CN115108400A - Yarn group unwrapping wire tension control system - Google Patents
Yarn group unwrapping wire tension control system Download PDFInfo
- Publication number
- CN115108400A CN115108400A CN202210886489.1A CN202210886489A CN115108400A CN 115108400 A CN115108400 A CN 115108400A CN 202210886489 A CN202210886489 A CN 202210886489A CN 115108400 A CN115108400 A CN 115108400A
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- China
- Prior art keywords
- module
- paying
- tension control
- payoff
- pay
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/241—Constructional details adjustable in configuration, e.g. expansible axially adjustable reels or bobbins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Unwinding Of Filamentary Materials (AREA)
Abstract
The invention discloses a yarn group paying-off tension control system, which comprises an acquisition module, a tension control module and a tension control module, wherein the acquisition module is used for acquiring data information of the yarn group paying-off; the processing module is used for receiving the data information acquired by the acquisition module, storing, analyzing and processing the information, and issuing a sand lump paying-off control command; the execution module is used for receiving the control command of the processing module and executing the terminal pay-off device of the control command; the input module is used for inputting set parameters into the processing module and controlling the sand ball to pay off; in the whole paying-off process, the tension control precision is improved, and the paying-off torque of the sand mass can be changed in real time by collecting paying-off data in real time, so that the paying-off accuracy of the sand mass is ensured.
Description
Technical Field
The invention relates to the technical field of cable processing and paying-off control systems, in particular to a yarn roll paying-off tension control system.
Background
The cable is in need to carry out the cladding to it when processing man-hour in production to play the effect of protection to the cable inner core, use sand to carry out the cladding protection to the cable core usually, current yarn clew adopts the spring structure to control unwrapping wire tension when the unwrapping wire, leads to yarn unwrapping wire tension control accuracy poor, influences the effect of husky clew unwrapping wire.
Disclosure of Invention
The invention aims to provide a yarn group paying-off tension control system, which solves the technical problem.
The purpose of the invention can be realized by the following technical scheme:
a yarn group paying-off tension control system comprises an acquisition module, a tension control module and a tension control module, wherein the acquisition module is used for acquiring data information of paying off of a sand group;
the processing module is used for receiving the data information acquired by the acquisition module, storing, analyzing and processing the information, and issuing a sand lump paying-off control command;
the execution module is used for receiving the control command of the processing module and executing the terminal pay-off device of the control command;
and the input module is used for inputting set parameters into the processing module and controlling the sand ball to pay off.
As a further scheme of the invention: the yarn group paying-off tension control system further comprises a storage module, and the storage module is used for storing the yarn group paying-off data information and inquiring and calling subsequent data.
As a further scheme of the invention: the input module comprises a touch screen installed on the terminal pay-off device.
As a further scheme of the invention: the input module comprises a user mobile intelligent terminal connected through the Ethernet, and the user mobile intelligent terminal is used for remotely inputting a control command.
As a further scheme of the invention: the pay-off device comprises a pay-off shaft assembly 11 for controlling the pay-off torque of the sand balls.
As a further scheme of the invention: the paying-off shaft assembly comprises an air expansion shaft, and the air expansion shaft is used for installing a sand-ball wire coil.
As a further scheme of the invention: the pay-off shaft assembly further comprises a hysteresis brake, and the hysteresis brake is used for controlling the pay-off torque of the inflatable shaft.
The invention has the beneficial effects that:
(1) in the whole paying-off process, the tension control precision is improved, and the paying-off torque of the sand mass can be changed in real time by collecting paying-off data in real time, so that the paying-off accuracy of the sand mass is ensured.
(2) The sand ball data information processed by historical paying-off is stored through the storage module, and when the specification of the sand ball newly paid-off is the same as that of the historical paying-off, the set parameters of the sand ball can be directly called, so that the parameter input process is saved, and the paying-off efficiency is improved.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a system block diagram of the present invention;
FIG. 2 is a schematic perspective view of the pay-off device of the present invention;
FIG. 3 is a schematic front view of the pay-off device of the present invention;
FIG. 4 is a schematic structural view of the pay-off spool assembly of the present invention.
In the figure: 1. a base; 2. a first support; 3. a second support; 4. driving the main shaft; 5. a pay-off reel; 6. a drive motor; 7. a speed reducer; 8. a drive pulley; 9. a drive belt; 10. a guide seat; 11. a pay-off shaft assembly; 12. a connecting shaft; 13. an air expansion shaft; 14. a hysteresis brake.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention is a yarn ball paying-off tension control system, including an acquisition module for acquiring data information of a sand ball paying-off; the processing module is used for receiving the data information acquired by the acquisition module, storing, analyzing and processing the information, and issuing a sand lump paying-off control command; the execution module is used for receiving the control command of the processing module and executing the terminal pay-off device of the control command; and the input module is used for inputting set parameters into the processing module and controlling the sand ball to pay off.
The yarn group paying-off tension control system further comprises a storage module, the storage module is used for storing the paying-off data information of the sand group and inquiring and calling subsequent data, the sand group data information processed by historical paying-off is stored, when the specification of the newly paid-off sand group is the same as that of the historical data, the set parameters of the sand group can be directly called, the parameter input process is saved, and therefore the paying-off efficiency is improved.
The input module comprises a touch screen installed on the terminal pay-off device, and parameter data can be input to the sand lump pay-off through the touch screen on the pay-off device, so that workers can control the sand lump pay-off in time.
The input module is including the user mobile intelligent terminal through ethernet connection, user mobile intelligent terminal is used for long-range input control command, connect long-range user mobile intelligent terminal through ethernet, can realize long-range control to the sand ball unwrapping wire, can realize the control to the sand ball unwrapping wire in other places of office or network coverage, need not to get into the equipment scene, can realize starting in advance to equipment on the one hand, and the production efficiency is improved, and on the other hand effectively plays the effect of protection to the staff.
Pay-off includes base 1, be provided with first support 2 and second support 3 side by side in the upper end of base 1, link to each other through drive main shaft 4 between first support 2 and the second support 3, drive main shaft 4 rotates with first support 2 and second support 3 respectively to be connected, the middle part fixed mounting of drive main shaft 4 has drawing drum 5, it is provided with a plurality of groups spool subassembly 11 of putting to be annular array on the drawing drum 5, the quantity of drawing drum subassembly 11 increases and decreases according to the actual production needs.
Fixed mounting has speed reducer 7 on base 1, driving motor 6 is installed to speed reducer 7's input, fixed mounting has driving pulley 8 on speed reducer 7's the output shaft, driving main shaft 4 is close to the also fixed mounting of one side of speed reducer 7 has driving pulley 8, connect through the transmission of driving belt 9 between two sets of driving pulleys 8, realize the drive to driving main shaft 4 through driving motor 6, it has guide holder 10 still to fix mounting on base 1, guide holder 10 is used for playing the spacing effect of direction to the rotation of drawing drum 5, ensure the steady rotation of drawing drum 5.
Pay off spool subassembly 11 is used for controlling husky group unwrapping wire moment of torsion, and pay off spool subassembly 11 includes connecting axle 12, and connecting axle 12 runs through the setting on drawing drum 5, and the both ends of connecting axle 12 are all rotated and are installed inflatable shaft 13, and inflatable shaft 13 is used for installing husky group drum. A hysteresis brake 14 is fixedly mounted on the connecting shaft 12, the hysteresis brake 14 is used for controlling the paying-off torque of the inflatable shaft 13, and meanwhile, a meter counting device is mounted on the paying-off disc 5 and used for counting the paying-off length of the sand balls, so that real-time collection of paying-off data of the sand balls is achieved.
The specific control flow of the invention is that firstly the input module is used for setting the relevant parameters of the sand ball paying off, including the data parameters of the sand ball and the data parameters of the paying off process, the programmable processing module is used as a detection signal interface and a processor center, the hysteresis brake 14 is used for replacing a spring as an execution element, the current disc diameter signal is obtained by acquiring the signals of the meter counting equipment and performing calculation processing in a programmable logic, the current disc diameter signal in the programmable logic and the screen setting tension setting signal are processed to obtain the hysteresis setting signal, and the hysteresis brake 14 outputs the torque signal changing with the disc diameter to keep the tension of the yarn ball unchanged, thereby realizing the stable paying off of the sand ball.
Although one embodiment of the present invention has been described in detail, the description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (7)
1. A yarn group paying-off tension control system is characterized by comprising an acquisition module, a tension control module and a tension control module, wherein the acquisition module is used for acquiring data information of paying off of a sand group;
the processing module is used for receiving the data information acquired by the acquisition module, storing, analyzing and processing the information, and issuing a sand lump paying-off control command;
the execution module is used for receiving the control command of the processing module and executing the terminal pay-off device of the control command;
and the input module is used for inputting set parameters into the processing module and controlling the sand ball to pay off.
2. The yarn group pay-off tension control system according to claim 1, further comprising a storage module, wherein the storage module is used for storing the sand group pay-off data information and inquiring and calling subsequent data.
3. The system as claimed in claim 1, wherein said input module comprises a touch screen mounted on the terminal pay-off.
4. The yarn ball paying off tension control system according to claim 1, wherein the input module comprises a user mobile intelligent terminal connected through an Ethernet, and the user mobile intelligent terminal is used for inputting control commands remotely.
5. A yarn package payoff tension control system as claimed in claim 1, characterized in that the payoff device comprises a payoff shaft assembly (11) controlling the torque of the yarn package payoff.
6. A yarn group payoff tension control system as claimed in claim 5, characterized in that the payoff shaft assembly (11) comprises an air shaft (13), the air shaft (13) being used for mounting a yarn group spool.
7. A yarn package payoff tension control system as claimed in claim 6, characterized in that said payoff shaft assembly (11) further comprises a hysteresis brake (14), said hysteresis brake (14) being adapted to control payoff torque of the inflatable shaft (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210886489.1A CN115108400A (en) | 2022-07-26 | 2022-07-26 | Yarn group unwrapping wire tension control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210886489.1A CN115108400A (en) | 2022-07-26 | 2022-07-26 | Yarn group unwrapping wire tension control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115108400A true CN115108400A (en) | 2022-09-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210886489.1A Pending CN115108400A (en) | 2022-07-26 | 2022-07-26 | Yarn group unwrapping wire tension control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115108400A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016011173A (en) * | 2014-06-27 | 2016-01-21 | 住友電気工業株式会社 | Tape tension control method and production method of tape winding wire |
| CN105955157A (en) * | 2016-04-28 | 2016-09-21 | 浙江万马专用线缆科技有限公司 | Stranding machine stranding tension automatic monitoring system |
| CN207867968U (en) * | 2018-03-22 | 2018-09-14 | 湖州久鼎电子有限公司 | The tenslator of belting machine |
| CN209291705U (en) * | 2018-11-30 | 2019-08-23 | 东莞市庆丰电工机械有限公司 | A kind of armouring wrapping machine |
| CN212781396U (en) * | 2020-08-05 | 2021-03-23 | 远东通讯有限公司 | Loose tube SZ transposition and aramid fiber spiral transposition integrated device |
| CN214068445U (en) * | 2020-12-28 | 2021-08-27 | 湖州宇易电气自动化设备有限公司 | Aramid yarn hank cage |
| CN216849492U (en) * | 2021-11-19 | 2022-06-28 | 杭州三普机械有限公司 | Novel belt releasing device of medium-sized high-speed braiding machine |
-
2022
- 2022-07-26 CN CN202210886489.1A patent/CN115108400A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016011173A (en) * | 2014-06-27 | 2016-01-21 | 住友電気工業株式会社 | Tape tension control method and production method of tape winding wire |
| CN105955157A (en) * | 2016-04-28 | 2016-09-21 | 浙江万马专用线缆科技有限公司 | Stranding machine stranding tension automatic monitoring system |
| CN207867968U (en) * | 2018-03-22 | 2018-09-14 | 湖州久鼎电子有限公司 | The tenslator of belting machine |
| CN209291705U (en) * | 2018-11-30 | 2019-08-23 | 东莞市庆丰电工机械有限公司 | A kind of armouring wrapping machine |
| CN212781396U (en) * | 2020-08-05 | 2021-03-23 | 远东通讯有限公司 | Loose tube SZ transposition and aramid fiber spiral transposition integrated device |
| CN214068445U (en) * | 2020-12-28 | 2021-08-27 | 湖州宇易电气自动化设备有限公司 | Aramid yarn hank cage |
| CN216849492U (en) * | 2021-11-19 | 2022-06-28 | 杭州三普机械有限公司 | Novel belt releasing device of medium-sized high-speed braiding machine |
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