CN115090869A - Non-stop aluminum water exchange method and device for piston casting - Google Patents
Non-stop aluminum water exchange method and device for piston casting Download PDFInfo
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- CN115090869A CN115090869A CN202210793295.7A CN202210793295A CN115090869A CN 115090869 A CN115090869 A CN 115090869A CN 202210793295 A CN202210793295 A CN 202210793295A CN 115090869 A CN115090869 A CN 115090869A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
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Abstract
The invention relates to a non-stop aluminum water exchange method and a device thereof for piston casting, wherein the non-stop aluminum water exchange device for piston casting comprises a workbench, holding furnaces are fixed on two sides of the top of the workbench, a driving mechanism is arranged between the two holding furnaces, a telescopic mechanism is arranged in the driving mechanism, a containing mechanism is arranged in the telescopic mechanism, and a material taking mechanism is arranged in the containing mechanism; the telescopic mechanism comprises two supporting plates, a telescopic seat is fixed between the two supporting plates, openings are formed in the top and two ends of the telescopic seat, telescopic grooves are formed in two sides of the inner surface of the telescopic seat, first driving wheels are rotatably connected to the inner surfaces of the two sides of the telescopic seat, and a first driving belt is arranged between the two first driving wheels; the problems that in the prior art, a casting machine needs to be stopped when aluminum water is exchanged, the operation rate of equipment is influenced, the production efficiency is greatly reduced, a heating product is bad, the casting quality of a piston is influenced and the like are solved.
Description
Technical Field
The invention relates to the technical field of piston casting production, in particular to a non-stop aluminum water exchange method and a non-stop aluminum water exchange device for piston casting.
Background
When present piston casting, owing to be single furnace position, when exchanging aluminium water, need stop the equipment circulation, open safety barrier, carry out the back by fork truck, carry the aluminium water of a stove newly-refined completion to the furnace position again, just can start equipment after accomplishing above. The whole process takes about 3-5 minutes and is replaced every 2 hours. The time for exchanging aluminum water by one production line in one day is 60 minutes, which affects the production efficiency. Meanwhile, due to the particularity of the casting industry, the temperature of the die is reduced when the device is stopped for 5 minutes, and when the temperature of the die is reduced to be lower than the lower limit of the condition, the temperature is required to be increased again for about 15-20 minutes, so that great waste is caused.
In the prior art, the casting machine needs to be stopped when aluminum water is exchanged, the operation rate of equipment is influenced, the production efficiency is greatly reduced, and meanwhile, the heating product is poor, and the casting quality of the piston is influenced.
In order to solve the above-mentioned drawbacks, a technical solution is now provided.
Disclosure of Invention
The invention aims to provide a non-stop aluminum water exchange method and a non-stop aluminum water exchange device for piston casting.
The technical problems to be solved by the invention are as follows:
in the prior art, the casting machine needs to be stopped when aluminum water is exchanged, the operation rate of equipment is influenced, the production efficiency is greatly reduced, and meanwhile, the heating product is poor, and the casting quality of the piston is influenced.
The purpose of the invention can be realized by the following technical scheme:
the non-stop aluminum water exchange device for piston casting comprises a workbench, wherein holding furnaces are fixed on two sides of the top of the workbench, a driving mechanism is arranged between the two holding furnaces, a telescopic mechanism is arranged in the driving mechanism, a receiving mechanism is arranged in the telescopic mechanism, and a material taking mechanism is arranged in the receiving mechanism;
telescopic machanism includes two backup pads, is fixed with flexible seat between two backup pads, and the top and the both ends of flexible seat all are equipped with the opening, and flexible groove has all been seted up to the internal surface both sides of flexible seat, and the both sides internal surface of flexible seat all rotates and is connected with first drive wheel, installs first drive belt between two first drive wheels, and first drive belt's top is fixed with first sliding plate, first sliding plate and flexible groove sliding connection all are equipped with drive assembly in two backup pads.
Furthermore, safety guardrails are installed on the outer side of the holding furnace, one sides, opposite to the two safety guardrails, of the two safety guardrails are rotatably connected with an opening and closing door, and electric heating rods are fixed on two sides of the inner portions of the safety guardrails.
Furthermore, the driving mechanism comprises a rotary air cylinder fixed to the top of the workbench, a lifting frame is fixed to the output end of the rotary air cylinder, a lifting seat is connected to the inner surface of the lifting frame in a sliding mode, lifting motors are fixed to two sides of the top of the lifting frame, lifting lead screws are fixed to the output ends of the lifting motors, and the lifting lead screws are connected with the lifting seat in a threaded mode.
Furthermore, the transmission assembly comprises two second transmission wheels positioned on one side of the supporting plate, a second transmission belt is arranged between the two second transmission wheels, a transmission motor is fixed on the inner side of the supporting plate, the output end of the transmission motor is fixed with one of the second transmission wheels, and the other second transmission wheel is fixed with one of the first transmission wheels through a rotating shaft.
Further, the storage mechanism comprises a storage seat fixed between two first sliding plates, two third driving wheels are rotatably connected to two sides in the storage seat, a third driving belt is installed between the two third driving wheels on the same side, a fixing plate is fixed to the top of the third driving belt, a transmission shaft is fixed to one side of one of the third driving wheels on the same side, the transmission shaft penetrates through the storage seat and a telescopic groove and is fixed with a transmission gear, racks are arranged on the top ends of two sides in the telescopic seat, and the transmission gears are meshed with the racks.
Further, the feeding agencies includes two connecting plates fixed mutually with the fixed plate, rotates between the two connecting plate outsides to be connected with and gets the flitch, gets the top of flitch and has seted up and gets the silo, gets one side of flitch and has seted up the pouring opening, and one side of pouring opening extends to and gets the silo, and one side that two connecting plates are close to each other all is equipped with the drive and gets flitch pivoted upset subassembly.
Furthermore, the upset subassembly includes rotates the upset cylinder of being connected with the connecting plate, and the connecting plate surface runs through and rotates and be connected with the upset pole, and the one end of upset pole is fixed with the nose bar, and the other end of upset pole passes the connecting plate and is fixed mutually with the material board of getting, and the output of upset cylinder is articulated with the one end of nose bar.
The non-stop aluminum water exchange method for piston casting comprises the following steps:
the method comprises the following steps that firstly, a material taking mechanism is driven to rotate to a station where one holding furnace is located through a rotating cylinder, one second transmission wheel is driven to rotate through a transmission motor, the other second transmission wheel is driven to rotate through matching with a second transmission belt, one first transmission wheel is driven to rotate through a rotating shaft, the other first transmission wheel is driven to move through matching with the first transmission wheel, and therefore an accommodating mechanism on a first sliding plate is driven to stretch and retract, and the material taking mechanism is moved to the position above molten aluminum;
when the containing mechanism stretches in the stretching mechanism, the transmission gear and the rack move relatively to drive the transmission gears to rotate, one of the third transmission wheels is driven to rotate through the transmission shaft, and the other third transmission wheel is matched to drive a third transmission belt to move, so that the material taking mechanism on the fixed plate is driven to extend out to take materials conveniently;
driving a lifting screw rod to rotate through a lifting motor so as to drive a lifting seat to lift in a lifting frame, enabling a material taking mechanism to move downwards to the surface of the molten aluminum in the holding furnace, driving a convex rod to turn through a turning cylinder, driving a material taking plate to turn through a turning rod, taking the molten aluminum in the holding furnace, and finishing a material taking action;
and step four, after the aluminum water in one holding furnace is used, the material taking mechanism is driven by the rotary cylinder to rotate to the other holding furnace to continue working, and meanwhile, the opening and closing door is opened to replace the aluminum water in the first holding furnace.
The invention has the beneficial effects that:
through setting up the stove that keeps of two symmetric distributions, make two keep the stove used in turn, when aluminium water in a keeping stove finishes using the back and needs to be changed, make the device convertible to another keeping stove continuation work through actuating mechanism, guarantee piston casting in-process equipment does not shut down, the problem that needs the shut down when having avoided exchanging aluminium water, the while has also been avoided leading to the mould temperature to hang down the problem that needs heat up again because of exchanging aluminium water, equipment operating efficiency is showing and is promoting, it can form the protection to the staff when not changing aluminium water to set up safety barrier, the electric heating pole can keep warm to aluminium water, avoid aluminium water to condense and influence piston casting.
Through setting up receiving mechanism and telescopic machanism, make receiving mechanism when flexible in telescopic machanism, the drive gear produces relative motion with the rack, thereby drive gear and rotate, drive one of them third drive wheel through the transmission shaft and rotate, another third drive wheel of cooperation drives the motion of third driving belt, and then it stretches out the material taking mechanism on the drive fixed plate and is convenient for get the material, it can drive in the material taking mechanism gets into the storage seat to set up receiving mechanism, form the protection to material taking mechanism when not using, and simultaneously, driving motor not only can receiving mechanism's flexible, still can carry out synchro control to material taking mechanism's stretching out, the reach is long, make and get the material scope wider, and use same power supply, and the production cost is greatly saved.
Through setting up feeding agencies for telescopic machanism drives feeding agencies and stretches out, drives the upset of nose bar through the upset cylinder, thereby drives through the trip lever and gets the flitch upset, gets the material to the aluminium water that keeps in the stove, thereby accomplishes and gets the material action, and the pouring opening that sets up is convenient for carry out the unloading to aluminium water, avoids aluminium water to leak hunting polluting work environment.
Drawings
The invention is described in further detail below with reference to the figures and the specific embodiments.
FIG. 1 is a flow chart of a non-stop aluminum water exchange method for piston casting according to the present invention;
FIG. 2 is a schematic structural view of a non-stop molten aluminum exchange device for piston casting according to the present invention;
FIG. 3 is a top view of the holding furnace of the present invention;
FIG. 4 is a schematic structural view of the drive mechanism of the present invention;
FIG. 5 is a schematic view of the telescoping mechanism of the present invention;
FIG. 6 is a schematic view of the internal structure of the telescopic base of the present invention;
FIG. 7 is a schematic view of the internal structure of the receptacle of the present invention;
FIG. 8 is a top view of the internal structure of the receptacle of the present invention;
fig. 9 is a schematic structural view of the flip assembly of the present invention.
In the figure: 1. a work table; 2. a holding furnace; 3. a drive mechanism; 4. a telescoping mechanism; 5. a storage mechanism; 6. a material taking mechanism; 201. a safety barrier; 202. opening and closing the door; 203. an electrical heating rod; 301. a rotating cylinder; 302. a lifting frame; 303. a lifting seat; 304. a lifting motor; 305. a lifting screw rod; 401. a support plate; 402. a telescopic base; 403. a telescopic groove; 404. a first drive pulley; 405. a first drive belt; 406. a first sliding plate; 407. a transmission assembly; 408. a second transmission wheel; 409. a second drive belt; 501. a storage seat; 502. a third transmission wheel; 503. a third drive belt; 504. a fixing plate; 505. a transmission gear; 506. a rack; 601. a connecting plate; 602. taking a material plate; 603. a material taking groove; 604. pouring a spout; 605. turning over the air cylinder; 606. a turning rod; 607. a protruding rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 9, the present invention provides a technical solution:
the non-stop aluminum water exchange device for piston casting comprises a workbench 1, wherein holding furnaces 2 are fixed on two sides of the top of the workbench 1, aluminum water for casting is contained in the holding furnaces 2, a driving mechanism 3 is arranged between the two holding furnaces 2, a telescopic mechanism 4 is arranged in the driving mechanism 3, a containing mechanism 5 is arranged in the telescopic mechanism 4, and a material taking mechanism 6 is arranged in the containing mechanism 5;
referring to fig. 3, the holding furnaces 2 are provided at the outer side thereof with safety fences 201, the opposite sides of the two safety fences 201 are rotatably connected with opening and closing doors 202, the electric heating rods 203 are fixed at both sides of the inner portion of the safety fences 201, and the two holding furnaces 2 are alternately used by arranging the two holding furnaces 2 in symmetrical distribution, when the aluminum water in one holding furnace 2 needs to be replaced after being used, the device can be switched to the other holding furnace 2 to continue working, so that the equipment is ensured not to be stopped in the piston casting process, the problem that the equipment needs to be stopped when the aluminum water is replaced is avoided, also avoided simultaneously because of exchanging the aluminium water and leaded to the problem that the mould temperature crossed low needs to heat up again, equipment operating efficiency obtains showing and promotes, sets up safety barrier 201 and can form the protection to the staff when not changing the aluminium water, and electric heating rod 203 can keep warm to the aluminium water, avoids the aluminium water to condense and influences the piston casting.
Referring to fig. 4, the driving mechanism 3 includes a rotary cylinder 301 fixed to the top of the working platform 1, a lifting frame 302 is fixed to an output end of the rotary cylinder 301, openings are formed through two sides of the lifting frame 302, a lifting base 303 is slidably connected to an inner surface of the lifting frame 302, a lifting motor 304 is fixed to both sides of the top of the lifting frame 302, an output end of the lifting motor 304 penetrates through the lifting frame 302 and is fixed with a lifting screw 305, and the lifting screw 305 penetrates through the lifting base 303 and is in threaded connection with the lifting base 303. Through setting up actuating mechanism 3 for revolving cylinder 301 can drive the feed mechanism 6 rotatory to two stations that keep stove 2 place, and can make the feed mechanism 6 rotatory to the casting station carry out the piston casting, and elevator motor 304 drives lift lead screw 305 and rotates simultaneously, thereby drives lift seat 303 and realizes going up and down in lifting frame 302, cooperates feed mechanism 6 to accomplish and gets the material operation.
Referring to fig. 5-6, the retractable mechanism 4 includes two supporting plates 401 fixed to two sides of the top of the lifting seat 303, a retractable seat 402 is fixed between the two supporting plates 401, openings are formed at the top and two ends of the retractable seat 402, retractable grooves 403 are formed on two sides of the inner surface of the retractable seat 402, first driving wheels 404 are rotatably connected to the inner surfaces of the two sides of the retractable seat 402, a first driving belt 405 is installed between the two first driving wheels 404, a first sliding plate 406 is fixed to the top of the first driving belt 405, the first sliding plate 406 is fixed to the storage mechanism 5, the first sliding plate 406 is slidably connected to the retractable grooves 403, and transmission assemblies 407 are disposed on the two supporting plates 401.
The transmission assembly 407 comprises two second transmission wheels 408 positioned on one side of the support plate 401, a second transmission belt 409 is installed between the two second transmission wheels 408, a transmission motor is fixed on the inner side of the support plate 401, an output end of the transmission motor penetrates through the support plate 401 and is fixed with one of the second transmission wheels 408, the other second transmission wheel 408 is fixed with one of the first transmission wheels 404 through a rotating shaft, and the rotating shaft penetrates through the telescopic base 402 and is rotatably connected with the telescopic base 402. Through setting up telescopic machanism 4 for the drive motor drives one of them second drive wheel 408 and rotates, and cooperation second drive belt 409 drives another second drive wheel 408 and rotates, and then drives one of them first drive wheel 404 through the axis of rotation and rotates, and another first drive wheel 404 of cooperation drives first drive belt 405 motion, thereby drives receiving mechanism 5 on the first sliding plate 406 and stretches out and draws back, accomplishes the material loading operation to the aluminium water.
Referring to fig. 7-8, the storage mechanism 5 includes a storage seat 501 fixed between two first sliding plates 406, one side of the storage seat 501 is provided with a storage groove, the material taking mechanism 6 is slidably connected with the storage groove, two third driving wheels 502 are rotatably connected to two sides inside the storage seat 501, a third driving belt 503 is installed between the two third driving wheels 502 on the same side, a fixing plate 504 is fixed to the top of the third driving belt 503, the fixing plate 504 is fixed to the material taking mechanism 6, a driving shaft is fixed to one side of one of the third driving wheels 502 on the same side, the driving shaft passes through the storage seat 501 and the telescopic groove 403 and is fixed with a driving gear 505, two inner walls of the telescopic seat 402 are provided with racks 506, and the driving gear 505 is engaged with the racks 506. Through setting up receiving mechanism 5, make receiving mechanism 5 when telescopic machanism 4 is flexible, drive gear 505 and rack 506 produce relative motion, thereby drive gear 505 and rotate, drive one of them third drive wheel 502 through the transmission shaft and rotate, another third drive wheel 502 of cooperation drives third driving belt 503 motion, and then it stretches out the material taking mechanism 6 on the drive fixed plate 504 and is convenient for get the material, it can drive material taking mechanism 6 and get into storage seat 501 to set up receiving mechanism 5, form the protection to material taking mechanism 6 when not using, and simultaneously, driving motor not only can receiving mechanism 5's flexible, still can carry out synchro control to stretching out of material taking mechanism 6, it is long to stretch out the distance, make and get the material scope wider, and use same power supply, and the production cost is greatly saved.
Referring to fig. 5 and 9, the material taking mechanism 6 includes two connecting plates 601 fixed to the fixing plate 504, a material taking plate 602 is rotatably connected between outer sides of the two connecting plates 601, a material taking groove 603 is formed at a top of the material taking plate 602, a pouring opening 604 is formed at one side of the material taking plate 602, one side of the pouring opening 604 extends to the material taking groove 603, and turning assemblies for driving the material taking plate 602 to rotate are disposed at mutually adjacent sides of the two connecting plates 601;
the upset subassembly includes the upset cylinder 605 of being connected with the connecting plate 601 rotation, and the connecting plate 601 surface runs through and rotates and be connected with upset pole 606, and the one end of upset pole 606 is fixed with nose bar 607, and the other end of upset pole 606 passes connecting plate 601 and fixed mutually with getting flitch 602, and the output of upset cylinder 605 is articulated with the one end of nose bar 607. Through setting up feeding agencies 6 for telescopic machanism 4 drives feeding agencies 6 and stretches out, drives the upset of nose bar 607 through upset cylinder 605, thereby drives through upset pole 606 and gets flitch 602 upset, gets the material to the aluminium water that keeps in the stove 2, thereby accomplishes and gets the material action, and the pouring opening 604 that sets up is convenient for carry out the unloading to the aluminium water, avoids the aluminium water to examine hourglass and pollute operational environment.
The non-stop aluminum water exchange method for piston casting comprises the following steps:
firstly, a material taking mechanism 6 is driven to rotate to a station where one holding furnace 2 is located through a rotary air cylinder 301, one of second transmission wheels 408 is driven to rotate through a transmission motor, the other second transmission wheel 408 is driven to rotate through matching with a second transmission belt 409, one of first transmission wheels 404 is driven to rotate through a rotating shaft, the other first transmission wheel 404 is driven to move through matching with a first transmission belt 405, and therefore an accommodating mechanism 5 on a first sliding plate 406 is driven to stretch, and the material taking mechanism 6 is moved to the position above molten aluminum;
step two, when the accommodating mechanism 5 extends and retracts in the extending and retracting mechanism 4, the transmission gear 505 and the rack 506 generate relative motion, so that the transmission gear 505 is driven to rotate, one of the third transmission wheels 502 is driven to rotate through the transmission shaft, and the other third transmission wheel 502 is matched to drive the third transmission belt 503 to move, so that the material taking mechanism 6 on the fixing plate 504 is driven to extend out to facilitate material taking;
thirdly, the lifting screw 305 is driven to rotate by the lifting motor 304, so that the lifting seat 303 is driven to lift in the lifting frame 302, the material taking mechanism 6 is driven to move downwards to the surface of the molten aluminum in the holding furnace 2, the convex rod 607 is driven to turn over by the turning cylinder 605, the material taking plate 602 is driven to turn over by the turning rod 606, the molten aluminum in the holding furnace 2 is taken, and the material taking action is finished;
step four, after the aluminum water in one holding furnace 2 is used up, the material taking mechanism 6 is driven by the rotary cylinder 301 to rotate to the other holding furnace 2 to continue working, meanwhile, the opening and closing door 202 is opened to replace the aluminum water in the first holding furnace 2, the device is ensured not to be stopped in the piston casting process, and the problem that the device needs to be stopped when the aluminum water is exchanged is avoided.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (8)
1. The non-stop aluminum water exchange device for piston casting comprises a workbench (1) and is characterized in that holding furnaces (2) are fixed on two sides of the top of the workbench (1), a driving mechanism (3) is arranged between the two holding furnaces (2), a telescopic mechanism (4) is arranged in the driving mechanism (3), a receiving mechanism (5) is arranged in the telescopic mechanism (4), and a material taking mechanism (6) is arranged in the receiving mechanism (5);
telescopic machanism (4) include two backup pads (401), be fixed with flexible seat (402) between two backup pads (401), the top and the both ends of flexible seat (402) all are equipped with the opening, flexible groove (403) have all been seted up to the internal surface both sides of flexible seat (402), the both sides internal surface of flexible seat (402) all rotates and is connected with first drive wheel (404), install first drive belt (405) between two first drive wheels (404), the top of first drive belt (405) is fixed with first sliding plate (406), first sliding plate (406) and flexible groove (403) sliding connection, all be equipped with drive assembly (407) on two backup pads (401).
2. The non-stop aluminum water exchange device for piston casting according to claim 1, characterized in that safety guardrails (201) are installed on the outer side of the holding furnace (2), an opening and closing door (202) is rotatably connected to each of the two opposite sides of the safety guardrails (201), and electric heating rods (203) are fixed to both sides of the inner part of each safety guardrail (201).
3. The non-stop aluminum water exchange device for piston casting according to claim 1, wherein the driving mechanism (3) comprises a rotary cylinder (301) fixed to the top of the workbench (1), a lifting frame (302) is fixed to an output end of the rotary cylinder (301), a lifting seat (303) is slidably connected to an inner surface of the lifting frame (302), lifting motors (304) are fixed to two sides of the top of the lifting frame (302), lifting screws (305) are fixed to output ends of the lifting motors (304), and the lifting screws (305) are in threaded connection with the lifting seat (303).
4. The non-stop aluminum water exchange device for piston casting according to claim 1, wherein the transmission assembly (407) comprises two second transmission wheels (408) located on one side of the support plate (401), a second transmission belt (409) is installed between the two second transmission wheels (408), a transmission motor is fixed on the inner side of the support plate (401), the output end of the transmission motor is fixed with the second transmission wheel (408) located below, and the second transmission wheel (408) located above is fixed with the first transmission wheel (404) through a rotating shaft.
5. The non-stop aluminum water exchange device for piston casting according to claim 1, wherein the receiving mechanism (5) comprises a receiving seat (501) fixed between two first sliding plates (406), two third driving wheels (502) are rotatably connected to two sides inside the receiving seat (501), a third driving belt (503) is installed between the two third driving wheels (502) on the same side, a fixed plate (504) is fixed to the top of the third driving belt (503), a driving shaft is fixed to one side of one of the third driving wheels (502), a driving gear (505) is fixed to the driving shaft passing through the receiving seat (501) and the telescopic slot (403), racks (506) are arranged on two inner walls of the telescopic seat (402), and the driving gear (505) is meshed with the racks (506).
6. The non-stop aluminum water exchange device for piston casting according to claim 5, wherein the material taking mechanism (6) comprises two connecting plates (601) fixed to the fixing plate (504), a material taking plate (602) is rotatably connected between the outer sides of the two connecting plates (601), a material taking groove (603) is formed in the top of the material taking plate (602), a pouring opening (604) is formed in one side of the material taking plate (602), one side of the pouring opening (604) extends to the material taking groove (603), and turning assemblies for driving the material taking plate (602) to rotate are arranged on the side, close to each other, of each of the two connecting plates (601).
7. The non-stop aluminum water exchange device for piston casting according to claim 6, wherein the overturning assembly comprises an overturning cylinder (605) rotatably connected with the connecting plate (601), the surface of the connecting plate (601) is connected with an overturning rod (606) in a penetrating and rotating manner, one end of the overturning rod (606) is fixed with a convex rod (607), the other end of the overturning rod (606) penetrates through the connecting plate (601) and is fixed with the material taking plate (602), and the output end of the overturning cylinder (605) is hinged with one end of the convex rod (607).
8. The non-stop aluminum water exchange method for piston casting is characterized by comprising the following steps of:
step one, a material taking mechanism (6) is driven to rotate to a station where one holding furnace (2) is located through a rotary air cylinder (301), one second transmission wheel (408) is driven to rotate through a transmission motor, a second transmission belt (409) is matched to drive the other second transmission wheel (408) to rotate, and then a first transmission wheel (404) is driven to rotate through a rotating shaft to drive a first transmission belt (405) to move, so that a containing mechanism (5) on a first sliding plate (406) is driven to stretch, and the material taking mechanism (6) is moved to the position above molten aluminum;
step two, when the accommodating mechanism (5) stretches in the stretching mechanism (4), the transmission gear (505) and the rack (506) move relatively, so that the transmission gear (505) is driven to rotate, the third transmission wheel (502) is driven to rotate through the transmission shaft, the third transmission belt (503) is driven to move, and the material taking mechanism (6) on the fixing plate (504) is driven to extend out;
thirdly, the lifting screw rod (305) is driven to rotate through the lifting motor (304), so that the lifting seat (303) is driven to lift in the lifting frame (302), the material taking mechanism (6) is driven to move downwards to the surface of the molten aluminum in the holding furnace (2), the convex rod (607) is driven to turn through the turning cylinder (605), the material taking plate (602) is driven to turn through the turning rod (606), the molten aluminum in the holding furnace (2) is taken, and the material taking action is completed;
step four, after the aluminum water in one holding furnace (2) is used, the material taking mechanism (6) is driven to rotate to the other holding furnace (2) through the rotary air cylinder (301) to continue working, and meanwhile, the opening and closing door (202) is opened to replace the aluminum water in the first holding furnace (2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210793295.7A CN115090869A (en) | 2022-07-05 | 2022-07-05 | Non-stop aluminum water exchange method and device for piston casting |
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| CN202210793295.7A CN115090869A (en) | 2022-07-05 | 2022-07-05 | Non-stop aluminum water exchange method and device for piston casting |
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| CN204711168U (en) * | 2015-06-03 | 2015-10-21 | 周众 | A kind of feeding casting machine hand |
| CN105344970A (en) * | 2015-12-10 | 2016-02-24 | 上海嘉朗实业有限公司 | Servo-control automatic ladling system for casting |
| CN108097944A (en) * | 2017-12-30 | 2018-06-01 | 浙江前进暖通科技股份有限公司 | A kind of casting casting assembly line |
| CN110465640A (en) * | 2018-05-10 | 2019-11-19 | 周银峰 | Automatic type goes up and down feeding device |
| CN212168924U (en) * | 2020-04-02 | 2020-12-18 | 苏州孝东金属制品有限公司 | Automatic feeding device of die casting machine |
| CN214212177U (en) * | 2020-10-23 | 2021-09-17 | 河源佳祺金属塑胶科技有限公司 | Molten metal feeding device for die casting |
| CN113210598A (en) * | 2021-04-23 | 2021-08-06 | 无锡市精捷机器人科技有限公司 | Robot precision casting workstation and casting process using same |
| CN216032092U (en) * | 2021-09-18 | 2022-03-15 | 中山市震华机械有限公司 | Material taking robot |
| CN215879855U (en) * | 2021-10-21 | 2022-02-22 | 台州钧威机械有限公司 | Molten aluminum casting mechanism of hub casting production line |
| CN216575498U (en) * | 2021-11-17 | 2022-05-24 | 滨州博海精工机械有限公司 | Piston full-automatic casting tilting stable control casting machine |
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