CN115106828A - Intelligent recutting numerically controlled lathe and using method thereof - Google Patents
Intelligent recutting numerically controlled lathe and using method thereof Download PDFInfo
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- CN115106828A CN115106828A CN202210839404.4A CN202210839404A CN115106828A CN 115106828 A CN115106828 A CN 115106828A CN 202210839404 A CN202210839404 A CN 202210839404A CN 115106828 A CN115106828 A CN 115106828A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B25/00—Accessories or auxiliary equipment for turning-machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to the field of numerical control lathes and discloses an intelligent heavy-cutting numerical control lathe and a using method thereof, the intelligent heavy-cutting numerical control lathe comprises a lathe body, the top end of the lathe body is fixedly connected with two groups of slide rails, the top end of the lathe body is provided with a processing table, the processing table is in sliding connection with the slide rails, the top end of the processing table is provided with a tool bit body, the top end of the processing table is connected with a gear ring through an adjusting mechanism, the surface of the gear ring is sleeved with a casing, the right side of the casing is provided with a first motor, the output shaft of the first motor is rotatably connected with the casing through an embedded bearing, the middle of the output shaft of the first motor is sleeved with a rotating gear, the device can effectively remove cutting scraps accumulated in the processing process, the blowing-off angle is semicircular, two groups of fans alternately blow off air, and can effectively remove scraps in a dead angle area, the manpower is saved, the cleaning difficulty is reduced, the situation that the sweeps block the normal movement of the processing table is avoided, and the influence on the processing of the workpiece is avoided.
Description
Technical Field
The invention relates to the technical field of numerically controlled lathes, in particular to an intelligent recutting numerically controlled lathe and a using method thereof.
Background
The heavy-cutting numerical control lathe is one of numerical control machines which are widely used at present, is mainly used for cutting and processing inner and outer cylindrical surfaces, complex rotary inner and outer curved surfaces, cylindrical threads, conical threads and the like of shaft parts or disc parts, and can perform grooving, drilling, reaming, boring and the like, numerical control generally adopts a computer to realize digital program control, so the numerical control is called computer numerical control, and the relative motion of a machine tool cutter and a workpiece is controlled by the computer numerical control;
however, the existing heavy-cutting numerically controlled lathe is lack of measures for processing the waste chips in the machining process, the cutting waste chips are continuously accumulated on the surface of a workpiece and the surface of a cutter head in the machining process, manual cleaning is inconvenient, certain dangerousness is caused, and the main screw shaft of the lathe is easily stained with the chips, so that the movement of a workbench is hindered.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects in the prior art, the invention provides an intelligent heavy-cutting numerically controlled lathe and a using method thereof, which can effectively solve the problems that the heavy-cutting numerically controlled lathe in the prior art is lack of measures for processing scraps in the processing process, the cutting scraps are continuously accumulated on the surface of a workpiece and the surface of a tool bit in the processing process, manual cleaning is inconvenient and has certain danger, and the main screw shaft of the lathe is easily infected with the scraps, so that the movement of a workbench is hindered.
(II) technical scheme
In order to achieve the above objects, the present invention is achieved by the following technical solutions,
the invention discloses an intelligent recutting numerically controlled lathe which comprises a lathe body, wherein two groups of sliding rails are fixedly connected to the top end of the lathe body, a machining table is arranged at the top end of the lathe body and is connected with the sliding rails in a sliding mode, a tool bit body is installed at the top end of the machining table, a gear ring is connected to the top end of the machining table through an adjusting mechanism, a casing is sleeved on the surface of the gear ring, a first motor is installed on the right side of the casing, an output shaft of the first motor is rotatably connected with the casing through an embedded bearing, a rotating gear is sleeved in the middle of the output shaft of the first motor, first bevel gears are sleeved on two sides of the surface of the output shaft of the first motor, mounting frames are fixedly connected to two sides of the bottom end of the casing, a fan is arranged at the bottom end of the mounting frames, and second bevel gears are rotatably connected to the top end of the mounting frames through the embedded bearing, the second bevel gear is connected with the fan through a distance adjusting mechanism, the second bevel gear is meshed with the first bevel gear, the rotating gear is meshed with the gear ring, the machining table is rotatably connected with a main transmission shaft through threads, the main transmission shaft is installed at the top end of the lathe body, and a wiping mechanism is arranged on the front side of the machining table.
Furthermore, the left side and the right side of the gear ring are fixedly connected with sliding blocks, and the sliding blocks are connected with the sleeve in a sliding mode.
Furthermore, two groups of the fans are positioned on the left side and the right side of the bottom end of the gear ring, and the rotating directions of the two groups of the fans are opposite.
Furthermore, the wiping mechanism comprises a moving rod, a tooth block is uniformly and fixedly connected to the middle of the front side of the moving rod, a sector gear is rotatably connected to the front side of the top end of the processing table, the sector gear is meshed with the tooth block, a rotary table is arranged at the bottom end of the sector gear, a central shaft at the bottom end of the rotary table is rotatably connected with the processing table, a driving rod is connected to the surface of the sector gear in a sliding manner, a second motor is installed at the front side of the processing table, an output shaft of the second motor is fixedly connected with the central shaft at the bottom end of the rotary table, first brush blocks are arranged at the bottoms of the left side and the right side of the moving rod, a second brush block is arranged at the front side of the first brush blocks, the inner walls of the first brush blocks and the second brush blocks are fitted with a main transmission shaft, a rotating block is fixedly connected to the top end of the second brush blocks, and a mounting block is fixedly connected to the top end of the rotating block, the mounting block is inserted in the bottom of establishing the carriage release lever, the mounting block is connected through the bolt with the carriage release lever, the top fixedly connected with second brush piece of second brush piece, the surface cover of second brush piece is equipped with the cover block, the bottom of cover block and the top fixed connection of first brush piece, the surface cover of commentaries on classics piece is equipped with first spring.
Further, the bolt is rotatably connected with the moving rod through threads, and the bolt is inserted into the mounting block.
Furthermore, one end of the first spring is fixedly connected with the surface of the rotating block, and the other end of the first spring is fixedly connected with the inner wall of the sleeve block.
Furthermore, the surface of the movable rod is sleeved with two groups of limiting frames, and the limiting frames are fixed on the surface of the processing table.
Further, adjustment mechanism includes the fixed block, two sets of fixed blocks of bottom fixedly connected with of ring gear, front side the bottom of fixed block links to each other with the top of processing platform is articulated, the dorsal part fixedly connected with connecting block of processing platform, the dorsal part the fixed block is inserted and is established the inside at the connecting block, the surperficial sliding connection of connecting block has the inserted block, the inside at the fixed block is inserted to the inserted block, the surface cover of inserted block is equipped with the second spring.
Furthermore, one end of the second spring is fixedly connected with the surface of the insert block, the other end of the second spring is fixedly connected with the surface of the connecting block, the distance adjusting mechanism comprises a sleeve shaft, the bottom end of the sleeve shaft is fixedly connected with the top end of the fan center shaft, a center shaft is inserted into the sleeve shaft, the top end of the center shaft is fixedly connected with the bottom end of the second bevel gear center shaft, clamping grooves are formed in two sides of the surface of the center shaft, movable grooves are formed in inner walls of two sides of the sleeve shaft, clamping blocks are arranged in the movable grooves and inserted into the clamping grooves, a third spring is fixedly connected to the surface of each clamping block, and the third spring is fixed on the inner walls of the movable grooves.
The use method of the intelligent recutting numerically controlled lathe comprises the following steps:
step 1: the preparation work, the work piece to be processed is arranged on the processing platform, the lathe body controls the main transmission shaft to rotate, the processing platform slides on the slide rail, the orientation of the processing platform is adjusted, and then the work piece is fixed by the lathe body;
step 2: processing a workpiece, starting a tool bit main body, cutting the workpiece by the tool bit main body, and enabling generated scraps to fall on a processing table and the tool bit main body;
step 3: blowing the scraps, starting a first motor to drive a rotating gear to rotate, controlling a casing to slide on the surface of a gear ring in a reciprocating manner through the first motor, driving a first bevel gear to rotate, driving a second bevel gear to rotate through the first bevel gear, enabling fans to rotate on a mounting rack, alternately blowing by two groups of fans, blowing off the scraps accumulated on the surface of a machining table, and enabling the blowing-off angle to be semicircular;
step 4: the second motor is started to drive the rotary table to rotate, the sector gear is driven to swing continuously, the movable rod drives the first brush block and the second brush block to wipe the surface of the main transmission shaft, and the area of the main transmission shaft, which is close to the processing table, is wiped circularly;
step 5: maintenance, with the bolt installation piece of rolling out, pull open first brush piece and second brush piece, shift out from final drive shaft, when first brush piece and second brush piece appear the loss, maintain and change, pull open the inserted block, lift the ring gear, look over and distinguish the user state of the relevant part on ring gear surface, carry out daily maintenance and maintenance.
(III) advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects,
1. the invention provides a multi-direction circulating scrap removing measure for a machining table and a tool bit main body, a workpiece is arranged on the machining table, the lathe main body controls a main transmission shaft to rotate, the machining table slides on a slide rail, then the workpiece is fixed by the lathe main body, the workpiece is cut by the tool bit main body, after a user starts a first motor, an output shaft of the first motor is rotated to drive a rotating gear to rotate, a sleeve shell slides on a gear ring through the meshing of the rotating gear and the gear ring, the moving track of the sleeve shell is limited through a sliding block, the sleeve shell is controlled by the first motor to slide on the surface of the gear ring in a reciprocating manner and drive the first bevel gear to rotate, the first bevel gear drives a second bevel gear to rotate, a fan rotates on an installation frame, two groups of fans alternately blow air to blow off scraps accumulated on the surface of the machining table, and therefore, the device can effectively remove the accumulated cutting scraps in the machining process, the angle of blowing off is semicircular, and the air that blows off in turn of two sets of fans can get rid of the sweeps in dead angle region effectively, has saved the manpower, has reduced the clean degree of difficulty, avoids the sweeps to hinder the normal removal of processing platform, avoids influencing the processing of work piece.
2. According to the invention, by adding the wiping mechanism, when the processing table moves on the surface of the main transmission shaft, a user can start the second motor, so that the output shaft of the second motor drives the turntable to rotate, the turntable drives the driving rod to rotate, the driving rod slides in the sector gear and drives the sector gear to continuously swing, the moving rod is enabled to swing in a reciprocating manner under the meshing of the sector gear and the tooth block, the moving track of the moving rod is limited by the limiting frame, the first brush block and the second brush block are driven by the moving rod to wipe the surface of the main transmission shaft, so that the device can conveniently and circularly wipe the area of the main transmission shaft close to the processing table in the process of processing a workpiece, waste scraps are prevented from being stained on the surface of the main transmission shaft, the processing table is prevented from being blocked, the movement of the processing table on the surface of the main transmission shaft is prevented, and the fault tolerance rate is greatly improved, the occurrence of faults is reduced.
3. According to the invention, by adding the measure for conveniently replacing the first brush block and the second brush block, a user rotates the bolt out of the mounting block, then moves the mounting block out of the moving rod, and then the user can pull the first brush block and the second brush block to enable the rotating block to rotate in the sleeve block, so that the first spring is stretched along with the rotating block, and then the first brush block and the second brush block are moved out of the main transmission shaft, so that the device can enable the user to conveniently disassemble and replace the first brush block and the second brush block, when the first brush block and the second brush block are damaged, the maintenance and replacement are conveniently carried out, the good cleaning effect on the main transmission shaft is ensured, and the practicability is ensured.
4. According to the invention, by adding the adjusting mechanism, a user pulls the insert block to drive the second spring to stretch, so that the insert block is pulled out of the fixed block, then the user can pull the fixed block to move the fixed block at the back side out of the connecting block, the gear ring is lifted, and the user can maintain related parts on the gear ring, so that the user can conveniently check and distinguish the use states of the related parts on the surface of the gear ring, the daily maintenance and repair of the user are facilitated, and the operation difficulty is reduced.
5. According to the invention, by adding the distance adjusting mechanism, when a user needs to adjust the distance between the fan and the workpiece, the fan can be pulled in a fan stop state, so that the sleeve shaft drives the clamping block to abut against the inner wall of the clamping groove on the surface of the centering shaft, the clamping block is stressed to extrude the third spring and gradually moves into the movable groove from the clamping groove, the clamping block moves from the clamping groove below to the clamping groove above, and the clamping block is driven to be inserted and fixed through the resilience of the third spring, so that the user can conveniently adjust the blowing height of the fan according to the processing height of the workpiece, the limitation in use is reduced, and the effect of removing scraps is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a front perspective view of the ring gear, the casing, the fan and the rotary gear of the present invention;
FIG. 3 is a side perspective view of the sector gear, drive rod, turntable and tooth block of the present invention;
FIG. 4 is a side perspective view of the first brush block, the second brush block, the sleeve block and the rotary block of the present invention;
FIG. 5 is a side perspective view of the ring gear and the slide block of the present invention;
FIG. 6 is a rear perspective view of the present invention;
FIG. 7 is a partial enlarged view of the structure of FIG. 6 at A in accordance with the present invention;
FIG. 8 is a side perspective view of the second brush block, the rotation block, the first spring and the mounting block of the present invention;
FIG. 9 is a side perspective view of the first brush block and the nest block of the present invention;
FIG. 10 is a side perspective view of the present invention;
FIG. 11 is a front sectional view of the distance adjusting mechanism of the present invention;
FIG. 12 is a schematic flow chart of a method for using the intelligent recut CNC lathe.
The reference numerals in the drawings denote, 1, a lathe body, respectively; 2. a processing table; 3. a bit body; 4. a slide rail; 5. a ring gear; 6. a housing; 7. a first motor; 8. a rotating gear; 9. a first bevel gear; 10. a second bevel gear; 11. a fan; 12. a slider; 13. a mounting frame; 14. a main drive shaft; 15. a travel bar; 16. a tooth block; 17. a sector gear; 18. a turntable; 19. a second motor; 20. a drive rod; 21. a limiting frame; 22. a first brush block; 23. a second brush block; 24. sleeving blocks; 25. rotating the block; 26. a first spring; 27. a bolt; 28. mounting blocks; 29. a fixed block; 30. connecting blocks; 31. inserting a block; 32. a second spring; 33. a sleeve shaft; 34. a middle shaft; 35. a card slot; 36. a movable groove; 37. a third spring; 38. and (7) clamping blocks.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Example 1
The intelligent recutting numerically controlled lathe of the embodiment is shown in fig. 1 and 2, and comprises a lathe body 1, two sets of slide rails 4 are fixedly connected to the top end of the lathe body 1, a processing table 2 is arranged at the top end of the lathe body 1, the processing table 2 is in sliding connection with the slide rails 4, a tool bit body 3 is installed at the top end of the processing table 2, a gear ring 5 is connected to the top end of the processing table 2 through an adjusting mechanism, a casing 6 is sleeved on the surface of the gear ring 5, a first motor 7 is installed on the right side of the casing 6, an output shaft of the first motor 7 is rotatably connected with the casing 6 through an embedded bearing, a rotating gear 8 is sleeved in the middle of an output shaft of the first motor 7, first bevel gears 9 are sleeved on two sides of the surface of the output shaft of the first motor 7, mounting frames 13 are fixedly connected to two sides of the bottom end of the casing 6, a fan 11 is arranged at the bottom end of the mounting frames 13, and second bevel gears 10 are rotatably connected through an embedded bearing, the second bevel gear 10 is meshed with the first bevel gear 9, the rotating gear 8 is meshed with the gear ring 5, a main transmission shaft 14 is rotatably connected to the machining table 2 through threads, and the main transmission shaft 14 is installed at the top end of the lathe body 1.
As shown in fig. 2 and 5, sliders 12 are fixedly connected to left and right sides of the ring gear 5, and the sliders 12 are slidably connected to the sleeves 6.
As shown in fig. 2 and 10, the two sets of fans 11 are located on the left and right sides of the bottom end of the ring gear 5, and the rotation directions of the two sets of fans 11 are opposite.
In the embodiment, when the workpiece is arranged on the machining table 2, the lathe body 1 controls the main transmission shaft 14 to rotate, so that the machining table 2 slides on the sliding rail 4, the workpiece is fixed by the lathe body 1, the workpiece is cut by the tool bit body 3, when the user starts the first motor 7, the output shaft of the first motor 7 rotates to drive the rotating gear 8 to rotate, the sleeve 6 slides on the gear ring 5 through the meshing of the rotating gear 8 and the gear ring 5, the moving track of the sleeve 6 is limited through the slider 12, the sleeve 6 is controlled by the first motor 7 to slide back and forth on the surface of the gear ring 5 and drive the first bevel gear 9 to rotate, the first bevel gear 9 drives the second bevel gear 10 to rotate, so that the fans 11 rotate on the mounting frame 13, the two sets of fans 11 alternately blow air to blow off the scraps accumulated on the surface of the machining table 2, and the blowing angle is semicircular, and removing the scraps in the dead corner area.
Example 2
In other aspects, the present embodiment further provides a wiping mechanism, as shown in fig. 3 and 4, the wiping mechanism is disposed at the front side of the processing table 2, the wiping mechanism includes a moving rod 15, a gear block 16 is uniformly and fixedly connected to the middle of the front side of the moving rod 15, a sector gear 17 is rotatably connected to the front side of the top end of the processing table 2, the sector gear 17 is meshed with the gear block 16, a turntable 18 is disposed at the bottom end of the sector gear 17, a central shaft at the bottom end of the turntable 18 is rotatably connected to the processing table 2, a driving rod 20 is slidably connected to the surface of the sector gear 17, a second motor 19 is mounted at the front side of the processing table 2, an output shaft of the second motor 19 is fixedly connected to the central shaft at the bottom end of the turntable 18, first brush blocks 22 are disposed at the bottom ends of the left and right sides of the moving rod 15, a second brush block 23 is disposed at the front side of the first brush block 22, inner walls of the first brush block 22 and the second brush block 23 are attached to the main transmission shaft 14, the top fixed connection of second brush piece 23 changes piece 25, the top fixedly connected with installation piece 28 of changing piece 25, installation piece 28 is inserted and is established the bottom of carriage release lever 15, installation piece 28 is connected through bolt 27 with carriage release lever 15, the top fixedly connected with second brush piece 23 of second brush piece 23, the surface cover of second brush piece 23 is equipped with cover block 24, the bottom of cover block 24 and the top fixed connection of first brush piece 22, the surface cover of changing piece 25 is equipped with first spring 26.
As shown in fig. 4, the bolt 27 is rotatably screwed to the moving rod 15, and the bolt 27 is inserted into the mounting block 28.
As shown in fig. 8 and 9, one end of the first spring 26 is fixedly connected to the surface of the rotating block 25, and the other end of the first spring 26 is fixedly connected to the inner wall of the sleeve block 24.
As shown in fig. 3, two sets of limiting frames 21 are sleeved on the surface of the moving rod 15, and the limiting frames 21 are fixed on the surface of the processing table 2.
In the specific implementation of this embodiment, when the machining table 2 moves on the surface of the main transmission shaft 14, the user may start the second motor 19, so that the output shaft of the second motor 19 drives the rotating disc 18 to rotate, the rotating disc 18 drives the driving rod 20 to rotate, the driving rod 20 slides in the sector gear 17 and drives the sector gear 17 to continuously swing, the sector gear 17 is meshed with the toothed block 16, so that the moving rod 15 reciprocates, the moving track of the moving rod 15 is defined by the limiting frame 21, the moving rod 15 drives the first brush block 22 and the second brush block 23 to wipe the surface of the main transmission shaft 14, the region of the main transmission shaft 14 close to the machining table 2 is circularly wiped, the user rotates the bolt 27 out of the mounting block 28, then moves the mounting block 28 out of the moving rod 15, and then the user may pull the first brush block 22 and the second brush block 23 to rotate the rotating block 25 in the sleeve block 24, causing the first spring 26 to be subsequently stretched and then causing the first and second brush blocks 22, 23 to be removed from the main drive shaft 14 for maintenance and replacement in the event of a loss of the first and second brush blocks 22, 23.
Example 3
In this embodiment, as shown in fig. 6 and 7, the adjusting mechanism includes two fixing blocks 29, two sets of fixing blocks 29 are fixedly connected to the bottom end of the gear ring 5, the bottom end of the front fixing block 29 is hinged to the top end of the processing table 2, a connecting block 30 is fixedly connected to the back side of the processing table 2, the back fixing block 29 is inserted into the connecting block 30, an insert block 31 is slidably connected to the surface of the connecting block 30, the insert block 31 is inserted into the fixing block 29, and a second spring 32 is sleeved on the surface of the insert block 31.
As shown in fig. 7, one end of the second spring 32 is fixedly connected to the surface of the insertion block 31, and the other end of the second spring 32 is fixedly connected to the surface of the connection block 30.
In the specific implementation of the embodiment, a user pulls the insertion block 31 to enable the insertion block 31 to drive the second spring 32 to stretch, so that the insertion block 31 pulls out the fixed block 29, and then the user can pull the fixed block 29 to enable the fixed block 29 on the back side to move out of the connecting block 30, so as to lift the gear ring 5, so that the user can maintain the relevant parts on the gear ring 5, check and distinguish the use states of the relevant parts on the surface of the gear ring 5, and perform daily maintenance and repair.
Example 4
The use method of the intelligent recut numerically controlled lathe according to the embodiment, as shown in fig. 12, includes the following steps:
step 1: the preparation work, the work piece to be processed is arranged on the processing platform 2, the lathe body 1 controls the main transmission shaft 14 to rotate, the processing platform 2 slides on the slide rail 4, the orientation of the processing platform 2 is adjusted, and then the work piece is fixed by the lathe body 1;
step 2: processing a workpiece, starting the tool bit main body 3, cutting the workpiece by the tool bit main body 3, and dropping generated scraps on the processing table 2 and the tool bit main body 3;
step 3: blowing waste scraps, starting a first motor 7 to drive a rotating gear 8 to rotate, controlling a casing 6 to slide on the surface of a gear ring 5 in a reciprocating manner through the first motor 7, driving a first bevel gear 9 to rotate, driving a second bevel gear 10 to rotate through the first bevel gear 9, enabling fans 11 to rotate on a mounting rack 13, blowing air alternately by two groups of fans 11, blowing off the waste scraps accumulated on the surface of the machining table 2, wherein the blowing angle is semicircular;
step 4: scrap is wiped, the second motor 19 is started to drive the turntable 18 to rotate, the sector gear 17 is driven to swing continuously, the movable rod 15 drives the first brush block 22 and the second brush block 23 to wipe the surface of the main transmission shaft 14, and the area of the main transmission shaft 14 close to the processing table 2 is wiped circularly;
step 5: maintenance, rotating the bolt 27 out of the mounting block 28, pulling the first brush block 22 and the second brush block 23 apart, moving out from the main transmission shaft 14, maintaining and replacing when the first brush block 22 and the second brush block 23 are damaged, pulling the inserting block 31 apart, lifting the gear ring 5, checking and distinguishing the use state of the related parts on the surface of the gear ring 5, and performing daily maintenance and repair.
Example 5
In this embodiment, as shown in fig. 11, the second bevel gear 10 is connected to the fan 11 through a distance adjusting mechanism, the distance adjusting mechanism includes a sleeve shaft 33, a bottom end of the sleeve shaft 33 is fixedly connected to a top end of a central shaft of the fan 11, a central shaft 34 is inserted into the sleeve shaft 33, a top end of the central shaft 34 is fixedly connected to a bottom end of a central shaft of the second bevel gear 10, two sides of a surface of the central shaft 34 are provided with a clamping groove 35, inner walls of two sides of the sleeve shaft 33 are provided with a movable groove 36, a clamping block 38 is arranged inside the movable groove 36, the clamping block 38 is inserted into a set of clamping grooves 35, a third spring 37 is fixedly connected to a surface of the clamping block 38, and the third spring 37 is fixed to an inner wall of the movable groove 36.
When this embodiment is implemented specifically, when the user needs to adjust the distance between the fan 11 and the workpiece, can be under fan 11 stall state, stimulate the fan 11, make the sleeve 33 drive the inner wall of fixture block 38 to the draw-in groove 35 on the surface of the centering shaft 34 and contradict, fixture block 38 atress extrudees the third spring 37, and move into movable groove 36 from draw-in groove 35 gradually inside, make fixture block 38 move to draw-in groove 35 department of top from the draw-in groove 35 of below, through the resilience force of third spring 37, it is fixed to drive fixture block 38 and insert, the user is according to work piece machining height, adjust the blowing height of fan 11.
To sum up, the workpiece is arranged on the processing table 2, the lathe body 1 controls the main transmission shaft 14 to rotate, so that the processing table 2 slides on the sliding rail 4, then the workpiece is fixed by the lathe body 1, the workpiece is cut by the tool bit body 3, when the user starts the first motor 7, the output shaft of the first motor 7 rotates to drive the rotating gear 8 to rotate, the sleeve 6 slides on the gear ring 5 under the meshing of the rotating gear 8 and the gear ring 5, the moving track of the sleeve 6 is limited by the sliding block 12, the sleeve 6 is controlled by the first motor 7 to slide back and forth on the surface of the gear ring 5 and drive the first bevel gear 9 to rotate, the first bevel gear 9 drives the second bevel gear 10 to rotate, so that the fans 11 rotate on the mounting frame 13, the two groups of fans 11 alternately blow air to blow off the scraps accumulated on the surface of the processing table 2, and the blowing-off angle is semicircular, removing scraps in a dead corner area;
when the processing table 2 moves on the surface of the main transmission shaft 14, a user can start the second motor 19, so that the output shaft of the second motor 19 drives the rotating disc 18 to rotate, the rotating disc 18 drives the driving rod 20 to rotate, the driving rod 20 slides in the sector gear 17 and drives the sector gear 17 to continuously swing, the moving rod 15 is enabled to swing back and forth under the meshing of the sector gear 17 and the tooth block 16, the moving track of the moving rod 15 is limited through the limiting frame 21, the first brush block 22 and the second brush block 23 are driven by the moving rod 15 to wipe the surface of the main transmission shaft 14, the area of the main transmission shaft 14 close to the processing table 2 is circularly wiped, the user rotates the bolt 27 out of the mounting block 28, then moves the mounting block 28 out of the moving rod 15, then the user can pull the first brush block 22 and the second brush block 23 to enable the rotating block 25 to rotate in the sleeve block 24, so that the first spring 26 is stretched therewith, then the first brush block 22 and the second brush block 23 are removed from the main transmission shaft 14, and when the first brush block 22 and the second brush block 23 are damaged, the first brush block 22 and the second brush block 23 are repaired and replaced;
a user pulls the insert block 31 to enable the insert block 31 to drive the second spring 32 to stretch, so that the insert block 31 is pulled out of the fixed block 29, then the user can pull the fixed block 29 to enable the fixed block 29 on the back side to be moved out of the connecting block 30, the gear ring 5 is lifted, the user can maintain relevant parts on the gear ring 5, the use states of the relevant parts on the surface of the gear ring 5 are checked and distinguished, and daily maintenance and repair are carried out;
when the user needs to adjust the distance between the fan 11 and the workpiece, the fan 11 can be pulled in a stop state of the fan 11, so that the sleeve shaft 33 drives the clamping block 38 to abut against the inner wall of the clamping groove 35 on the surface of the centering shaft 34, the clamping block 38 is stressed to extrude the third spring 37 and gradually moves into the movable groove 36 from the clamping groove 35, so that the clamping block 38 moves to the clamping groove 35 above from the clamping groove 35 below, the resilience force of the third spring 37 drives the clamping block 38 to be inserted and fixed, the user can adjust the blowing height of the fan 11 according to the workpiece machining height.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention; such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The intelligent heavy-cutting numerically controlled lathe is characterized by comprising a lathe main body (1), wherein two groups of sliding rails (4) are fixedly connected to the top end of the lathe main body (1), a machining table (2) is arranged on the top end of the lathe main body (1), the machining table (2) is in sliding connection with the sliding rails (4), a tool bit main body (3) is installed on the top end of the machining table (2), the top end of the machining table (2) is connected with a gear ring (5) through an adjusting mechanism, a casing (6) is sleeved on the surface of the gear ring (5), a first motor (7) is installed on the right side of the casing (6), an output shaft of the first motor (7) is rotatably connected with the casing (6) through an embedded bearing, a rotating gear (8) is sleeved in the middle of an output shaft of the first motor (7), first bevel gears (9) are sleeved on two sides of the surface of the output shaft of the first motor (7), the utility model discloses a lathe for machining a workpiece, including cover shell (6), fan (11), second bevel gear (10), gear ring (5), machining platform (2), main drive shaft (14) are installed on the top of lathe main body (1), the both sides fixedly connected with mounting bracket (13) of cover shell (6) bottom, the bottom of mounting bracket (13) is provided with fan (11), the top of mounting bracket (13) is rotated through embedded bearing and is connected with second bevel gear (10), second bevel gear (10) are connected with second bevel gear (10) through roll adjustment mechanism, second bevel gear (10) mesh with first bevel gear (9), rotating gear (8) mesh with ring gear (5), the rotation of passing through the screw thread of machining platform (2) is connected with main drive shaft (14), the top in lathe main body (1) is installed in main drive shaft (14), the front side of machining platform (2) is provided with cleans the mechanism.
2. An intelligent recutting numerically controlled lathe according to claim 1, wherein sliders (12) are fixedly connected to the left side and the right side of the gear ring (5), and the sliders (12) are slidably connected with the casing (6).
3. An intelligent recutting numerically controlled lathe according to claim 1, wherein two sets of the fans (11) are located on the left and right sides of the bottom end of the gear ring (5), and the rotation directions of the two sets of the fans (11) are opposite.
4. The intelligent recutting numerically controlled lathe according to claim 1, wherein the wiping mechanism comprises a moving rod (15), a toothed block (16) is uniformly and fixedly connected to the middle of the front side of the moving rod (15), a sector gear (17) is rotatably connected to the front side of the top end of the machining table (2), the sector gear (17) is meshed with the toothed block (16), a turntable (18) is arranged at the bottom end of the sector gear (17), a central shaft at the bottom end of the turntable (18) is rotatably connected with the machining table (2), a driving rod (20) is slidably connected to the surface of the sector gear (17), a second motor (19) is installed at the front side of the machining table (2), an output shaft of the second motor (19) is fixedly connected with the central shaft at the bottom end of the turntable (18), and first brush blocks (22) are arranged at the bottom ends of the left side and the right side of the moving rod (15), the front side of first brush piece (22) is provided with second brush piece (23), the inner wall and the final drive shaft (14) of first brush piece (22) and second brush piece (23) are laminated mutually, the top fixed connection of second brush piece (23) changes piece (25), the top fixedly connected with installation piece (28) of changing piece (25), the bottom of establishing carriage release lever (15) is inserted in installation piece (28), installation piece (28) are connected through bolt (27) with carriage release lever (15), the top fixedly connected with second brush piece (23) of second brush piece (23), the surface cover of second brush piece (23) is equipped with cover block (24), the bottom of cover block (24) and the top fixed connection of first brush piece (22), the surface cover of changing piece (25) is equipped with first spring (26).
5. An intelligent recut numerically controlled lathe according to claim 4, characterized in that the bolt (27) is in threaded rotary connection with the mobile rod (15), the bolt (27) being inserted inside the mounting block (28).
6. An intelligent recut numerically controlled lathe according to claim 4, characterized in that one end of the first spring (26) is fixedly connected with the surface of the rotating block (25), and the other end of the first spring (26) is fixedly connected with the inner wall of the sleeve block (24).
7. An intelligent recutting numerically controlled lathe according to claim 4, wherein the surface of the moving rod (15) is sleeved with two sets of limiting frames (21), and the limiting frames (21) are fixed on the surface of the processing table (2).
8. The intelligent recutting numerically controlled lathe according to claim 1, wherein the adjusting mechanism comprises two groups of fixing blocks (29), two groups of fixing blocks (29) are fixedly connected to the bottom end of the gear ring (5), the bottom end of the front fixing block (29) is hinged to the top end of the machining table (2), a connecting block (30) is fixedly connected to the back side of the machining table (2), the fixing blocks (29) are inserted into the connecting block (30) at the back side, an inserting block (31) is slidably connected to the surface of the connecting block (30), the inserting block (31) is inserted into the fixing block (29), and a second spring (32) is sleeved on the surface of the inserting block (31).
9. The intelligent recutting numerical control lathe according to claim 8, wherein one end of the second spring (32) is fixedly connected with the surface of the insert block (31), the other end of the second spring (32) is fixedly connected with the surface of the connecting block (30), the distance adjusting mechanism comprises a sleeve shaft (33), the bottom end of the sleeve shaft (33) is fixedly connected with the top end of the central shaft of the fan (11), a central shaft (34) is inserted in the sleeve shaft (33), the top end of the central shaft (34) is fixedly connected with the bottom end of the central shaft of the second bevel gear (10), clamping grooves (35) are formed in two sides of the surface of the central shaft (34), movable grooves (36) are formed in the inner walls of two sides of the sleeve shaft (33), clamping blocks (38) are arranged in the movable grooves (36), and the clamping blocks (38) are inserted in a group of clamping grooves (35), the surface of the clamping block (38) is fixedly connected with a third spring (37), and the third spring (37) is fixed on the inner wall of the movable groove (36).
10. A method of using an intelligent recutting numerically controlled lathe, the method being implemented on an intelligent recutting numerically controlled lathe according to any one of claims 1 to 9, comprising the steps of:
step 1: the method comprises the following steps of performing preparation work, arranging a workpiece to be machined on a machining table (2), controlling a main transmission shaft (14) to rotate by a lathe body (1), sliding the machining table (2) on a sliding rail (4), adjusting the direction of the machining table (2), and fixing the workpiece by the lathe body (1);
step 2: processing a workpiece, starting the tool bit main body (3), cutting the workpiece by the tool bit main body (3), and dropping generated scraps on the processing table (2) and the tool bit main body (3);
step 3: blowing scraps, starting a first motor (7), driving a rotating gear (8) to rotate, controlling a casing (6) to slide on the surface of a gear ring (5) in a reciprocating manner through the first motor (7), driving a first bevel gear (9) to rotate, driving a second bevel gear (10) to rotate through the first bevel gear (9), enabling a fan (11) to rotate on a mounting rack (13), blowing air alternately by two groups of fans (11), blowing off scraps accumulated on the surface of a machining table (2), wherein the blowing angle is semicircular;
step 4: scrap is wiped, a second motor (19) is started to drive a rotary table (18) to rotate, a sector gear (17) is driven to swing continuously, a movable rod (15) drives a first brush block (22) and a second brush block (23) to wipe the surface of a main transmission shaft (14), and the area of the main transmission shaft (14) close to a processing table (2) is wiped circularly;
step 5: maintenance, rotate bolt (27) out installation piece (28), pull open first brush piece (22) and second brush piece (23), follow final drive shaft (14) and move out, when first brush piece (22) and second brush piece (23) appear the loss, maintain and change, pull open inserted block (31), open ring gear (5), look over and distinguish the in service condition of the relevant part on ring gear (5) surface, carry out daily maintenance and maintenance.
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