CN115111974A - Automatic delay tube powder pressing line - Google Patents

Automatic delay tube powder pressing line Download PDF

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Publication number
CN115111974A
CN115111974A CN202210760876.0A CN202210760876A CN115111974A CN 115111974 A CN115111974 A CN 115111974A CN 202210760876 A CN202210760876 A CN 202210760876A CN 115111974 A CN115111974 A CN 115111974A
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CN
China
Prior art keywords
delay tube
powder
pressing
station
tray
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Granted
Application number
CN202210760876.0A
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Chinese (zh)
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CN115111974B (en
Inventor
谢海波
韩庆
刘菊红
刘影
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Hunan Mokai Intelligent Technology Co ltd
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Hunan Mokai Intelligent Technology Co ltd
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Priority to CN202210760876.0A priority Critical patent/CN115111974B/en
Publication of CN115111974A publication Critical patent/CN115111974A/en
Application granted granted Critical
Publication of CN115111974B publication Critical patent/CN115111974B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B33/00Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
    • F42B33/02Filling cartridges, missiles, or fuzes; Inserting propellant or explosive charges
    • F42B33/025Filling cartridges, missiles, or fuzes; Inserting propellant or explosive charges by compacting

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

The invention discloses an automatic delay tube powder pressing line, which comprises: the device comprises a first transferring and conveying line, a first transferring tray arranged on the first transferring and conveying line, a feeding system, a one-time charging and pressing system, a root cleaning system and a quality detection system; the second transports transfer chain, sets up second commentaries on classics material tray, secondary charging means, transposition system, adjusting plug installation device, secondary pressure medicine device, unloading system on the second transports transfer chain. The whole production line can carry out automatic production from the feeding of delay tubes, gunpowder filling, adjusting plug installation and quality detection, and the production efficiency is improved.

Description

Automatic delay tube powder pressing line
Technical Field
The invention relates to the technical field of automatic production equipment, in particular to an automatic delay tube powder pressing line.
Background
As shown in fig. 1 and 2, the delay tube 1 comprises a first chamber 11, a second chamber 12 and a third chamber 13, powder 14 needs to be filled into the first chamber 11 and the second chamber 12, the filled powder 14 is compacted, the powder 14 in the second chamber 12 needs to be formed into a hole, and the third chamber 13 is filled with a regulating plug 2. Figure 3 shows the delay tube after the gunpowder 14 and the adjusting plug 2 have been loaded.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides an automatic delay tube powder pressing line which can automatically complete powder pressing production of a delay tube.
According to the invention, the automatic delay tube powder pressing line comprises:
the first transferring and conveying line is provided with a first head end and a first tail end, and is sequentially provided with a feeding station, a medicine charging and pressing station, a medicine root cleaning station and a quality detection station from the first head end to the first tail end;
the first material transferring tray is arranged on the first transferring and conveying line and can be transferred along the first transferring and conveying line, and the first material transferring tray is used for vertically placing the delay tube and enabling a first cavity of the delay tube to face upwards;
the second transfer conveying line is provided with a second head end and a second tail end, and a secondary powder charging station, a transposition station, an adjusting plug mounting station, a secondary powder pressing station and a blanking station are sequentially arranged on the second transfer conveying line from the second head end to the second tail end;
the second material transferring tray is arranged on the second transferring conveying line and can transfer along the second transferring conveying line, a charging die is arranged on the second material transferring tray and comprises an outer sleeve, an inner sleeve and a return spring, the return spring is arranged in the sleeve of the outer sleeve, the inner sleeve is arranged in the outer sleeve and pressed at the upper end of the return spring, and the inner sleeve is provided with a gunpowder containing pipeline;
the forming rod comprises a first support column and a forming column, the first support column is fixedly arranged in the barrel of the outer sleeve, the upper end of the first support column penetrates through the bottom of the gunpowder containing pipeline and extends into the gunpowder containing pipeline, the diameter of the first support column is matched with the diameter of the gunpowder containing pipeline, the inner sleeve can move up and down along the first support column, the forming column is arranged along the axis of the first support column, and the upper end of the forming column extends out of the upper end face of the forming column;
the loading system is used for placing the delay tube on the first transferring tray when the unloaded first transferring tray is transferred to the loading station;
the delay tube is transported to the charging and pressing station along with the first transferring tray, and the primary charging and pressing system is used for charging quantitative gunpowder into a first cavity of the delay tube and pressing the gunpowder;
when the delay pipe is conveyed to the explosive root cleaning station along with the first transfer tray, the explosive root cleaning system trims the explosive surface of the first cavity, so that the explosive surface of the first cavity is flush with the pipe orifice of the first cavity;
the quality detection system detects the powder surface height and the powder surface quality of the first chamber when the delay tube is transferred to a station of the quality detection system along with the first transfer tray;
the second material transferring tray is arranged on the second material transferring station, and when the second material transferring tray is transferred to the second material charging station, quantitative gunpowder is charged into the gunpowder containing pipeline by the second material charging device;
when the second material transferring tray is transferred to the position changing station, the delay tube detected to be qualified by the quality detection system is transferred and inserted into the gunpowder containing pipeline by the position changing system;
the adjusting plug mounting device is used for mounting the adjusting plug into a third cavity of the delay tube when the delay tube is transferred to the adjusting plug mounting station along with the second material transferring tray;
when the delay tube is transferred to the secondary charging station along with the second transferring tray, the secondary charging device presses the adjusting plug arranged on the delay tube downwards, so that the gunpowder in the gunpowder containing pipeline enters the second chamber of the delay tube and presses the adjusting plug in the third chamber;
and when the delay tube is transferred to the blanking station along with the second material transferring tray, the delay tube after being assembled is taken down from the second material transferring tray by the blanking system.
The automatic delay tube powder line provided by the embodiment of the invention has at least the following beneficial effects: the whole production line can carry out automatic production from the feeding of delay tubes, gunpowder filling, adjusting plug installation and quality detection, and the production efficiency is improved.
According to some embodiments of the invention, a bearing table is arranged on the first transfer tray, a second supporting column is vertically arranged in the middle of the bearing table, the diameter of the second supporting column is matched with the inner diameter of the second chamber, and the delay pipe is installed on the second supporting column through the second chamber.
According to some embodiments of the present invention, the primary powder charging and pressing system includes a charging sleeve, a primary charging device, a primary pressing device, and a sleeve taking and placing device, the charging sleeve can be sleeved on the receiving platform, the charging sleeve is provided with a vertical guide tube, a discharge port of the guide tube can be inserted into the first chamber and aligned with a nozzle of the first chamber, a feed port of the guide tube is an inverted cone-shaped port, the primary charging device can charge a certain amount of powder from the feed port of the guide tube and enter the first chamber, the primary pressing device presses the powder in the guide tube into the first chamber and compresses the powder in the first chamber, so that a powder surface in the first chamber is flush with the nozzle of the first chamber, the sleeve taking and placing device is configured to place the charging sleeve on the receiving platform before the first chamber charges, after the first chamber finishes pressing the medicine, the medicine adding sleeve is taken away from the bearing platform.
According to some embodiments of the invention, the primary explosive pressing device comprises a first lifting device and a first explosive pressing shaft, the first explosive pressing shaft is vertically arranged, the first explosive pressing shaft is in transmission connection with the first lifting device, and the lower end of the first explosive pressing shaft can extend from the material guide pipe to the first chamber and is flush with the pipe orifice of the first chamber.
According to some embodiments of the invention, the primary pressing device further comprises a first explosion-proof box and a first transfer manipulator, the first explosion-proof box is internally provided with a first pressing box chamber, the first transfer manipulator is used for transferring the first transfer tray between the first transfer conveying line and the first pressing box chamber, and the first lifting device and the first pressing shaft are arranged on the first explosion-proof box.
According to some embodiments of the invention, the drug root cleaning system comprises a rotary lifting seat, a stirring shaft and a gas supply device, wherein the stirring shaft is vertically arranged, the rotary lifting seat is in transmission connection with the stirring shaft, the lower end face of the stirring shaft can extend to the pipe orifice of the first chamber, the lower end face of the stirring shaft is flush with the pipe orifice of the first chamber, the stirring shaft is provided with a gas passage, the lower end of the stirring shaft is provided with a gas outlet communicated with the gas passage, the gas supply device is communicated with the gas passage, and two sides of the lower end of the stirring shaft are provided with side gas outlets communicated with the gas outlet.
According to some embodiments of the invention, the first transfer line is further provided with a negative pressure dust collection station, the negative pressure dust collection station is arranged between the explosive root cleaning station and the quality detection station, and the negative pressure dust collection station is provided with a negative pressure dust collection system, and the negative pressure dust collection system is used for adsorbing explosive dust on the delay tube after the explosive root is cleaned.
According to some embodiments of the invention, the negative pressure dust collection system comprises a negative pressure cover, a second lifting device, an air blowing device and an air suction device, the negative pressure cover is in transmission connection with the second lifting device, the negative pressure cover moves along with the second lifting device, the negative pressure cover can be covered on the first material transferring tray, the delay tube is covered in the negative pressure cover, and the air blowing device and the air suction device are communicated with the negative pressure cover.
According to some embodiments of the invention, the quality detection system comprises a powder level height detection device and a powder level quality detection device, the powder level height detection device comprises a reference seat, a second transfer manipulator and a powder level height tester, the reference seat is provided with a height reference surface, the second transfer manipulator is used for transferring the delay tube between the reference seat and the first transferring tray, and the powder level height tester is used for testing the height difference between the powder level of the first chamber and the height reference surface; the powder quality detection device is positioned above the path of the first transfer conveying line and used for detecting the powder quality of the first chamber.
According to some embodiments of the invention, the secondary explosive pressing device comprises a third lifting device and a second explosive pressing shaft, the second explosive pressing shaft is vertically arranged, the second explosive pressing shaft is in transmission connection with the third lifting device, and the second explosive pressing shaft can be driven by the third lifting device to press down an adjusting plug arranged on the delay tube.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a perspective view of a delay tube;
FIG. 2 is a cross-sectional view of a delay tube;
FIG. 3 is a cross-sectional view of the delay tube after it has been loaded with gunpowder and a tuning plug;
FIG. 4 is a perspective view of an automated delay tube pressure line in accordance with an embodiment of the present invention;
FIG. 5 is a plan view of an automated delay tube pressure line in accordance with an embodiment of the present invention;
FIG. 6 is a perspective view of a dosing sleeve of an embodiment of the present invention assembled to a first transfer tray;
FIG. 7 is a view of a single-use compression device in accordance with an embodiment of the present invention;
FIG. 8 is a schematic view of a single compression operation according to an embodiment of the present invention;
FIG. 9 is a diagram of a root cleanup system in accordance with an embodiment of the present invention;
FIG. 10 is a schematic view of a stirring shaft for root cleaning according to an embodiment of the present invention;
FIG. 11 is a cross-sectional view of FIG. 10;
FIG. 12 is a perspective view of a mixing shaft according to an embodiment of the present invention;
FIG. 13 is a view of a secondary compression device in accordance with an embodiment of the present invention;
fig. 14 is a view of a second transfer tray according to an embodiment of the present invention;
FIG. 15 is a cross-sectional view of FIG. 14;
FIG. 16 is a view of a vacuum cleaning system according to an embodiment of the present invention;
fig. 17 is a view of a medicine level height detecting device according to an embodiment of the present invention.
Reference numerals:
1. a delay tube; 11. a first chamber; 12. a second chamber; 13. a third chamber; 14. gunpowder; 2. an adjusting plug;
100. a first transfer line; 110. a first head end; 120. a first tail end;
200. a first transfer tray; 210. a receiving table; 220. a second support column;
300. a second transfer conveyor line; 310. a second head end; 320. a second tail end;
400. a second material transferring tray; 410. charging a mould; 411. an outer sleeve; 412. an inner sleeve; 413. a return spring; 420. a powder holding pipe; 430. forming a rod; 431. a first support column; 432. forming a column; 433. an axial bore;
500. a feeding system;
600. a one-time charging and pressing system; 610. a primary dosing device; 620. a primary pressing device; 621. a first lifting device; 622. a first explosive pressing shaft; 623. a first explosion-proof tank; 624. a first transfer robot; 630. a sleeve taking and placing device; 640. a dosing sleeve; 641. a material guide pipe;
700. a root cleaning system; 710. rotating the lifting seat; 720. a stirring shaft; 721. an air passage; 722. an air outlet; 723. a side gas outlet; 730. a gas supply device;
800. a quality detection system; 810. a medicine surface height detection device; 811. a reference base; 812. a second transfer robot; 813. a medicine surface height tester; 820. a medicine powder quality detection device;
900. a secondary charging means;
1000. a transposition system;
1100. an adjusting plug mounting device;
1200. a secondary pressing device; 1210. a third lifting device; 1220. a second pressing shaft;
1300. a blanking system;
1400. a negative pressure dust collection system; 1410. a negative pressure hood; 1420. and a second lifting device.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
An automated delay tube pressure line as shown in fig. 4 and 5, comprising:
the first transferring and conveying line 100 is provided with a first head end 110 and a first tail end 120, and the first transferring and conveying line 100 is sequentially provided with a feeding station, a powder charging and pressing station, a root cleaning station and a quality detection station from the first head end to the first tail end 120;
the first transferring tray 200 is arranged on the first transferring and conveying line 100 and can flow and rotate along the first transferring and conveying line 100, and the first transferring tray 200 is used for vertically placing the delay tube 1 and enabling the first cavity 11 of the delay tube 1 to face upwards;
the second transfer conveying line 300 is provided with a second head end 310 and a second tail end 320, and the second transfer conveying line 300 is sequentially provided with a secondary charging station, a transposition station, an adjusting plug mounting station, a secondary pressing station and a blanking station from the second head end 310 to the second tail end 320;
as shown in fig. 14 and 15, the powder charging mold 410 includes an outer sleeve 411, an inner sleeve 412 and a return spring 413, the return spring 413 is arranged in the barrel of the outer sleeve 411, the inner sleeve 412 is arranged in the outer sleeve 411 and presses on the upper end of the return spring 413, and the inner sleeve 412 is provided with a powder containing pipe 420;
the forming rod 430 comprises a first support column 431 and a forming column 432, the first support column is arranged in the barrel of the outer sleeve 411 and is pressed by the lower end of the return spring 413, the upper end of the first support column 431 penetrates through the bottom of the gunpowder containing pipeline 420 and extends into the gunpowder containing pipeline 420, the diameter of the first support column 431 is matched with the pipe diameter of the gunpowder containing pipeline 420, the inner sleeve 412 can move up and down along the first support column 431, an axial hole 433 is arranged on the axis of the first support column 431, the forming column 432 is arranged in the axial hole 433, and the upper end of the forming column 432 extends out of the axial hole 433;
the feeding system 500 is used for placing the delay tube 1 on the first material transferring tray 200 when the empty first material transferring tray 200 is transferred to the feeding station;
referring to fig. 6 to 8, in the primary charging and pressing system 600, when the delay tube 1 is transported to the charging and pressing station along with the first transfer tray 200, the primary charging and pressing system 600 charges a certain amount of powder into the first cavity 11 of the delay tube 1 and presses the powder;
referring to fig. 9 to 12, the charge root cleaning system 700, when the delay tube 1 is transported to the charge root cleaning station with the first transfer pallet 200, the charge root cleaning system 700 trims the powder surface of the first chamber 11 so that the powder surface of the first chamber 11 is flush with the nozzle of the first chamber 11;
referring to fig. 17, in the quality detection system 800, when the delay tube 1 is transported to the station of the quality detection system 800 along with the first transfer tray 200, the quality detection system 800 detects the powder layer height and the powder surface quality of the first chamber 11;
when the second material transferring tray 400 is transferred to the secondary powder pressing station, the secondary powder charging device 900 charges quantitative gunpowder into the gunpowder containing pipeline 420;
when the second material transferring tray 400 is transferred to the transposition station, the transposition system 1000 transfers and inserts the delay tube 1 which is qualified by the quality detection system 800 into the gunpowder containing pipeline 420;
when the delay tube 1 is transported to an adjusting plug installation station along with the second material transferring tray 400, the adjusting plug installation device 1100 installs the adjusting plug 2 into the third chamber 13 of the delay tube 1;
referring to fig. 13 to 15, in the secondary explosive pressing device 1200, when the delay tube 1 is transferred to the secondary charging station along with the second transfer tray 400, the secondary explosive pressing device 1200 presses the adjusting plug 2 mounted on the delay tube 1;
when the blanking system 1300 and the delay tube 1 are transferred to the blanking station along with the second material transferring tray 400, the blanking system 1300 takes the assembled delay tube 1 off the second material transferring tray 400.
In the practice of the present invention, the first transfer line 100 is an endless transfer line, and the first transfer tray 200 can be circulated in the first transfer line 100. Similarly, the second transfer conveyor line 300 is also a circulating transfer line, and the second transfer trays 400 can circulate on the second transfer conveyor line 300.
When the first material transferring tray 200 is in circulation in the first transferring and conveying line 100, the first material transferring tray 200 starts from the first head end 110 of the first transferring and conveying line 100, flows to the first tail end 120, returns to the first head end 110 from the first tail end 120 through a lower channel, and is in reciprocating circulation.
When the first transfer tray 200 starts from the first head end 110 and is transferred to the feeding station, the feeding system 500 places the delay tube 1 on the first transfer tray 200, and makes the first chamber 11 of the delay tube 1 face upward. Wherein, feeding system 500 mainly includes postpone pipe hopper, vibrations screening channel and snatchs manipulator etc.. The delay tube 1 flows out of the delay tube hopper, is screened through the vibration screening channel to obtain the delay tube 1 with the first cavity 11 facing upwards, and then the delay tube 1 is grabbed and placed on the first material transferring tray 200 through the grabbing manipulator. Subsequently, the first transfer tray 200 carries the delay tube 1 to move to the next station.
As shown in fig. 6 to 8, when the delay tube 1 is transported to the powder charging and pressing station along with the first transfer tray 200, the single powder charging and pressing system 600 first charges a certain amount of powder into the first chamber 11, and then presses the powder entering the first chamber 11. The amount of the propellant to be added is determined by the volume of the first chamber 11, and it is necessary to ensure that the surface of the propellant is flush with the mouth of the first chamber 11 after the propellant has been compacted.
During the process of pressing the powder into the first chamber 11, the powder inevitably overflows from the nozzle of the first chamber 11, and an annular powder bulge (i.e. a powder root) is formed at the center of the nozzle of the first chamber 11, so that the whole powder surface is uneven, the quality of the powder surface is unqualified, and the press fitting of the subsequent adjusting plug 2 is also influenced. With reference to fig. 9 to 12, by providing the explosive root cleaning system 700, when the delay tube 1 is transported to the explosive root cleaning station along with the first transfer tray 200, the explosive root cleaning system 700 trims the explosive surface of the first chamber 11, so that the explosive surface of the first chamber 11 is flush with the nozzle of the first chamber 11, and the explosive surface becomes flat.
As shown in fig. 17, the quality detection system 800 is provided to detect the powder bed height and the powder surface quality of the first chamber 11, and determine whether the powder charging amount is acceptable by detecting the powder bed height of the first chamber 11. If the height of the explosive layer is qualified, the addition amount of the explosive is in a qualified range. The method for detecting the quality of the powder surface mainly comprises the step of detecting whether the powder surface has defects such as cracks, pores and the like. If the detection is qualified, the circulation is continued, and if the detection is not qualified, the circulation is sorted out through the selecting device.
While the first transfer conveyor line 100 is in operation, the second transfer conveyor line 300 is also in operation. When the second transfer tray 400 is transferred to the secondary charging station, the secondary charging device 900 charges a fixed amount of powder into the powder containing pipe 420.
Subsequently, when the second material transferring tray 400 is transferred to the transposition station, the transposition system 1000 transfers and inserts the delay tube 1 that is qualified by the quality detection system 800 into the powder containing pipeline 420. The transposition system 1000 mainly clamps the delay tube 1 by the clamping manipulator and transfers the delay tube 1.
After that, when the delay tube 1 is transferred to the adjusting plug mounting station along with the second transfer tray 400, the adjusting plug mounting device 1100 loads the adjusting plug 2 into the third chamber 13 of the delay tube 1. Wherein, adjust stopper installation device 1100 mainly includes and adjust stopper hopper, screening passageway and sucking disc manipulator, adjusts stopper 2 in the stopper hopper and screens through the screening passageway, obtains the regulation stopper 2 of correct orientation, and rethread sucking disc manipulator adsorbs the regulation stopper 2 after will screening and places in the third chamber 13 of delay pipe 1, adjusts stopper 2 this moment and is not compressed tightly in third chamber 13.
When the delay tube 1 is transferred to the secondary pressing station along with the second material transferring tray 400, the secondary pressing device 1200 moves downwards to press the adjusting plug 2, the force applied to the adjusting plug 2 is sequentially transferred to the delay tube 1 and the inner sleeve 412 to force the inner sleeve 412 to move downwards, and the return spring 413 is compressed under the pressure.
At this time, the first support column 431 and the forming column 432 do not move, so that during the descending process of the delay tube 1, the powder in the powder containing pipe 420 is pressed into the second chamber 12 by the first support column 431 until the powder entering the second chamber 12 is compacted.
While the powder is pressed into the second chamber 12, due to the presence of the forming column 432, the powder entering the second chamber 12 will generate a hole in the center thereof matching the forming column 432 after being pressed.
In addition, the powder is pressed into the second chamber 12, and the adjusting plug 2 is also pressed into the third chamber 13 of the delay tube 1, so that the powder pressing of the delay tube 1 is completed.
Subsequently, the secondary medicine-pressing device 1200 is released from the downward pressure, the inner sleeve 412 is moved upward by the restoring force of the return spring 413, and the forming post 432 is released from the second chamber 12. Inner sleeve 412 returns to the initial position in preparation for the next round of charging and pressing. After that, the delay tube 1 continues to circulate along with the second transfer tray 400 in the second transfer conveyor line 300, and is removed after moving to the blanking station.
When the delay tube 1 is transferred to the blanking station along with the second material transferring tray 400, the blanking system 1300 takes the assembled delay tube 1 off the second material transferring tray 400.
In some embodiments of the present invention, the receiving platform 210 is disposed on the first transfer tray 200, the second supporting column 220 is vertically disposed in the middle of the receiving platform 210, the diameter of the second supporting column 220 matches the inner diameter of the second chamber 12, and the delay tube 1 is mounted on the second supporting column 220 through the second chamber 12.
As shown in fig. 6 and 8, when the delay tube 1 is mounted on the first transfer tray 200, the second chamber 12 faces downward and is sleeved on the second support column 220. At the same time, the second prop 220 will seal the outlet below the first chamber 11, preventing the powder entering the first chamber 11 from flowing out, ensuring that after the powder in the first chamber 11 is compacted, the powder in the first chamber 11 will be extruded and stay in the first chamber 11.
In some embodiments of the present invention, the primary powder charging and pressing system 600 includes a charging sleeve 640, a primary charging device 610, a primary powder pressing device 620, and a sleeve taking and placing device 630, the charging sleeve 640 can be sleeved on the receiving platform 210, a vertical guide tube 641 is disposed on the charging sleeve 640, a discharge port of the guide tube 641 can be inserted into the first chamber 11 and aligned with a nozzle of the first chamber 11, a feed port of the guide tube 641 is an inverted conical nozzle, the primary charging device 610 can charge a certain amount of powder from the feed port of the guide tube 641 and enter the first chamber 11, the primary powder pressing device 620 presses the powder in the guide tube 641 into the first chamber 11 and presses the powder in the first chamber 11 so that a powder surface in the first chamber 11 is flush with the nozzle of the first chamber 11, the sleeve taking and placing device 630 is used for placing the charging sleeve 640 on the receiving platform 210 before the first chamber 11 charges, after the first chamber 11 is pressurized, the applicator sleeve 640 is removed from the receiving station 210.
In some embodiments of the present invention, as shown in fig. 6, when filling and pressing the first chamber 11, the sleeve picking and placing device 630 first mounts the medicine feeding sleeve 640 on the receiving platform 210, and enables the discharge port of the material guiding tube 641 to be inserted into the first chamber 11 and aligned with the nozzle of the first chamber 11.
As shown in fig. 8, the primary medicine adding device 610 charges a certain amount of powder from the feeding hole of the guiding tube 641, and the powder enters the first chamber 11 through the guiding tube 641, so that the powder exists in the guiding tube 641 besides the powder in the first chamber 11 because the powder is not compacted yet.
Then, the powder in the guide tube 641 is pressed into the first chamber 11 by the primary powder pressing device 620, and the powder in the first chamber 11 is pressed, so that the powder surface in the first chamber 11 is flush with the nozzle of the first chamber 11. After the pressing is completed, the sleeve taking and placing device 630 takes the medicine adding sleeve 640 away from the receiving table 210 and places the medicine adding sleeve on the next first transferring tray 200 for medicine adding again.
In some embodiments of the present invention, the primary pressing device 620 includes a first lifting device 621 and a first pressing shaft 622, the first pressing shaft 622 is vertically disposed, the first pressing shaft 622 is in transmission connection with the first lifting device 621, and a lower end of the first pressing shaft 622 can extend from the material guide pipe 641 to the first chamber 11 and is flush with the nozzle of the first chamber 11.
Referring to fig. 7, in this embodiment, when pressing the powder in the first chamber 11, the first pressing shaft 622 is driven by the first lifting device 621, and the lower end of the first pressing shaft 622 can extend from the guide tube 641 to the first chamber 11 until it is lowered to be flush with the nozzle of the first chamber 11, so as to press the powder in the guide tube 641 into the first chamber 11 and press the powder in the first chamber 11, so that the powder surface in the first chamber 11 is flush with the nozzle of the first chamber 11.
In some embodiments of the present invention, the primary pressing device 620 further includes a first explosion-proof box 623 and a first transfer robot 624, the first explosion-proof box 623 is provided with a first pressing box chamber therein, the first transfer robot 624 is used for transferring the first transfer tray 200 between the first transfer line 100 and the first pressing box chamber, and the first lifting device 621 and the first pressing shaft 622 are provided on the first explosion-proof box 623 for pressing the delay pipe 1 entering the first pressing box chamber.
Gunpowder is a dangerous explosive, and particularly when the gunpowder is pressed, the gunpowder generates larger impact pressure, so that a larger explosion risk exists.
Referring to fig. 7, in some embodiments of the present invention, by providing the first explosion-proof tank 623 and the first transfer robot 624, the first transfer robot 624 transfers the first transfer tray 200 to the first explosive chamber when the explosive pressing is performed, and then the delay tube 1 entering the first explosive chamber is pressed by the first lifting device 621 and the first explosive shaft 622. After the pressing is completed, the first transfer robot 624 takes out the first transfer tray 200 from the first pressing box chamber and replaces the first transfer tray 200 on the first transfer line 100, thereby improving safety in production.
In some embodiments of the present invention, the root cleaning system 700 includes a rotary lifting seat 710, a stirring shaft 720, and a gas supply device 730, the stirring shaft 720 is vertically disposed, the rotary lifting seat 710 is in transmission connection with the stirring shaft 720, a lower end face of the stirring shaft 720 can extend to a nozzle of the first chamber 11, a lower end face of the stirring shaft 720 is flush with the nozzle of the first chamber 11, the stirring shaft 720 is provided with a gas passage 721, the lower end of the stirring shaft 720 is provided with a gas outlet 722 communicating with the gas passage 721, the gas supply device 730 is communicated with the gas passage 721, and two sides of the lower end of the stirring shaft 720 are provided with side gas outlets 723 communicating with the gas outlet 722.
As shown in fig. 9 to 12, during root cleaning, the stirring shaft 720 is driven by the rotary lifting seat 710 to descend until the lower end surface of the stirring shaft 720 extends to the nozzle of the first chamber 11 and the lower end surface of the stirring shaft 720 is flush with the nozzle of the first chamber 11. Subsequently, the stirring shaft 720 is rotated by the rotary elevating base 710. During rotation, a ring of annular raised charges formed during the pressing of the charge surface of the first chamber 11 is scraped off. At this time, the air supply unit 730 supplies air into the air passage 721, and the air flow is discharged through the air passage 721, the air outlet 722, and the side air outlet 723 to blow away the scraped powder.
In a further embodiment, the root cleaning system 700 further includes a second explosion proof box 740 and a third transfer robot. When the medicine root is cleaned, the third transfer manipulator transfers the delay tube 1 to the second explosion-proof box 740 along with the first material transfer tray 200 to clean the medicine root; after the cleaning, the delay tube 1 is taken out from the second explosion-proof box 740 along with the first material transferring tray 200 and is put back on the first transferring and conveying line 100 again, thereby improving the safety production. Can avoid in-process at the root clearance, prevent that (mixing) shaft 720 from when rotatory scraping out the root, and produce between the gunpowder and strike the risk that arouses the explosion.
In some embodiments of the present invention, the first transfer line 100 is further provided with a negative pressure dust suction station, the negative pressure dust suction station is disposed between the explosive root cleaning station and the quality detection station, the negative pressure dust suction station is provided with a negative pressure dust suction system 1400, and the negative pressure dust suction system 1400 is used for sucking the explosive dust on the delay tube 1 after the explosive root cleaning.
When the delay tube 1 is removed through the explosive root, the scraped explosive powder is blown to the periphery, so that the subsequent production process is influenced, and certain safety risk also exists. In some embodiments of the present invention, by providing the vacuum cleaning system 1400, the gunpowder dust on the delay tube 1 after the root cleaning is adsorbed when the delay tube 1 moves to the vacuum cleaning station along with the first transfer tray 200.
In a further embodiment of the invention, the negative pressure dust suction system 1400 comprises a negative pressure hood 1410, a second lifting device 1420, an air blowing device and an air suction device, wherein the negative pressure hood 1410 is in transmission connection with the second lifting device 1420, the negative pressure hood 1410 moves along with the second lifting device 1420, can be covered on the first material transferring tray 200, and can cover the delay tube 1 therein, and the air blowing device and the air suction device are communicated with the negative pressure hood 1410.
As shown in fig. 16, when the delay tube 1 moves to the negative pressure dust suction station along with the first transfer tray 200, the negative pressure hood 1410 is driven by the second lifting device 1420 to descend and cover the first transfer tray 200 and the delay tube 1 therein. The blowing device blows air into the negative pressure cover 1410, so that the adhered gunpowder flies; at the same time, the air suction device sucks the gas in the negative pressure hood 1410 together with the gunpowder dust. Thereby ensuring that no gunpowder dust remains on the first transfer tray 200 and the delay tube 1.
In some embodiments of the present invention, the quality detection system 800 comprises a drug level height detection device 810 and a drug level quality detection device 820, the drug level height detection device 810 comprises a reference seat 811, a second transfer robot 812 and a drug level height tester 813, the reference seat 811 is provided with a height reference surface, the second transfer robot 812 is used for transferring the delay tube 1 between the reference seat 811 and the first transfer tray 200, and the drug level height tester 813 is used for testing the height difference between the drug level of the first chamber 11 and the height reference surface; the powder quality detection device 820 is located above the path of the first transfer line 100 for detecting the powder quality of the first chamber 11.
Referring to fig. 17, in some embodiments of the present invention, in order to determine whether the amount of the explosive charged is acceptable by detecting the height of the surface of the explosive in the first chamber 11. When the chemical level height is detected, the second transfer robot 812 picks up the delay tube 1 from the first transfer tray 200 and places the delay tube on the reference seat 811. The explosive surface height tester 813 tests the height difference between the explosive surface of the first chamber 11 and the height reference surface, and then subtracts the height from the bottom of the first chamber 11 to the lower end surface of the delay tube 1 by calculation to obtain the real height of the explosive layer in the first chamber 11. After the detection, when the product is judged to be qualified, the second transfer robot 812 puts the product back on the first transfer tray 200; and if the product is judged to be unqualified, sorting out the unqualified product.
The delay tube 1 continuously runs along the first transfer conveying line 100 along with the first transfer tray 200, and when the delay tube passes through the powder quality detection device 820, the powder quality detection device 820 detects the powder quality of the first chamber 11. The medicine powder quality detection device 820 is a visual detection device. When the defect that the quality of the medicine powder is unqualified is detected, the unqualified delay tube 1 is picked out, and the qualified delay tube 1 is released.
In some embodiments of the present invention, the secondary pressing device 1200 includes a third lifting device 1210 and a second pressing shaft 1220, the second pressing shaft 1220 is vertically disposed, the second pressing shaft 1220 is in transmission connection with the third lifting device 1210, and the second pressing shaft 1220 can be driven by the third lifting device 1210 to press down the adjusting plug 2 mounted on the delay tube 1.
As shown in fig. 13 to 15, when the second chamber 12 of the delay tube 1 is pressed, the second pressing shaft 1220 moves downward to press the adjusting plug 2 under the action of the third lifting device 1210, the force applied to the adjusting plug 2 is sequentially transmitted to the delay tube 1 and the inner sleeve 412, the inner sleeve 412 is forced to move downward, and the return spring 413 is compressed under the pressure.
At this time, the first support column 431 does not move, so that during the descending process of the delay tube 1, the powder in the powder holding pipe 420 is pressed into the second chamber 12 by the first support column 431 until the powder entering the second chamber 12 is compacted.
While the charge is being forced into the second chamber 12, the charge entering the second chamber 12, after being compacted, will have its center producing a hole matching the shape of the post 432 due to the presence of the shape of the post 432.
In addition, the powder is pressed into the second chamber 12, and the adjusting plug 2 is also pressed into the third chamber 13 of the delay tube 1, so that the powder pressing of the delay tube 1 is completed.
Subsequently, the second pressing shaft 1220 is released from the pressing force, and the inner sleeve 412 is moved upward by the restoring force of the return spring 413 to return to the original position in preparation for the next round of charging and pressing.
In a further embodiment of the present invention, the secondary pressing device 1200 further includes a third explosion-proof box and a fourth transferring robot, and when pressing is performed on the second chamber 12 of the delay tube 1, the fourth transferring robot transfers the second transferring tray 400 with the delay tube 1 to the third explosion-proof box for pressing, so as to avoid the risk of explosion during pressing. After the pressing is completed, the fourth transfer robot transfers the second transfer tray 400 loaded with the delay tube 1 to the second transfer conveyor line 300.
In the description of the specification, reference to the description of "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example" or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. An automated delay tube powder line, comprising:
the first transferring and conveying line is provided with a first head end and a first tail end, and is sequentially provided with a feeding station, a medicine charging and pressing station, a medicine root cleaning station and a quality detection station from the first head end to the first tail end;
the first material transferring tray is arranged on the first transferring and conveying line and can be transferred along the first transferring and conveying line, and the first material transferring tray is used for vertically placing the delay tube and enabling a first cavity of the delay tube to face upwards;
the second transfer conveying line is provided with a second head end and a second tail end, and a secondary powder charging station, a transposition station, an adjusting plug mounting station, a secondary powder pressing station and a blanking station are sequentially arranged on the second transfer conveying line from the second head end to the second tail end;
the second material transferring tray is arranged on the second transferring conveying line and can transfer along the second transferring conveying line, a charging die is arranged on the second material transferring tray and comprises an outer sleeve, an inner sleeve and a return spring, the return spring is arranged in the sleeve of the outer sleeve, the inner sleeve is arranged in the outer sleeve and pressed at the upper end of the return spring, and the inner sleeve is provided with a gunpowder containing pipeline;
the forming rod comprises a first support column and a forming column, the first support column is fixedly arranged in the barrel of the outer sleeve, the upper end of the first support column penetrates through the bottom of the gunpowder containing pipeline and extends into the gunpowder containing pipeline, the diameter of the first support column is matched with the diameter of the gunpowder containing pipeline, the inner sleeve can move up and down along the first support column, the forming column is arranged along the axis of the first support column, and the upper end of the forming column extends out of the upper end face of the forming column;
the feeding system is used for placing the delay tube on the first transferring tray when the unloaded first transferring tray is transferred to the feeding station;
the delay tube is transported to the charging and pressing station along with the first transferring tray, and the primary charging and pressing system loads quantitative gunpowder into a first cavity of the delay tube and tightly presses the gunpowder;
the explosive root cleaning system is used for trimming the explosive surface of the first cavity when the delay tube is conveyed to the explosive root cleaning station along with the first transfer tray, so that the explosive surface of the first cavity is flush with the pipe orifice of the first cavity;
the quality detection system detects the height of a gunpowder layer of the first chamber and the quality of a gunpowder surface when the delay tube is transferred to a station of the quality detection system along with the first transfer tray;
the second material transferring tray is arranged on the second material transferring station, and when the second material transferring tray is transferred to the second material charging station, quantitative gunpowder is charged into the gunpowder containing pipeline by the second material charging device;
when the second material transferring tray is transferred to the position changing station, the delay tube detected to be qualified by the quality detection system is transferred and inserted into the gunpowder containing pipeline by the position changing system;
the adjusting plug mounting device is used for mounting the adjusting plug into a third cavity of the delay tube when the delay tube is transferred to the adjusting plug mounting station along with the second material transferring tray;
the secondary pressing device is used for pressing and installing an adjusting plug on the delay tube downwards when the delay tube is transported to the secondary pressing station along with the second transferring tray;
and when the delay tube is transferred to the blanking station along with the second material transferring tray, the delay tube after being assembled is taken down from the second material transferring tray by the blanking system.
2. The automated delay tube powder line of claim 1, wherein: the material transfer device is characterized in that a bearing table is arranged on the first material transfer tray, a second supporting column is vertically arranged in the middle of the bearing table, the diameter of the second supporting column is matched with the inner diameter of a second cavity of the delay tube, and the delay tube is installed on the second supporting column through the second cavity.
3. The automated delay tube line of claim 2, wherein: the primary powder charging and pressing system comprises a dosing sleeve, a primary powder charging device, a primary powder pressing device and a sleeve taking and placing device, wherein the dosing sleeve can be sleeved on the receiving platform, a vertical guide pipe is arranged on the dosing sleeve, a discharge port of the guide pipe can be inserted into the first cavity and is aligned with a pipe orifice of the first cavity, a feed port of the guide pipe is an inverted cone-shaped port, the primary powder charging device can charge quantitative powder from the feed port of the guide pipe and enter the first cavity, the primary powder pressing device presses the powder in the guide pipe into the first cavity and tightly presses the powder in the first cavity, so that the powder surface in the first cavity is aligned with the pipe orifice of the first cavity, the sleeve taking and placing device is used for placing the dosing sleeve on the receiving platform before the powder charging in the first cavity, after the first chamber finishes pressing the medicine, the medicine adding sleeve is taken away from the bearing platform.
4. The automated delay tube line of claim 3, wherein: the primary explosive pressing device comprises a first lifting device and a first explosive pressing shaft, the first explosive pressing shaft is vertically arranged, the first explosive pressing shaft is in transmission connection with the first lifting device, and the lower end of the first explosive pressing shaft can extend to the first cavity from the material guide pipe and is parallel and level to the pipe orifice of the first cavity.
5. The automated delay tube line of claim 4, wherein: the primary explosive pressing device further comprises a first explosion-proof box and a first transfer manipulator, a first explosive pressing box chamber is arranged in the first explosion-proof box, the first transfer manipulator is used for transferring the first material transfer tray to a first transfer conveying line and transferring the first explosive pressing box chamber, and the first lifting device and the first explosive pressing shaft are arranged on the first explosion-proof box.
6. The automated delay tube line of claim 1, wherein: medicine root clearance system is including rotatory lift seat, (mixing) shaft, air feeder, the vertical setting of (mixing) shaft, rotatory lift seat with (mixing) shaft transmission connects, the lower extreme terminal surface of (mixing) shaft can stretch the mouth of pipe of first cavity, the lower extreme terminal surface of (mixing) shaft with the mouth of pipe parallel and level of first cavity, the (mixing) shaft is equipped with the air flue, the lower extreme of (mixing) shaft be equipped with the communicating gas outlet of air flue, air feeder with the air flue is linked together, the lower extreme both sides of (mixing) shaft be equipped with the side gas outlet of gas outlet intercommunication.
7. The automated delay tube line of claim 6, wherein: the first transfer conveying line is further provided with a negative pressure dust collection station, the negative pressure dust collection station is arranged between the explosive root cleaning station and the quality detection station, the negative pressure dust collection station is provided with a negative pressure dust collection system, and the negative pressure dust collection system is used for adsorbing explosive powder dust on the delay tube after the explosive roots are cleaned.
8. The automated delay tube line of claim 7, wherein: the negative pressure dust collection system comprises a negative pressure cover, a second lifting device, a blowing device and a suction device, wherein the negative pressure cover is in transmission connection with the second lifting device, the negative pressure cover moves along with the second lifting device and can be covered on the first material transferring tray, the delay tube cover is arranged in the first material transferring tray, and the blowing device and the suction device are communicated with the negative pressure cover.
9. The automated delay tube line of claim 1, wherein: the quality detection system comprises a powder surface height detection device and a powder surface quality detection device, the powder surface height detection device comprises a reference seat, a second transfer manipulator and a powder surface height tester, the reference seat is provided with a height reference surface, the second transfer manipulator is used for transferring the delay tube between the reference seat and the first material transfer tray, and the powder surface height tester is used for testing the height difference between the powder surface of the first chamber and the height reference surface; the powder quality detection device is positioned above the path of the first transfer conveying line and used for detecting the powder quality of the first chamber.
10. The automated delay tube line of claim 1, wherein: the secondary pressing device comprises a third lifting device and a second pressing shaft, the second pressing shaft is vertically arranged and is in transmission connection with the third lifting device, and the second pressing shaft can be driven by the third lifting device to be downwards pressed on the adjusting plug on the delay tube.
CN202210760876.0A 2022-06-30 2022-06-30 Automatic change delay pipe and press medicine line Active CN115111974B (en)

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CN107179027A (en) * 2017-07-17 2017-09-19 西安核发机电***工程有限公司 Unit disguises drug pressing machine and spoon shape charge constitution automatically
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US20190249971A1 (en) * 2018-02-15 2019-08-15 Goodrich Corporation Low energy explosive transfer adapter
CN110296638A (en) * 2019-06-21 2019-10-01 长春汇维科技股份有限公司 The multiple automatic dress pressing production line of antitank grenade

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6253450B1 (en) * 1997-09-12 2001-07-03 The United States Of America As Represented By The Secretary Of The Navy Line charge fabrication and procedures
CN102607338A (en) * 2012-04-09 2012-07-25 廊坊智通机器人***有限公司 Three-level type automatic ammunition-filling ammunition-pressing production line
US20150268022A1 (en) * 2014-03-23 2015-09-24 Blake Van Brouwer Channel-forming propellant compression die and method
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