CN115072194A - Boxing auxiliary device and boxing method for reflector container - Google Patents

Boxing auxiliary device and boxing method for reflector container Download PDF

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Publication number
CN115072194A
CN115072194A CN202210899122.3A CN202210899122A CN115072194A CN 115072194 A CN115072194 A CN 115072194A CN 202210899122 A CN202210899122 A CN 202210899122A CN 115072194 A CN115072194 A CN 115072194A
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CN
China
Prior art keywords
container
reflector
packing box
support device
sliding support
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Pending
Application number
CN202210899122.3A
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Chinese (zh)
Inventor
李志清
魏安华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan Sunnpo Solar Technology Co ltd
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Wuhan Sunnpo Solar Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan Sunnpo Solar Technology Co ltd filed Critical Wuhan Sunnpo Solar Technology Co ltd
Priority to CN202210899122.3A priority Critical patent/CN115072194A/en
Publication of CN115072194A publication Critical patent/CN115072194A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • B65D88/546Devices for loading or unloading and forming part of the container, e.g. rollers, conveyors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

The invention discloses a packing auxiliary device and a packing method of a reflector container, which comprises an auxiliary transportation rail and a sliding support device, wherein the auxiliary transportation rail can be arranged on the bottom surface inside the container along the length direction of the container; the auxiliary transportation rail is an angle steel rail with an inverted V-shaped cross section, the sliding support device comprises a plurality of pulleys arranged on the angle steel rail at intervals, V-shaped grooves matched with inverted V-shaped top surfaces of the angle steel rail are formed in the middle of the pulleys along the circumferential direction of the pulleys, and the left and right groove surfaces of the V-shaped grooves are attached to the left and right inverted V-shaped top surfaces of the angle steel rail; the left side and the right side of the sliding support device are respectively fixed with a support connecting rod which corresponds to the length of the reflector packing box and can reciprocate along the length direction of the auxiliary transportation track. The invention can improve the loading efficiency of the reflector packing box in a low-cost mode and obtain good economic benefit.

Description

Boxing auxiliary device and boxing method for reflector container
Technical Field
The invention relates to the technical field of transportation equipment of solar reflectors, in particular to a container loading auxiliary device and a container loading method of a reflector container.
Background
The solar reflector is heavy in weight and belongs to fragile products, a wooden box or a metal pallet is generally adopted for packaging, and then the wooden box or the metal pallet is loaded into a standard container for transportation, so that the problem of damage of the reflector in the transportation process can be effectively prevented, and the transportation cost is effectively reduced. When the common standard container is used for transportation, the whole containers/frames of reflectors need to be stacked one by one and are loaded into the standard container, and each container/frame of reflector needs to be well fixed in the container. Within the specified total weight requirement, as much product as possible should be loaded, making the most efficient use of the space within the container. Because the common standard container only allows loading from the tail part of the common standard container, when the appearance size of the reflector package is very close to the inner space size of the common standard container, the moving route of the loading forklift fork lifting the reflector package in the container must be very straight, so that the packing box/frame can not be scraped or collided with the side wall or ceiling of the container, but the control of the forklift to move along the straight line is very difficult. Once scraping and bumping problems occur, the reflector is very easy to break, the packing box/frame is damaged, and the container can be damaged therewith. Resulting in economic loss and resource waste.
Disclosure of Invention
The present invention is directed to solve the above-mentioned drawbacks of the background art, and provides a forklift capable of assisting a solar mirror, and a container loading assisting device and a container loading method for enabling the forklift to travel in a container along a straight line.
In order to achieve the purpose, the invention provides a reflector container packing auxiliary device, which is characterized in that: the device comprises an auxiliary transportation rail which can be arranged on the bottom surface inside the container along the length direction of the container and a sliding support device which is arranged on the auxiliary transportation rail, can move along the auxiliary transportation rail and is used for supporting a reflector packing box; the auxiliary transportation rail is an angle steel rail with an inverted V-shaped cross section, the sliding support device comprises a plurality of pulleys arranged on the angle steel rail at intervals, a V-shaped groove matched with the inverted V-shaped top surface of the angle steel rail is formed in the middle of each pulley along the circumferential direction of the pulley, and the groove surfaces on the left side and the right side of the V-shaped groove are attached to the inverted V-shaped top surfaces on the left side and the right side of the angle steel rail; and a support connecting rod which corresponds to the length of the reflector packing box and can reciprocate along the length direction of the auxiliary transportation track is fixed on the left side and the right side of the sliding support device respectively.
Every the pulley is equal coaxial rotation to be connected in the middle part of a pivot, many the left and right sides of pivot is fixed with one respectively the support link.
A gap exists between the top of the inverted V-shaped top surface of the angle steel track and the groove surface at the top of the V-shaped groove at the bottom of the pulley.
The left side and the right side of the rotating shaft are respectively and coaxially fixed with an inner side surface which is attached to and prevented from the outer side surface of the pulley, and the pulley and the rotating shaft are axially moved relatively.
The support connecting rods are arranged in parallel with the length direction of the angle steel track, and the left end and the right end of the rotating shaft respectively vertically penetrate through the two support connecting rods.
The top surface of the support link is located above the top surface of the roller.
The support connecting rod is a hollow support rod piece with a rectangular cross section.
The left and right sides of the inside bottom surface of the container are respectively provided with at least one auxiliary transportation track, and each auxiliary transportation track is provided with at least one sliding support device.
The packing method based on the auxiliary device for packing the reflector container comprises the following steps: arranging a plurality of auxiliary transportation rails parallel to the length direction of the container at intervals along the width direction of the container, placing at least one sliding support device positioned at the entrance of the container on each auxiliary transportation rail, transporting a reflector packing box to the upper part of the sliding support device through a forklift, enabling the bottom surface of the reflector packing box to fall on the support connecting rod of the sliding support device, pushing the reflector packing box to move to the inner side of the container, jacking the reflector packing box through the forklift, enabling the bottom surface of the reflector packing box to be separated from the support connecting rod, extracting the sliding support device, enabling the reflector packing box to fall on the inner bottom surface of the container, pushing the sliding support device to the entrance of the container, and transporting the next reflector packing box to the upper part of the sliding support device through the forklift, until the container is filled with a specified number of the reflector packing boxes.
Specifically, the packing method of the auxiliary device for the reflector container comprises the following steps:
the method comprises the following steps: a plurality of auxiliary transportation rails parallel to the length direction of the container are arranged at intervals along the width direction of the container, and at least one sliding support device positioned at the entrance of the container is placed on each auxiliary transportation rail;
step two: transporting a reflector packing box to the upper part of the sliding support device through a forklift, enabling the bottom surface of the reflector packing box to be arranged on the support connecting rod of the sliding support device in a falling mode, and pushing the reflector packing box to move to the inner side of the container;
step three: jacking the reflector packing box by a forklift to separate the bottom surface of the reflector packing box from the supporting connecting rod, drawing out the sliding supporting device to enable the reflector packing box to fall on the inner bottom surface of the container, and pushing the sliding supporting device to the entrance of the container;
step four: and repeating the second step and the third step until the container is filled with a specified number of reflector packing boxes.
The invention has the beneficial effects that: through the matching structure of the V-shaped groove of the pulley and the inverted angle steel rail, the pulley is prevented from being turned on one side and derailed, and the stable transportation of the reflector packaging box is ensured. The embedded antifriction bearing of pulley has effectively reduced the frictional resistance of pulley operation in-process, and the pulley diameter is less than the height of supporting the connecting rod simultaneously, and the bottom of speculum packing box can not influence the roll of pulley. Every two support connecting rods are provided with two pairs of pulley components, and the length of each support connecting rod is the same as the size of the reflector packing box. The contact area between the reflector packing box and the support connecting rod is increased, so that the friction force is increased, and the reflector packing box is favorable for keeping stability in the working process. After the reflector packaging box is lifted by the manual hydraulic forklift at the unloading position, the structure formed by the support connecting rod and the pulley component can be normally withdrawn, and the auxiliary device can be ensured to be recycled. The invention selects the easily available materials and the standard parts to manufacture the packing auxiliary device, can improve the loading efficiency of the reflector packing box in a low-cost mode, and obtains good economic benefit. The size of the reflector packaging box is as follows: length, width, height 2300, 1170, 1260; the container is a standard 40-size container, the size of the container is very close to that of the reflector packing box, so that the reflector packing box has no adjusting space after being loaded into the container by a forklift, the auxiliary device designed by the invention can ensure that the reflector packing box directly enters the container along the auxiliary transportation track without adjusting the position of the reflector packing box, the reflector packing box has high state stability in the transportation process and cannot collide with the inner surface of the container, and the stable and efficient transportation of the reflector packing box is effectively ensured.
Drawings
FIG. 1 is a front view of the container loading aid of the present invention transporting a mirror container within a container;
FIG. 2 is a top view of the container aid of the present invention transporting a mirror container within a container;
FIG. 3 is a right side view of the shipping container for transporting the mirror package within the shipping container in accordance with the container assist device of the present invention;
FIG. 4 is a front view of the mirror packing box transported by the packing auxiliary device of the present invention;
FIG. 5 is a bottom view of the shipping container for mirrors of the auxiliary packaging device of the present invention;
FIG. 6 is a left side view of the mirror packaging box transported by the auxiliary packaging device of the present invention;
FIG. 7 is a front view of the sliding support assembly of the present invention engaged with an auxiliary transport track;
the device comprises 1 auxiliary transportation rail, 2 sliding support device (2.1 pulley, 2.2 support connecting rod, 2.3 rotating shaft, 2.4 positioning snap ring), 3V-shaped groove, 4 container, 5 reflector packing box and 6 bearing.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments.
The auxiliary device for loading the reflector container as shown in fig. 1-6 comprises an auxiliary transportation rail 1 which can be arranged on the bottom surface inside the container 4 along the length direction of the container 4 and a sliding support device 2 which is arranged on the auxiliary transportation rail 1, can move along the auxiliary transportation rail 1 and is used for supporting a reflector packing box 5, wherein the auxiliary transportation rail 1 and the sliding support device 2 are connected in a sliding fit manner through an anti-derailing structure. Specifically, the left and right sides of the inside bottom surface of container 4 is provided with an auxiliary transportation track 1 respectively, is provided with two slide support devices 2 along auxiliary transportation track 1's length direction interval arrangement on every auxiliary transportation track 1. Auxiliary transportation track 1 is the angle steel track of cross section for the type of falling V, slip strutting arrangement 2 is including setting up pulley 2.1 on the angle steel track, the anticreep rail structure includes the orbital type of falling V top surface of angle steel and offers in pulley 2.1 middle part circumferencial direction, with orbital type of falling V top surface complex V type groove 3 of angle steel, the laminating of the orbital type of falling V top surface of the left and right sides groove face and the orbital left and right sides of angle steel in V type groove 3, there is the clearance between the orbital type of falling V top surface's of angle steel top surface and the orbital type of falling V type groove 3 top groove face of pulley 2.1 bottom. The pulley 2.1 is coaxially and rotatably connected to the middle of the rotating shaft 2.3 through a bearing, and the left side and the right side of the rotating shaft 2.3 are respectively fixed with a supporting connecting rod 2.2. The left side and the right side of the rotating shaft 2.3 are respectively and coaxially fixed with a positioning snap ring 2.4, the inner side surface of which is attached to the outer side surface of the pulley 2.1 and the positioning snap ring can prevent the pulley 2.1 and the rotating shaft 2.3 from generating relative axial movement. The support connecting rods 2.2 are arranged in parallel with the length direction of the angle steel track, and the left end and the right end of the rotating shaft 2.3 respectively vertically penetrate through the two support connecting rods 2.2. The support link 2.2 is a hollow support member with a rectangular cross section.
In the invention, two groups of V-shaped pulley assemblies are placed on the V-shaped track. The length of the track can be extended to the innermost side of the container 4, a large-scale forklift is used for placing the reflector packing box 5 on the upper surfaces of the support connecting rods 2.2 of the two groups of V-shaped pulley assemblies, and the surfaces of the V-shaped grooves 3 of the pulleys 2.1 are completely attached to the V-shaped surfaces of the auxiliary transportation tracks 1 and are kept stable by means of the friction force between the bottom of the reflector packing box 5 and the surfaces of the support connecting rods 2.2 of the two groups of pulley assemblies. When pushing up speculum packing box 5, pulley 2.1 rolls, drives speculum packing box 5 and gets into the inside of container 4, after reacing the uninstallation position, uses a manual operation hydraulic forklift, and the yoke stretches into the bottom of speculum packing box 5 and risees until the bottom surface of speculum packing box 5 and the surface separation of support link 2.2, takes out two sets of loose pulley assembly from the bottom region of speculum packing box 5, releases manual operation hydraulic forklift, and speculum packing box 5 falls the bottom surface of container 4. The two sets of pulley assemblies are again placed on the V-shaped rails at the entrance of the container 4, and the next mirror packing box 5 is continuously loaded, and the process is repeated until the specified number of containers 4 is filled.
Through the V-shaped groove 3 of the pulley 2.1 and the matching structure of the inverted angle steel track, the side turning and derailing of the pulley 2.1 are prevented, and the stable transportation of the reflector packing box 5 is ensured. The pulley 2.1 is embedded with the bearing 6, so that the friction resistance of the pulley 2.1 in the running process is effectively reduced, meanwhile, the diameter of the pulley 2.1 is smaller than the height of the support connecting rod 2.2, and the rolling of the pulley 2.1 cannot be influenced by the bottom of the reflector packing box 5. Every two support connecting rods 2.2 are provided with two pairs of pulley components, and the length of each support connecting rod 2.2 is the same as the size of the reflector packing box 5. The contact area between the reflector packing box 5 and the support connecting rod 2.2 is increased, so that the friction force is increased, and the reflector packing box 5 is kept stable in the working process. After the reflector packaging box 5 is lifted by the manual hydraulic forklift at the unloading position, the structure formed by the support connecting rod 2.2 and the pulley component can be normally withdrawn, and the auxiliary device can be ensured to be recycled. The invention selects the easily available materials and the standard parts to manufacture the packing auxiliary device, can improve the loading efficiency of the reflector packing box 5 in a low-cost mode, and obtains good economic benefit. The size of the reflector packaging box 5 in the invention is as follows: length, width, height 2300, 1170, 1260; the container 4 is a standard 40-foot container, the size of the container 4 is very close to that of the reflector packing box 5, so that after the reflector packing box 5 is loaded into the container 4 by a forklift, the reflector packing box 5 has no adjusting space, the auxiliary device designed by the invention can ensure that the reflector packing box 5 directly enters the container 4 along the auxiliary transportation track 1 without adjusting the position of the reflector packing box 5, the reflector packing box 5 has high state stability in the transportation process and cannot collide with the inner surface of the container 4, and the stable and efficient transportation of the reflector packing box 5 is effectively ensured.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the structure of the present invention in any way. Any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.

Claims (10)

1. A boxing auxiliary device of a reflector container is characterized in that: the device comprises an auxiliary transportation rail (1) which can be arranged on the bottom surface inside a container (4) along the length direction of the container (4), and a sliding support device (2) which is arranged on the auxiliary transportation rail (1), can move along the auxiliary transportation rail (1) and is used for supporting a reflector packing box (5); the auxiliary transportation rail (1) is an angle steel rail with an inverted V-shaped cross section, the sliding support device (2) comprises a plurality of pulleys (2.1) arranged on the angle steel rail at intervals, V-shaped grooves (3) matched with inverted V-shaped top surfaces of the angle steel rail are formed in the middle of the pulleys (2.1) along the circumferential direction of the pulleys, and the left and right groove surfaces of the V-shaped grooves (3) are attached to the left and right inverted V-shaped top surfaces of the angle steel rail; and a support connecting rod (2.2) which corresponds to the length of the reflector packing box (5) and can reciprocate along the length direction of the auxiliary transportation track is respectively fixed at the left side and the right side of the sliding support device (2).
2. A mirror container packing aid as claimed in claim 1, wherein: every pulley (2.1) all coaxial rotation connects in the middle part of a pivot (2.3), many the left and right sides of pivot (2.3) is fixed with one respectively support connecting rod (2.2).
3. A mirror container packing aid as claimed in claim 1, wherein: a gap exists between the top of the inverted V-shaped top surface of the angle steel track and the groove surface at the top of the V-shaped groove (3) at the bottom of the pulley (2.1).
4. A mirror container packing aid as claimed in claim 2, wherein: the left and right sides of pivot (2.3) coaxial fixed respectively have an interior side surface with the laminating of the outside surface of pulley (2.1), prevent pulley (2.1) with relative axial displacement's location snap ring (2.4) take place in pivot (2.3).
5. A mirror container packing aid as claimed in claim 2, wherein: the support connecting rods (2.2) are arranged in parallel with the length direction of the angle steel track, and the left end and the right end of the rotating shaft (2.3) respectively vertically penetrate through the two support connecting rods (2.2).
6. A mirror container packing aid as claimed in claim 5, wherein: the top surface of the support link (2.2) is located above the top surface of the roller (2.1).
7. A mirror container packing aid as claimed in claim 6, wherein: the support connecting rod (2.2) is a hollow support rod piece with a rectangular cross section.
8. A mirror container packing aid as claimed in claim 7, wherein: the left side and the right side of the bottom surface in the container (4) are respectively provided with at least one auxiliary transportation track (1), and each auxiliary transportation track (1) is provided with at least one sliding support device (2).
9. A loading method using the mirror container loading support device according to any one of claims 1 to 8, characterized in that: arranging a plurality of auxiliary transportation rails (1) parallel to the length direction of the container (4) along the width direction of the container (4) at intervals, placing at least one sliding support device (2) positioned at the entrance of the container (4) on each auxiliary transportation rail (1), transporting a reflector packing box (5) to the upper side of the sliding support device (2) through a forklift, enabling the bottom surface of the reflector packing box (5) to fall on the support connecting rods (2.2) of the sliding support device (2), pushing the reflector packing box (5) to move to the inner side of the container (4), jacking the reflector packing box (5) through the forklift, enabling the bottom surface of the reflector packing box to be separated from the support connecting rods (2.2), extracting the sliding support device (2), and enabling the reflector packing box (5) to fall on the inner bottom surface of the container (4), and (3) pushing the sliding support device (2) to an entrance of a container (4), and transporting the next reflector packing box (5) to the upper part of the sliding support device (2) through a forklift until the container (4) is filled with the specified number of reflector packing boxes (5).
10. A packing method of a packing aid of a mirror container as claimed in claim 9, wherein: it comprises the following steps:
the method comprises the following steps: a plurality of auxiliary transportation rails (1) parallel to the length direction of the container (4) are arranged at intervals along the width direction of the container (4), and at least one sliding support device (2) positioned at the entrance of the container (4) is placed on each auxiliary transportation rail (1);
step two: transporting a reflector packing box (5) to the upper part of the sliding support device (2) through a forklift, enabling the bottom surface of the reflector packing box (5) to be arranged on the support connecting rod (2.2) of the sliding support device (2) in a falling mode, and pushing the reflector packing box (5) to move to the inner side of the container (4);
step three: jacking the reflector packing box (5) by a forklift, separating the bottom surface of the reflector packing box from the supporting connecting rod (2.2), drawing out the sliding supporting device (2), enabling the reflector packing box (5) to fall on the inner bottom surface of the container (4), and pushing the sliding supporting device (2) to the entrance of the container (4);
step four: and repeating the second step and the third step until the container (4) is filled with a specified number of reflector packing boxes (5).
CN202210899122.3A 2022-07-28 2022-07-28 Boxing auxiliary device and boxing method for reflector container Pending CN115072194A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210899122.3A CN115072194A (en) 2022-07-28 2022-07-28 Boxing auxiliary device and boxing method for reflector container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210899122.3A CN115072194A (en) 2022-07-28 2022-07-28 Boxing auxiliary device and boxing method for reflector container

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CN115072194A true CN115072194A (en) 2022-09-20

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2175210Y (en) * 1993-07-02 1994-08-24 黄瑞荣 Loading and unloading equipment of wheel and rail type
CN2583048Y (en) * 2002-10-27 2003-10-29 特变电工衡阳变压器有限公司 Side-opening cnotainer loading vehicle
CN202321546U (en) * 2011-11-10 2012-07-11 亚普汽车部件股份有限公司 Cargo transshipment device
CN102991395A (en) * 2012-11-29 2013-03-27 嘉善骏达电子材料厂 Loading guide rail structure for rear-opening van
CN205470883U (en) * 2016-01-15 2016-08-17 燕山大学 Special type container cargo locking means
CN207046124U (en) * 2017-07-03 2018-02-27 深圳市海泰联合供应链有限公司 A kind of container for being easy to load and unload goods
CN107777042A (en) * 2016-08-29 2018-03-09 刘海云 Bar shaped Trayconcept
CN210526365U (en) * 2019-09-17 2020-05-15 郑州佳和新供应链管理有限公司 Make things convenient for commodity circulation transport vechicle of goods railway carriage or compartment business turn over goods
CN113978335A (en) * 2021-11-05 2022-01-28 上海前晨汽车科技有限公司 Cargo moving device and van truck with same

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2175210Y (en) * 1993-07-02 1994-08-24 黄瑞荣 Loading and unloading equipment of wheel and rail type
CN2583048Y (en) * 2002-10-27 2003-10-29 特变电工衡阳变压器有限公司 Side-opening cnotainer loading vehicle
CN202321546U (en) * 2011-11-10 2012-07-11 亚普汽车部件股份有限公司 Cargo transshipment device
CN102991395A (en) * 2012-11-29 2013-03-27 嘉善骏达电子材料厂 Loading guide rail structure for rear-opening van
CN205470883U (en) * 2016-01-15 2016-08-17 燕山大学 Special type container cargo locking means
CN107777042A (en) * 2016-08-29 2018-03-09 刘海云 Bar shaped Trayconcept
CN207046124U (en) * 2017-07-03 2018-02-27 深圳市海泰联合供应链有限公司 A kind of container for being easy to load and unload goods
CN210526365U (en) * 2019-09-17 2020-05-15 郑州佳和新供应链管理有限公司 Make things convenient for commodity circulation transport vechicle of goods railway carriage or compartment business turn over goods
CN113978335A (en) * 2021-11-05 2022-01-28 上海前晨汽车科技有限公司 Cargo moving device and van truck with same

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