like,however, the method has the problems of secondary pollution, unstable pollutant removal efficiency, continuous regeneration of the absorbent (adsorbent), high material consumption and energy consumption and the like.
In order to overcome the problems, the honeycomb-shaped composite adsorption catalyst is prepared from materials such as activated carbon, organic polymers, a modifier and the like, the composite adsorbent can keep high cooperative demercuration and desulfurization efficiency for a long time, and the cooperative removal of multiple pollutants is realized with low cost, so that the honeycomb-shaped composite adsorption catalyst has great significance for the energy conservation and environmental protection industry of China.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas, and a preparation method and application thereof.
The technical scheme provided by the invention is as follows:
a preparation method of a composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas comprises the following steps:
1) Modifying the powdered activated carbon with dilute nitric acid to carry out pretreatment, thereby obtaining clean activated carbon;
2) Uniformly mixing active carbon, an organic high-molecular hydrophobic agent, carboxymethyl cellulose and glass fiber yarns according to the mass ratio of (60-90) to (10-30) to (1-5), adding a mercury adsorption modifier and a mixed solution of water and isopropanol, stirring until a large amount of blocky wet pug materials appear, putting the wet pug materials into a vacuum pug mill, and repeatedly kneading under a vacuum condition to obtain a plastic pug material, wherein the mass ratio of a catalyst to the mixture of the mercury adsorption modifier and the water to the isopropanol is 100 to (1-8) to (80-150);
3) And aging the plastic pug, extruding a blank body on an extruder provided with a honeycomb die, drying the blank body to constant weight, and calcining under the protection of inert gas to obtain the honeycomb composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in the flue gas.
In the above technical scheme:
the activated carbon can effectively oxidize sulfur dioxide in the flue gas into sulfur trioxide, and the sulfur trioxide is combined with moisture in the flue gas to form tiny sulfuric acid droplets;
the mercury adsorption modifier can increase the adsorption capacity of the composite adsorption catalyst on mercury in flue gas;
the organic polymer hydrophobing agent has hydrophobic property, can reduce the surface wettability of the composite adsorption catalyst, and can remove SO from flue gas 2 Sulfuric acid droplets generated by oxidation are discharged to the surface of the composite adsorption catalyst, so that self-cleaning and regeneration in the composite adsorption catalyst are improved, the high cooperative demercuration and desulfurization efficiency of the composite adsorption catalyst is kept for a long time, and the service life of the composite adsorption catalyst is prolonged.
The mass percentage concentration of the dilute nitric acid is 1-10%.
Specifically, the step 1) is as follows: weighing powdered activated carbon, adding into diluted HNO 3 And (3) carrying out rotary evaporation on the solution, cooling, filtering, washing with deionized water until the pH is 6-7, drying at 105-115 ℃ until the balance weight is reached, and cooling to obtain the activated carbon.
Specifically, in the step 1): the specific surface area of the powdered activated carbon is more than 700m 2 The iodine value is more than 500mg/g, and the granularity of 325 meshes is more than 80 percent.
Specifically, in the step 2): the organic polymer hydrophobic agent is selected from one or more of Polytetrafluoroethylene (PTFE), perfluoroethylene propylene copolymer (FEP) and perfluoroalkoxy resin (PFA).
Specifically, in the step 2): the mercury adsorption modifier is selected from KI, KBr, KCl, naI, naBr, naCl and NH 4 I、NH 4 Br、NH 4 Cl、CaI 2 、CaBr 2 、CaCl 2 、MgI 2 、MgBr 2 Or MgCl 2 Any one or more of them mixed.
Specifically, in the step 3): the calcining temperature is 250-350 ℃, and the calcining time is 2-4 h.
The invention also provides the composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in the flue gas, which is prepared by the preparation method.
The composite adsorption catalyst provided by the invention can keep more than 90% of stable demercuration effect and more than 70% of desulfurization efficiency within the service time of 120 h. The catalyst has good demercuration and desulfurization performance and stable service life.
Specifically, the aperture of the composite adsorption catalyst is 6-8 mm, and the aperture ratio is 70-80%.
The invention also provides application of the composite adsorption catalyst to removal of mercury and/or sulfur dioxide in flue gas.
The composite adsorption catalyst provided by the invention has good demercuration and desulfurization performance, has stable service life, and is suitable for removing mercury and/or sulfur dioxide in flue gas.
The invention has the following beneficial effects:
when the honeycomb composite adsorption catalyst is prepared, the modifier is used for increasing the adsorption capacity of the composite adsorption catalyst on mercury in flue gas, and simultaneously the hydrophobic property of the organic polymer is used for reducing the surface wettability of the composite adsorption catalyst and treating SO in the flue gas 2 Sulfuric acid droplets generated by oxidation are discharged to the surface of the composite adsorption catalyst, so that self-cleaning and regeneration in the composite adsorption catalyst are improved, the high synergistic demercuration and desulfurization efficiency is kept for a long time, and the service life of the composite adsorption catalyst is prolonged.
Drawings
Fig. 1 is a graph showing the demercuration efficiency and stability of honeycomb composite adsorption catalysts of examples and comparative examples of the present invention.
FIG. 2 is a graph showing desulfurization efficiency and stability of honeycomb composite adsorption catalysts according to examples of the present invention and comparative examples.
Detailed Description
The principles and features of the present invention are described below, and the examples are provided for illustration only and are not intended to limit the scope of the present invention.
Test materials, reagents and the like used in the following examples are commercially available unless otherwise specified.
Example 1
A composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas and a preparation method thereof comprise the following steps:
(1) Weighing a certain amount of the powder with the specific surface area more than 700m 2 (ii)/g, powdered activated carbon having an iodine value of more than 500mg/g and a particle size of 325 mesh sieve fraction of more than 80%, adding an appropriate amount of 5% HNO 3 And (3) performing rotary evaporation on the solution, cooling, filtering, washing with deionized water until the pH value is approximately equal to 7, then placing at 110 ℃ for drying until the balance weight is reached, and cooling to obtain the pretreated activated carbon.
(2) According to the mass ratio of 70: KBr: the mass ratio of the water/isopropanol (50. And then putting the wet pug into a vacuum pug mill, and repeatedly kneading the wet pug under a vacuum condition for multiple times to obtain the plastic pug.
(3) And aging the plastic pug, extruding a blank with the aperture of 7mm and the aperture ratio of 76% on an extruder provided with a honeycomb die, drying the blank to constant weight, calcining under the protection of inert gas, controlling the calcining temperature to be 260 ℃ and the calcining time to be 3 hours, and thus obtaining the honeycomb composite adsorption catalyst.
Example 2
A composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas and a preparation method thereof comprise the following steps:
(1) Weighing a certain amount of the powder with the specific surface area more than 700m 2 (ii)/g, powdered activated carbon having an iodine value of more than 500mg/g and a particle size of 325 mesh sieve fraction of more than 80%, adding an appropriate amount of 5% HNO 3 And (3) performing rotary evaporation on the solution, cooling, filtering, washing with deionized water until the pH value is approximately equal to 7, then placing at 110 ℃ for drying until the balance weight is reached, and cooling to obtain the pretreated activated carbon.
(2) The preparation method comprises the following steps of (1) putting pretreated activated carbon, PTFE, carboxymethyl cellulose and glass fiber filaments into a mixer according to a mass ratio of 80: caCl 2 : the mass ratio of the water/isopropanol (50And water/isopropanol solution, stirred until a large amount of wet mass appeared. And then putting the wet pug into a vacuum pug mill, and repeatedly kneading the wet pug under the vacuum condition to obtain the plastic pug.
(3) And aging the plastic pug, extruding a blank with the aperture of 8mm and the aperture ratio of 79% on an extruder provided with a honeycomb die, drying the blank to constant weight, calcining under the protection of inert gas, controlling the calcining temperature to be 290 ℃, and calcining for 2 hours to obtain the honeycomb composite adsorption catalyst.
Example 3
A composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas and a preparation method thereof comprise the following steps:
(1) Weighing a certain amount of the powder with the specific surface area more than 700m 2 (ii)/g, powdered activated carbon having an iodine value of more than 500mg/g and a particle size of 325 mesh sieve fraction of more than 80%, adding an appropriate amount of 5% HNO 3 And (3) performing rotary evaporation on the solution, cooling, filtering, washing with deionized water until the pH value is approximately equal to 7, then placing at 110 ℃ for drying until the balance weight is reached, and cooling to obtain the pretreated activated carbon.
(2) The preparation method comprises the following steps of (1) putting pretreated activated carbon, PTFE, carboxymethyl cellulose and glass fiber filaments into a mixer according to a mass ratio of 65: KCl: the mass ratio of the water/isopropanol (50. And then putting the wet pug into a vacuum pug mill, and repeatedly kneading the wet pug under a vacuum condition for multiple times to obtain the plastic pug.
(3) And aging the plastic pug, extruding a blank with the aperture of 6mm and the aperture ratio of 73% on an extruder provided with a honeycomb die, drying the blank to constant weight, calcining under the protection of inert gas, controlling the calcining temperature to be 310 ℃, and calcining for 4 hours to obtain the honeycomb composite adsorption catalyst.
Comparative example
This comparative example differs from example 1 in that: when the honeycomb-shaped composite adsorption catalyst is prepared, organic polymers and modifiers are not added, wherein the corresponding share of the organic polymers is replaced by pretreated powdered activated carbon, and other steps and process parameters are the same as those in the embodiment 1.
In the above examples, the organic polymer, the kind of the modifier and the amount of the raw material added in the honeycomb composite adsorption catalyst were examined, and the pore diameter, the open pore ratio and the calcination temperature of the honeycomb were also examined.
The composite adsorption catalysts prepared in the above examples and comparative examples were subjected to mercury removal and desulfurization performance tests: the demercuration and desulfurization performance test is carried out in a fixed bed, the composite adsorption catalyst is cut into samples with the size of (20-30) mmX (20-30) mm X50 mm along the pore canal direction, and the samples are placed in a bed layer along the axial line of a reactor; the component of the flue gas is that the concentration of Hg is approximately equal to 1.0mg/m 3 、H 2 O concentration is approximately equal to 6 percent and O 2 Concentration is approximately equal to 6 percent, and CO 2 Concentration is approximately equal to 12 percent and SO 2 The concentration is about 1500ppm, the NO concentration is about 300ppm, and N 2 The airspeed of the mixed gas is 3000-5000 h for balancing gas -1 The temperature of the reactor is approximately equal to 60 ℃, and the test results are shown in figure 1 and figure 2.
As can be seen from fig. 1, the composite adsorption catalysts prepared by the same organic polymer, the type of the modifier, and different parameters such as pore size, opening ratio, calcination condition, etc., show different demercuration effects, wherein the composite adsorption catalyst of example 1 has the best demercuration effect, maintains more than 90% of stable demercuration effect at nearly 120h, and has the most outstanding service life effect, while the composite adsorption catalysts of examples 2 and 3 have reduced demercuration efficiency and stability, but have improved demercuration efficiency and stability compared with the comparative examples.
As can be seen from fig. 2, similar to the demercuration rate, the desulfurization effects of the composite adsorption catalysts prepared by the same organic polymer, the same type of modifier, and different parameters such as pore diameter, open pore ratio, calcination condition, etc. are different, wherein the desulfurization effect of the composite adsorption catalyst of example 1 is the best, the desulfurization efficiency is maintained to be more than 70% within 120h, while the desulfurization efficiency of the composite adsorption catalysts of examples 2 and 3 is slightly lower than that of example 1, and the desulfurization effects of the composite adsorption catalysts of examples 1 to 3 are better than that of the comparative example.
The composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas and the preparation method thereof have good performance of mercury removal and desulfurization at the same time, and have stable service life.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.
Claims (9)
1. A preparation method of a composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas is characterized by comprising the following steps:
1) Pretreating the powdered activated carbon with dilute nitric acid to obtain clean activated carbon
2) Uniformly mixing pretreated active carbon, organic polymer hydrophobing agent, carboxymethyl cellulose and glass fiber yarn according to the mass ratio of (60-90) to (10-30) to (1-5), adding a mercury adsorption modifier and a mixed solution of water and isopropanol to obtain wet pug, and then pugging to obtain plastic pug, wherein the mass ratio of the active carbon to the mercury adsorption modifier to the mixed solution of water and isopropanol is 100 (1-8) to (80-150);
3) And aging the plastic pug, extruding a blank body on an extruder provided with a honeycomb die, drying the blank body to constant weight, and calcining under the protection of inert gas to obtain the honeycomb composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in the flue gas.
2. The preparation method of the composite adsorption catalyst for synergistically removing mercury and sulfur dioxide from flue gas according to claim 1, wherein the step 1) is as follows: weighing powdered activated carbon, adding into diluted HNO 3 And (3) performing rotary evaporation on the solution, cooling, filtering, washing with deionized water until the pH is = 6-7, drying at 105-115 ℃ until the weight is balanced, and cooling to obtain the pretreated activated carbon.
3. Synergy according to claim 2The preparation method of the composite adsorption catalyst for removing mercury and sulfur dioxide in flue gas is characterized in that in the step 1): the specific surface area of the powdered activated carbon is more than 700m 2 The iodine value is more than 500mg/g, and the sieve rate of the particle size of 325 meshes is more than 80 percent.
4. The method for preparing the composite adsorption catalyst for synergistically removing mercury and sulfur dioxide from flue gas according to claim 1, wherein in the step 2): the organic polymer hydrophobic agent is selected from one or more of polytetrafluoroethylene, perfluoroethylene propylene copolymer and perfluoroalkoxy resin.
5. The method for preparing the composite adsorption catalyst for synergistically removing mercury and sulfur dioxide from flue gas according to claim 1, wherein in the step 2): the mercury adsorption modifier is selected from KI, KBr, KCl, naI, naBr, naCl and NH 4 I、NH 4 Br、NH 4 Cl、CaI 2 、CaBr 2 、CaCl 2 、MgI 2 、MgBr 2 Or MgCl 2 Any one or more of them.
6. The method for preparing the composite adsorption catalyst for synergistically removing mercury and sulfur dioxide from flue gas according to any one of claims 1 to 5, wherein in the step 3): the calcining temperature is 250-350 ℃, and the calcining time is 2-4 h.
7. A composite adsorption catalyst for synergistically removing mercury and sulfur dioxide from flue gas, prepared by the preparation method according to any one of claims 1 to 6.
8. The composite adsorption catalyst for synergistically removing mercury and sulfur dioxide from flue gas according to claim 7, wherein: the aperture is 6-8 mm, and the aperture ratio is 70-80%.
9. The application of the composite adsorption catalyst for synergistically removing mercury and sulfur dioxide in flue gas according to claim 7 or 8 is characterized in that: used for removing mercury and/or sulfur dioxide in flue gas.
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