CN115076519A - Internal detector and self-balancing speed regulation method - Google Patents
Internal detector and self-balancing speed regulation method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 35
- 230000009471 action Effects 0.000 claims abstract description 23
- 238000004891 communication Methods 0.000 claims abstract description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 60
- 239000003345 natural gas Substances 0.000 claims description 30
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 description 100
- 230000007547 defect Effects 0.000 description 18
- 230000005291 magnetic effect Effects 0.000 description 17
- 238000005070 sampling Methods 0.000 description 15
- 230000006870 function Effects 0.000 description 14
- 238000007689 inspection Methods 0.000 description 12
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- 239000007789 gas Substances 0.000 description 5
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- 238000007405 data analysis Methods 0.000 description 3
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/30—Constructional aspects of the propulsion means, e.g. towed by cables
- F16L55/38—Constructional aspects of the propulsion means, e.g. towed by cables driven by fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/40—Constructional aspects of the body
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/30—Inspecting, measuring or testing
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Abstract
The invention discloses an internal detector and a self-balancing speed regulation method, wherein the internal detector comprises: an inner detector body; the fixing device is positioned on one side of the outer part of the inner detector body and is fixedly connected with the inner detector body, and the fixing device comprises a drain port which is communicated with the inner part of the inner detector body; the telescopic device is positioned inside the inner detector body, and one side of the telescopic device is fixedly connected with the fixing device; the flow baffle is fixedly connected with the other side of the telescopic device; the main controller is positioned in the inner detector body and is in communication connection with the telescopic device, and the telescopic device drives the flow baffle to perform telescopic motion according to an action instruction of the main controller; by the internal detector and the self-balancing speed regulation method, the working efficiency of inspectors can be improved.
Description
Technical Field
The invention relates to the technical field of pipeline detection, in particular to an internal detector and a self-balancing speed regulation method.
Background
The long-distance natural gas pipeline is the most main mode for conveying natural gas, the total mileage of the long-distance natural gas pipeline in China exceeds 11 ten thousand kilometers, and the pipelines can generate a large number of potential safety hazards after long-time high-pressure environment operation, and the potential safety hazards can threaten the lives and properties of people all the time. At present, magnetic leakage internal detection is one of the most effective pipeline detection means considered internationally, and the magnetic leakage detection means that after a ferromagnetic material is magnetized and saturated, a magnetic leakage field is formed on the surface of a test piece due to the defect on the surface or near the surface of the test piece, and people can detect the defect by detecting the change of the magnetic leakage field. When the inner detector is placed in the pipeline, the inner detector is pushed to move forward by the pressure of natural gas in the pipeline, magnetic leakage signals are collected through the sensor in the moving forward process, and the signals are collected and stored to the built-in computer unit after being filtered, amplified and subjected to analog-to-digital conversion.
In the prior art, the patent application with the granted publication number of CN114354740B discloses a pipeline detection system, which improves the comprehensiveness of magnetic flux leakage data detection by arranging a plurality of probe rings arranged in a staggered manner, and aligns magnetic flux leakage data among sampling channels based on magnetic flux leakage waveform characteristics, thereby improving the accuracy of the pipeline magnetic flux leakage detection system in finally determining pipeline defects.
However, in the prior art, the situation that the inner detector meets the bend, the triple, the valve and the deformation part of the pipeline at the pipeline is not considered, the advancing speed of the inner detector is greatly influenced by the natural gas flow, the running speed is directly related to the detection result, when the natural gas flow in the pipeline is high, the running speed of the driving detector is too high, the detected pipeline body cannot be magnetized and saturated, the missed detection is caused, the expected detection effect cannot be achieved, the damage to the pipeline body and equipment can be caused due to the too high running speed, the pipeline is easy to damage when the inner detector running at a high speed meets the bend and other keys, and serious accidents are caused. When the natural gas flow in the pipeline is small, the internal detector meets the bent head, the three heads, the valve and the pipeline deformation part in the pipeline running process, and the internal detector is blocked or stagnated in the pipeline.
And because the sampling frequency of the inner detector is fixed, the running speed of the inner detector is too low, more detection data can be collected when the inner detector runs at the same speed than the inner detector running at the normal speed, and the data are mostly useless. Similarly, the running speed of the inner detector is too low, the change of the leakage magnetic field at the position of the detected pipeline defect is not obvious, and the condition that whether the pipeline has the defect or not is judged by analyzing and distinguishing the change of the leakage magnetic field in the later detection period of the pipeline, so that the later data processing and the judgment are not facilitated, even the phenomenon of the defect judgment missing caused by the too low running speed of the detector is often caused, however, the data are repeatedly collected at the same position of the pipeline when the running speed of the detector is lower and lower or even after the detector is stopped, a large amount of redundant data are generated, a large amount of storage space is occupied, and the workload of data analysis of inspectors is increased. The detector has too fast running speed, the acquisition amount of the detected data is reduced, the detected data is easy to distort, the display size of the defect is compressed, and great difficulty is brought to the quantitative analysis of the detected defect.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the problem of because the natural gas flow in the pipeline of being examined is unstable, make the interior detector the functioning speed in the pipeline of being examined unstable yet, lead to the interior detector when meeting elbow, three-head, valve, pipeline deformation department, probably damage the pipeline of being examined or stagnate in the pipeline, also give the difficulty that increases inspection personnel's quantitative analysis detected data is solved.
In order to solve the technical problems, the invention provides the following technical scheme:
an inner detector body;
the fixing device is positioned on one side of the outer part of the inner detector body and is fixedly connected with the inner detector body, and the fixing device comprises a drain port which is communicated with the inner part of the inner detector body;
the telescopic device is positioned inside the inner detector body, and one side of the telescopic device is fixedly connected with the fixing device;
the flow baffle is fixedly connected with the other side of the telescopic device;
the main controller is positioned in the inner detector body and is in communication connection with the telescopic device, and the telescopic device drives the flow baffle to perform telescopic motion according to an action command of the main controller;
the flow baffle is driven by the telescopic rod to do telescopic motion to adjust the diameter of the flow inlet, and the pressure difference of the internal detector in the detected pipeline is adjusted.
The advantages are that: the main controller drives the flow baffle plate to perform telescopic motion by feeding back an action instruction of the telescopic device according to different running states of the internal detector in the measured pipeline, and adjusts the pressure difference of two sides of the detector in the measured pipeline to obtain different driving forces. When the running state is overspeed, the telescopic device drives the flow baffle to move away from the flow discharge port, so that the pressure difference of the inner detector is reduced, the driving force of the inner detector is reduced, and the running speed of the inner detector is reduced. When the running state is abnormal or stagnation, the telescopic device drives the flow baffle to move close to the discharge port, the pressure difference of the inner detector is increased, namely the driving force of the inner detector is increased, and the running speed of the inner detector is increased. By adjusting the pressure difference, the running speed of the internal detector is automatically balanced, and the problem of detection data redundancy or internal detector defect omission caused by elbow, three-head, valve and pipeline deformation and unstable natural gas flow is weakened. And then, the detection data is subjected to segmentation processing, a large amount of repeated detection data is removed, the data analysis workload of inspection personnel is reduced, and the working efficiency is improved. The detection data distortion and the detection omission phenomenon are avoided, so that the inspection personnel can not comprehensively and truly know the safety condition of the pipeline, and the potential threat is brought to the lives and properties of people.
In an embodiment of the present invention, the telescopic device includes:
one side of the telescopic rod is fixedly connected with the fixing device, and the other side of the telescopic rod is fixedly connected with the flow baffle;
the controller is located in the telescopic rod and controls the telescopic rod to perform telescopic motion.
The invention also provides a self-balancing speed regulation method of the internal detector, which comprises the following steps:
putting the inner detector into a detected pipeline, and recording the running speed data of the inner detector in the detected pipeline in real time by a mileage wheel;
the controller acquires the running speed data recorded by the mileage wheel in real time, judges the running state of the inner detector according to the running speed data, and transmits the running state to the master controller;
the master controller feeds back an action instruction to the controller according to the running state;
the controller controls the telescopic rod to perform telescopic motion according to the action command, and drives the flow baffle plate to adjust the diameter of the inflow opening.
In an embodiment of the present invention, the self-balancing speed regulating method of the internal detector further includes adjusting the diameter of the inflow port by driving the flow baffle to adjust the operating speed of the internal detector in the detected pipeline.
In an embodiment of the present invention, the diameter of the inflow port is adjusted by driving the flow baffle to adjust the operation speed of the inner detector in the detected pipeline, and the operation speed is obtained by the following steps:
acquiring a drainage area;
acquiring the discharge quantity of the inner detector;
acquiring the actual pressure difference of the inner detector at two sides in the detected pipeline according to the leakage flow area and the leakage flow rate;
and acquiring the driving force of the inner detector according to the actual pressure difference of the inner detector on two sides of the detected pipeline and the discharge area, and adjusting the running speed of the inner detector by adjusting the driving force.
In an embodiment of the present invention, the acquiring of the leakage area is acquired by the following formula:
wherein S is Δ Expressed as the area of leakage, and pi is expressed as the circumferential ratio, L 1 Expressed as baffle diameter, L 2 Expressed as the port diameter of the bleed port.
In an embodiment of the present invention, the obtaining of the leakage flow rate of the internal detector is obtained by the following formula:
Q＝S Δ ×V×t×p；
wherein Q is the leakage flow, V is the flow speed of the natural gas, t is the leakage flow time of the internal detector, and p is the conveying pressure of the detected pipeline.
In an embodiment of the present invention, the obtaining of the leakage flow rate of the internal detector is further obtained by the following formula:
wherein k is a natural gas outflow coefficient, d is a flow inlet diameter, epsilon is a natural gas expansion coefficient, alpha is a natural gas flow coefficient, deltap is an actual pressure difference of the inner detector on two sides in the detected pipeline, and rho is a natural gas density.
In an embodiment of the present invention, when the drain port is not engaged with the flow baffle, the obtaining of the drain amount of the internal detector is obtained by the following formula:
F＝Δp×S Δ ；
where F represents the pushing force of the internal detector.
In an embodiment of the present invention, when the drain port is integrated with the baffle plate, the obtaining of the drain amount of the internal detector is obtained by the following formula:
wherein D represents the inner diameter of the detected pipeline.
Compared with the prior art, the invention has the beneficial effects that: according to the running state of the inner detector, the running speed of the inner detector in the tested pipeline is automatically balanced, and the difficulty of analyzing and detecting data by inspectors due to the fact that the running speed of the inner detector in the tested pipeline is too high, too low or stagnation is increased is effectively prevented.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic diagram of an internal detector according to an embodiment of the present invention.
Fig. 2 is a connection block diagram of a master controller according to an embodiment of the present invention.
Fig. 3 is a schematic view of a fixing device according to an embodiment of the invention.
Fig. 4 is a flowchart of a self-balancing speed control method for an internal detector according to another embodiment of the present invention.
FIG. 5 is a flow chart illustrating the operation of the internal detector in the pipeline under inspection according to an embodiment of the present invention.
FIG. 6 is a flow chart of obtaining internal detector thrust in an embodiment of the present invention.
FIG. 7 is a schematic diagram of the operating speed of the internal detector according to an embodiment of the present invention.
Fig. 8 is a flowchart of a method for processing a detection signal of an internal detector according to another embodiment of the present invention.
FIG. 9 is a diagram illustrating a detection signal without being processed by the present invention according to an embodiment of the present invention.
FIG. 10 is a schematic diagram of an embodiment of an internal detection signal processed using the present invention.
Fig. 11 is a block diagram of a computer-readable storage medium according to an embodiment of the present invention.
Fig. 12 is a schematic block diagram of an electronic device according to an embodiment of the present invention.
Detailed Description
In order to facilitate the understanding of the technical solutions of the present invention for those skilled in the art, the technical solutions of the present invention will be further described with reference to the drawings attached to the specification.
The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1 to 3, in an embodiment of the present invention, the inner detector includes an inner detecting body 100, a fixing device, a telescopic device, a flow baffle 130 and a general controller 140. The fixing device is located on one side of the outer portion of the inner detector body 100 and is fixedly connected with the inner detector body 100, the fixing device includes a drain port 111, and the drain port 111 is communicated with the inner portion of the inner detector body 100. The telescopic device is located inside the inner detector body 100, and one side of the telescopic device is fixedly connected with the fixing device. The flow baffle 130 is fixedly connected with the other side of the telescopic device, the master controller 140 is located in the inner detector body 100 and is in communication connection with the telescopic device, the telescopic device drives the flow baffle 130 to perform telescopic motion according to an action instruction of the master controller 140, the diameter between the flow baffle 130 and the drainage port 111 is adjusted, and then the pressure difference of the inner detector on the two sides in the detected pipeline is controlled, so that the running speed of the inner detector is adjusted.
Referring to fig. 1 to 3, in an embodiment of the present invention, the fixing device further includes a fixing member 110, a connecting hole 112, a bolt 113, a fixing ring 114, a boss 115, and a fixing hole 116. The fixing member 110 is located outside the inner detector body 100, one side of the fixing member 110 is fixedly connected to the fixing ring 114, and the other side of the fixing member 110 is fixedly connected to the boss 115. Wherein, a plurality of fixing pieces 110 are arranged on the fixing ring 114 and the boss 115, and a space is provided between two adjacent fixing pieces 110. The bosses 115 and the fixing ring 114 are located at different horizontal positions, so that the fixing members 110 protrude to one side, and a space formed by the protruding fixing members 110 is the drain opening 111. The fixing ring 114 is further provided with a plurality of fixing holes 116, and is fixedly connected to the inner detector body 100 through the plurality of fixing holes 116. A connection hole 112 is formed inside the boss 115, the connection hole 112 penetrates through the boss 115, and one side of the telescopic device penetrates through the connection hole 112 and is fixedly connected with the fixing device through a bolt 113.
Referring to fig. 1 to 3, in an embodiment of the present invention, the retractable device includes a spring 120, a retractable rod and a controller 123. The spring 120 is located in the inner detection body 100, and one side of the spring is fixedly connected to the inner detection body 100. The spring 120 is horizontally disposed, and one side of the horizontally disposed spring 120 is sleeved on the boss 115 and is fixedly connected with the boss 115. The telescopic rod comprises a telescopic rod body 121 and an auxiliary plate 122, one side of the telescopic rod body passes through the spring 120 and the connecting hole 112 and is fixedly connected with the bolt 113, the spring 120 is used for supporting the telescopic rod, and the spring 120 has elasticity due to the characteristics of the spring 120, so that the telescopic rod can conveniently perform telescopic motion. The auxiliary plate 122 is fixedly connected to the other side of the telescopic rod body 121, and specifically, the auxiliary plate 122 and the telescopic rod body 121 are formed integrally, for example. The controller 123 is located in the telescopic rod body 121, and the controller 123 is in communication connection with the master controller 140, receives an action instruction of the master controller 140, and controls the telescopic rod to perform telescopic motion according to the action instruction. The controller 123 is also in communication connection with the odometer wheel 161 of the inner detector body 100, and is configured to acquire the running speed data of the inner detector in the detected pipeline, which is recorded by the odometer wheel 161, and transmit the running speed data to the overall control 140.
Referring to fig. 1 to 3, in an embodiment of the present invention, a flow baffle 130 is fixedly connected to the other side of the telescopic rod body 121. Specifically, the flow baffle 130 is located between the spring 120 and the auxiliary plate 122, one side of the flow baffle 130 is attached to the auxiliary plate 122, and the other side of the flow baffle 130 is located in the spring 120 and is fixedly connected to the other side of the telescopic rod body 121. An inlet 1130 is formed between the baffle 130 and the outlet 111. The diameter of the inlet 1130 is d, the diameter of the inlet 1130 is a dynamic value, and the pressure difference between the two sides of the internal detector in the detected pipeline can be changed by adjusting the diameter of the inlet 1130.
Referring to fig. 1 to 3, in an embodiment of the present invention, the internal detector further includes a connecting plate 150, the connecting plate 150 is located between the fixing device and the internal detector body 100 and is respectively fixedly connected to the fixing member 110 and the internal detector body 100, and the connecting plate 150 and the fixing member 110 form a step 1150. When the internal detector is stopped in the pipeline to be detected, the telescopic rod body 121 retracts to the side close to the drainage port 111, so that the flow baffle 130 is clamped at the step 1150 to seal the drainage port 111.
Referring to fig. 1 to 3, in an embodiment of the present invention, the inner detector further includes an air inlet 160 and a mileage wheel 161. The air inlet 16 is fixedly connected to the inner detector body 100 and located on a side away from the fixing device, i.e., the fixing device is located on one side of the inner detector body 100, and the air inlet 160 is located on the other side of the inner detector body 100. The natural gas flow enters the interior of the inner detector from the gas inlet 160, passes through the flow inlet 1130, and then flows out through the flow outlet 111, so as to form a pressure difference between two sides of the inner detector in the detected pipeline. By adjusting the diameter of the inlet 1130, the magnitude of the pressure difference can be adjusted, thereby controlling the running speed of the internal detector in the pipeline to be detected. Wherein arrow a is the direction of flow of the natural gas stream. The mileage wheel 161 is located outside the inner detector body 100 and is fixedly connected with the side edge of the inner detector body 100, and the mileage wheel 161 is used for recording the running speed data of the inner detector in the detected pipeline in real time.
Referring to fig. 1 to fig. 3, in an embodiment of the present invention, the general controller 140 is further connected to the gas transportation monitoring system 170 for obtaining data required for calculating the thrust of the internal detector.
Referring to fig. 1 to 4, in another embodiment of the present invention, a self-balancing speed adjusting method for an internal detector is further provided, where the self-balancing speed adjusting method for the internal detector includes:
s110, the inner detector is placed in the detected pipeline, and the mileage wheel 161 records the running speed data of the inner detector in the detected pipeline in real time.
S120, the controller 123 acquires the running speed data recorded by the mileage wheel 161 in real time, judges the running state of the internal detector according to the running speed data, and transmits the running state to the master controller 140 through the controller 123.
And S130, feeding back an action instruction to the controller 123 by the general controller 140 according to the running state.
S140, the controller 123 controls the telescopic rod to perform telescopic motion according to the action command, and drives the flow baffle 130 to adjust the diameter of the flow inlet 1130.
Referring to fig. 1 to 4, in an embodiment of the present invention, in step S120, the controller 123 determines the operation state of the internal detector according to the acquired operation speed data of the internal detector. Wherein, include: when the running speed exceeds 6m/s, the running state of the inner detector is overspeed, and when the running speed of the inner detector is too high, the pipe body of the detected pipeline cannot be magnetized and saturated, so that the detection leakage phenomenon can be caused. And when the inner detector running at high speed meets the deformation of the elbow, the three heads, the valve and the pipeline, the pipeline is easy to damage, and serious accidents are caused. When the running speed is lower than 2m/s, the running state of the inner detector is abnormal, and when the inner detector encounters the elbow, the three heads, the valve and the deformed position of the pipeline, the inner detector is blocked in the detected pipeline. When the inner detector is stagnated in the detected pipeline, the operation state of the inner detector is a stagnation state at the moment.
Referring to fig. 1 to 5, in an embodiment of the present invention, in step 140, the controller 123 controls the telescopic rod to perform a telescopic motion according to the motion command, so as to drive the flow baffle 130 to adjust the diameter of the flow inlet 1130, including the following steps:
and S141, controlling the telescopic rod to perform telescopic motion by the controller 140 according to the action command.
And S142, when the running state is overspeed, the master controller 140 feeds back an action instruction of 'stretching' to the controller 123, and the controller 123 controls the telescopic rod to drive the flow baffle 130 to move to one side far away from the drainage port 111 according to the action instruction of 'stretching', so that the diameter of the inflow port 1130 is increased, the pressure difference of the inner detector on two sides in the detected pipeline is reduced, and the running speed of the inner detector is reduced.
S143, when the running state is the stagnation state, the general controller 140 feeds back a contraction action instruction to the controller 123, and the controller 123 controls the telescopic rod to drive the flow baffle 130 to be clamped at the step 1150 according to the contraction action instruction, so that the flow outlet 111 is sealed.
And S144, when the running state is abnormal, the master controller 140 feeds back a contraction action instruction to the controller 123, and the controller 123 controls the telescopic rod to drive the baffle plate 130 to move towards one side close to the drainage port 111 according to the contraction action instruction, so that the diameter of the drainage port is reduced, the pressure difference of the inner detector at two sides in the detected pipeline is increased, and the running speed of the inner detector is increased.
S145, the controller 123 drives the flow baffle 130 to adjust the diameter of the inflow port 1130 according to the action command, so as to adjust the running speed of the inner detector in the detected pipeline.
Referring to fig. 1 to 5, in an embodiment of the present invention, in step 140, the controller 123 controls the telescopic rod to perform telescopic motion according to the motion command, so as to drive the flow baffle 130 to adjust the diameter of the flow inlet 1130, including that when the operation state is normal, the general controller 140 does not feed back the motion command to the controller 123.
Referring to fig. 1 to 5, in an embodiment of the present invention, a natural gas flow flows into the inner detector from the gas inlet 160 to push the inner detector to move in the detected pipeline, and when the operation speed of the inner detector in the detected pipeline is overspeed, abnormal or stagnant, a pressure difference between two sides of the inner detector in the detected pipeline needs to be adjusted to reduce or increase the pushing force of the inner detector, so as to adjust the operation speed of the inner detector in the detected pipeline.
Referring to fig. 1 to 6, in one embodiment of the present invention, in step S145, adjusting the operation speed of the inner detector in the detected pipe includes the following steps:
s1451, acquiring a drainage area.
Wherein the leakage flow area is obtained by the following formula:
wherein S is Δ Expressed as the area of leakage, and pi is expressed as the circumferential ratio, L 1 Expressed as baffle diameter, L 2 Expressed as the port diameter of the bleed port.
And S1452, acquiring the leakage flow of the internal detector.
Wherein the leakage flow of the inner detector is obtained by the following formula:
Q＝S Δ ×V×t×p；
wherein Q is the leakage flow, V is the flow speed of the natural gas, t is the leakage flow time of the inner detector, p is the conveying pressure of the detected pipeline, and the flow speed V of the natural gas and the conveying pressure p of the detected pipeline are read by the gas transportation monitoring system.
The leakage flow of the inner detector is further obtained by the following formula:
wherein k is a natural gas outflow coefficient, d is a flow inlet diameter, epsilon is a natural gas expansion coefficient, alpha is a natural gas flow coefficient, deltap is an actual pressure difference of the inner detector on two sides in the detected pipeline, and rho is a natural gas density. Wherein the natural gas outflow coefficient k is 0.6.
S1453, obtaining the actual pressure difference of the inner detector at two sides in the detected pipeline according to the leakage flow area and the leakage flow rate.
The method comprises the following steps of obtaining the actual pressure difference of the inner detector on two sides in a detected pipeline through the following formula:
s1454, obtaining the driving force of the inner detector according to the actual pressure difference of the inner detector at two sides in the detected pipeline and the drainage area, and adjusting the running speed of the inner detector by adjusting the driving force.
When the baffle 130 is not engaged with the step 1150, the pushing force of the inner detector is obtained by the following formula:
F＝Δp×S Δ ；
where F represents the pushing force of the internal detector.
When the baffle 130 engages with the step 1150, the driving force of the inner detector is obtained by the following formula:
wherein D represents the inner diameter of the measured pipeline.
Referring to fig. 1 to 6, in an embodiment of the present invention, the controller 123 obtains the running speed data recorded by the mileage wheel 161 in real time, determines the running state of the internal detector, and transmits the running state to the overall controller 140. When the running speed is overspeed, the master controller 140 sends an extending action command, the controller 123 receives the command, the telescopic rod body 121 is controlled to extend, the diameter of the flow inlet 1130 is increased, the pressure difference of the inner detector on two sides of the detected pipeline is reduced, and then the driving force of the inner detector is reduced, namely the running speed is reduced. The general controller 140 is further provided with a corresponding calculation module (not shown on the way), the calculation module is used for calculating a leakage flow area, a leakage flow rate, an actual pressure difference of two sides of the inner detector in the detected pipeline and a driving force of the inner detector, and then the running speed of the inner detector is obtained through the driving force of the inner detector and the quality of the inner detector, when the general controller 140 obtains the running speed of the inner detector under normal running, and when the controller 123 obtains the running speed data of the inner detector as normal, the general controller 140 feeds back the running speed data to the controller 123 to stop controlling the telescopic rod body 121 to continue to extend.
Referring to fig. 1 to 6, in an embodiment of the present invention, when the inner detector is jammed due to deformation of the pipeline, and the operation state of the inner detector is abnormal, the controller 123 sends an abnormal operation state to the master controller 140, and when the controller 123 determines that the operation speed is reduced, the master controller 140 feeds back a contraction action command, and the controller 123 receives the command to control the telescopic rod body 121 to contract, so as to reduce the diameter of the flow inlet 1130, increase the pressure difference between two sides of the pipeline to be detected, and further increase the driving force of the inner detector, that is, increase the operation speed. When the running speed of the internal detector obtained in the master controller 140 is in normal running and when the running speed data of the internal detector obtained by the controller 123 is normal, the master controller 140 feeds back to the controller 123 to stop controlling the telescopic rod body 121 to continue retracting.
Referring to fig. 1 to 6, in an embodiment of the present invention, when the internal detector stagnates in the pipeline to be detected, and the operation state of the internal detector is stagnant, the controller 123 engages the flow baffle 132 at the step 1150, that is, the inside of the internal detector cannot be discharged from the drain port 111, and the inside of the internal detector continuously flows into the natural gas through the gas inlet 160, so that the pressure difference is correspondingly increased. When the pressure difference is increased to a certain degree, after the inner detector overcomes the resistance generated by the self gravity of the inner detector, the adsorption force of the magnet and the resistance of impurities in the advancing direction of the inner detector, as the maximum static friction force is far greater than the friction force, the inner detector is rapidly accelerated from a static state, at the moment, the controller 123 controls the telescopic rod body 121 to extend out, the diameter of the inflow opening 1130 is increased, the pressure difference of the inner detector on the two sides of the detected pipeline is reduced, the driving force of the inner detector is further reduced, and the running speed is reduced. The pressure difference of the two sides of the detected pipeline of the inner detector is reduced, the driving force of the inner detector is further reduced, namely, the running speed is reduced, when the controller 123 obtains the running speed data of the inner detector normally, the running state is sent to the master controller 140, and the master controller 140 feeds back the running state to the controller 123 to stop controlling the telescopic rod body 121 to continuously extend.
Referring to fig. 1 to 3 and 7, in an embodiment of the present invention, after the internal detector completes the detection in the pipeline, the inspector needs to analyze and interpret the detection data obtained by the internal detector, so as to know the safety status of the pipeline to be detected. It can be known from the above that, the running speed of the inner detector is unstable, and when the running speed of the inner detector is too low or stops in the detected pipeline, a large amount of repeated detection data can be collected, and the change of the leakage magnetic field at the detected pipeline defect position is also unobvious, and the running speed of the inner detector is too high, which can cause the condition of too little detection data amount or even missing detection, and distort the detection data. Although the self-balancing speed regulation method of the internal detector is provided, the running speed of the internal detector in the detected pipeline can be regulated to a certain degree, the running speed is changed from high speed to normal, or the running speed is changed from low speed to normal, or the running speed is stopped to normal, and the running speed of the internal detector is unstable in the period. Fig. 7 is a schematic diagram of the operating speed of the inner detector, wherein the abscissa represents the operating mileage of the inner detector in kilometers and the ordinate represents the real-time speed of the inner detector in meters per second. As can be seen from the figure, the detection speed of the inner detector is unstable, so that the detection of defects is missed, great hidden danger is brought to the safe operation of the pipeline, inspection personnel cannot comprehensively and truly know the safety condition of the pipeline, and the life and property safety of people is seriously threatened.
Referring to fig. 1 to 3 and 8, in another embodiment of the present invention, a method for processing a detection signal of an internal detector is further provided to solve the above problem. The detection signal processing method of the internal detector comprises the following steps:
s210, after the inner detector runs to the tail end of the detected pipeline, taking out the inner detector from the detected pipeline, and acquiring detection data and mileage data detected by the inner detector.
And S220, performing segmentation processing on the detection data according to the mileage data.
And S221, the mileage data comprises the running speed data of the inner detector, and when the inner detector runs at a low speed, the corresponding detection data is subjected to interval sampling reconstruction.
S222, when the inner detector runs at a high speed, near-end interpolation is carried out on corresponding detection data.
And S230, acquiring mileage of the inner detector at different running speeds according to the detection data subjected to the segmentation processing.
And S240, acquiring the total mileage of the inner detector according to the mileage of the inner detector at different running speeds.
Referring to fig. 1 to 3 and 8, in an embodiment of the present invention, in step S210, an inner detector with a corresponding specification is selected according to a pipe diameter of a pipe to be detected, and the inner detector is detected and debugged. When in detection, the debugged internal detector is placed in the ball serving barrel of the detected pipeline, a worker of a pipeline using unit continuously injects a medium into the ball serving barrel by switching the ball serving process, and the detector is pushed into the detected pipeline by utilizing the continuously increased pressure in the ball serving barrel. Because the leather cup of the inner detector is sealed, a pressure difference is formed between the front and the rear of the inner detector, and the inner detector utilizes the pressure difference to carry out forward detection. The inner detector advances to the tail end of the pipeline in the pipeline and then enters the ball receiving cylinder of the pipeline to be detected, and at the moment, the ball receiving station worker can take out the inner detector by switching the ball receiving process. And (4) the detection personnel downloads the mileage data and the detection data in the internal detector, interprets the data and analyzes the safety condition of the pipeline. Namely, the detection data in the pipeline also includes corresponding mileage data, because the detection data and the mileage data have a corresponding relationship, i.e. the nature of the detection data and the mileage data can be regarded as a vector mapping relationship.
Referring to fig. 1 to 3 and 8, in an embodiment of the present invention, in step S220, unlike the previous embodiment, the operation speed of the internal detector is divided into a low speed, a normal speed and a high speed, wherein the low speed is used when the operation speed of the internal detector is v <1m/S, the high speed is used when the operation speed of the internal detector is v >5m/S, and the normal speed is used when the operation speed of the internal detector is 1m/S ≦ v ≦ 5 m/S. And carrying out sectional processing on the detection data in the pipeline according to different running speeds of the inner detector, namely dividing the corresponding detection data in the pipeline into the detection data in the pipeline when the inner detector runs at a low speed, the detection data in the pipeline when the inner detector runs at a high speed and the detection data in the pipeline when the inner detector runs at a normal speed. After segmenting the detection data in the pipeline, different modes are respectively applied to process the data.
Referring to fig. 1 to fig. 3 and fig. 8, in an embodiment of the present invention, in step S221, the sampling frequency of the inner detector is fixed, and when the operating speed of the inner detector is v <1m/S and the operating low speed of the inner detector is not 0, the inner detector collects a large amount of repeated detection data, thereby generating a large amount of redundant data, and increasing the workload of data analysis of the detection personnel when a large amount of storage space is occupied. In addition, if the running speed of the inner detector is too low, the change of the leakage magnetic field at the position of the detected pipeline defect is not obvious, and the change of the leakage magnetic field is not beneficial to a detector to judge whether the pipeline has the defect or not through analyzing and distinguishing, and even the defect missing judgment phenomenon can be caused. Therefore, the pipeline internal detection data in the pipeline is required to be sampled when the pipeline internal detection data is divided into the internal detection data during the low-speed operation of the internal detector, the pipeline internal detection data during the low-speed operation of the internal detector is reconstructed, repeated data is eliminated, data points are reduced, namely, the pipeline internal detection data during the low-speed operation of the internal detector is sampled and reconstructed by adopting a high-precision sampling method, wherein the sampling interval is as follows:
where T is the sampling interval, m and n are the different counter pulse intervals,
and
expressed as interpolated sample phase, T, for m and n sampled pulses 0 Expressed as the quantization clock period of the internal detector, f 0 Expressed as the sampling frequency of the inner detector, pi is expressed as the circumference ratio, v 1 Indicated as the speed at which the inner detector operates at low speed.
Wherein, according to Nyquist's theory, the sampling frequency f is required 0 It should be more than 2 times of the sampling frequency of the inner detector to ensure that the detection signal is restored. When the running speed of the internal detector is 0, the sampling interval of the partial data is considered to be infinite, so that the detection data in the pipeline is not sampled. The internal detector low-speed operation section is sampled the compartment and is obtained detected data, and internal detector operating speed is lower the sampling interval more greatly, when the internal detector takes place the stagnation in the pipeline, does not sample the detected signal, can effectively avoid the detector to gather too much invalid repeating data through above-mentioned processing, reduces data memory space, promotes data processing efficiency.
Referring to fig. 1 to fig. 3 and fig. 8, in an embodiment of the present invention, in step S222, when the operation speed of the internal detector is v >5m/S, the operation speed of the internal detector is too high, which results in too small acquisition amount of the detection data, which easily causes distortion of the detection data, and the display size of the defect is compressed, which may cause great difficulty in quantitative analysis of the detection defect, and thus, the inspector may not comprehensively and truly know the safety condition of the pipeline, thereby posing a potential threat to lives and properties of people. Because the detection data are nonlinear data, the approximate polynomial function is obtained by fitting the nonlinear data, namely the detection data corresponding to the inner detector with too high running speed is subjected to near-end interpolation, the polynomial function corresponding to the detection data, namely S (x), is obtained firstly, and then the near-end interpolation is carried out on the detection data. Obtaining a polynomial function corresponding to the detection data, wherein the polynomial function of the detection data is obtained by the following formula:
wherein S (x) is expressed as a polynomial function of the detected data, a 0 ～a N Is a polynomial coefficient, N is a polynomial degree, a j Expressed as the jth polynomial coefficient, x j Representing the j-th power of the detected data.
Acquiring a detection data error according to the polynomial function of the detection data and the real detection data, wherein the detection data error is acquired through the following formula:
where δ is expressed as the detected data error, y i Expressed as true detection data, S (x), corresponding to an excessively fast running speed of the internal detector i ) And (3) expressing a polynomial function of the ith detection data, wherein M is expressed by an error degree, and i is 0, 1, 2 and … M. Wherein, M and N can be selected by themselves, the larger the selection value is, the more accurate the calculation result is, but the calculation amount is increased.
And acquiring a polynomial coefficient of a polynomial function of the detection data according to the detection data error, and further acquiring the polynomial function of the detection data, wherein the polynomial coefficient is acquired through the following formula. In order to minimize the error of the polynomial function, the necessary condition for obtaining the extreme value of the polynomial function is δ to a k Has a partial derivative of zero, wherein a k Expressed as polynomial coefficients, k is expressed as the number of operations, k is 0, 1, 2 … N, i.e.:
wherein,
expressed as the ith detection data to the power of j, the coefficient a j ，
Indicated as the ith detection data operation k times. Transforming the above equation to obtain the following equation:
the polynomial function value is obtained, and then the polynomial function is obtained, and then calculation is performed through near-end interpolation. For better presented detection data and avoiding the condition of defect omission caused by insufficient sampling frequency, the near-end interpolation operation times are related to the running speed of the inner detector. The operation can be obtained by solving a polyfit function in matla, for example. The near-end interpolation operation is prior art and will not be described herein. In order to better present the detection data, after the near-end interpolation operation, the detection data should be matched with the operation speed of the ideal operation speed of the inner detector of 2m/s, that is, the operation times of the near-end interpolation are as follows:
wherein N is 1 Run times, denoted as near-end interpolation, v 3 Expressed as the speed at which the internal detector operates at high speed.
Referring to fig. 1 to 3 and 8, in an embodiment of the present invention, the method for processing the detection signal of the internal detector further includes: when the internal detector normally operates, corresponding detection data in the pipeline is reserved, namely, the data is not processed, and when a detector judges the data, the detection data in the pipeline can be directly analyzed.
Referring to fig. 1 to 3 and 8, in an embodiment of the present invention, in step S230, whether the in-pipeline detection data of the internal detector during low-speed operation is sampled and reconstructed by using a high-precision sampling method or data points are added to the in-pipeline detection data of the internal detector during high-speed operation by using a near-end interpolation method, the corresponding relationship between the detection data and the mileage data is affected, so that the mileage data also needs to be obtained in a segmented manner according to the operation speed of the internal detector. Namely, when the running speed of the inner detector is v <1m/s, the corresponding mileage is obtained by the following formula:
S 1 ＝v 1 T；
wherein S is 1 Expressed as mileage data at low speed operation of the internal detector, T is expressed as sampling interval, v 1 Indicated as the speed at which the inner detector operates at low speed.
When the running speed of the internal detector is more than or equal to 1m/S and less than or equal to v and less than or equal to 5m/S, the detection data of the section is directly applied without any processing, and the mileage data of the internal detector when the running speed is normal can also be directly applied according to the corresponding relation between the detection data and the mileage data, and the mileage data of the internal detector when the running speed is normal is marked as S 2 。
When the running speed of the internal detector is v >5m/s, the corresponding mileage is obtained by the following formula:
S 3 ＝Nv 3 t 1 ；
wherein S is 3 Expressed as the mileage of the inner detector at high speed, N is expressed as the near-end interpolation times, v 3 Expressed as the speed at which the internal detector operates at high speed, t 1 Expressed as the time at which the inner detector runs at high speed.
Referring to fig. 1 to 3 and 8, in an embodiment of the present invention, in step S240, a total mileage of the detection data in the pipeline is obtained according to mileage of the internal detector at different operating speeds. The total mileage of the detection data in the pipeline is obtained by the following formula:
S＝S 1 +S 2 +S 3 ；
wherein S represents the total mileage of the detection data in the pipeline, S 1 Denoted as internal detectionMileage data, S, of the device in low-speed operation 2 Expressed as the number of miles, S, under normal operation of the internal detector 3 Expressed as the mileage at high speed operation of the internal detector.
Referring to fig. 8 to 10, in one embodiment of the present invention, a specific embodiment is provided for clearly explaining the present invention. The pipeline to be measured is
When the inner detector runs to the position of 6.2 kilometers in the pipeline, the running speed of the inner detector is reduced due to an elbow in the pipeline, the running speed of the inner detector is gradually reduced from 2.3m/S and stops for 65 seconds, the driving of the inner detector is gradually increased along with the gradual increase of the front-back pressure difference of the inner detector, after the maximum static friction force is overcome, the inner detector enters a straight pipe section, the running speed of the inner detector is gradually increased, and finally the running speed of the inner detector is increased to 8.6 m/S. In this period, the in-duct detection data detected by the inner detector includes detection data 200 in which the operation speed of the inner detector is low and detection data 210 in which the operation speed of the inner detector is high, as shown in fig. 9. In the inspection data 100, a plurality of spiral welds 220 are repeatedly detected, and in the inspection data 200, defect data in the pipe is not detected, and between the inspection data 200 and the inspection data 210, a girth weld 230 is also detected.
Referring to fig. 8 to 10, in an embodiment of the present invention, fig. 10 shows the inspection data after the inspection data in the pipeline is processed by the invention, and as is apparent from fig. 10, the repeated spiral welds 220 are eliminated from the inspection data 200. And it is also detected that a spiral weld 220 is also detected in the detection data 200 after the present invention is applied because the data loss is caused by the high speed of the inner detector.
Referring to fig. 11, the present invention further provides a computer readable storage medium 300, where the computer readable storage medium 300 stores computer instructions 30, and the computer instructions 30 are used for using the self-balancing speed adjusting method of the internal detector and the detection signal processing method of the internal detector. The computer readable storage medium 300 may be an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system or propagation medium. The computer-readable storage medium 300 may also include a semiconductor or solid state memory, magnetic tape, a removable computer diskette, a Random Access Memory (RAM), a read-only memory (ROM), a rigid magnetic disk and an optical disk. Optical disks may include compact disk-read only memory (CD-ROM), compact disk-read/write (CD-RW), and DVD.
Referring to fig. 12, the present invention further provides an electronic device, which includes a processor 40 and a memory 50, where the memory 50 stores program instructions, and the processor 40 runs the program instructions to implement the self-balancing speed adjusting method of the internal detector and the detection signal processing method of the internal detector. Processor 40 may be a general-purpose Processor, including a Central Processing Unit (CPU), a Network Processor (NP), etc.; or a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other Programmable logic device, a discrete Gate or transistor logic device, or a discrete hardware component; the Memory 50 may include a Random Access Memory (RAM) and may further include a Non-Volatile Memory (Non-Volatile Memory), such as at least one disk Memory. The Memory 50 may also be an internal Memory of Random Access Memory (RAM) type, and the processor 40 and the Memory 50 may be integrated into one or more independent circuits or hardware, such as: application Specific Integrated Circuit (ASIC). Note that the computer program in the memory 50 may be implemented in the form of a software functional unit and may be stored in a computer readable storage medium when it is sold or used as a separate product. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, an electronic device, or a network device) to perform all or part of the steps of the method according to the embodiments of the present invention.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not to be construed as limiting the claims.
The above-mentioned embodiments only represent embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the concept of the present invention, and these embodiments are all within the protection scope of the present invention.
Claims (10)
1. An internal detector, comprising:
an inner detector body;
the fixing device is positioned on one side of the outer part of the inner detector body and is fixedly connected with the inner detector body, and the fixing device comprises a drain port which is communicated with the inner part of the inner detector body;
the telescopic device is positioned inside the inner detector body, and one side of the telescopic device is fixedly connected with the fixing device;
the flow baffle is fixedly connected with the other side of the telescopic device;
the main controller is positioned in the inner detector body and is in communication connection with the telescopic device, and the telescopic device drives the flow baffle to perform telescopic motion according to an action instruction of the main controller;
the flow baffle is driven by the telescopic rod to do telescopic motion to adjust the diameter of the flow inlet, and the pressure difference of the internal detector in the detected pipeline is adjusted.
2. The internal detector as claimed in claim 1, wherein said telescoping means comprises:
one side of the telescopic rod is fixedly connected with the fixing device, and the other side of the telescopic rod is fixedly connected with the flow baffle;
the controller is located in the telescopic rod and controls the telescopic rod to perform telescopic motion.
3. A self-balancing speed regulation method based on an internal detector as claimed in any one of claims 1 to 2, characterized in that it comprises:
putting the inner detector into a detected pipeline, and recording the running speed data of the inner detector in the detected pipeline in real time by a mileage wheel;
the controller acquires the running speed data recorded by the mileage wheel in real time, judges the running state of the inner detector according to the running speed data, and transmits the running state to the master controller;
the master controller feeds back an action instruction to the controller according to the running state;
the controller controls the telescopic rod to perform telescopic motion according to the action command, and drives the flow baffle plate to adjust the diameter of the inflow opening.
4. The self-balancing speed regulating method for the internal detector as claimed in claim 3, further comprising adjusting the operation speed of the internal detector in the pipeline to be tested by driving the baffle plate to adjust the diameter of the inflow port.
5. The self-balancing speed regulating method for the internal detector according to claim 4, wherein the diameter of the inflow port is adjusted by driving the baffle plate to adjust the operation speed of the internal detector in the detected pipeline, and the method is obtained by the following steps:
acquiring a drainage area;
acquiring the discharge quantity of the inner detector;
acquiring the actual pressure difference of the inner detector at two sides in the detected pipeline according to the leakage flow area and the leakage flow rate;
and acquiring the driving force of the inner detector according to the actual pressure difference of the inner detector on two sides of the detected pipeline and the discharge area, and adjusting the running speed of the inner detector by adjusting the driving force.
6. The self-balancing speed regulation method of the internal detector according to claim 5, wherein the obtaining of the leakage area is obtained by the following formula:
wherein S is Δ Expressed as the area of leakage, and pi is expressed as the circumferential ratio, L 1 Expressed as baffle diameter, L 2 Expressed as the port diameter of the bleed port.
7. The self-balancing speed regulation method of the internal detector according to claim 6, wherein the obtaining of the leakage flow of the internal detector is obtained by the following formula:
Q＝S Δ ×V×t×p；
wherein Q is the leakage flow, V is the flow speed of the natural gas, t is the leakage flow time of the internal detector, and p is the conveying pressure of the detected pipeline.
8. The self-balancing speed regulation method of the internal detector according to claim 7, wherein the obtaining of the leakage flow of the internal detector is further obtained by the following formula:
wherein k is a natural gas outflow coefficient, d is a flow inlet diameter, epsilon is a natural gas expansion coefficient, alpha is a natural gas flow coefficient, deltap is an actual pressure difference of the inner detector on two sides in the detected pipeline, and rho is a natural gas density.
9. The self-balancing speed regulation method of an internal detector according to claim 8, wherein when the leakage port is not engaged with the flow baffle, the leakage flow rate of the internal detector is obtained by the following formula:
F＝Δp×S Δ ；
where F represents the impulse of the inner detector.
10. The self-balancing speed regulation method of the internal detector according to claim 9, wherein when the drain port is engaged with the baffle plate, the obtaining of the drain flow of the internal detector is obtained by the following formula:
wherein D represents the inner diameter of the detected pipeline.
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