CN115107291A

CN115107291A - Automatic right-angle kneading machine

Info

Publication number: CN115107291A
Application number: CN202210842287.7A
Authority: CN
Inventors: 王行洲
Original assignee: Linyi Shengzhou Packaging Materials Co ltd
Current assignee: Linyi Shengzhou Packaging Materials Co ltd
Priority date: 2022-07-18
Filing date: 2022-07-18
Publication date: 2022-09-27
Anticipated expiration: 2042-07-18
Also published as: CN115107291B

Abstract

The invention discloses an automatic right-angle kneading machine, which comprises: the upper surface of the base is fixedly connected with a protective shell, and the upper surface of the protective shell is provided with a purification device; the conveying device is positioned on the upper surface of the base, a cutting device is arranged below the conveying device, and a bending part is arranged at the central position of the cutting device; the cutting device is located on the inner surface of the protective shell, the kneading device is arranged on the inner surface of the protective shell, and the bending component, the material cutting device and the cutting device move synchronously. Through the components, a plurality of processes can be synchronously performed, and the production time is shortened.

Description

Automatic right-angle kneading machine

Technical Field

The invention relates to the technical field of pearl wool production, in particular to an automatic right-angle kneading machine.

Background

The development of present commodity circulation, when some large-scale electronic product and fragile, fragile article, need fill the pearl cotton to inside, and the article of filling now need reform transform the pearl cotton in the corner, current right angle kneader, through the cutting back, directly get rid of unnecessary material and knead, get into from the outside during owing to the cutting, then come out to the surface solidification appears in the molten state that makes the surface, makes kneading intensity low, and a plurality of processes are carried out machining efficiency low successively.

The invention can synchronously carry out a plurality of processes, shorten the production time, and can immediately knead the molten materials according to the shapes of the materials, thereby ensuring the kneading strength.

Disclosure of Invention

The present invention has been made to solve at least one of the problems of the prior art, and an object of the present invention is to provide an automatic right-angle kneader which can perform a plurality of processes simultaneously and shorten the production time.

The invention also provides the automatic right-angle kneader, which comprises: the upper surface of the base is fixedly connected with a protective shell, and the upper surface of the protective shell is provided with a purification device; the conveying device is positioned on the upper surface of the base, a cutting device is arranged below the conveying device, and a bending part is arranged at the central position of the cutting device; the cutting device is located on the inner surface of the protective shell, the kneading device is arranged on the inner surface of the protective shell, and the bending component, the material cutting device and the cutting device move synchronously. Through the components, a plurality of processes can be synchronously performed, and the production time is shortened.

According to the automatic right-angle kneader provided by the invention, a waste box is fixedly connected to the lower surface of the base, an opening of the waste box is positioned under the material cutting device, and a collecting hopper is fixedly connected to the top end of the waste box. Waste generated by the cutting device can be contained.

According to the automatic right-angle kneader provided by the invention, the purification device comprises a fan and a purifier, the purifier is communicated with the purifier through a transmission pipe, an air inlet pipe of the fan is positioned right above the material cutting device, and the fan and the purifier are fixedly connected with the upper surface of the protective shell. And waste gas generated when the heat pipe is melted is treated, so that the safety of the working environment is ensured.

According to the automatic right-angle kneader provided by the invention, the conveying device comprises a connecting rail and a press roller, conveying rollers are movably connected to both ends of the connecting rail and are in transmission connection through a chain wheel, the width of the top end of the connecting rail is consistent with the bent inner width of a material, connecting rods are movably connected to both sides of the press roller, and pressure springs are arranged on the outer surfaces of the connecting rods. Through above device, convey the material, make material and connection rail laminate mutually.

According to the automatic right-angle kneading machine provided by the invention, the material cutting device comprises a shaping column, a sliding groove is formed in the shaping column, a sliding block is arranged in the sliding groove, the surface of the sliding block is fixedly connected with a melting pipe, a counter-force spring is arranged in the sliding groove, an oblique angle is formed in the side edge of the shaping column, the two shaping columns are symmetrically arranged, and a lifting rod is fixedly connected to the side surface of the sliding block. Through the components, redundant materials kneaded to be at right angles can be effectively cut off.

According to the automatic right-angle kneader provided by the invention, the bending part comprises a bending head, a melting sheet is fixedly connected to the side surface of the bending head, an electric push rod is fixedly connected to the lower surface of the melting sheet, and a connecting plate is fixedly connected to the lower surface of the bending head. With the above components, the notch position is melted by the moving melt blade, and kneading is performed again, so that kneading is more firm.

According to the automatic right-angle kneading machine provided by the invention, the cutting device comprises a push rod, the push rod is positioned in a groove at the top of the protective shell, one end of the push rod is fixedly connected with an ejector rod, the inside of the ejector rod is movably connected with a connecting rod, a cutting pipe is arranged between the connecting rods, the side surface of the connecting rod is movably connected with a tension spring, one side of the ejector rod, which is far away from the push rod, is provided with a return spring, and the middle section of the connecting rod is fixedly connected with a cross rod. Through above structure, can cut off the material of appointed length through it, conveniently accomplish subsequent kneading work.

According to the automatic right-angle kneader provided by the invention, the kneading device comprises two connecting columns which are rotatably connected with the protective shell, the two connecting columns are connected through the return spring, and one end of each connecting column, which is far away from the protective shell, is rotatably connected with the kneading roller. The above components generate a force toward the middle, and the material is kneaded to form a right-angled shape.

According to the automatic right-angle kneader provided by the invention, the lower surface of the connecting plate is fixedly connected with the air cylinder, the upper surface of the connecting plate is movably connected with the rotating plate, the connecting plate is in linear contact with the lifting rod, and the rotating plate is in contact with the cross rod. Through the components, the bending component, the cutting device and the cutting device can effectively move synchronously to finish work.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The invention is further described below with reference to the accompanying drawings and examples;

FIG. 1 is an overall structural view of an automatic right-angle kneader according to the invention;

FIG. 2 is a view showing a structure of the automatic right angle kneader according to the present invention with the protective shell removed;

FIG. 3 is a view showing the structure of a purge transferring apparatus of the automatic right angle kneader of the present invention;

FIG. 4 is a structural view of a blanking device of the automatic right angle kneader of the present invention;

FIG. 5 is a structural view of a bending part of the automatic right angle kneader of the present invention;

FIG. 6 is a view of the structure of the automated right angle kneader of the invention at A in FIG. 5;

FIG. 7 is a view showing the construction of a cutting apparatus of the automatic right angle kneader of the present invention;

FIG. 8 is a view showing the structure of a kneading apparatus of the automatic right-angle kneader of the present invention.

Illustration of the drawings:

1. a base; 2. a protective shell; 3. a purification device; 4. a conveying device; 5. a material cutting device; 6. a bending member; 7. a cutting device; 8. a kneading device; 9. a waste bin; 10. a collecting hopper; 11. a cylinder; 12. rotating the plate;

31. a fan; 32. a purifier; 33. a conveying pipe;

41. connecting rails; 42. a compression roller; 43. a conveying roller; 44. a connecting rod; 45. a pressure spring;

51. a shaping column; 52. a chute; 53. a slider; 54. melting the tube; 55. a counter-force spring; 56. lifting a rod;

61. a bending head; 62. melting the sheet; 63. an electric push rod; 64. a connecting plate;

71. a push rod; 72. a top rod; 73. a connecting rod; 74. cutting the pipe; 75. a return spring; 76. a cross bar; 77. a tension spring;

81. connecting columns; 82. a return spring; 83. and (4) kneading rolls.

Detailed Description

Reference will now be made in detail to the present embodiments of the present invention, preferred embodiments of which are illustrated in the accompanying drawings, wherein the drawings are provided for the purpose of visually supplementing the description in the specification and so forth, and which are not intended to limit the scope of the invention.

Referring to FIGS. 1 to 8, an automatic right angle kneader according to an embodiment of the present invention includes, as shown in FIG. 1, a kneader including: base 1, fixedly connected with waste bin 9 below base 1, waste bin 9 also can be a transmission section of thick bamboo, transmits away the waste material, holds the waste material that drops, and the opening part of waste bin 9 is located blank device 5 under, makes the material can fall into wherein, and the top fixedly connected with of waste bin 9 is collected and is fought 10, collects the material. The waste falls onto the collecting hopper 10 and by tilting the collecting hopper 10 the waste falls into the waste bin 9. Waste materials generated by the cutting device can be contained.

Base 1's last fixed surface is connected with protective housing 2, the upper surface of protective housing 2 is provided with purifier 3, purify the waste gas that the inside produced, purifier 3 includes fan 31 and clarifier 32, fan 31 produces the negative pressure, get into the air pump with the inside gas of protective housing 2, clarifier 32 purifies inside air, clarifier 32 is linked together with clarifier 32 through transmission pipe 33, fan 31's air-supply line is located blank device 5 directly over, make the gas that the hot melt produced be convenient for absorb, fan 31, clarifier 32 all is connected with the last fixed surface of protective housing 2. The fan 31 generates a negative pressure to suck the dirty air, and the dirty air reaches the cleaner 32, and the cleaned air is discharged. And waste gas generated when the heat pipe is melted is treated, so that the safety of the working environment is ensured.

Conveyer 4, convey long material, conveyer 4 is located the upper surface of base 1, conveyer 4 is including connecting rail 41 and compression roller 42, connecting rail 41 keeps the state of material, compression roller 42 makes the material laminate with connecting rail 41, the equal swing joint in both ends of connecting rail 41 has transfer roller 43, convey the material through transfer roller 43, transfer roller 43 passes through sprocket (not shown in the figure) transmission and connects, through motor (not shown in the figure) conveying power, the top width of connecting rail 41 is unanimous with the bending inner width of material, guarantee the shape of long material and unchangeable, the equal swing joint in both sides of compression roller 42 has connecting rod 44, the surface of connecting rod 44 is provided with pressure spring 45, make compression roller 42 form pressure. The long material is placed on the connecting rail 41 and conveyed through the conveying roller 43, and the material is compacted by the compression roller 42 and conveyed to the lower part of the material shortage device 5. Through above device, convey the material, make material and connection rail laminate mutually.

Conveyer 4's below is provided with blank device 5, excise unnecessary material, blank device 5 includes moulding post 51, form the angle, cut unnecessary material, the inside of moulding post 51 is provided with spout 52, be convenient for slider 53 to remove along moulding post 51's shape, cut, the inside of spout 52 is provided with slider 53, slider 53's fixed surface is connected with melts pipe 54, melt the cutting to the cotton material of pearl through high temperature, the inside of spout 52 is provided with counter-force spring 55, provide the elasticity of replying, make it break away from with the material, moulding post 51's side is provided with the oblique angle, form the inclination, moulding post 51 has two, and symmetrical arrangement, form the cutting angle of piling up, slider 53's side surface fixedly connected with shadoof 56, laminate with connecting plate 64, accomplish a body motion. The lifting rod 56 is lifted upwards on the connecting plate 64, so that the melting pipe 54 melts and cuts the pearl wool material according to the shape of the shaping column 51, and the cutting of the redundant material is completed. The excessive material kneaded at right angles can be effectively cut off.

The central point of blank device 5 puts and is provided with bending part 6, bends the material after the cutting, bending part 6 is including bending head 61, and bending head 61's angle is unanimous with fashioned angle, and bending head 61's side surface fixedly connected with melts piece 62, cuts the material surface, melts piece 62's lower fixed surface and is connected with electric putter 63, makes and melts piece 62 and removes, and bending head 61's lower fixed surface is connected with connecting plate 64, removes. When in use, the bending head 61 moves upwards to be consistent with the center of a notch cut by the material cutting device 5, and pushes upwards to be combined with the kneading device 8, thereby completing kneading. The notch position is melted by the moving melt blade 62 and kneaded again, so that the kneading is more firm.

Cutting device 7, length to the material cuts off, cutting device 7 is located the internal surface of protective housing 2, cutting device 7 includes push rod 71, be convenient for go the position of adjusting ejector pin 72, push rod 71 is located the recess at protective housing 2 top, the adjusting range of being convenient for, the one end fixedly connected with ejector pin 72 of push rod 71, conveniently connect, the inside swing joint of ejector pin 72 has connecting rod 73, be provided with cutting pipe 74 between the connecting rod 73, cut the material, the side surface swing joint of connecting rod 73 has extension spring 77, make connecting rod 73 upwards promote, one side that push rod 72 kept away from push rod 71 is provided with reset spring 75, make ejector pin 72 reset, make the middle section fixedly connected with horizontal pole 76 of connecting rod 73, conveniently be connected with commentaries on classics board 12, thereby accomplish the work of removal. The connecting plate 64 moves upwards to move the top end of the rotating plate 12 downwards, the cross rod 76 is pressed to move downwards to cut the cutting pipe 74, and after the cutting is finished, the cross rod 76 moves upwards by the tension spring 77 to finish the work. Can cut off the material of appointed length through it, conveniently accomplish subsequent kneading work.

The internal surface of protective housing 2 is provided with kneading device 8, material after the cutting is cut, part 6 buckles, blank device 5, cutting device 7 simultaneous movement, accomplish corresponding simultaneous working, form complete work, kneading device 8 includes spliced pole 81, spliced pole 81 rotates with protective housing 2 and is connected, spliced pole 81 is total two, and two spliced poles 81 are connected through return spring 82, make spliced pole 81 move to the center, form the centre gripping, the one end that protective housing 2 was kept away from to spliced pole 81 is rotated and is connected with kneading roller 83, laminate with the material. The pinch roller 83 is connected to the material and is urged toward the center by a return spring 82 to engage the material. Force is formed towards the middle, so that the materials are kneaded to form a right-angled shape.

The lower surface fixedly connected with cylinder 11 of connecting plate 64 provides the power that the connecting plate removed, and the upper surface swing joint of connecting plate 64 has commentaries on classics board 12, rotates, and commentaries on classics board 12 center rotates with protective housing 2 to be connected, and connecting plate 64 and shadoof 56 nature contact, commentaries on classics board 12 and horizontal pole 76 contact. The bending part, the material cutting device and the cutting device can effectively move synchronously to complete work.

The melting pipe 54 and the melting sheet 62 are transferred by hot oil or electric heating sheets, and the temperature is kept at about 180 ℃. Has little damage to the pearl wool.

According to the invention, the processing is carried out simultaneously through a plurality of working procedures, so that the processing speed is increased, the kneading can be rapidly cooled through negative pressure air, adhesion cannot occur, the surface is melted through the movable melting sheet 62, the kneading work is completed, and the processing quality is ensured.

The working principle is as follows: putting long materials on a connecting rail 41, conveying the long materials through a conveying roller 43, compacting the materials by a pressing roller 42, conveying the materials to the position below a material shortage device 5, then enabling a connecting plate 64 to ascend through an air cylinder 11, enabling the connecting plate 64 to lift up a lifting rod 56, enabling a melting pipe 54 to melt and cut the pearl cotton materials according to the shape of a shaping column 51, thereby completing the cutting of redundant materials, enabling the connecting plate 64 to move upwards, enabling the top end of a rotating plate 12 to move downwards, pressing a cross rod 76 to move downwards, enabling a cutting pipe 74 to cut, enabling the cross rod 76 to move upwards through a tension spring 77 after the cutting is completed, completing the work, enabling a bending head 61 to move upwards, enabling the bending head to be consistent with the center of a gap cut by a material cutting device 5, enabling the bending head to push upwards, combining with a kneading device 8, enabling a kneading roller 83 to be connected with the materials, clamping the bending roller to the middle under the action of a return spring 82, thereby enabling the materials to be jointed, the materials are conveyed, so that the kneaded materials fall off.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.

Claims

1. An automated right angle kneader, comprising:

the device comprises a base (1), wherein the upper surface of the base (1) is fixedly connected with a protective shell (2), and the upper surface of the protective shell (2) is provided with a purification device (3);

the conveying device (4) is positioned on the upper surface of the base (1), a cutting device (5) is arranged below the conveying device (4), and a bending part (6) is arranged at the central position of the cutting device (5);

the cutting device (7) is located on the inner surface of the protective shell (2), the kneading device (8) is arranged on the inner surface of the protective shell (2), and the bending part (6), the cutting device (5) and the cutting device (7) move synchronously.

2. The automatic right angle kneader according to claim 1, characterized in that a waste bin (9) is fixedly connected to the underside of the base (1), the opening of the waste bin (9) is located directly below the blanking device (5), and a collecting hopper (10) is fixedly connected to the top end of the waste bin (9).

3. The automatic right angle kneader according to claim 1, characterized in that the purification device (3) comprises a blower (31) and a purifier (32), the purifier (32) is connected to the purifier (32) via a transfer pipe (33), the air inlet pipe of the blower (31) is located directly above the blanking device (5), and the blower (31) and the purifier (32) are fixedly connected to the upper surface of the protective shell (2).

4. The automatic right angle kneader according to claim 1, characterized in that the conveying device (4) comprises a connecting rail (41) and a press roll (42), wherein conveying rolls (43) are movably connected to both ends of the connecting rail (41), the conveying rolls (43) are connected through chain wheel transmission, the width of the top end of the connecting rail (41) is consistent with the inner width of the bent shape of the material, connecting rods (44) are movably connected to both sides of the press roll (42), and the outer surfaces of the connecting rods (44) are provided with pressure springs (45).

5. The automatic right angle kneader according to claim 1, characterized in that the blanking device (5) comprises a shaping column (51), a sliding groove (52) is arranged inside the shaping column (51), a sliding block 5(3) is arranged inside the sliding groove 5(2), a melting tube (54) is fixedly connected to the surface of the sliding block (53), a counter-force spring (55) is arranged inside the sliding groove (52), an oblique angle is arranged on the side edge of the shaping column (51), the shaping column (51) has two and is symmetrically arranged, and a lifting rod (56) is fixedly connected to the side surface of the sliding block (53).

6. The automatic right angle kneader according to claim 1, characterized in that the bending part (6) comprises a bending head (61), a melting sheet (62) is fixedly connected to a side surface of the bending head (61), an electric push rod (63) is fixedly connected to a lower surface of the melting sheet (62), and a connecting plate (64) is fixedly connected to a lower surface of the bending head (61).

7. The automatic right angle kneader according to claim 1, characterized in that the cutting device (7) comprises a push rod (71), the push rod (71) is located in a groove at the top of the protective shell (2), one end of the push rod (71) is fixedly connected with a push rod (72), the inside of the push rod (72) is movably connected with a connecting rod (73), a cutting pipe (74) is arranged between the connecting rods (73), a tension spring (77) is movably connected to the side surface of the connecting rod (73), a return spring (75) is arranged at one side of the push rod (72) far away from the push rod (71), and a cross rod (76) is fixedly connected to the middle section of the connecting rod (73).

8. The automatic right-angle kneader according to claim 1, characterized in that the kneading device (8) comprises connecting columns (81), wherein two connecting columns (81) are rotatably connected to the protective casing (2), and wherein two connecting columns (81) are connected via return springs (82), and wherein a kneading roller (83) is rotatably connected to the end of the connecting column (81) remote from the protective casing (2).

9. The automatic right angle kneader according to claim 6, characterized in that a cylinder (11) is fixedly connected to the lower surface of the connection plate (64), a rotating plate (12) is movably connected to the upper surface of the connection plate (64), the connection plate (64) is in physical contact with the lifting bar (56), and the rotating plate (12) is in contact with the cross bar (76).