CN115123617A - Intelligent production system and production method for copper alloy dropper - Google Patents
Intelligent production system and production method for copper alloy dropper Download PDFInfo
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- CN115123617A CN115123617A CN202211060268.5A CN202211060268A CN115123617A CN 115123617 A CN115123617 A CN 115123617A CN 202211060268 A CN202211060268 A CN 202211060268A CN 115123617 A CN115123617 A CN 115123617A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/08—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/22—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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Abstract
The invention belongs to the technical field of dropper packaging equipment, and particularly relates to an intelligent production system and a production method for a copper alloy dropper, wherein the intelligent production system for the copper alloy dropper comprises: the device comprises a first, a second and a third coil material unreeling devices, a coil material compounding device, a packaging platform, a dropper conveying device and a material taking device; according to the invention, the packing sheet formed by compounding the coil compounding device can wrap the dropper, the outermost layer of cotton cloth wrapped on the packing sheet on the dropper can be matched with the middle layer of antirust paper for water prevention, the middle layer of antirust paper can improve the antirust effect of the dropper, the innermost layer of cotton cloth can absorb antirust oil and transfer the antirust oil to the surface of the dropper, meanwhile, the inner and outer layers of cotton cloth can prevent the middle layer of antirust paper from cracking, and the softness of the cotton cloth can play a role in buffering to protect the dropper.
Description
Technical Field
The invention belongs to the technical field of dropper packaging equipment, and particularly relates to an intelligent production system and method for a copper alloy dropper.
Background
The conventional dropper is directly packaged by a plastic bag and then put into a warehouse for storage.
As the dropper needs to be applied to high-speed electrified railway contact network equipment and needs to be subjected to rust prevention treatment, the traditional method for packaging the dropper through a plastic bag can cause rust prevention and falling off of the surface of the dropper, and water vapor in a storage environment permeates into the plastic bag to cause rusting and oxidation of the dropper and even corrosion of the dropper, so that the service life and the quality are influenced.
Therefore, it is necessary to develop a new intelligent production system and method for copper alloy dropper to solve the above problems.
Disclosure of Invention
The invention aims to provide an intelligent production system and method for a copper alloy dropper.
In order to solve the technical problem, the invention provides an intelligent production system for a copper alloy dropper, which comprises: the device comprises a first coil unwinding device, a second coil unwinding device, a third coil unwinding device, a coil compounding device, a packaging platform, a hanger conveying device and a material taking device; the first coil material unwinding device, the second coil material unwinding device and the third coil material unwinding device respectively send cotton cloth, anti-rust paper and the cotton cloth into the coil material compounding device, so that the cotton cloth, the anti-rust paper and the cotton cloth are sequentially stacked and pressed in the coil material compounding device from top to bottom to form a packaging sheet, namely the coil material compounding device slices the compounded packaging sheet at an outlet of the coil material compounding device, and the cut packaging sheet falls to the packaging platform; the dropper conveying device is used for placing a dropper on the surface of the packaging sheet on the packaging platform and curling the packaging sheet on the packaging platform to wrap the dropper; and the material taking device clamps the hanging strings wrapped by the packaging sheets on the packaging platform so as to send the hanging strings to a winding drum for storage.
Further, first coil of material unwinding device includes: the device comprises a first material winding disc and a first unwinding motor; an output shaft of the first unreeling motor is connected with the axis of the first reel; the first material rolling disc is sleeved with a cotton cloth roll, namely the first material rolling disc is driven by the first unwinding motor to rotate so as to unwind the cotton cloth and send the cotton cloth into the material rolling composite device; second coil stock unwinding device includes: a second coil tray and a second unwinding motor; an output shaft of the second unreeling motor is connected with the axis of the second reel disc; the second coil tray is sleeved with an antirust paper roll, namely the second unwinding motor drives the second coil tray to rotate so as to unwind the antirust paper and send the unreeled antirust paper into the coil composite device; third coil stock unwinding device includes: a third coil tray and a third unwinding motor; an output shaft of the third unreeling motor is connected with the axis of the third reel disc; and a cotton cloth roll is sleeved on the third material rolling disc, namely, the third material rolling disc is driven by the third unwinding motor to rotate so as to unwind the cotton cloth and feed the cotton cloth into the material rolling composite device.
Further, the coil stock set composite includes: an L-shaped composite block and a slicing mechanism; the horizontal part of the L-shaped composite block is provided with an inlet and an outlet, the inlet of the L-shaped composite block is sequentially provided with a first channel, a second channel and a third channel from top to bottom, the outlet of the L-shaped composite block is provided with a fourth channel, and the first channel, the second channel and the third channel are all communicated with the fourth channel; the first coil material unreeling device unreels cotton cloth and sends the cotton cloth into the first channel, the second coil material unreeling device unreels anti-rust paper and sends the anti-rust paper into the second channel, and the third coil material unreeling device unreels the cotton cloth and sends the cotton cloth into the third channel, so that the cotton cloth, the anti-rust paper and the cotton cloth are sequentially stacked and pressed in the fourth channel from top to bottom to form a packaging sheet; the slicing mechanism is movably arranged outside the vertical part of the L-shaped composite block in a sticking manner; when the slicing mechanism moves to the first position, the slicing mechanism slices the composite packaging piece at the outlet so that the cut packaging piece falls to the packaging platform.
Further, the coil stock set composite includes: a plurality of fuel injectors; each oil spray nozzle is arranged at the inner top of the fourth channel and is positioned at the outlet; and spraying anti-rust oil towards the upper surface of the packaging sheet by each oil nozzle, namely coating the anti-rust oil on the hanger by the upper surface of the packaging sheet when the packaging sheet is curled to wrap the hanger.
Further, when the slicing mechanism moves to the second position, the slicing mechanism guides the anti-rust oil dripped at the outlet to drip on the limiting frames at two sides of the slicing mechanism so as to lubricate the slicing mechanism and the limiting frames; when the slicing mechanism moves to the third position, the slicing mechanism blocks the outlet to prevent the rust preventive oil from volatilizing.
Further, the slicing mechanism includes: a longitudinal moving cylinder, a moving block and a cutter; the driving part of the longitudinal moving cylinder is connected with a moving block, and the moving block is attached to the outer side of the vertical part of the L-shaped composite block; a trapezoidal part is arranged on one surface of the moving block, which faces the outer side of the vertical part of the L-shaped composite block, and a plurality of flow guide grooves are formed in the trapezoidal part; the cutting knife is obliquely arranged at the bottom of the moving block, and the cutting edge of the cutting knife is attached to the outer side of the vertical part of the L-shaped composite block; when the longitudinal moving cylinder drives the moving block to move to the first position, the cutting edge of the cutter cuts off the packaging piece at the outlet; when the longitudinal moving cylinder drives the moving block to move to the second position, the top of the trapezoidal part on the moving block is attached to the outlet, and the trapezoidal part guides the anti-rust oil hanging and dropping on the outlet to drop to the limiting frames on two sides of the moving block through the flow guide grooves; and when the longitudinal moving cylinder drives the moving block to move to the third position, the moving block blocks the outlet.
Further, the slicing mechanism includes: the device comprises a rack, a ratchet wheel assembly, a first rotating roller and a second rotating roller; an upper rotating groove and a lower rotating groove are formed in the fourth channel and used for mounting the first rotating roller and the second rotating roller respectively, and the first rotating roller and the second rotating roller are attached to the upper surface and the lower surface of the packaging sheet in the fourth channel respectively; the rack is longitudinally arranged at the end part of the moving block, the ratchet wheel assembly is movably connected with the first rotating roller and the second rotating roller, and the rack is meshed with the ratchet wheel assembly; when the longitudinal moving cylinder drives the moving block to move towards the first position, the rack drives the ratchet wheel assembly, the first rotating roller and the second rotating roller to rotate so as to guide the packaging sheet in the fourth channel to move towards the outlet.
Further, the dropper conveying apparatus includes: the conveying belt is positioned on one side of the packaging platform; the conveyor belt conveys the hanger towards the packaging platform to deliver the hanger to the surface of the packaging sheet on the packaging platform.
Further, the extracting apparatus includes: a manipulator; the mechanical arm curls the packaging sheet on the packaging platform to wrap the dropper, and clamps the dropper wrapped by the packaging sheet and sends the dropper to the winding drum for storage.
In another aspect, the present invention provides a production method using the above-mentioned intelligent production system for copper alloy dropper, which includes: cotton cloth, anti-rust paper and cotton cloth are respectively fed into a coil compounding device through a first coil unwinding device, a second coil unwinding device and a third coil unwinding device, so that the cotton cloth, the anti-rust paper and the cotton cloth are sequentially stacked and pressed in the coil compounding device from top to bottom to form a packaging sheet; slicing the composite packaging sheet at an outlet of the coil material compounding device so as to enable the cut packaging sheet to fall to a packaging platform; placing the hanger on the surface of the packaging sheet on the packaging platform through a hanger conveying device, and curling the packaging sheet on the packaging platform to wrap the hanger; and clamping the dropper wrapped by the packaging sheet on the packaging platform by the material taking device so as to send the dropper to a winding drum for storage.
The invention has the beneficial effects that the packing sheet formed by compounding the coil material compounding device can wrap the dropper, the outermost layer of cotton cloth wrapped on the packing sheet on the dropper can be matched with the middle layer of antirust paper for water prevention, the middle layer of antirust paper can improve the antirust effect of the dropper, the innermost layer of cotton cloth can absorb antirust oil and transfer the antirust oil to the surface of the dropper, meanwhile, the inner layer and the outer layer of cotton cloth can prevent the middle antirust paper from cracking, and the softness of the cotton cloth can play a role of buffering to protect the dropper.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a complete set of drawings of the intelligent production system for copper alloy dropper of the present invention;
FIG. 2 is a block diagram of the hanger delivery apparatus of the present invention;
FIG. 3 is a block diagram of a first web unwind of the present invention;
FIG. 4 is a self-contained view of the coil compounding device of the present invention;
FIG. 5 is a cross-sectional view of the coil compounding device of the present invention;
FIG. 6 is a block diagram of the coil compounding device of the present invention;
FIG. 7 is a block diagram of the slicer mechanism of the present invention;
fig. 8 is a structural view of the moving block of the present invention.
In the figure:
1. a first coil unwinding device; 11. a first reel; 12. a first unwinding motor;
2. a second coil material unreeling device; 21. a second coil tray; 22. a second unwinding motor;
3. a third coil material unwinding device; 31. a third coil stock pan; 32. a third unwinding motor;
4. a coil material compounding device; 41. an L-shaped composite block; 411. a first channel; 412. a second channel; 413. a third channel; 414. a fourth channel; 415. an upper rotating groove; 416. a lower rotating groove; 42. a slicing mechanism; 421. a longitudinally moving cylinder; 422. a moving block; 4221. a trapezoidal portion; 42211. a diversion trench; 423. a cutter; 424. a rack; 425. a ratchet assembly; 426. a first rotating roller; 427. a second rotating roller; 43. a limiting frame; 44. an oil jet;
5. a packaging platform;
6. a dropper conveying device; 61. a conveyor belt;
7. a material taking device; 71. a robot arm.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
In this embodiment, as shown in fig. 1 to 8, this embodiment provides an intelligent production system for copper alloy dropper, which includes: the device comprises a first coil unwinding device 1, a second coil unwinding device 2, a third coil unwinding device 3, a coil compounding device 4, a packaging platform 5, a hanger conveying device 6 and a material taking device 7; the first coil unwinding device 1, the second coil unwinding device 2 and the third coil unwinding device 3 respectively send cotton cloth, anti-rust paper and cotton cloth into the coil compounding device 4, so that the cotton cloth, the anti-rust paper and the cotton cloth are sequentially stacked and pressed in the coil compounding device 4 from top to bottom to form a packaging sheet, namely, the coil compounding device 4 slices the composite packaging sheet at an outlet of the coil compounding device 4, so that the cut packaging sheet falls to the packaging platform 5; the dropper conveying device 6 places a dropper on the surface of the packaging sheet on the packaging platform 5, and curls the packaging sheet on the packaging platform 5 to wrap the dropper; and the material taking device 7 clamps the hanging strings wrapped by the wrapping sheets on the wrapping platform 5 to be sent to a reel for storage.
In this embodiment, the dropper can be wrapped up to the packing sheet that this embodiment formed through coil stock set composite 4 complex, and the outermost one deck cotton of parcel packing sheet on the dropper can cooperate middle one deck anti-rust paper to carry out waterproof, and middle one deck anti-rust paper can improve the antirust effect of dropper, and the surface of antirust oil and transfer to the dropper can be absorbed to the innermost one deck cotton, and inside and outside two-layer cotton can prevent that middle anti-rust paper from breaking simultaneously, and the compliance of cotton can play the cushioning effect in order to protect the dropper.
In this embodiment, the first web unwinding device 1 includes: a first winding tray 11 and a first unwinding motor 12; an output shaft of the first unreeling motor 12 is connected with the axis of the first reeling disc 11; the first coiling tray 11 is sleeved with cotton cloth rolls, namely the first unreeling motor 12 drives the first coiling tray 11 to rotate so as to unreel cotton cloth and send the cotton cloth into the coiling and compounding device 4; second coil stock unwinding device 2 includes: a second coil tray 21 and a second unwinding motor 22; an output shaft of the second unreeling motor 22 is connected with the axis of the second reeling disc 21; the second coil tray 21 is sleeved with an antirust paper roll, that is, the second unreeling motor 22 drives the second coil tray 21 to rotate, so that the unreeled antirust paper is fed into the coil compounding device 4; third coil stock unwinding device 3 includes: a third coil tray 31 and a third unwinding motor 32; an output shaft of the third unreeling motor 32 is connected with the axis of the third reeling disc 31; cotton cloth rolls are sleeved on the third material rolling disc 31, namely, the third material rolling disc 31 is driven to rotate by the third material rolling motor 32, so that the cotton cloth is unreeled and sent into the material rolling and compounding device 4.
In this embodiment, the cotton roll is sleeved on the first coil tray 11, and the first coil tray 11 can limit the cotton roll, so that the cotton roll can be fed into the coil compounding device 4 when the first unwinding motor 12 drives the first coil tray 11 to rotate, the anti-rust paper roll is sleeved on the second coil tray 21, and the anti-rust paper roll can be limited by the second coil tray 21, so that the anti-rust paper can be fed into the coil compounding device 4 when the second unwinding motor 22 drives the second coil tray 21 to rotate, the cotton roll is sleeved on the third coil tray 31, and the third coil tray 31 can limit the cotton roll, so that the cotton roll can be fed into the coil compounding device 4 when the third unwinding motor 32 drives the third coil tray 31 to rotate, and the first coil tray 11, the second coil tray 21, and the third coil tray 31 are sequentially arranged from top to bottom, thereby realize that cotton, anti-rust paper, cotton fold up in coil stock set composite 4, the packing piece is three layer construction, is cotton layer, anti-rust paper layer, cotton layer from last to down in proper order.
In this embodiment, the roll material combining device 4 includes: an L-shaped compound block 41 and a slicing mechanism 42; the horizontal part of the L-shaped composite block 41 is provided with an inlet and an outlet, the inlet of the L-shaped composite block 41 is sequentially provided with a first channel 411, a second channel 412 and a third channel 413 from top to bottom, the outlet of the L-shaped composite block 41 is provided with a fourth channel 414, and the first channel 411, the second channel 412 and the third channel 413 are all communicated with the fourth channel 414; the first coil material unreeling device 1 unreels cotton cloth and sends the cotton cloth into a first channel 411, the second coil material unreeling device 2 unreels anti-rust paper and sends the anti-rust paper into a second channel 412, and the third coil material unreeling device 3 unreels cotton cloth and sends the cotton cloth into a third channel 413, so that the cotton cloth, the anti-rust paper and the cotton cloth are sequentially stacked and pressed in the fourth channel 414 from top to bottom to form a packaging sheet; the slicing mechanism 42 is movably arranged outside the vertical part of the L-shaped composite block 41 in a sticking manner; when the slicing mechanism 42 moves to the first position, the slicing mechanism 42 slices the composite packaging sheet at the outlet so that the cut packaging sheet falls to the packaging platform 5.
In this embodiment, the cotton cloth unreeled by the first roll unreeling device 1 enters the first channel 411, the anti-rust paper unreeled by the second roll unreeling device 2 enters the second channel 412, the cotton cloth unreeled by the third roll unreeling device 3 enters the third channel 413, and is sent into the fourth channel 414 along with the first channel 411, the second channel 412 and the third channel 413, the uppermost cotton cloth, the middle anti-rust paper and the lowermost cotton cloth are combined into a packaging sheet in the fourth channel 414, meanwhile, the first roll unreeling device 1, the second roll unreeling device 2 and the third roll unreeling device 3 can push the packaging sheet to move in the fourth channel 414, the fourth channel 414 can play a role in compressing the packaging sheet, and the slicing mechanism 42 plays a role in slicing at an outlet.
In this embodiment, the roll material combining device 4 includes: a plurality of fuel injectors 44; each oil nozzle 44 is arranged at the inner top of the fourth passage 414 and is positioned at the outlet; each of the oil nozzles 44 sprays rust preventive oil toward the upper surface of the packing sheet, that is, when the packing sheet is curled to wrap the dropper, the upper surface of the packing sheet coats the rust preventive oil on the dropper.
In this embodiment, the corresponding oil nozzle 44 is disposed at the inner top of the fourth channel 414 and located at the outlet, so as to spray the rust preventive oil on the uppermost cotton cloth of the packaging sheet, and the middle rust preventive paper can block the rust preventive oil from permeating from the uppermost cotton cloth to the lowermost cotton cloth, so that the packaging sheet can perform rust preventive treatment on the dropper when the dropper is wrapped by the packaging sheet in a curling manner.
In this embodiment, when the slicing mechanism 42 moves to the second position, the slicing mechanism 42 guides the anti-rust oil dripping from the outlet to drip onto the limiting frames 43 on the two sides of the slicing mechanism 42, so as to lubricate the slicing mechanism 42 and the limiting frames 43; when the slicing mechanism 42 is moved to the third position, the slicing mechanism 42 blocks the outlet to prevent the rust preventive oil from volatilizing.
In this embodiment, if the first coil stock unreeling device 1, the second coil stock unreeling device 2, when the coil stock runs out on the third coil stock unreeling device 3, the oil nozzle 44 can't spray the anti-rust oil on the top layer cotton cloth, and lead to the anti-rust oil to hang and drip at the exit, if not handle remaining anti-rust oil, the first coil stock unreeling device 1, the second coil stock unreeling device 2, when replenishing the coil stock on the third coil stock unreeling device 3 and continuing the operation, the anti-rust oil can permeate the cotton cloth of the lower floor, can pollute the storage environment on the one hand, on the other hand can influence the water-proof effects on the cotton cloth layer of the lower floor, so that the slicing mechanism 42 moves to the second position, the slicing mechanism 42 guides the anti-rust oil that the exit hung and drip to the spacing frame 43 on the slicing mechanism 42 both sides, can also lubricate the slicing mechanism 42 and the spacing frame 43.
In this embodiment, after the intelligent production system of copper alloy dropper shut down, because the export is uncovered setting, the rust-preventive oil of fuel sprayer 44 spun still has some to remain in the exit packing piece the superiors cotton, when shutting down, in rust-preventive oil can volatilize the air from the export in the superiors cotton, polluted environment on the one hand, on the other hand also can be extravagant rust-preventive oil, and slicer mechanism 42 moves to the third position, and slicer mechanism 42 can block up the export and volatilize in order to hinder rust-preventive oil.
In the present embodiment, the slicing mechanism 42 includes: a longitudinal moving cylinder 421, a moving block 422 and a cutting knife 423; the driving part of the longitudinal moving cylinder 421 is connected with a moving block 422, and the moving block 422 is attached to the outer side of the vertical part of the L-shaped composite block 41; a trapezoidal part 4221 is arranged on one surface of the moving block 422, which faces the outer side of the vertical part of the L-shaped composite block 41, and a plurality of flow guide grooves 42211 are formed in the trapezoidal part 4221; the cutting knife 423 is obliquely arranged at the bottom of the moving block 422, and the cutting edge of the cutting knife 423 is attached to the outer side of the vertical part of the L-shaped composite block 41; when the longitudinal moving cylinder 421 drives the moving block 422 to move to the first position, the cutting edge of the cutter 423 cuts off the packaging piece at the outlet; when the longitudinal moving cylinder 421 drives the moving block 422 to move to the second position, the top of the trapezoidal portion 4221 on the moving block 422 is attached to the outlet, and the trapezoidal portion 4221 guides the anti-rust oil hanging and dropping on the outlet to the limiting frames 43 on the two sides of the moving block 422 through the guide grooves 42211; when the longitudinal movement cylinder 421 drives the moving block 422 to move to the third position, the moving block 422 blocks the outlet.
In this embodiment, the longitudinal moving cylinder 421 drives the moving block 422 to move, and further drives the cutter 423 to move, so that the packaging sheet can be cut at the outlet.
In this embodiment, since the trapezoidal portion 4221 is disposed on the moving block 422 on the surface facing the outside of the vertical portion of the L-shaped composite block 41, and the outlet is open, the trapezoidal portion 4221 guides the anti-rust oil dripping from the outlet to the limiting frames 43 on the two sides of the moving block 422 through the diversion grooves 42211, so that the problem of the anti-rust oil dripping at the outlet can be solved, and the effect of lubricating the slicing mechanism 42 and the limiting frames 43 is achieved.
In the present embodiment, the slicing mechanism 42 includes: a rack 424, a ratchet assembly 425, a first rotating roller 426, a second rotating roller 427; an upper rotating groove 415 and a lower rotating groove 416 are formed in the fourth channel 414 and are used for installing the first rotating roller 426 and the second rotating roller 427 respectively, and the first rotating roller 426 and the second rotating roller 427 are attached to the upper surface and the lower surface of the packaging sheet in the fourth channel 414 respectively; the rack 424 is longitudinally arranged at the end of the moving block 422, the ratchet wheel assembly 425 is movably connected with the first rotating roller 426 and the second rotating roller 427, and the rack 424 is meshed with the ratchet wheel assembly 425; when the longitudinal moving cylinder 421 drives the moving block 422 to move towards the first position, the rack 424 drives the ratchet assembly 425, the first rotating roller 426 and the second rotating roller 427 to rotate, so as to guide the packaging sheet in the fourth channel 414 to move towards the outlet.
In this embodiment, the ratchet assembly 425 comprises a driving swing link, a pawl, a ratchet, a non-return pawl and a frame, the driving member is loosely sleeved on a driven shaft fixedly connected with the ratchet and connected with a driving pawl by a rotating pair, when the driving member swings counterclockwise, the driving pawl is inserted into a tooth space of the ratchet to enable the ratchet to rotate by a certain angle, at this time, the non-return pawl slides on a tooth back of the ratchet, when the driving member rotates clockwise, the non-return pawl prevents the ratchet from rotating clockwise, but the driving pawl can slide on the tooth back of the ratchet, so the ratchet is still, and therefore, when the driving member swings continuously and reciprocally, the ratchet does unidirectional intermittent motion.
In this embodiment, the first rotating roller 426 and the second rotating roller 427 can not only press the wrapping sheet but also assist the movement of the wrapping sheet toward the outlet.
In this embodiment, when rack 424 is lifted up, first rotating roller 426 and second rotating roller 427 do not rotate reversely due to ratchet assembly 425, and only when rack 424 is pressed down, first rotating roller 426 and second rotating roller 427 rotate normally to assist the movement of the packaging sheet.
In the present embodiment, the dropper conveying device 6 includes: a conveyor belt 61 located on one side of the packaging platform 5; the conveyor belt 61 conveys the dropper towards the packaging platform 5 to feed the dropper to the surface of the packaging sheet on the packaging platform 5.
In this embodiment, the material taking device 7 includes: a manipulator 71; the manipulator 71 curls the wrapping sheet around the dropper on the wrapping platform 5, and grips the dropper wrapped by the wrapping sheet and delivers the dropper to the reel for storage.
Example 2
On the basis of embodiment 1, the present embodiment provides a production method using the intelligent production system for copper alloy dropper as provided in embodiment 1, which includes: cotton cloth, anti-rust paper and cotton cloth are respectively fed into a coil material compounding device 4 through a first coil material unwinding device 1, a second coil material unwinding device 2 and a third coil material unwinding device 3, so that the cotton cloth, the anti-rust paper and the cotton cloth are sequentially stacked and pressed in the coil material compounding device 4 from top to bottom to form a packaging sheet; slicing the compounded packaging sheet at the outlet thereof by the coil material compounding device 4 so that the cut packaging sheet falls to the packaging platform 5; placing a dropper on the surface of the packaging sheet on the packaging platform 5 through the dropper conveying device 6, and curling the packaging sheet on the packaging platform 5 to wrap the dropper; and the dropper wrapped by the packaging sheet is clamped on the packaging platform 5 by the material taking device 7 to be sent to a reel for storage.
In conclusion, the packing sheet formed by compounding the coil material compounding device can wrap the dropper, the outermost layer of cotton cloth wrapping the packing sheet on the dropper can be matched with the middle layer of antirust paper to prevent water, the middle layer of antirust paper can improve the antirust effect of the dropper, the innermost layer of cotton cloth can absorb antirust oil and transfer the antirust oil to the surface of the dropper, meanwhile, the inner layer of cotton cloth and the outer layer of cotton cloth can prevent the middle antirust paper from being broken, and the softness of the cotton cloth can play a role in buffering to protect the dropper.
The components selected for use in the present application (components not illustrated for specific structures) are all common standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. The utility model provides an intelligent production system of copper alloy dropper which characterized in that includes:
the device comprises a first coil unwinding device, a second coil unwinding device, a third coil unwinding device, a coil compounding device, a packaging platform, a hanger conveying device and a material taking device; wherein
First coil stock unwinding device, second coil stock unwinding device, third coil stock unwinding device send into coil stock set composite respectively with cotton, anti-tarnish paper, cotton to make cotton, anti-tarnish paper, cotton be in from last to piling up in proper order down in the coil stock set composite and compressing tightly and form the packing piece, promptly
The coil material compounding device slices the compounded packaging sheet at the outlet of the coil material compounding device so that the cut packaging sheet falls to the packaging platform;
the dropper conveying device is used for placing a dropper on the surface of the packaging sheet on the packaging platform and curling the packaging sheet on the packaging platform to wrap the dropper; and
the material taking device clamps the hanging strings wrapped by the packaging sheets on the packaging platform so as to be conveyed to a winding drum for storage.
2. The intelligent production system of copper alloy dropper of claim 1,
first coil of material unwinding device includes: the device comprises a first material winding disc and a first unwinding motor;
an output shaft of the first unreeling motor is connected with the axis of the first reel;
the first coiling tray is sleeved with cotton cloth rolls, namely
The first unwinding motor drives the first winding disc to rotate so as to feed unwinding cotton cloth into the winding composite device;
second coil stock unwinding device includes: the second coil tray and the second unwinding motor;
an output shaft of the second unreeling motor is connected with the axis of the second reel disc;
the second coiling tray is sleeved with an antirust paper roll, namely
The second unwinding motor drives a second winding disc to rotate so as to unwind the antirust paper and send the antirust paper into the winding composite device;
third coil stock unwinding device includes: a third coil tray and a third unwinding motor;
an output shaft of the third unreeling motor is connected with the axis of the third reel disc;
the third coiling tray is sleeved with cotton cloth rolls, namely
And the third unreeling motor drives a third reeling disc to rotate so as to unreel cotton cloth and send the cotton cloth into the reeling composite device.
3. The intelligent production system of copper alloy dropper of claim 1,
the coil stock set composite includes: an L-shaped composite block and a slicing mechanism;
the horizontal part of the L-shaped composite block is provided with an inlet and an outlet, the inlet of the L-shaped composite block is sequentially provided with a first channel, a second channel and a third channel from top to bottom, the outlet of the L-shaped composite block is provided with a fourth channel, and the first channel, the second channel and the third channel are all communicated with the fourth channel;
the first coil material unreeling device unreels cotton cloth and sends the cotton cloth into the first channel, the second coil material unreeling device unreels anti-rust paper and sends the anti-rust paper into the second channel, and the third coil material unreeling device unreels the cotton cloth and sends the cotton cloth into the third channel, so that the cotton cloth, the anti-rust paper and the cotton cloth are sequentially stacked and pressed in the fourth channel from top to bottom to form a packaging sheet;
the slicing mechanism is movably arranged outside the vertical part of the L-shaped composite block in a sticking manner;
when the slicing mechanism moves to the first position, the slicing mechanism slices the composite packaging piece at the outlet so that the cut packaging piece falls to the packaging platform.
4. The intelligent production system of copper alloy dropper of claim 3,
the coil stock set composite includes: a plurality of fuel injectors;
each oil spray nozzle is arranged at the inner top of the fourth channel and is positioned at the outlet;
each of the oil nozzles sprays rust preventive oil toward the upper surface of the packing sheet, i.e.
When the packaging sheet is curled to wrap the dropper, the upper surface of the packaging sheet is coated with the anti-rust oil on the dropper.
5. The intelligent production system of copper alloy dropper of claim 4,
when the slicing mechanism moves to the second position, the slicing mechanism guides the anti-rust oil dripped from the outlet to drip on the limiting frames on two sides of the slicing mechanism so as to lubricate the slicing mechanism and the limiting frames;
when the slicing mechanism moves to the third position, the slicing mechanism blocks the outlet to prevent the rust preventive oil from volatilizing.
6. The intelligent production system of copper alloy dropper of claim 5,
the slicing mechanism includes: the device comprises a longitudinal moving cylinder, a moving block and a cutter;
the driving part of the longitudinal moving cylinder is connected with a moving block, and the moving block is attached to the outer side of the vertical part of the L-shaped composite block;
a trapezoidal part is arranged on one surface of the moving block, which faces the outer side of the vertical part of the L-shaped composite block, and a plurality of flow guide grooves are formed in the trapezoidal part;
the cutting knife is obliquely arranged at the bottom of the moving block, and the cutting edge of the cutting knife is attached to the outer side of the vertical part of the L-shaped composite block;
when the longitudinal moving cylinder drives the moving block to move to the first position, the cutting edge of the cutter cuts off the packaging piece at the outlet;
when the longitudinal moving cylinder drives the moving block to move to the second position, the top of the trapezoidal part on the moving block is attached to the outlet, and the trapezoidal part guides the anti-rust oil hanging and dropping on the outlet to drop to the limiting frames on two sides of the moving block through the flow guide grooves;
and when the longitudinal moving cylinder drives the moving block to move to the third position, the moving block blocks the outlet.
7. The intelligent production system of copper alloy dropper of claim 6,
the slicing mechanism includes: the device comprises a rack, a ratchet wheel assembly, a first rotating roller and a second rotating roller;
an upper rotating groove and a lower rotating groove are formed in the fourth channel and are used for mounting the first rotating roller and the second rotating roller respectively, and the first rotating roller and the second rotating roller are attached to the upper surface and the lower surface of the packaging sheet in the fourth channel respectively;
the rack is longitudinally arranged at the end part of the moving block, the ratchet wheel assembly is movably connected with the first rotating roller and the second rotating roller, and the rack is meshed with the ratchet wheel assembly;
when the longitudinal moving cylinder drives the moving block to move towards the first position, the rack drives the ratchet wheel assembly, the first rotating roller and the second rotating roller to rotate so as to guide the packaging piece in the fourth channel to move towards the outlet.
8. The intelligent production system of copper alloy dropper of claim 1,
the dropper conveying apparatus includes: the conveying belt is positioned on one side of the packaging platform;
the conveyor belt conveys the hanger towards the packaging platform to deliver the hanger to the surface of the packaging sheet on the packaging platform.
9. The intelligent production system of copper alloy dropper of claim 1,
the extracting device includes: a manipulator;
the mechanical arm curls the packaging sheet on the packaging platform to wrap the dropper, and clamps the dropper wrapped by the packaging sheet and sends the dropper to the winding drum for storage.
10. A production method using the copper alloy dropper intelligent production system of any one of claims 1 to 9, comprising:
cotton cloth, anti-rust paper and cotton cloth are respectively fed into a coil material compounding device through a first coil material unwinding device, a second coil material unwinding device and a third coil material unwinding device, so that the cotton cloth, the anti-rust paper and the cotton cloth are sequentially stacked and pressed in the coil material compounding device from top to bottom to form a packaging sheet;
slicing the composite packaging sheet at an outlet of the coil material compounding device so that the cut packaging sheet falls to a packaging platform;
placing the hanger on the surface of the packaging sheet on the packaging platform through a hanger conveying device, and curling the packaging sheet on the packaging platform to wrap the hanger; and
and clamping the dropper wrapped by the packaging sheet on the packaging platform by the material taking device so as to send the dropper to a winding drum for storage.
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| CN202211060268.5A CN115123617B (en) | 2022-09-01 | 2022-09-01 | Intelligent production system and production method for copper alloy dropper |
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| CN202211060268.5A CN115123617B (en) | 2022-09-01 | 2022-09-01 | Intelligent production system and production method for copper alloy dropper |
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| CN115123617B (en) | 2022-11-11 |
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