CN115152968A - Laver processing and forming method - Google Patents
Laver processing and forming method Download PDFInfo
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- CN115152968A CN115152968A CN202210811496.5A CN202210811496A CN115152968A CN 115152968 A CN115152968 A CN 115152968A CN 202210811496 A CN202210811496 A CN 202210811496A CN 115152968 A CN115152968 A CN 115152968A
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- 241000206607 Porphyra umbilicalis Species 0.000 title claims abstract description 210
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000001035 drying Methods 0.000 claims abstract description 57
- 238000010981 drying operation Methods 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 238000004806 packaging method and process Methods 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 229920003023 plastic Polymers 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- 239000013505 freshwater Substances 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000003892 spreading Methods 0.000 claims description 4
- 240000003096 Chimonobambusa quadrangularis Species 0.000 claims description 3
- 240000007817 Olea europaea Species 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 244000144730 Amygdalus persica Species 0.000 claims description 2
- 235000006040 Prunus persica var persica Nutrition 0.000 claims description 2
- 230000018044 dehydration Effects 0.000 claims description 2
- 238000006297 dehydration reaction Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 abstract description 4
- 235000013311 vegetables Nutrition 0.000 description 9
- 241000206609 Porphyra Species 0.000 description 3
- 241000206572 Rhodophyta Species 0.000 description 3
- 241001480978 Pyropia haitanensis Species 0.000 description 2
- 241000206613 Pyropia yezoensis Species 0.000 description 2
- 238000000643 oven drying Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 206010062717 Increased upper airway secretion Diseases 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 208000004880 Polyuria Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000035619 diuresis Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 208000026435 phlegm Diseases 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Life Sciences & Earth Sciences (AREA)
- Marine Sciences & Fisheries (AREA)
- Zoology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Edible Seaweed (AREA)
Abstract
The invention discloses a laver processing and forming method, which comprises the following specific steps: the method comprises the following steps: transporting the laver from sea to a factory, and then drying the laver through different drying operations; step two: after the laver is dried, the dried laver is manufactured into the laver with different shapes to be packaged, and the drying operation adopted by the invention comprises the manual operation of solarizing the laver, the rectangular drying of the manually operated laver or the semi-automatic laver drying. The preparation method provided by the invention is simple, the preparation is easy, the process is refined, and the prepared laver has various shapes and good taste.
Description
The application is a divisional application with application date of 2017, 19.07 and 201710589600.X and invention name of 'a laver processing and forming method'.
Technical Field
The invention relates to the technical field of laver manufacturing, in particular to a laver processing and forming method.
Background
Laver is a general name of intergrown algae in the sea, and belongs to the family of Rhodophyta in the class of Rhodophyceae. The thallus of marine red algae of Porphyra is composed of a layer of cells embedded in thin layer colloid, and is dark brown, red or purple, light brown or brownish red, even light red, and grows on rock in shallow sea intertidal zone. The laver has many varieties, and is mainly porphyra yezoensis, porphyra haitanensis, laver and the like. The method comprises the steps of artificially cultivating porphyra in coastal areas of China, wherein the artificially cultivated porphyra are porphyra yezoensis and porphyra haitanensis. The artificial cultivation scale of the laver on the sea is rapidly developed, and the laver yield of China leaps the first place in the world by the beginning of the 21 st century.
The laver is rich in protein, iodine, phosphorus, calcium and other nutrients, can be eaten and used as medicine, and has the effects of resolving phlegm, softening hard masses, clearing heat, promoting diuresis, tonifying kidney and nourishing heart. The color of the laver is changed into brownish red continuously on the land separated from seawater due to the influence of air, if the laver is dried, the color is changed into cyan black, and if the laver is soaked in boiled water, the color is changed into green or light green purple. The harvest of the laver can be advanced or delayed for more than 20 days according to different sea areas in about 8 middle ten days and 9 middle ten days of the lunar calendar each year.
At present, when laver products are processed and formed, the taste of the formed laver is not good.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a laver processing and forming method.
The invention provides a laver processing and forming method, which comprises the following specific steps:
the method comprises the following steps: transporting the laver from sea to a factory, and then drying the laver through different drying operations;
step two: after the laver is dried, the dried laver is made into laver with different shapes and packaged;
the drying operation is a manual operation of solarizing the laver, and comprises the following steps:
(1) Directly putting the laver into a bamboo strip folder 33514m, and pushing the flat laver with two hands;
(2) Sun-drying for 16 hr or spin-drying with a spin-drying machine until the dryness reaches 99% a day;
(3) Packaging the dried laver by using a plastic bag:
the shape of the bamboo splits is rectangular 33514, and 8 to one jin of dried laver is arranged on the field or a square bamboo splits is arranged on the field 33514;
or:
(4) Putting the laver into a circular ring which is rolled into a circular shape by using an iron sheet strip;
(5) Sun-drying for 16 hr, wherein the dryness of sun-drying is 99% in one day;
(6) Removing the circular ring, and packaging the dried laver by using a plastic bag;
or: the drying operation is the manual operation of rectangular drying of the laver, and comprises the following steps:
(1) Putting the laver on a steel mesh, spreading the laver by using two hands, and flattening the laver evenly, wherein the steel mesh is rectangular and has the size of 1 multiplied by 1.25m;
(2) Lifting the steel mesh onto a frame, pushing the steel mesh into a boiler room for drying at the temperature of 55-65 ℃, and observing a thermometer for 210-270 min;
(3) Drying to obtain rectangular laver with dryness of 99%, and packaging;
or: the drying operation is semi-automatic laver drying, and comprises the following steps:
(1) Putting the laver into a vegetable washing pool from a maritime transportation plant, stirring and cleaning the laver for 15min by fresh water, then stirring the laver again in a second vegetable washing pool, uniformly stirring the laver through a suction pipeline mixing tank, and automatically draining water through a filter screen;
(2) The laver is taken out and put into an empty tray and is automatically conveyed to an automatic cake making device, the laver is uniformly made into round cake slices, 40-80 laver slices are weighed in one market, and more than 90 dried laver slices are used;
(3) Automatically conveying the round laver sheets to an automatic double dehydration device, and dehydrating the round laver sheets by two times of extrusion and air suction;
(4) Automatically conveying the dried round-cake-shaped laver to a loosening device, and loosening the laver by high-pressure air recoil;
(5) Conveying the fluffy round cake sheet laver to an automatic laver discharging and lifting device, conveying the fluffy round cake sheet laver to a cart through automatic lifting, and drying for 210min at the drying temperature of 45-55 ℃;
(6) Pushing the dried round-cake-shaped laver cart into a lifting platform to automatically support a round-cake-shaped laver tray bracket;
(7) The laver enters the automatic peeling and delivering device by the automatic laver feeding lifting platform, the dried laver and the peeling tray are taken out for manual operation and packaging, and the dried laver and the peeling tray are packaged in a transparent plastic bag;
(8) The shape of laver in the shape of a round laver made by the full-automatic laver machine is the same as that of a round laver made by the semi-automatic laver operation machine, but the shape of the laver in the shape of a slice made by the full-automatic laver operation machine can reach 90 to 100 slices or more than 100 slices.
Preferably, in the second step, the shape includes rectangle, circle, square, regular triangle, square, olive, laver ball, strip, splint, strip, peach, pentastar or powder.
The invention has the following beneficial effects: the laver in different shapes and thicknesses can be prepared by different drying operation processes, the laver has a rectangular shape, a circular shape, a square shape, a triangular shape, a square shape, a pentastar shape, an olive shape, a laver ball shape, a peach-shaped circular shape, a strip-shaped shape, a splint shape, a strip-shaped shape and a powder shape, the preparation method is simple, the preparation is easy, the process is refined, and the prepared laver has various shapes and good taste.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings: FIG. 1 is a schematic diagram of the structure of various laver shapes according to the present invention.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
According to the description of figure 1 of the drawings,
example 1
A laver processing and forming method comprises the following specific steps:
the method comprises the following steps: the method comprises the following steps of transporting the laver into a factory from the sea, and then drying the laver through different operations, wherein the drying operations comprise manual operation of solarizing the laver, manual operation of rectangular drying of the laver, manual operation of round cake drying and semi-automatic laver drying;
step two: after the laver is dried, the dried laver is made into laver with different shapes and packaged.
A manual operation drying process of sun-dried laver comprises the following specific steps:
(1) The laver is transported to a factory from the sea and is put into a fresh water pond for cleaning, or the laver is directly put into a bamboo splits folder 33514;
(2) Sun-drying for 16 hr or spin-drying with a spin-drying machine until the dryness reaches 99% a day;
(3) The manufactured bamboo splits \33514isall rectangular, so that the dried laver is rectangular, 8 to one jin of laver is arranged in a field, or the rectangular and square bamboo splits \33514isrolled into a circle by iron sheets, and the laver is put into a ring for solarization forming and is packaged by a plastic bag.
A manually operated rectangular laver drying process comprises the following specific steps:
(1) Putting the laver on a rectangular stainless steel net (33514m) about 1 multiplied by 1.25m, and spreading the laver with two hands to be flat and uniform;
(2) Lifting the steel mesh onto the frame, pushing the steel mesh into a boiler room for drying, and observing a thermometer for 270min when the temperature reaches 55 ℃;
(3) The dried laver sheet is rectangular and rectangular as a sun-dried laver sheet, the sun-dried degree of dryness reaches 99%, and then the laver sheet is packaged.
A manually operated round cake drying process comprises the following specific steps:
(1) Transporting the laver from the sea to a factory, placing the laver in a laver washing pool, stirring with fresh water for 10min, washing the laver, then directly flowing to a gate, tying a plastic mesh bag outside the gate, opening the gate to automatically flow the laver into the bag, transporting the laver into a dehydrator, drying the laver, then transporting the laver to a stainless steel plate platform, manually arranging the laver in a tray, welding the laver into a round shape by using a stainless strip, pinching the laver into a round steel ring, and uniformly spreading the laver by using two hands;
(2) And then, lifting the prepared round laver pie on a frame, pushing the round laver pie into a boiler room for drying, observing a thermometer when the temperature reaches about 55 ℃ and adjusting the drying time for 270min, packaging the round laver pie by transparent and nontoxic plastic bags after 10 minutes of discharging, wherein 5-7 jin of each bag is roughly packaged in round laver bulk.
A semi-automatic laver drying process comprises the following specific steps:
(1) The laver is put into a vegetable washing pool from a maritime factory and is stirred and cleaned for 15min by fresh water, then the laver is stirred again in a second vegetable washing pool and is stirred uniformly by a suction pipeline mixing tank, and then the laver is automatically drained by a filter screen;
(2) Taking out the laver from an empty tray, automatically conveying the laver to an automatic cake making device, and uniformly making the laver into round cake slices, 100 laver slices in one jin and more than 100 dried laver slices;
(3) The prepared round laver is automatically conveyed and automatically dewatered by two dewatering devices, and the prepared round laver is dewatered by two times of extrusion and air suction;
(4) The dehydrated round cake laver is automatically conveyed to a loosening device, and the laver is loosened by high-pressure air backflushing;
(5) Conveying the fluffed round laver to an automatic discharging and lifting device after the round laver is fluffed by an automatic loosening device, conveying the fluffed round laver to a cart through automatic lifting, and drying for 210min at the temperature of 45 ℃;
(6) After drying, the circular laver cake cart is pushed to push the lifting platform to automatically support a circular laver material tray;
(7) The laver enters the automatic peeling and delivering device through the automatic laver feeding lifting platform, the dried laver is taken out through the peeling tray and is packaged through manual operation, and the dried laver is packaged in a transparent plastic bag;
(8) The laver in a round cake shape made by the full-automatic laver machine has the same shape as a round laver cake made by the semi-automatic laver operation machine, but the laver in a slice processing round shape reaches 60 to 100 slices or more than 100 slices.
Example 2
A laver processing and forming method comprises the following specific steps:
the method comprises the following steps: transporting the laver from sea to a factory, and then drying the laver through different drying operations, wherein the drying operations comprise manual operation of solarizing the laver, manual operation of rectangular drying of the laver, manual operation of round cake drying and semi-automatic laver drying;
step two: after the laver is dried, the dried laver is made into laver with different shapes and packaged.
The method is the same as the example 1, and the different process parameters are as follows:
a manually operated rectangular laver oven-drying process is carried out at 65 deg.C for 210min.
During the manually operated round cake drying process, vegetables are put into a vegetable washing pool and stirred with fresh water for 20min, the drying temperature reaches 65 ℃, the drying time lasts for 210min, and 5 jin of each bag is the packaging of roughly processed round laver powder.
In a semi-automatic laver drying process, the drying temperature reaches 55 ℃.
Example 3
The method is the same as the example 1, and the different process parameters are as follows:
a manually operated rectangular laver oven-drying process is carried out at 60 deg.C for 240min.
During the manual round cake drying process, vegetables are placed into a vegetable washing pool and stirred with fresh water for 18min, the drying time is 240min, and 5 jin of vegetables in each bag are packaged into rough round laver powder.
In a semi-automatic laver drying process, the drying temperature reaches 50 ℃.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (2)
1. A laver processing and forming method is characterized by comprising the following specific steps:
the method comprises the following steps: transporting the laver from sea to a factory, and then drying the laver through different drying operations;
step two: after the laver is dried, the dried laver is manufactured into laver with different shapes for packaging;
the drying operation is a manual operation of solarizing the laver, and comprises the following steps:
(1) Directly putting the laver into a bamboo strip folder 33514m, and pushing the flat laver with two hands;
(2) Sun-drying for 16 hr or spin-drying with a spin-drying machine until the dryness reaches 99% a day;
(3) Packaging the dried laver by using a plastic bag:
the shape of the bamboo splits is rectangular 33514, and 8 to one jin of dried laver is arranged on the field or a square bamboo splits is arranged on the field 33514;
or:
(1) Putting the laver into a circular ring rolled by iron sheet strips;
(2) Sun-drying for 16 hr, wherein the dryness of sun-drying is 99% in one day;
(3) Removing the circular ring, and packaging the dried laver by using a plastic bag;
or: the drying operation is manually operated rectangular drying of the laver, and comprises the following steps:
(1) Putting the laver on a steel mesh, spreading the laver by using two hands, and flattening the laver evenly, wherein the steel mesh is rectangular and has the size of 1 multiplied by 1.25m;
(2) Lifting the steel mesh onto a frame, pushing the steel mesh into a boiler room for drying at the temperature of 55-65 ℃, and observing a thermometer for 210-270 min;
(3) Drying to obtain rectangular laver with dryness of 99%, and packaging;
or: the drying operation is semi-automatic laver drying, and comprises the following steps:
(1) Putting the laver in a maritime factory, stirring and cleaning the laver in a laver washing pool by fresh water for 15min, then stirring the laver again in a second laver washing pool, uniformly stirring the laver in a suction pipeline mixing tank, and automatically draining water through a filter screen;
(2) The laver is taken out and put into an empty tray and is automatically conveyed to an automatic cake making device, the laver is uniformly made into round cake slices, 40-80 laver slices are weighed in one market, and more than 90 dried laver slices are used;
(3) Automatically conveying the round laver sheets to an automatic double dehydration device, and dehydrating the round laver sheets by two times of extrusion and air suction;
(4) Automatically conveying the dried round-cake-shaped laver to a loosening device, and loosening the laver by high-pressure air recoil;
(5) Conveying the fluffy round cake sheet laver to an automatic laver discharging and lifting device, conveying the fluffy round cake sheet laver to a cart through automatic lifting, and drying for 210min at the drying temperature of 45-55 ℃;
(6) Pushing the dried round-cake-shaped laver cart into a lifting platform to automatically support a round-cake-shaped laver tray bracket;
(7) The laver enters the automatic peeling and delivering device through the automatic laver feeding lifting platform, dried laver and a peeling tray are taken out for manual operation and packaging, and the laver is packaged in a transparent plastic bag;
(8) The full-automatic laver machine can be used for making laver in the shape of round cake, and the shape of the laver is the same as that of the round laver cake made by the semi-automatic laver operation machine, but the laver sheet can be processed into 90-100 sheets or more than 100 sheets in a round shape.
2. The method as claimed in claim 1, wherein the shape of the laver includes rectangle, circle, square, regular triangle, square, olive, laver ball, strip, clip, strip, peach, pentastar, or powder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210811496.5A CN115152968A (en) | 2017-07-19 | 2017-07-19 | Laver processing and forming method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210811496.5A CN115152968A (en) | 2017-07-19 | 2017-07-19 | Laver processing and forming method |
| CN201710589600.XA CN107183586A (en) | 2017-07-19 | 2017-07-19 | One main laver shapes method |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710589600.XA Division CN107183586A (en) | 2017-07-19 | 2017-07-19 | One main laver shapes method |
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| CN115152968A true CN115152968A (en) | 2022-10-11 |
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| CN112425803A (en) * | 2020-12-17 | 2021-03-02 | 山东大学 | Automatic change marine alga processing equipment |
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