CN115139043B - Assembled building aluminum mould manufacture equipment - Google Patents
Assembled building aluminum mould manufacture equipment Download PDFInfo
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- CN115139043B CN115139043B CN202210939588.1A CN202210939588A CN115139043B CN 115139043 B CN115139043 B CN 115139043B CN 202210939588 A CN202210939588 A CN 202210939588A CN 115139043 B CN115139043 B CN 115139043B
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- aluminum
- bottom plate
- movable clamping
- worm
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 133
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 133
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000009434 installation Methods 0.000 claims abstract description 11
- 238000010276 construction Methods 0.000 claims description 3
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 abstract description 18
- 238000003466 welding Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009435 building construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/10—Aluminium or alloys thereof
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides an assembly type building aluminum mould manufacturing device, which comprises: the aluminum bottom plate comprises a bottom plate, wherein two movable clamping seats which are symmetrical front and back, a driving mechanism for driving the two movable clamping seats to synchronously move in opposite directions and two jacking mechanisms for jacking the aluminum bottom plate are arranged on the bottom plate. According to the fabricated building aluminum mould manufacturing equipment provided by the invention, the clamping mechanisms are arranged, so that a plurality of C-shaped aluminum parts to be welded can be clamped and fixed at the same time, when the C-shaped aluminum parts are welded, the C-shaped aluminum parts are only required to be respectively arranged on the two clamping mechanisms, and the C-shaped aluminum parts can be synchronously aligned and position-fixed by matching with the driving mechanism and the jacking mechanism, and a worker only needs to uniformly weld all the C-shaped aluminum parts after the installation is completed, so that manual alignment and fixing operation are omitted, the operation difficulty is greatly reduced, and the accurate alignment of the welding position of each C-shaped aluminum part can be ensured.
Description
Technical Field
The invention relates to the field of aluminum die production, in particular to an assembly type building aluminum die manufacturing device.
Background
A concrete forming template for building construction is mainly made of aluminum alloy section bars serving as main materials through machining, welding and other processes; the novel template system is a new generation template system after a plywood template, a combined steel template system and a steel frame wood plywood system, has the advantages of high strength, high stability, less joint, high precision, short period, high efficiency and the like, and is widely applied to building construction.
In the related art, in order to meet the construction requirements of different positions in a building, various types of aluminum templates, such as stair aluminum templates for stair construction, are designed, which generally comprise a bottom plate and a plurality of step templates, however, the manufacturing process of the stair aluminum templates is as follows: the C-shaped aluminum parts are placed on the welding position of the aluminum bottom plate manually, the position of the C-shaped aluminum parts is adjusted and fixed manually, then the welding device is used for welding the joint of the C-shaped aluminum parts and the C-shaped aluminum parts, after the welding is finished, the C-shaped aluminum parts are used as the standard, the residual C-shaped aluminum parts adjacent to the C-shaped aluminum parts and symmetrical to the C-shaped aluminum parts are respectively welded, two continuous C-shaped aluminum part groups which are symmetrical front and back are formed on the upper end face of the bottom plate, and finally the side plates are welded according to the two C-shaped plate groups.
However, the above-described method of manufacturing stair aluminum templates has the following problems:
(1) When the C-shaped aluminum pieces are welded each time, a worker needs to fix the C-shaped aluminum pieces manually and weld the connection positions of the C-shaped aluminum pieces and the aluminum bottom plate, the operation difficulty is relatively high, the welding positions of the C-shaped aluminum pieces are easily influenced by external environmental factors, the accurate alignment of the welding positions of the C-shaped aluminum pieces cannot be ensured, and therefore the problem that the positions of the C-shaped aluminum pieces after welding have deviation to a certain extent is easily caused;
(2) Because the number of C-shaped aluminum pieces is large, when welding, repeated position fixing and position alignment operation of the C-shaped aluminum pieces is required by workers, the working speed is slow, the required time is long, the labor intensity is high, and the requirement for manufacturing large-batch stair aluminum templates cannot be well met.
Disclosure of Invention
The invention provides an assembly type building aluminum mould manufacturing device, which solves the problem.
In order to solve the technical problems, the invention provides assembly type building aluminum mould manufacturing equipment, which comprises: the aluminum bottom plate is characterized in that the bottom plate is provided with two movable clamping seats which are symmetrical front and back, a driving mechanism for driving the two movable clamping seats to synchronously move in opposite directions and two jacking mechanisms for jacking the aluminum bottom plate, the two movable clamping seats are movably connected with the driving mechanism, and the two jacking mechanisms are symmetrically arranged between the opposite sides of the two movable clamping seats;
the clamping mechanisms used for clamping and fixing the C-shaped aluminum piece are arranged on the two movable clamping seats, each clamping mechanism comprises a plurality of mounting parts and an adjusting part used for adjusting the use states of the mounting parts, the mounting parts are uniformly and linearly arranged on the adjusting parts, and the adjusting parts are arranged on the movable clamping seats;
the installation department includes contact curb plate, interior backup pad, two movable clamp plates, two elastic components and two rotary drums, the contact curb plate with adjustment portion connects, interior backup pad fixed mounting is in contact curb plate is kept away from one side of movable holder, and two inclined plane sections mutually perpendicular of interior backup pad, two movable clamp plates respectively movable mounting are in contact curb plate is close to one side of interior backup pad, and two movable clamp plates respectively with two inclined plane sections parallel of interior backup pad, two elastic components respectively fixed mounting are in two movable clamp plates is close to one end of contact curb plate, two rotary drum rotation is installed two movable clamp plates keep away from one side of contact curb plate.
Preferably, the driving mechanism comprises a driving motor, a screw rod and two sliding rail groups, wherein the fixed end of the driving motor is fixedly connected with the upper end face of the bottom plate, the output end of the driving motor is fixedly connected with the screw rod, the screw rod is respectively connected with the middle threads at the bottom of the movable clamping seat, the two sliding rail groups are symmetrically arranged on the upper end face of the bottom plate front and back, and the two sliding rail groups are respectively connected with the bottoms of the movable clamping seats in a sliding manner.
Preferably, the jack-up mechanism includes supporting seat, electric putter and supporting roof, supporting seat fixed mounting is in the up end of bottom plate, electric putter fixed mounting is in the centre of the horizontal face section of supporting seat, electric putter's flexible end with the lower terminal surface fixed connection of supporting roof, supporting roof with horizontal face section of supporting seat is parallel.
Preferably, the cross section of the supporting seat is provided with a rectangular groove, and when the electric push rod is in a contracted state, the supporting top plate is completely clamped in the rectangular groove.
Preferably, the adjusting part comprises a rotating assembly, a plurality of connecting pieces and a length adjusting rotating piece, wherein the rotating assembly is arranged at the lower end of the inside of the movable clamping seat, the connecting pieces are uniformly and linearly distributed on the rotating assembly, the connecting pieces are respectively fixedly connected with one side, far away from the inner supporting plate, of the contact side plate, the length adjusting rotating piece is rotatably arranged in the movable clamping seat, and the length adjusting rotating piece is respectively in threaded connection with the lower ends of the connecting pieces.
Preferably, the rotating assembly comprises a rotating rod piece, a plurality of worm rods, a plurality of connecting sleeves, a plurality of worm wheels and a plurality of limit sliding blocks, the rotating rod piece is rotatably installed on a vertical surface section of the movable clamping seat, the connecting sleeves are respectively sleeved at one ends of the worm rods in a sliding mode, one ends of the worm rods, which are sleeved by the connecting sleeves, are respectively fixedly connected with one ends of the adjacent worm rods, the rest connecting sleeves are fixedly connected with one ends, which are close to the movable clamping seat, of the rotating rod piece, the worm wheels are respectively fixedly connected with the lower ends of the connecting pieces and meshed with the worm rods, the limit sliding blocks are respectively rotatably installed on one sides, which are far away from the connecting pieces, of the worm wheels, and the limit sliding blocks are respectively slidingly connected with the inner side walls of the movable clamping seat.
Preferably, the number of the connecting pieces is the same as the number of the contact side plates, and the number of the worm pieces is the same as the number of the connecting sleeves and the worm wheels.
Preferably, the upper end surfaces of the two movable clamping seats are fixedly provided with distance scale plates for indicating the horizontal movement distance of the installation part, one end of the movable clamping seat, which is close to the rotating rod piece, is fixedly provided with angle scale plates, and one end of the rotating rod piece, which is far away from the movable clamping seat, is provided with a pointer pointing to the angle scale plates.
Compared with the related art, the fabricated building aluminum mould manufacturing equipment provided by the embodiment of the invention has the following beneficial effects:
(1) The C-shaped aluminum pieces to be welded can be clamped and fixed simultaneously by arranging the clamping mechanisms, and when in welding, the C-shaped aluminum pieces are only required to be respectively arranged on the two clamping mechanisms and matched with the driving mechanism and the jacking mechanism for use, so that the synchronous alignment and position fixing operation of the C-shaped aluminum pieces can be completed, and workers only need to uniformly weld all the C-shaped aluminum pieces after the installation is completed, so that manual alignment and fixing operation is omitted, the operation difficulty is greatly reduced, the accurate alignment of the welding position of each C-shaped aluminum piece can be ensured, the welding precision between the C-shaped aluminum piece and an aluminum bottom plate is further improved, and the problem of position deviation is avoided;
(2) The C-shaped aluminum parts on the front side and the rear side can be synchronously fixed by arranging the two clamping mechanisms which are symmetrical front and back, and the C-shaped aluminum parts on the same side can be synchronously fixed by arranging the plurality of mounting parts;
(3) The angle and the horizontal position of the mounting part can be adjusted by arranging the adjusting part, when the C-shaped aluminum piece is connected with the aluminum bottom plate, the rotating assembly can be rotated to enable the mounting part to drive the bottom of the C-shaped aluminum piece to rotate to be in full contact with the aluminum bottom plate, so that a plurality of angle adjusting functions of synchronizing the C-shaped aluminum piece and having the same angle are realized, the adjusting adaptability of the mounting part is further improved, the C-shaped aluminum piece and the aluminum bottom plate can be ensured to be in full contact, and gaps are avoided; simultaneously, through rotating length adjustment and changeing the piece, can make a plurality of installation department drive a plurality of C type aluminum components simultaneously and equidistant horizontal migration, ensure that C type aluminum components are in the mounted position that the aluminium bottom plate set for the hookup location between the two can be accurate alignment.
Drawings
Fig. 1 is a schematic structural diagram of an assembled building aluminum mould manufacturing device according to an embodiment of the present invention.
Fig. 2 is a top view of the fabricated building aluminum die fabrication apparatus shown in fig. 1.
Fig. 3 is a cross-sectional view of the A-A plane shown in fig. 2.
Fig. 4 is a schematic structural view of the movable holder shown in fig. 1.
Fig. 5 is a schematic structural view of the clamping mechanism shown in fig. 4.
Fig. 6 is a schematic view of the structure between the mounting part and the connecting member shown in fig. 5.
FIG. 7 is a schematic view of a portion of the structure between the rotating shaft, worm and connecting sleeve of FIG. 5.
Fig. 8 is a cross-sectional view of the B-B plane shown in fig. 7.
Fig. 9 is a schematic structural diagram of an assembled building aluminum die manufacturing apparatus according to an embodiment of the present invention when in use.
Fig. 10 is a schematic view of the stair aluminum form shown in fig. 9.
Reference numerals in the drawings: 1. a bottom plate; 2. a movable clamping seat; 3. a driving mechanism; 31. a driving motor; 32. a screw rod; 33. a slide rail group; 4. a jack-up mechanism; 41. a support base; 42. an electric push rod; 43. a supporting top plate; 5. a clamping mechanism; 51. a mounting part; 511. contacting the side plate; 512. an inner support plate; 513. a movable clamping plate; 514. an elastic member; 515. a rotating drum; 52. an adjusting section; 521. a rotating assembly; 5211. rotating the rod piece; 5212. a worm member; 5213. a connecting sleeve; 5214. a worm wheel; 5215. a limit sliding block; 522. a connecting piece; 523. a length adjustment swivel; 6. a distance scale plate; 7. an angle scale plate; 8. stair aluminum templates; 81. an aluminum bottom plate; 82. c-shaped aluminum piece.
Detailed Description
Embodiments of the present invention are described below with reference to the accompanying drawings. In this process, to ensure clarity and convenience of description, the widths of the lines or the sizes of the constituent elements in the drawings may be exaggerated.
In addition, the terms hereinafter are defined based on functions in the present invention, and may be different according to intention of an operator or convention; accordingly, these terms are defined based on the entire contents of the present specification.
Referring to fig. 1 and 2 in combination, an apparatus for manufacturing an aluminum mould for an assembled building includes: the aluminum bottom plate 1 is provided with two movable clamping seats 2 which are symmetrical from front to back, a driving mechanism 3 for driving the two movable clamping seats 2 to synchronously move in opposite directions and two jacking mechanisms 4 for jacking the aluminum bottom plate 81, the two movable clamping seats 2 are movably connected with the driving mechanism 3, and the two jacking mechanisms 4 are symmetrically arranged between opposite sides of the two movable clamping seats 2.
Referring to fig. 1 and fig. 4 in combination, two movable holders 2 are provided with a clamping mechanism 5 for clamping and fixing the C-shaped aluminum pieces 82, the clamping mechanism 5 includes four mounting portions 51 and an adjusting portion 52 for adjusting the use states of the four mounting portions 51, the four mounting portions 51 are uniformly and linearly arranged on the adjusting portion 52, the number of the mounting portions 51 is not limited to four, and the adjusting portion 52 can be adjusted according to actual use conditions, and the angle and the horizontal position of the four mounting portions 51 can be synchronously adjusted to adapt to different types of C-shaped aluminum pieces 82.
Referring to fig. 4, 5 and 6 in combination, the mounting portion 51 includes a contact side plate 511, an inner support plate 512, two movable clamping plates 513, two elastic members 514 and two drums 515, the contact side plate 511 is connected with the adjusting portion 52, the inner support plate 512 is fixedly mounted on one side of the contact side plate 511 far away from the movable clamping seat 2, two inclined surface sections of the inner support plate 512 are mutually perpendicular and are used for being clamped with right-angle side inner side walls of the C-shaped aluminum piece 82 so that the two movable clamping plates 513 are tightly connected, the two movable clamping plates 513 are respectively and slidably connected to one side of the contact side plate 511 close to the inner support plate 512 and are used for clamping and fixing the outer side wall of the C-shaped aluminum piece 82, the two movable clamping plates 513 are respectively parallel to the two inclined surface sections of the inner support plate 512 and form a clamping area for the C-shaped aluminum piece 82, the two elastic members 514 are respectively and fixedly mounted on one end of the two movable clamping plates 513 close to the contact side plate 511, the other end of the elastic members 514 are fixedly connected with the contact side plate 511, the movable clamping plates 513 are mainly used for providing elastic force for the C-shaped aluminum piece 82 with different thickness, the C-shaped aluminum piece 82 can be tightly connected, the two movable clamping plates 513 are respectively and are effectively clamped on one side of the contact side wall 513 close to the inner support plate 512, which is close to the inner support plate 512, and the two movable clamping plates are arranged on one side of the same side of the movable clamping plate 513, which is opposite to the movable clamping plate 515, and the movable clamping plate is capable of being mounted on the side surface to the movable clamping plate 513.
Referring to fig. 1, fig. 2 and fig. 3 in combination, the driving mechanism 3 includes a driving motor 31, a screw rod 32 and two sliding rail sets 33, the fixed end of the driving motor 31 is fixedly connected with the upper end surface of the bottom plate 1, the output end of the driving motor 31 is fixedly connected with the screw rod 32, the screw rod 32 is respectively connected with middle threads at the bottoms of the two movable holders 2, two threads opposite to each other are arranged outside the screw rod 32, the two movable holders 2 can be driven to approach or separate simultaneously through the rotation of the screw rod 32, so as to realize the clamping or releasing function of the aluminum bottom plate 81, the position of the aluminum bottom plate 81 is not required to be manually adjusted, the aluminum bottom plate 81 is automatically driven to the middle position of the top of the jacking mechanism 4 in the clamping process, the two sliding rail sets 33 are symmetrically installed on the upper end surface of the bottom plate 1, the two sliding rail sets 33 are respectively connected with the bottoms of the two movable holders 2 in a sliding manner, the sliding rail sets 33 are respectively composed of two sliding rails which are symmetrically arranged at the left and right sides of the bottoms of the movable holders 2, and the bottoms of the movable holders 2 are effectively limited by sliding the sliding connection with the left and right sides of the bottoms of the movable holders 2, so that the sliding movement of the movable holders 2 can slide on the bottom plate 1.
Referring to fig. 2 and 3 in combination, the jacking mechanism 4 includes a supporting seat 41, an electric push rod 42 and a supporting top plate 43, the supporting seat 41 is fixedly installed on the upper end surface of the bottom plate 1, the electric push rod 42 is fixedly installed in the middle of a lateral surface section of the supporting seat 41, a telescopic end of the electric push rod 42 is fixedly connected with the lower end surface of the supporting top plate 43, the jacking mechanism 4 is used for providing support for the aluminum bottom plate 81, when in welding, a worker can place the aluminum bottom plate 81 on the top of the supporting top plate 43 horizontally, the supporting top plate 43 is parallel to the lateral surface section of the supporting seat 41, a rectangular groove is formed in the lateral surface section of the supporting seat 41, when the electric push rod 42 is in a contracted state, the supporting top plate 43 is completely clamped in the rectangular groove, so that the top of the supporting seat 41 is kept level, and when the aluminum bottom plate 81 is placed, stable support is provided for the bottom of the worker.
Referring to fig. 4 and 5 in combination, the adjusting portion 52 includes a rotating component 521, four connecting pieces 522 and a length adjusting rotating piece 523, where the rotating component 521 is disposed at the lower end of the movable holder 2 and can rotate at the lower end of the movable holder 2, so as to drive the four connecting pieces 522 to synchronously rotate, the four connecting pieces 522 are uniformly and linearly distributed on the rotating component 521, and the upper ends of the four connecting pieces 522 are fixedly connected with one side of the four contact side plates 511 away from the inner support plate 512, and the mounting portions 51 thereon can be driven to synchronously rotate by the rotation of the connecting pieces 522, so as to further realize the angle adjustment of the mounting portions 51, the length adjusting rotating piece 523 is rotatably mounted in the movable holder 2, and the length adjusting rotating piece 523 is in threaded connection with the lower ends of the four connecting pieces 522, so as to synchronously drive the four connecting pieces 522 to synchronously move in the horizontal direction, thereby realizing the horizontal position adjustment of the four mounting portions 51.
Referring to fig. 5, 7 and 8 in combination, the rotating assembly 521 includes a rotating rod 5211, four worm members 5212, four connecting sleeves 5213, four worm gears 5214 and four limit sliding blocks 5215, the rotating rod 5211 is rotatably mounted on a vertical section of the movable holder 2, one end of the rotating rod away from the movable holder 2 is provided with a knob, which is convenient for people to manually rotate, the four connecting sleeves 5213 are respectively sleeved at one ends of the four worm members 5212 in a sliding manner, two limit protrusions are arranged at one end of the worm member 5212 connected with the connecting sleeve 5213, and the two limit protrusions are slidably connected with two sliding grooves at the outer side of the connecting sleeve 5213, so that the worm members 5212 can play a limit role on the worm members 5212 to drive the connecting sleeve 5213 to synchronously rotate; one end of the three connecting sleeves 5213 far away from the sleeved worm piece 5212 is fixedly connected with one end of the three worm pieces 5212 adjacent to the three connecting sleeves 5213 respectively, one end of the other connecting sleeve 5211, close to the movable clamping seat 2, is fixedly connected with the rotating rod piece 5211 to form a telescopic and autorotating rod body structure, when the connecting piece 522 is driven to rotate, the connecting piece 522 cannot be blocked by horizontal movement, one end of the worm piece 5212 far away from the rotating rod piece 5211 is fixedly connected with a limit sliding rod, the limit sliding rod is movably connected with the movable clamping seat 2, the worm piece 5212 can stretch and retract on the movable clamping seat 2, the four worm gears 5214 are fixedly connected with the lower ends of the four connecting pieces 522 respectively and meshed with the four worm pieces 5212, the four worm gears 5214 can be driven to synchronously rotate through the four worm pieces 5212, and further realize synchronous adjustment of the angles of the four mounting portions 51, the four limit sliding blocks 5215 are respectively rotatably mounted on one side, far away from the connecting piece 522, of the four limit sliding blocks 5215 are respectively connected with the movable clamping seat 2, and the inner side walls of the four limit sliding blocks 5215 far away from the worm pieces 5214 are used for stably moving the movable clamping seat 522, and can stably move in the movable clamping seat 522.
Referring to fig. 5, the number of the connecting pieces 522 is the same as the number of the contact side plates 511, the number of the worm pieces 5212 is the same as the number of the connecting sleeves 5213 and the worm gears 5214, and the number of the mounting portions 51 is four, the number of the C-shaped aluminum pieces 82 that can be mounted is increased, so that the number of the above-mentioned components is not limited to four, and when the number of the contact side plates 511 is changed, the number of the connecting pieces 522, the worm pieces 5212, the connecting sleeves 5213 and the worm gears 5214 need to be correspondingly adjusted.
Referring to fig. 4, the upper end surfaces of the two movable holders 2 are fixedly provided with a distance scale plate 6 for indicating the horizontal moving distance of the mounting portion 51, so that the moving distance of the mounting portion 51 can be accurately adjusted by a worker, the mounting portions 51 on the front side and the rear side can be adjusted to the same extent, one end of the movable holder 2, which is close to the rotating rod member 5211, is fixedly provided with an angle scale plate 7, and one end of the rotating rod member 5211, which is far away from the movable holder 2, is provided with a pointer pointing to the angle scale plate 7, so that the angle of the mounting portion 51 can be accurately adjusted by the worker.
Referring to fig. 9 and 10 in combination, in the actual manufacturing process of the stair aluminum template 8, the mounting positions of each C-shaped aluminum piece 82 need to be set on the front and rear sides of the upper end surface of the aluminum bottom plate 81, while in this embodiment, the clamping mechanism 5 adopts a mode of clamping and positioning multiple C-shaped aluminum pieces 82 at the same time, since the mounted C-shaped aluminum pieces 82 automatically maintain the alignment and fixing of the positions, the step of setting the mounting positions of the aluminum bottom plate 81 can be omitted, the multiple C-shaped aluminum pieces 82 are driven to move to the proper mounting positions of the upper end surface of the aluminum bottom plate 81 directly by adjusting the horizontal positions of the mounting portions 51, in order to ensure that the moving positions of the mounting portions 51 on the front and rear sides are consistent, the moving distance of the mounting portions 51 can be ensured by observing the scale plates 6, the manufacturing steps of the stair aluminum template 8 are further simplified, the manufacturing speed is further increased, and the workload of workers is reduced.
The working principle of the fabricated building aluminum mould manufacturing equipment provided by the embodiment of the invention is as follows:
step one: when the stair aluminum template 8 is welded, firstly, C-shaped aluminum pieces 82 are correspondingly installed on two clamping mechanisms 5 respectively, during installation, one open side of each C-shaped aluminum piece 82 faces towards an installation part 51, two right-angle sides of each C-shaped aluminum piece are aligned with two inclined surface sections of an inner supporting plate 512, then the inner supporting plates 512 are directly clamped close to each other, at the moment, one end of each C-shaped aluminum piece 82 is firstly in rolling contact with a rotary drum 515, the C-shaped aluminum pieces can smoothly pass through the rotary drum 515 to continue to approach the inner supporting plates 512, meanwhile, upward extrusion force is generated on the rotary drum 515, the movable clamping plates 513 are enabled to be unfolded upwards, the synchronous extrusion elastic pieces 514 are contracted, under the elastic force effect of the elastic pieces 514, the movable clamping plates 513 are always in tight contact with the outer sides of the C-shaped aluminum pieces 82 until one end of each C-shaped aluminum piece 82 is attached to a contact side plate 511, namely, the C-shaped aluminum pieces 82 are installed on the installation parts 51 stably, the operation is repeated until all the installation parts 51 are installed on the installation parts, the C-shaped aluminum pieces 82 are located on the same mechanism, the C-shaped aluminum pieces 5 are located on the same, and the C-shaped aluminum pieces 82 are located on two clamping mechanisms, and are connected tightly, and the two C-shaped aluminum pieces are formed and are connected tightly, and the two clamping mechanisms are connected tightly, and the C-shaped aluminum pieces 82 are formed by the structure;
step two: then, the aluminum bottom plate 81 is horizontally placed at the top of the jacking mechanism 4, so that the bottom of the aluminum bottom plate 81 is respectively contacted with the tops of the two supporting seats 41, the two long sides of the aluminum bottom plate are respectively aligned with the two movable clamping seats 2, then, the driving motor 31 is used for forward rotation, so that the screw rod 32 drives the two movable clamping seats 2 to be close to each other, the bottoms of the two movable clamping seats 2 respectively slide horizontally on the two sliding rail sets 33 until the opposite sides of the two movable clamping seats 2 are respectively contacted with the long sides of the aluminum bottom plate 81, and the clamping operation of the aluminum bottom plate 81 is completed;
step three: then, the two supporting top plates 43 can synchronously move upwards through the extension of the two electric push rods 42, the aluminum bottom plate 81 is jacked upwards, if the upper end surface of the aluminum bottom plate 81 is just completely attached to the bottom of the C-shaped aluminum piece 82, the electric push rods 42 are closed, the aluminum bottom plate 81 is kept fixed, the aluminum bottom plate 81 is tightly connected with the C-shaped aluminum piece 82, and at the moment, if the C-shaped aluminum piece 82 is just positioned at the welding position of the aluminum bottom plate 81, the joint of the two can be directly welded;
if the C-shaped aluminum piece 82 is not positioned at the welding position of the aluminum bottom plate 81, the horizontal position of the C-shaped aluminum piece 82 needs to be adjusted, and when the adjustment is performed, the length adjustment rotating piece 523 is manually rotated, at this time, under the meshing action of the limiting sliding block 5215 and the worm gear 5214 and the worm piece 5212, the limiting action can be performed on the connecting piece 522, so that the connecting piece 522 can rotate along with the length adjustment rotating piece 523 to synchronously move horizontally in the movable clamping seat 2 until the welding position of the C-shaped aluminum piece 82 and the aluminum bottom plate 81 is aligned, and the rotation of the length adjustment rotating piece 523 can be stopped;
if the bottom of the C-shaped aluminum piece 82 is not completely attached to the upper end surface of the aluminum bottom plate 81, the angle of the C-shaped aluminum piece 82 needs to be adjusted, the rotation rod 5211 is manually rotated, so that the four worm pieces 5212 can synchronously rotate and drive the four worm gears 5214 to rotate, and the connecting piece 522 can drive the whole mounting part 51 to rotate through the rotation of the worm gears 5214 until the bottom of the C-shaped aluminum piece 82 is completely attached to the upper end surface of the aluminum bottom plate 81, and then the rotation of the rotation rod 5211 can be stopped;
step four: after all the C-shaped aluminum pieces 82 are welded, the side edges are further welded according to the two C-shaped aluminum pieces 82 which are symmetrical front and back, the required stair aluminum template 8 is finally obtained, then the screw rod 32 can drive the two movable clamping seats 2 to be gradually far away through the reverse rotation of the driving motor 31, the two clamping mechanisms 5 are respectively and automatically separated from the C-shaped aluminum pieces 82 with the welded two sides until the two clamping mechanisms are completely separated, the driving motor 31 stops rotating, the electric push rod 42 is controlled to shrink, the stair aluminum template 8 is driven to move downwards, and then the stair aluminum template 8 is taken down.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (8)
1. An assembled building aluminum mould manufacturing device, comprising: the aluminum bottom plate (1) is characterized in that two movable clamping seats (2) which are symmetrical from front to back, a driving mechanism (3) for driving the two movable clamping seats (2) to synchronously move in opposite directions and two jacking mechanisms (4) for jacking up the aluminum bottom plate (81) are arranged on the bottom plate (1), the two movable clamping seats (2) are movably connected with the driving mechanism (3), and the two jacking mechanisms (4) are symmetrically arranged between the opposite sides of the two movable clamping seats (2) in a left-right mode;
the two movable clamping seats (2) are respectively provided with a clamping mechanism (5) for clamping and fixing the C-shaped aluminum piece, each clamping mechanism (5) comprises a plurality of mounting parts (51) and an adjusting part (52) for adjusting the use states of the plurality of mounting parts (51), the plurality of mounting parts (51) are uniformly and linearly arranged on the adjusting parts (52), and the adjusting parts (52) are arranged on the movable clamping seats (2);
the installation department (51) is including contact curb plate (511), interior backup pad (512), two movable clamp plates (513), two elastic component (514) and two rotary drums (515), contact curb plate (511) with adjustment portion (52) are connected, interior backup pad (512) fixed mounting is in contact curb plate (511) are kept away from one side of movable holder (2), and two inclined plane sections mutually perpendicular of interior backup pad (512), two movable clamp plates (513) respectively movable mounting are in contact curb plate (511) are close to one side of interior backup pad (512), and two movable clamp plates (513) respectively with two inclined plane sections parallel of interior backup pad (512), two elastic component (514) respectively fixed mounting are in two movable clamp plates (513) are close to one end of contact curb plate (511), two rotary drum (515) are rotated and are installed two movable clamp plates (513) are kept away from one side of contact curb plate (511).
2. The fabricated aluminum mould manufacturing device for the building according to claim 1, wherein the driving mechanism (3) comprises a driving motor (31), a screw rod (32) and two sliding rail groups (33), a fixed end of the driving motor (31) is fixedly connected with an upper end face of the bottom plate (1), an output end of the driving motor (31) is fixedly connected with the screw rod (32), the screw rod (32) is respectively connected with middle threads at bottoms of two movable clamping seats (2), the two sliding rail groups (33) are installed on the upper end face of the bottom plate (1) in a front-back symmetrical mode, and the two sliding rail groups (33) are respectively connected with bottoms of the two movable clamping seats (2) in a sliding mode.
3. The fabricated aluminum die manufacturing device for the building according to claim 1, wherein the jacking mechanism (4) comprises a supporting seat (41), an electric push rod (42) and a supporting top plate (43), the supporting seat (41) is fixedly installed on the upper end face of the bottom plate (1), the electric push rod (42) is fixedly installed in the middle of the transverse section of the supporting seat (41), the telescopic end of the electric push rod (42) is fixedly connected with the lower end face of the supporting top plate (43), and the supporting top plate (43) is parallel to the transverse section of the supporting seat (41).
4. The fabricated aluminum mould manufacturing apparatus for construction according to claim 3, wherein a rectangular groove is provided on a lateral section of the supporting base (41), and the supporting top plate (43) is completely clamped in the rectangular groove when the electric push rod (42) is in a contracted state.
5. The fabricated aluminum mould manufacturing apparatus as claimed in claim 1, wherein the adjusting part (52) comprises a rotating component (521), a plurality of connecting pieces (522) and a length adjusting rotating piece (523), the rotating component (521) is disposed at the lower end of the inside of the movable clamping seat (2), the connecting pieces (522) are uniformly and linearly distributed on the rotating component (521), the upper ends of the connecting pieces (522) are fixedly connected with one side, far away from the inner supporting plate (512), of the contact side plates (511), the length adjusting rotating piece (523) is rotatably mounted in the movable clamping seat (2), and the length adjusting rotating piece (523) is respectively in threaded connection with the lower ends of the connecting pieces (522).
6. The fabricated aluminum mould manufacturing apparatus according to claim 5, wherein the rotating assembly (521) includes a rotating rod (5211), a plurality of worm rods (5212), a plurality of connecting sleeves (5213), a plurality of worm gears (5214) and a plurality of limit sliders (5215), the rotating rod (5211) is rotatably mounted on a vertical section of the movable holder (2), the plurality of connecting sleeves (5213) are slidably sleeved on one ends of the worm rods (5212) respectively, one ends of the connecting sleeves (5213) far away from the sleeved end of the worm rod (5212) are fixedly connected with one ends of a plurality of adjacent worm rods (5212), the remaining one connecting sleeve (5213) is fixedly connected with one end of the rotating rod (5211) close to the movable holder (2), the plurality of worm gears (5214) are fixedly connected with lower ends of the connecting members (522) respectively, the worm gears (5212) are meshed with the worm gears (5214) far away from the limit sliders (5215), and the other ends of the movable holder (5214) are rotatably mounted on one side of the movable holder (5214).
7. The fabricated aluminum die manufacturing apparatus as claimed in claim 6, wherein the number of the connection pieces (522) is the same as the number of the contact side plates (511), and the number of the worm pieces (5212) is the same as the number of the connection sleeves (5213) and the worm gears (5214).
8. The fabricated aluminum mould manufacturing device for building according to claim 6, wherein the upper end surfaces of the two movable holders (2) are fixedly provided with distance graduation boards (6) for indicating the horizontal moving distance of the mounting part (51), one end of the movable holder (2) close to the rotating rod piece (5211) is fixedly provided with an angle graduation board (7), and one end of the rotating rod piece (5211) far away from the movable holder (2) is provided with a pointer pointing to the angle graduation board (7).
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| CN202210939588.1A CN115139043B (en) | 2022-08-05 | 2022-08-05 | Assembled building aluminum mould manufacture equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210939588.1A CN115139043B (en) | 2022-08-05 | 2022-08-05 | Assembled building aluminum mould manufacture equipment |
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| CN115139043A CN115139043A (en) | 2022-10-04 |
| CN115139043B true CN115139043B (en) | 2024-04-12 |
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| CN113478154A (en) * | 2021-09-07 | 2021-10-08 | 江苏恒康电力科技有限公司 | High-low voltage electric power cross arm preparation welding frock clamp |
| CN216326126U (en) * | 2021-11-13 | 2022-04-19 | 济宁市技师学院 | Welding clamp for mechanical design and manufacture |
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2022
- 2022-08-05 CN CN202210939588.1A patent/CN115139043B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2350637A1 (en) * | 2001-06-14 | 2002-12-14 | Stairframe Systems Inc. | Modular stairway system production benches |
| CN111456396A (en) * | 2020-04-15 | 2020-07-28 | 郭金生 | Assembling type building concrete prefabricated staircase installation construction process |
| CN111468871A (en) * | 2020-04-20 | 2020-07-31 | 江苏省苏中建设集团股份有限公司 | Steel construction reinforcement construction equipment is built in room |
| CN113210916A (en) * | 2021-05-19 | 2021-08-06 | 湖北立子实业有限公司 | Aluminum alloy sheet welding process |
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| CN115139043A (en) | 2022-10-04 |
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