CN115123935B - Rail type template assembling production line - Google Patents
Rail type template assembling production line Download PDFInfo
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- CN115123935B CN115123935B CN202210745766.7A CN202210745766A CN115123935B CN 115123935 B CN115123935 B CN 115123935B CN 202210745766 A CN202210745766 A CN 202210745766A CN 115123935 B CN115123935 B CN 115123935B
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- template
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- unit template
- lifting hook
- hook system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/12—Trolleys or crabs, e.g. operating above runways having hoisting gear adapted to special load-engaging elements and not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The utility model relates to a production line is assembled to track type template relates to building templates processing technology field, and in order to solve the lower problem of work efficiency that the template assembled, it includes the frame, be provided with the track in the frame, be provided with the handling system in the frame, the handling system includes monolithic unit template lifting hook system and group unit template lifting hook system, monolithic unit template lifting hook system and group unit template lifting hook system can follow track length direction and slide; and a template processing material area, a unit template processing area, a unit template stacking area and a unit template hoisting area are arranged in the support. This application has the effect that improves the work efficiency that the template was assembled.
Description
Technical Field
The application relates to the technical field of building template processing, in particular to a track type template assembling production line.
Background
The rail type template assembling production line is an integrated production line for uniformly processing, stacking and carrying a plurality of templates.
In the related art, a template on a construction site is processed, a woodworker is required to cut and punch in a processing shed, and then the template is carried by forklift equipment and is bound by constructors; and then the tower crane is used for hoisting to a construction site for stacking, and constructors assemble the templates on site.
Because the working procedures of processing, carrying and assembling the templates mostly need to be manually participated and the sites need to be converted, the working efficiency of assembling the templates is lower.
Disclosure of Invention
In order to improve the work efficiency that the template was assembled, this application provides a production line is assembled to track formula template.
The application provides a production line is assembled to track formula template adopts following technical scheme:
the rail type template assembling production line comprises a frame, wherein a rail is arranged on the frame, a lifting system is arranged on the frame, the lifting system comprises a single unit template lifting hook system and a group unit template lifting hook system, and the single unit template lifting hook system and the group unit template lifting hook system can slide along the length direction of the rail;
and a template processing material area, a unit template processing area, a unit template stacking area and a unit template hoisting area are arranged in the frame.
By adopting the technical scheme, template materials are stacked in a template processing material area, and a single template material is moved to a unit template processing area by a preset mechanical arm for processing; after the template is processed, the single-block unit template lifting hook system starts to lift the processed templates to the unit template stacking area for stacking, and after the templates are stacked to a certain height in the unit template stacking area, the group unit template lifting hook system is started to lift the group templates stacked to the unit template lifting area, so that the group templates can be transferred and used subsequently. The template assembling production line can reduce human participation in the processing, carrying and assembling processes of the templates, reduce the conversion of sites and further improve the working efficiency of template assembling.
Preferably, the single unit template hook system and the group unit template hook system each comprise a sliding part, a bracket and a cross beam; the sliding part is connected to the rail in a sliding way, the bracket is fixedly connected with the sliding part, and the cross beam is connected to the bracket in a sliding way;
and a beam of the single-block unit template lifting hook system is provided with a single-block template lifting assembly, and a beam of the group unit template lifting hook system is provided with a group template lifting assembly.
By adopting the technical scheme, when the single unit template lifting hook system or the group unit template lifting hook system moves, the sliding part can be driven by electricity to move along the track so as to drive the bracket and the cross beam to move; when the templates are required to be lifted, the electric cylinder can drive the cross beam to move downwards, so that the cross beam drives the corresponding starting single template lifting assembly or the group of template lifting assemblies to be positioned at two sides of the templates, and the templates can be lifted.
Preferably, the single template lifting component is provided with a distance measuring device.
By adopting the technical scheme, before the single template lifting assembly stacks the processed single templates, the distance measuring equipment firstly measures the distance between the single template lifting assembly and the ground of the stacking area of the unit templates to obtain an initial value; in the subsequent stacking process of templates, along with the rise of the heights of groups of templates, stacking one template at a time, measuring the distance between the distance measuring equipment and the ground once, and when the heights of the stacked templates reach an initial value; the group unit template lifting hook system can be started to lift the group templates.
Preferably, the distance measuring device is electrically connected with the group template lifting assembly.
In general, the unitized unit template hook system is activated by additional operations by the constructor; through adopting above-mentioned technical scheme, after ranging equipment survey the height of the template of stacking reaches the initial value, the electric signal is direct to the drive department of unit template lifting hook system in the group, and after last template in the group template is stacked, unit template lifting hook system in the group can start simultaneously to template transfer's efficiency has been improved.
Preferably, the group template lifting assembly comprises a plurality of driving pieces and a plurality of fixing parts; the fixing parts are respectively connected to the driving shaft of one driving piece, and the driving shaft of the driving piece is telescopic.
By adopting the technical scheme, constructors can adjust the telescopic length of the driving shaft of the driving piece according to the stacking heights of different groups of templates, and the applicability of the lifting assembly of the groups of templates is improved.
Preferably, the fixing part comprises a rotating shaft and a fastener, the rotating shaft is rotatably connected to the driving shaft of the corresponding driving piece, and the fastener is connected to the end part of the rotating shaft; one side of the rotating shaft is provided with a driving machine for driving the rotating shaft to rotate.
By adopting the technical scheme, the fastener is in a rotary opening state before the fixing part moves to the lower end of the group of templates; after the fixed part moves down to the lower end of the group of templates, the driving machine is started to drive the rotating shaft to rotate, and the rotating shaft rotates to drive the fastener to rotate and buckle the bottom wall of the lowest layer of templates in the group of templates, so that the group of templates can be lifted.
Preferably, the outer side wall of the fastener is provided with a guide wall, and the outer side wall of the fastener is also provided with an elastic piece for pushing the fastener to rotate.
By adopting the technical scheme, when the driving piece moves downwards, the outer side wall of the fastener is driven to contact with the group of templates, the group of templates can push the fastener to drive the rotating shaft to rotate under the guiding action of the guide arm, so that the fastener rotates to give way to the group of templates, and meanwhile, the elastic piece is compressed; until the fastener moves to the last layer in the group of templates, the elastic force of the elastic piece pushes the fastener to rotate and reset, so that the fastener is buckled with the last layer in the group of templates, and the follow-up lifting of the group of templates can be performed. The use of electric driving equipment is reduced, and the buckling process of the fastener and the group of templates is faster.
Preferably, the driving members are arranged on two sides of the weighing unit on average, the fixing part comprises a pressing member and a pressing plate, the pressing member is connected to the driving shaft of the corresponding driving member, and the pressing plate is connected with the pressing member.
Through adopting above-mentioned technical scheme, the drive shaft of driving piece drives the pressure piece and removes to the lower extreme that is close to the group template after, and the pressure piece starts and drives the clamp plate and support tightly with the group template to make the clamp plate of group template both sides press from both sides tight to the group template at group template lower extreme, can make the crossbeam shift up and carry out handling to the group template.
Preferably, the side wall of the pressing plate is provided with a friction pad.
By adopting the technical scheme, the friction pad can increase the friction force between the pressing plate and the group of templates, and improve the stability of the pressing plate for clamping the group of templates.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the template assembling production line can reduce human participation in the processing, carrying and assembling processes of the templates, reduce the conversion of sites and further improve the working efficiency of template assembling.
2. The arrangement of the distance measuring equipment is electrically connected with the group template lifting assembly, so that the conveying efficiency of the group template is improved.
3. The arrangement of the guide wall and the elastic piece reduces the use of electric driving equipment, and the buckling process of the fastener and the group of templates is faster.
Drawings
Fig. 1 is a schematic structural diagram of a track-type form assembly line according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram for showing the positional relationship between the rotating shaft and the fastener in the first embodiment of the present application.
Fig. 3 is a schematic structural diagram for showing the positional relationship between the rotary rod and the rotary buckle in the first embodiment of the present application.
Fig. 4 is a schematic structural diagram for showing the positional relationship between the fastening member and the elastic member in the first embodiment of the present application.
Fig. 5 is a schematic view of a structure for embodying the positional relationship of the pressing member and the pressing plate in the first embodiment of the present application.
Reference numerals illustrate: 1. a frame; 11. a track; 12. a template processing material area; 13. a unit template processing area; 14. a unit template stacking area; 15. a unit template hoisting area; 2. a sliding part; 21. a bracket; 22. a cross beam; 3. a monoblock unit template hook system; 31. a distance measuring device; 32. a rotating roller; 33. a rotating buckle; 4. a ganged unit template hook system; 41. a driving member; 42. a fixing part; 421. a rotating shaft; 422. a fastener; 423. a guide wall; 424. an elastic member; 425. a pressurizing member; 426. a pressing plate; 427. a friction pad; 428. and (5) connecting a plate.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-4.
The embodiment of the application discloses a production line is assembled to track formula template.
Embodiment one:
referring to fig. 1, a track 11 type template assembling production line comprises a frame 1, wherein the frame 1 is fixedly connected to the ground, and the frame 1 comprises two rows of upright posts which are arranged in parallel; the frame 1 is welded with a track 11; the frame 1 is also provided with a lifting system which is connected to the rail 11 in a sliding way through electric drive.
The ground in the frame 1 is provided with a template processing material area 12, a unit template processing area 13, a unit template stacking area 14 and a unit template hoisting area 15 along the length direction of the track 11. The lifting system comprises a single-block unit template lifting hook system 3 and a group unit template lifting hook system 4, and the single-block unit template lifting hook system 3 and the group unit template lifting hook system 4 are sequentially arranged along the length direction of the track 11.
Referring to fig. 1, each of the monoblock unit formwork hook system 3 and the group unit formwork hook system 4 includes a sliding portion 2, a bracket 21, and a cross beam 22, the sliding portion 2 is a trolley, and the sliding portion 2 is slidably disposed in a rail 11; the support 21 is fixedly connected with the sliding part 2, the inner side wall of the support 21 is provided with sliding grooves for inserting two ends of the cross beam 22, the cross beam 22 is connected to the support 21 in a sliding manner along the vertical direction, and the cross beam 22 can be driven by an electric cylinder in the support 21.
Referring to fig. 1 and 2, a group template lifting assembly is arranged on a beam 22 of a group unit template lifting system 4, the group template lifting assembly comprises a plurality of driving members 41 and a plurality of fixing parts 42, the driving members 41 are cylinders, driving shafts of the driving members 41 are telescopic shafts, the driving members 41 are connected to the beam 22 of the group unit template lifting system 4 in three parts, four driving members 41 are arranged in each part, and the driving members 41 are arranged on two sides of the corresponding beam 22 in two pairs; a fixing portion 42 is connected to the driving shafts of the pair of driving members 41.
Referring to fig. 2, the fixing portion 42 includes a rotating shaft 421 and two fasteners 422, the rotating shaft 421 is located on the driving shafts of two connected driving members 41 corresponding to the same side of the beam 22 and can be connected with a connecting plate 428, the rotating shaft 421 is rotatably connected to the connecting plate 428, the two fasteners 422 are respectively welded to two ends of the rotating shaft 421, a motor can be arranged on the connecting plate 428, and the motor can further drive the rotating shaft 421 to rotate through transmission of a transmission member.
Referring to fig. 1 and 3, a single-block formwork lifting assembly is arranged on a beam 22 of the single-block unit formwork lifting system 3, the single-block formwork lifting assembly comprises a plurality of rotating rollers 32 and a plurality of rotating buckles 33, the rotating rollers 32 are connected to two sides of the beam 22 of the single-block unit formwork lifting system 3 in three pairs in a rotating way, and two ends of one rotating roller 32 are welded and connected with the two rotating buckles 33; the rotating roller 32 can be driven to rotate by a motor driving a transmission member.
When the template is processed, template materials can be stacked in a template processing material area 12, and a single template material is moved to a processing table of a unit template processing area 13 by a preset mechanical arm for processing; after the single-block template is processed, starting the single-block unit template lifting hook system 3; the sliding part 2 of the single-block unit template lifting hook system 3 slides to drive the corresponding bracket 21 to move above the template, and the electric cylinder of the single-block unit template lifting hook system 3 drives the cross beam 22 to move downwards; the beam 22 moves downwards to drive a plurality of rotating rollers 32 and a plurality of rotating buckles 33 to two sides of the template, the corresponding motor drives the rotating rollers 32 to rotate, and the rotating rollers 32 rotate to drive the rotating buckles 33 to be inserted below the template to buckle the template; the electric cylinder drives the cross beam 22 to drive the rotating roller 32 and the rotating buckle 33 to move upwards, so that the template is lifted from the processing table; the single unit template lifting hook system 3 moves transversely along the track 11 to drive the templates to move to the unit template stacking area 14 for stacking.
After stacking a plurality of templates to a certain height by the single-block unit template lifting hook system 3, transversely moving the group unit template lifting hook system 4 to the position above the unit template stacking area 14, and starting the driving piece 41 to enable the driving shaft of the driving piece 41 to extend to a required length according to the height of the stacked templates; the beam 22 of the group unit template lifting hook system 4 moves downwards to drive the driving piece 41 to move downwards, so that the fixing part 42 moves downwards to two sides of the lowest template in the group template; starting a motor on the connecting plate, and enabling the rotating shaft 421 to drive the fastener 422 to rotate and insert to the bottom of the lowest template in the group of templates; the cross beam 22 moves upwards again to lift the stacked group of templates, and the sliding part 2 of the group unit template lifting hook system 4 moves transversely to drive the group of templates to move to the unit template lifting area 15 so as to facilitate the subsequent transfer of the group of templates.
Referring to fig. 1 and 2, a ranging device 31 is mounted on a beam 22 of the single template lifting assembly, the ranging device 31 is a laser range finder, and the ranging device 31 is electrically connected with a driving piece 41; before the single template lifting assembly stacks the processed single templates, the distance measuring equipment 31 firstly measures the distance between the single template lifting assembly and the ground of the unit template stacking area to obtain an initial value; in the subsequent stacking process of templates, as the heights of the group of templates are raised, one template is stacked at a time, the distance measuring device 31 measures the distance to the ground once, and when the heights of the stacked templates reach an initial value. The measuring equipment transmits an electric signal to the grouped unit template lifting hook system 4, and the grouped unit template lifting hook system 4 can start to lift the stacked grouped templates to the unit template lifting area, so that the condition that the grouped unit template lifting hook system 4 is manually operated is reduced.
Embodiment two:
referring to fig. 4, the difference from the first embodiment is that: the outer side wall of the fastener 422 is provided with a guide wall 423, the outer side wall of the fastener 422 is provided with an elastic piece 424, the elastic piece 424 is a spring, and one end, far away from the fastener 422, of the elastic piece 424 is connected with the connecting plate. When the driving member 41 moves downwards, the outer side wall of the fastening member 422 is driven to contact with the group of templates, the group of templates can push the fastening member 422 to drive the rotating shaft 421 to rotate under the guiding action of the guiding arm, so that the fastening member 422 rotates to give way to the group of templates, and meanwhile, the elastic member 424 is compressed; until the fastener 422 moves to the last layer of the group of templates, the elastic force of the elastic element 424 pushes the fastener 422 to rotate and reset, so that the fastener 422 is buckled with the last layer of the group of templates, and the subsequent lifting of the group of templates can be performed.
Embodiment III:
referring to fig. 5, the difference from the first embodiment is that: the fixing portion 42 includes a plurality of pressing members 425 and a plurality of pressing plates 426, the pressing members 425 may be hydraulic cylinders, and the pressing members 425 are respectively connected to driving shafts of the corresponding driving members 41; the pressure plate 426 is connected to a drive shaft of the pressing member 425.
Referring to fig. 1 and 5, a friction pad 427 is adhesively attached to the side wall of the pressure plate 426, and the friction pad 427 is an elastic friction pad 427; after the driving shaft of the driving member 41 drives the pressing member 425 to move to be close to the lower end of the group template, the pressing member 425 starts to drive the pressing plate 426 to drive the friction pads 427 to abut against the group template, so that the pressing plates 426 on two sides of the group template clamp the group template at the lower end of the group template, and the cross beam 22 can be moved upwards to hoist the group template.
The implementation principle of the rail type template assembly production line in the embodiment of the application is as follows:
when the template is processed, template materials can be stacked in a template processing material area 12, and a single template material is moved to a processing table of a unit template processing area 13 by a preset mechanical arm for processing; after the single-block template is processed, starting the single-block unit template lifting hook system 3; the sliding part 2 of the single-block unit template lifting hook system 3 slides to drive the corresponding bracket 21 to move above the template, and the electric cylinder of the single-block unit template lifting hook system 3 drives the cross beam 22 to move downwards; the beam 22 moves downwards to drive a plurality of rotating rollers 32 and a plurality of rotating buckles 33 to two sides of the template, the corresponding motor drives the rotating rollers to rotate, and the rotating rollers 32 rotate to drive the rotating buckles 33 to be inserted below the template to buckle the template; the electric cylinder drives the cross beam 22 to drive the rotating roller 32 and the rotating buckle 33 to move upwards, so that the template is lifted from the processing table; the single unit template lifting hook system 3 moves transversely along the track 11 to drive the templates to move to the unit template stacking area 14 for stacking.
After stacking a plurality of templates to a certain height by the single-block unit template lifting hook system 3, transversely moving the group unit template lifting hook system 4 to the position above the unit template stacking area 14, and starting the driving piece 41 to enable the driving shaft of the driving piece 41 to extend to a required length according to the height of the stacked templates; the beam 22 of the group unit template lifting hook system 4 moves downwards to drive the driving piece 41 to move downwards, so that the fixing part 42 moves downwards to two sides of the lowest template in the group template; starting a motor on the connecting plate, and enabling the rotating shaft 421 to drive the fastener 422 to rotate and insert to the bottom of the lowest template in the group of templates; the cross beam 22 moves upwards again to lift the stacked group of templates, and the sliding part 2 of the group unit template lifting hook system 4 moves transversely to drive the group of templates to move to the unit template lifting area 15 so as to facilitate the subsequent transfer of the group of templates. The template assembling production line can reduce human participation in the processing, carrying and assembling processes of the templates, reduce the conversion of sites and further improve the working efficiency of template assembling.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (3)
1. A production line is assembled to track formula template, its characterized in that: the lifting system comprises a rack (1), wherein a track (11) is arranged on the rack (1), a lifting system is arranged on the rack (1), the lifting system comprises a single unit template lifting hook system (3) and a group unit template lifting hook system (4), and the single unit template lifting hook system (3) and the group unit template lifting hook system (4) can slide along the length direction of the track (11);
a template processing material area (12), a unit template processing area (13), a unit template stacking area (14) and a unit template hoisting area (15) are arranged in the frame (1);
the single unit template lifting hook system (3) and the grouped unit template lifting hook system (4) comprise a sliding part (2), a bracket (21) and a cross beam (22); the sliding part (2) is connected to the track (11) in a sliding way, the bracket (21) is fixedly connected with the sliding part (2), and the cross beam (22) is connected to the bracket (21) in a sliding way;
a beam (22) of the single unit template lifting hook system (3) is provided with a single template lifting assembly, and a beam (22) of the group unit template lifting hook system (4) is provided with a group template lifting assembly;
the group template lifting assembly comprises a plurality of driving pieces (41) and a plurality of fixing parts (42); the fixing parts (42) are respectively connected to the driving shaft of one driving piece (41), and the driving shaft of the driving piece (41) can stretch out and draw back;
the fixing part (42) comprises a rotating shaft (421) and a fastener (422), the rotating shaft (421) is rotationally connected to a driving shaft of a corresponding driving piece (41), the fastener (422) is connected to the end part of the rotating shaft (421), the rotating shaft (421) is positioned on the driving shafts of two connected driving pieces (41) on the same side of a corresponding cross beam (22) and is connected with a connecting plate (428), and the rotating shaft (421) is rotationally connected to the connecting plate (428);
the outer side wall of the fastener (422) is provided with a guide wall (423), the outer side wall of the fastener (422) is also provided with an elastic piece (424) for pushing the fastener (422) to rotate, the elastic piece (424) is a spring, and one end, far away from the fastener (422), of the elastic piece (424) is connected with a connecting plate (428).
2. The track-type form assembly line according to claim 1, wherein: and a distance measuring device (31) is arranged on the single template lifting assembly.
3. The track-type form assembly line according to claim 2, wherein: the distance measuring equipment (31) is electrically connected with the group template lifting assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210745766.7A CN115123935B (en) | 2022-06-29 | 2022-06-29 | Rail type template assembling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210745766.7A CN115123935B (en) | 2022-06-29 | 2022-06-29 | Rail type template assembling production line |
Publications (2)
| Publication Number | Publication Date |
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| CN115123935A CN115123935A (en) | 2022-09-30 |
| CN115123935B true CN115123935B (en) | 2023-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210745766.7A Active CN115123935B (en) | 2022-06-29 | 2022-06-29 | Rail type template assembling production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203246870U (en) * | 2013-04-28 | 2013-10-23 | 王聚安 | Automatic tile feeding machine device for asbestos tiles |
| CN109399227B (en) * | 2018-09-14 | 2020-03-17 | 南京农业大学 | Automatic pre-slaughter management system |
| CN111186773A (en) * | 2020-02-12 | 2020-05-22 | 北京智创赋能技术开发中心(有限合伙) | Automatic hoisting device for secondary maintenance of sleeper and control method thereof |
| CN212832373U (en) * | 2020-06-23 | 2021-03-30 | 上海河道建设有限公司 | Interim power consumption construction lifting device |
| CN112320601A (en) * | 2020-10-14 | 2021-02-05 | 南京沃旭通讯科技有限公司 | UWB ranging-based crane positioning system and bin management method |
| CN112661020A (en) * | 2020-12-17 | 2021-04-16 | 武汉理工大学 | Triple-position-adjusting gantry crane |
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