CN115070912A - Cleaning, spraying, scribing and knife machining combined equipment for PC component die table - Google Patents

Cleaning, spraying, scribing and knife machining combined equipment for PC component die table Download PDF

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Publication number
CN115070912A
CN115070912A CN202210995519.2A CN202210995519A CN115070912A CN 115070912 A CN115070912 A CN 115070912A CN 202210995519 A CN202210995519 A CN 202210995519A CN 115070912 A CN115070912 A CN 115070912A
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China
Prior art keywords
axis
scraper
spraying
scribing
cleaning
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Granted
Application number
CN202210995519.2A
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Chinese (zh)
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CN115070912B (en
Inventor
李建明
杨展鹏
刘振力
余汉国
蒙子潮
王文燕
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Guangzhou Guangyuan Municipal Construction Co ltd
GUANGZHOU MUNICIPAL ENGINEERING MACHINERY CONSTRUCTION CO LTD
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Guangzhou Guangyuan Municipal Construction Co ltd
GUANGZHOU MUNICIPAL ENGINEERING MACHINERY CONSTRUCTION CO LTD
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Publication of CN115070912A publication Critical patent/CN115070912A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/382—Devices for treating, e.g. sanding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H7/00—Marking-out or setting-out work
    • B25H7/04—Devices, e.g. scribers, for marking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/04—Exhausting or laying dust
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386—Cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to a cleaning, spraying, scribing and cutter processing composite device of a PC component die table, which comprises an X-axis base, an upright post, a Y-axis cross beam, a Y sliding table, a Z-axis vertical beam, a cleaning mechanism, a spraying mechanism, a scribing mechanism, a cutter processing mechanism, an X-axis translation mechanism, a Y-axis translation mechanism and a Z-axis translation mechanism, wherein the X-axis base is connected with the upright post through a Z-axis vertical beam; the two upright posts are respectively connected with an X-axis base through an X-axis translation mechanism, a Y-axis cross beam is fixed between the two upright posts, a Y-axis sliding table slides on the Y-axis cross beam through the Y-axis translation mechanism, and a vertical Z-axis vertical beam is lifted along the Y-axis sliding table through the Z-axis translation mechanism; the cleaning mechanism comprises a Y-direction scraper, an X-direction scraper arranged below the Z-axis vertical beam, a scraper mounting beam carrying the Y-direction scraper, and a lifting assembly driving the scraper mounting beam to lift between the two stand columns; the automatic spray gun, the automatic marking gun and the cutter are all arranged below the Z-axis vertical beam. The invention has accurate alignment and four-in-one function, and belongs to the technical field of PC component processing equipment.

Description

Cleaning, spraying, scribing and knife processing composite equipment for PC component die table
Technical Field
The invention relates to PC component processing equipment, in particular to cleaning, spraying, scribing and knife processing composite equipment for a PC component die table.
Background
The PC component is a concrete prefabricated member, a mold table is required to be used in the production of the PC component, and the mold table is required to be cleaned, sprayed and scribed every time the mold table is used. The PC component die table is repeatedly recycled, residual raw materials and dust can be attached to the surface of the die table after the PC component subjected to maintenance is demoulded from the die table, and in order to ensure the qualification of each PC component, the used die table needs to be cleaned before entering a production line again for repeated use, so that the influence on the production of subsequent components is prevented. Before the material is distributed on the die table, a release agent is sprayed on the surface of the die table so that the PC member is smooth, clean and easy to separate. When the material is distributed on the die table, the position and the shape of the component need to be marked on the die table so as to be accurately positioned. To meet the specific requirements of PC components, after the PC components are molded, it is necessary to perform a machining operation such as drilling, grooving, etc. on the PC components.
The traditional cleaning, spraying, scribing and knife processing processes are generally carried out by a standard production line consisting of manpower or a plurality of single process devices. The cleaning is not clean due to carelessness of workers, the release agent is wasted due to uneven spraying, the release agent cannot be sprayed at a local position, the release quality of a prefabricated plate is poor, the quality of a PC (polycarbonate) component is unstable due to low scribing precision, and the quality of the PC component is affected due to inaccurate cutter processing alignment.
CN110385775A discloses a pretreatment integrated device for a PC component production mold table, which integrates the functions of cleaning, scribing and mold release agent coating pretreatment operation, so that different functional mechanisms cooperate and exert the maximum function. However, it has the following disadvantages: 1. the travelling mechanism is adopted to drive the frame to move in the X-axis direction, all the mechanisms are carried on the frame, the cleaning, scribing and spraying quality is greatly influenced by the travelling precision of the travelling mechanism, and once the travelling mechanism is dislocated or deviated, the pretreatment quality is greatly influenced. 2. The first lifting mechanism of the steel cable type is adopted, and the structure is complex. 3. A strip-type scraper across the Y-axis direction is adopted, and rigid connection is adopted, so that the scraper cannot profile the upper surface of the die table, the close fit between the scraper and the surface of the die table cannot be ensured, and dead corners are easy to clean; the swept sundries can only fall on the ground or at the edge of the die table, the distribution positions of the sundries are scattered and not concentrated, and the difficulty of manual collection is increased. 4. The scribing head can only translate in the horizontal direction, and the line width adjusting function is not mentioned. 5. The number of the release agent spray heads is 6, the release agent spray heads are located on the same straight line, the release agent spray heads are fixedly installed on the first installation frame, the first installation frame is translated along with the traveling mechanism, the spraying is carried out while the first installation frame is translated, and the spraying amplitude is fixed and cannot be adjusted. 6. The PC component is not provided with a cutter processing function, and needs to be aligned again on cutter processing equipment for processing after being maintained and formed, and if the alignment is not accurate, the processing precision is affected.
Therefore, a set of equipment integrating the four-in-one functions of cleaning, spraying, scribing and knife processing is needed, and the cleaning, spraying and scribing structures also need to be optimized, so that the composite equipment is optimized.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention aims to: the utility model provides a collect four unification functions in an organic whole, and clearance, spraying, marking off, sword processing combination equipment of PC component mould platform of accurate portal frame formula of counterpointing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a PC component mould platform cleaning, spraying, scribing and cutter processing composite device comprises an X-axis base, an upright post, a Y-axis cross beam, a Y sliding table, a Z-axis vertical beam, a cleaning mechanism, a spraying mechanism, a scribing mechanism, a cutter processing mechanism, an X-axis translation mechanism, a Y-axis translation mechanism and a Z-axis translation mechanism; the length direction of the X-axis base is along the X-axis direction, the two X-axis bases are parallel to each other along the Y-axis direction, the two vertical upright posts are respectively connected with one X-axis base through an X-axis translation mechanism, a Y-axis cross beam is fixed between the two upright posts, the Y sliding table slides on the Y-axis cross beam through the Y-axis translation mechanism, and the vertical Z-axis vertical beam is lifted along the Y sliding table through the Z-axis translation mechanism; the cleaning mechanism comprises a Y-direction scraper, an X-direction scraper arranged below the Z-axis vertical beam, a scraper mounting beam carrying the Y-direction scraper, and a lifting assembly driving the scraper mounting beam to lift between the two stand columns; the spraying mechanism comprises an automatic spray gun, the marking mechanism comprises an automatic marking gun, the cutter machining mechanism comprises a cutter, and the automatic spray gun, the automatic marking gun and the cutter are all arranged below the Z-axis vertical beam.
Preferably, the cutter processing mechanism comprises an electric main shaft mounting frame, an electric main shaft, a cutter, a pneumatic chuck, an air compressor, a cold dryer, a water cooler and a pipeline; the automatic cooling and drying machine comprises a rotatable and vertically arranged electric spindle, a cutter, a cooling machine, a cutter mounting frame, a Z-axis vertical beam, a pneumatic chuck, an air compressor, a cold dryer, a cold water machine and a cold water machine, wherein the electric spindle is mounted at the lower end of the Z-axis vertical beam through an electric spindle mounting frame; the Y-axis direction is the left-right direction, and the X-axis direction is the front-back direction.
Preferably, the cleaning mechanism further comprises a spring assembly, a scraper mounting beam extending along the Y-axis direction is positioned between the two stand columns and below the Y-axis cross beam, and two ends of the scraper mounting beam are connected with one stand column through a lifting assembly; the number of the Y-direction scrapers is multiple, and each Y-direction scraper is installed on the scraper installation beam through two spring assemblies; the lower end of the X-direction scraper is lower than the lower end of the pneumatic chuck; the Z-axis vertical beam is positioned on the front side of the Y-axis cross beam; the left side and the right side of the die table are provided with spiral row crushers; the spiral crusher comprises a rack, a discharge bin and a spiral shaft, wherein the discharge bin is erected on the ground through the rack; the front end of the discharge bin is provided with a crushing port, the upper end of the discharge bin is provided with a horn-shaped crushing port, the crushing port extends to the length direction of the whole discharge bin, and the length direction of the discharge bin is along the X-axis direction; the screw shaft for discharging the crushed aggregates to the crushing discharge opening is arranged in the discharge bin.
Preferably, the plurality of Y-direction scrapers are arranged along the left-right direction and staggered in sequence in the front-back direction, and the Y-direction scraper positioned in the middle is positioned at the back and the Y-direction scrapers positioned at the left and right sides are positioned at the front; in the front view direction, the end parts of adjacent Y-direction scrapers are overlapped; the Y-direction scrapers are parallel to each other and located at the same height.
Preferably, the Y-direction scraper comprises a horizontal installation section, a vertical connection section and an inclined scraper section which are sequentially arranged from top to bottom, the horizontal installation section is connected with the spring assembly, the inclined scraper section is rectangular, the length direction of the inclined scraper section is along the Y-axis direction, and the width direction of the inclined scraper section is inclined from the front lower part to the back upper part; the X-direction scraper comprises a horizontal installation section, a vertical connecting section and an inclined scraper section which are sequentially arranged from top to bottom, the inclined scraper section is rectangular, and the length direction is inclined along the X-axis direction and the width direction.
Preferably, the spring assembly comprises an outer sleeve, an inner sleeve, a column core, a spring and an upper limiting plate; the outer sleeve comprises an upper end plate positioned at the upper end and an outer cylinder positioned at the lower end; the inner sleeve comprises an inner cylinder at the upper end and a lower end plate at the lower end; the column core comprises a solid cylinder at the upper end and a lower limiting plate at the lower end, and the upper limiting plate is fixed at the upper end of the solid cylinder through a screw; the lower end plate is provided with a step-shaped round through hole for the solid cylinder to pass through and the lower limiting plate to be clamped in, and the lower limiting plate is matched with the step-shaped round through hole to limit the solid cylinder to move upwards relative to the lower end plate; the upper end plate is provided with a step-shaped round through hole for the solid cylinder to pass through and the upper limiting plate to be clamped in, and the upper limiting plate and the step-shaped round through hole are matched to limit the solid cylinder to move downwards relative to the upper end plate; the outer cylinder is sleeved outside the inner cylinder, the spring is sleeved outside the solid cylinder, and the lower end plate is pushed downwards by the spring when the lower end plate moves upwards; the scraper mounting beam is provided with a through hole, and the outer sleeve is fixed in the through hole; the horizontal installation section of the Y-direction scraper is relatively fixed with the lower end plate.
Preferably, the spraying mechanism further comprises a pressure tank, an electromagnetic valve and a pipeline, the automatic spray gun, the electromagnetic valve and the pressure tank are connected sequentially through the pipeline, and the automatic spray gun is detachably fixed below the electric spindle; an installation cavity is arranged in the Z-axis vertical beam, and the electromagnetic valve is arranged in the installation cavity; one side of the Z-axis vertical beam is provided with a storage box for placing the detached automatic spray gun.
Preferably, the marking mechanism further comprises a pressure tank, an electromagnetic valve and a pipeline, the automatic marking gun, the electromagnetic valve and the pressure tank are connected sequentially through the pipeline, and the downward-spraying automatic marking gun is detachably fixed below the electric spindle; an installation cavity is arranged in the Z-axis vertical beam, and the electromagnetic valve is arranged in the installation cavity; one side of the Z-axis vertical beam is provided with a storage box for placing the detached automatic scribing gun.
Preferably, the PC component die table cleaning, spraying, scribing and knife processing composite equipment further comprises a dust removal mechanism; dust removal mechanism includes negative pressure dust collector, dust removal mouth, pipeline, and dust removal mouth and negative pressure dust collector meet through the pipeline, and the dust removal mouth sets up the lower extreme at the vertical roof beam of Z axle, and the negative pressure dust collector is installed on Y slip table.
Preferably, in the X-axis translation mechanism, a driving feed motor drives an upright post to translate along the X axis through a gear rack mechanism, guide mechanisms of the upright post and an X-axis base are guide rail and slider mechanisms, a guide rail is installed on the X-axis base, a slider is installed on an X sliding table, and the upright post is fixed above the X sliding table; in the Y-axis translation mechanism, a driving feed motor drives a Y sliding table to translate along a Y axis through a gear rack mechanism, a guide mechanism of the Y sliding table and a Y-axis beam is a guide rail and sliding block mechanism, a guide rail is arranged on the Y-axis beam, and a sliding block is arranged on the Y sliding table; in the Z-axis translation mechanism, a driving feed motor drives a Z-axis vertical beam to lift through a ball screw mechanism, a guide mechanism of the Z-axis vertical beam and a guide mechanism of a Y sliding table are guide rail and slider mechanisms, a guide rail is arranged on the Z-axis vertical beam, and a slider is arranged on the Y sliding table; in the lifting assembly, an integrated motor reducer drives a scraper mounting beam to lift along an upright column through a chain transmission mechanism, the scraper mounting beam is fixed to one point of a chain and is pulled by the chain to lift, a guide mechanism between the scraper mounting beam and the upright column comprises a guide wheel and a guide groove which are matched with each other, the guide groove is formed in the upright column, and the guide wheel is arranged at the end part of the scraper mounting beam.
The invention has the following advantages:
1. the invention is based on the template and mould platform integral handling technology of heavy-duty AGV, namely the template is arranged on the mould platform as a whole and is carried and moved in a production line by the heavy-duty AGV, so long as the mould platform is accurately positioned, the equipment and the mould platform do not have displacement and the possibility of dislocation or deviation does not exist, the quality of each processing procedure is effectively ensured, and the quality of a PC component is finally ensured.
2. Collect clearance, spraying, marking off, sword processing function in an organic whole, have better pretreatment effect after optimizing to possess the post-treatment sword processing function, can simplify the production line, reduce the counterpoint degree of difficulty, fuse the structure of carrying on clearance, spraying, marking off, sword processing, dust removal mechanism rather than simple stack.
3. By adopting a portal frame structure, the structure of the X-axis translation mechanism, the Y-axis translation mechanism, the Z-axis translation mechanism and the lifting assembly can be simplified, so that the whole equipment is easy to maintain.
4. The pneumatic chuck is adopted to install the cutter, the automatic spray gun or the automatic scribing gun is detachably fixed below the electric spindle, and each processing terminal is selected and assembled and disassembled as required, so that the space and the function cannot be influenced mutually.
5. The Y-direction scraper structure with sectional type, buffer shape, front-back dislocation and left-right overlapping is adopted, so that the Y-direction scraper has a profiling effect, the position of the local Y-direction scraper can be properly adjusted according to the condition of the upper surface of the die table, and equipment is effectively protected. Wherein control the range, the front and back dislocation, control the overlap, the centre leans on the back and both sides lean on the preceding mode of arrangement for Y is to the scraper blade on the mould bench from the removal in-process of back forward, guarantees on the one hand that debris can not leak and scrape, and on the other hand debris are gathered together to the centre along with overall trend when Y moves to the scraper blade, and difficult quilt is extruded to the outside of two Y of tip to the scraper blade, thereby can collect the anterior position that leans on to the centre of mould bench with most debris, be convenient for X concentrates to the scraper blade and pushes away the piece to the spiral shell breaker in.
And 6, the lower sections of the Y-direction scraper and the X-direction scraper both adopt inclined structures, so that sundries can be conveniently taken away, the die table can be cleaned only by cleaning the bidirectional scrapers, and secondary cleaning means such as a cleaning brush or air blowing are not required to be added.
7. The X-direction scraper is adopted and matched with the spiral crusher, so that scraped impurities can be collected and intensively discharged through the crusher discharging port, and the workload of cleaning the scraps is reduced.
8. The automatic scribing gun is installed at the lower end of the Z-axis vertical beam, can lift along with the Z-axis vertical beam, can adjust the line width by adjusting the distance between the automatic scribing gun and the surface of the die table, and can adjust the line width by matching with a line width adjusting knob arranged on the automatic scribing gun, so that the line width adjusting range is wide, and clear lines can be obtained easily.
9. The automatic spray gun is arranged at the lower end of the Z-axis vertical beam, can perform translation in three directions within a space range, is flexible to move, guarantees no dead angle spraying, and is adjustable in the whole spraying coverage area. The spraying breadth can be adjusted by adjusting the distance between the automatic spray gun and the surface of the die table and rotating a spraying breadth adjusting knob on the automatic spray gun, and the breadth adjusting range of the automatic spray gun is wide.
10. And a dust removal mechanism is adopted to collect dust floating at the tail end of a Z-axis vertical beam of the equipment during the working process, so that the dust on the surface of the die table is cleaned.
11. The operation terminal is basically carried on the Z axle and erects the roof beam lower extreme, possesses three-dimensional space and removes the function, is equipped with intelligent control system, can have higher degree of automation, improves production efficiency, and guarantees the stability of product.
12. The storage box is arranged beside the Z-axis vertical beam, so that the cutter, the automatic spray gun and the automatic marking gun are easy to take and replace.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a top view of the present invention.
Fig. 4 is a left side view of the present invention.
Fig. 5 is a partially enlarged view of the lower end of the Z-axis vertical beam.
FIG. 6 is a perspective view of a blade mounting beam incorporating a Y-direction blade.
FIG. 7 is a front view of a screed mounting beam incorporating a Y-direction screed.
Fig. 8 is a cross-sectional view of the screed mounting beam of fig. 7.
Fig. 9 is a front view of the spring assembly.
FIG. 10 is a cross-sectional view of the spring assembly.
FIG. 11 is a left side view of the screw row crusher.
FIG. 12 is a top view of the screw row crusher.
FIG. 13 is a cross-sectional view of the screw row crusher of FIG. 11.
Fig. 14 is a partially enlarged view of the end of the blade mounting beam.
The device comprises a base 1, a stand 2, a Y-axis cross beam 3, a Y sliding table 4, a Z-axis vertical beam 5, a cleaning mechanism 6, a spraying mechanism 7, a scribing mechanism 8, a dedusting mechanism 9, a knife processing mechanism 10, a spiral crusher 11 and a die table 12.
4-1 is a Y front sliding table, 4-2 is a connecting plate, and 4-3 is a Y rear sliding table.
5-1 is a storage box.
6-1 is a scraper mounting beam, 6-2 is a Y-direction scraper, 6-3 is an X-direction scraper, 6-4 is a spring assembly, 6-5 is a guide wheel, and 6-6 is a guide groove.
6-2-1 is a horizontal installation section, 6-2-2 is a vertical connection section, and 6-2-3 is an inclined scraper section.
6-4-1 is an upper end plate, 6-4-2 is an outer cylinder, 6-4-3 is an inner cylinder, 6-4-4 is a lower end plate, 6-4-5 is a solid cylinder, 6-4-6 is a lower limit plate, 6-4-7 is an upper limit plate, and 6-4-8 is a spring.
7-1 is an automatic spray gun.
8-1 is an automatic line drawing gun.
9-1 is a dust removal port, and 9-2 is a negative pressure dust collector.
10-1 is an electric spindle mounting rack, and 10-2 is an electric spindle.
11-1 is a machine frame, 11-2 is a discharge bin, 11-3 is a spiral shaft, and 11-4 is a receiving opening.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments.
Structure of equipment
A PC component mould platform cleaning, spraying, scribing and cutter processing composite device comprises an X-axis base, an upright post, a Y-axis cross beam, a Y sliding table, a Z-axis vertical beam, a cleaning mechanism, a spraying mechanism, a scribing mechanism, a cutter processing mechanism, an X-axis translation mechanism, a Y-axis translation mechanism and a Z-axis translation mechanism; the length direction of the X-axis base is along the X-axis direction, the two X-axis bases are parallel to each other along the Y-axis direction, the two vertical upright posts are respectively connected with one X-axis base through an X-axis translation mechanism, a Y-axis cross beam is fixed between the two upright posts, the Y sliding table slides on the Y-axis cross beam through the Y-axis translation mechanism, and the vertical Z-axis vertical beam is lifted along the Y sliding table through the Z-axis translation mechanism; the cleaning mechanism comprises a Y-direction scraper, an X-direction scraper arranged below the Z-axis vertical beam, a scraper mounting beam carrying the Y-direction scraper, and a lifting assembly driving the scraper mounting beam to lift between the two stand columns; the spraying mechanism comprises an automatic spray gun, the marking mechanism comprises an automatic marking gun, the cutter machining mechanism comprises a cutter, and the automatic spray gun, the automatic marking gun and the cutter are all arranged below the Z-axis vertical beam.
The cutter machining mechanism comprises an electric main shaft mounting frame, an electric main shaft, a cutter, a pneumatic chuck, an air compressor, a cold dryer, a water cooler and a pipeline; the automatic cooling and drying machine comprises a rotatable and vertically arranged electric spindle, a cutter, a cooling machine, a cutter mounting frame, a Z-axis vertical beam, a pneumatic chuck, an air compressor, a cold dryer, a cold water machine and a cold water machine, wherein the electric spindle is mounted at the lower end of the Z-axis vertical beam through an electric spindle mounting frame; the Y-axis direction is the left-right direction, and the X-axis direction is the front-back direction.
The cleaning mechanism also comprises a spring assembly, a scraper mounting beam extending along the Y-axis direction is positioned between the two stand columns and below the Y-axis cross beam, and two ends of the scraper mounting beam are connected with one stand column through a lifting assembly; the number of the Y-direction scrapers is multiple, and each Y-direction scraper is installed on the scraper installation beam through two spring assemblies; the lower end of the X-direction scraper is lower than the lower end of the pneumatic chuck; the Z-axis vertical beam is positioned on the front side of the Y-axis cross beam; the left side and the right side of the die table are provided with spiral crusher; the spiral crusher comprises a rack, a discharge bin and a spiral shaft, wherein the discharge bin is erected on the ground through the rack; the front end of the discharge bin is provided with a crushing port, the upper end of the discharge bin is provided with a horn-shaped crushing port, the crushing port extends to the length direction of the whole discharge bin, and the length direction of the discharge bin is along the X-axis direction; the screw shaft for discharging the crushed aggregates to the crushing discharge opening is arranged in the discharge bin.
The Y-direction scrapers are arranged along the left-right direction and staggered in sequence in the front-back direction, and the Y-direction scrapers positioned in the middle are close to the back and the Y-direction scrapers positioned on the left side and the right side are close to the front; in the front view direction, the end parts of adjacent Y-direction scrapers are overlapped; the Y-direction scrapers are parallel to each other and located at the same height.
The Y-direction scraper comprises a horizontal installation section, a vertical connection section and an inclined scraper section which are sequentially arranged from top to bottom, the horizontal installation section is connected with the spring assembly, the inclined scraper section is rectangular, the length direction is along the Y-axis direction, and the width direction is inclined from the front lower part to the back upper part; the X-direction scraper comprises a horizontal installation section, a vertical connecting section and an inclined scraper section which are sequentially arranged from top to bottom, the inclined scraper section is rectangular, and the length direction is inclined along the X-axis direction and the width direction.
The spring assembly comprises an outer sleeve, an inner sleeve, a column core, a spring and an upper limiting plate; the outer sleeve comprises an upper end plate positioned at the upper end and an outer cylinder positioned at the lower end; the inner sleeve comprises an inner cylinder at the upper end and a lower end plate at the lower end; the column core comprises a solid cylinder positioned at the upper end and a lower limiting plate positioned at the lower end, and the upper limiting plate is fixed at the upper end of the solid cylinder through a screw; the lower end plate is provided with a step-shaped round through hole for the solid cylinder to pass through and the lower limiting plate to be clamped in, and the lower limiting plate is matched with the step-shaped round through hole to limit the solid cylinder to move upwards relative to the lower end plate; the upper end plate is provided with a step-shaped round through hole for the solid cylinder to pass through and the upper limiting plate to be clamped in, and the upper limiting plate and the step-shaped round through hole are matched to limit the solid cylinder to move downwards relative to the upper end plate; the outer cylinder is sleeved outside the inner cylinder, the spring is sleeved outside the solid cylinder, and the lower end plate is pushed downwards by the spring when the lower end plate moves upwards; the scraper mounting beam is provided with a through hole, and the outer sleeve is fixed in the through hole; the horizontal installation section of the Y-direction scraper is relatively fixed with the lower end plate.
The spraying mechanism further comprises a pressure tank, an electromagnetic valve and a pipeline, the automatic spray gun, the electromagnetic valve and the pressure tank are sequentially connected through the pipeline, and the automatic spray gun is detachably fixed below the electric spindle; an installation cavity is arranged in the Z-axis vertical beam, and the electromagnetic valve is arranged in the installation cavity; one side of the Z-axis vertical beam is provided with a storage box for placing the detached automatic spray gun.
The marking mechanism also comprises a pressure tank, an electromagnetic valve and a pipeline, the automatic marking gun, the electromagnetic valve and the pressure tank are sequentially connected through the pipeline, and the downward-spraying automatic marking gun is detachably fixed below the electric spindle; an installation cavity is arranged in the Z-axis vertical beam, and the electromagnetic valve is arranged in the installation cavity; one side of the Z-axis vertical beam is provided with a storage box for placing the detached automatic scribing gun.
A PC component mould platform cleaning, spraying, scribing and knife processing compound device also comprises a dust removal mechanism; dust removal mechanism includes negative pressure dust collector, dust removal mouth, pipeline, and dust removal mouth and negative pressure dust collector meet through the pipeline, and the dust removal mouth setting erects the lower extreme of roof beam at the Z axle, and negative pressure dust collector installs on Y slip table.
In the X-axis translation mechanism, a driving feed motor drives an upright post to translate along an X axis through a gear rack mechanism, guide mechanisms of the upright post and an X-axis base are guide rail and slider mechanisms, a guide rail is arranged on the X-axis base, a slider is arranged on an X sliding table, and the upright post is fixed above the X sliding table; in the Y-axis translation mechanism, a driving feed motor drives a Y sliding table to translate along the Y axis through a gear rack mechanism, a guide mechanism of the Y sliding table and a Y-axis cross beam is a guide rail and sliding block mechanism, a guide rail is arranged on the Y-axis cross beam, and a sliding block is arranged on the Y sliding table; in the Z-axis translation mechanism, a driving feed motor drives a Z-axis vertical beam to lift through a ball screw mechanism, a guide mechanism of the Z-axis vertical beam and a guide mechanism of a Y sliding table are guide rail and slider mechanisms, a guide rail is arranged on the Z-axis vertical beam, and a slider is arranged on the Y sliding table; in the lifting assembly, an integrated motor reducer drives a scraper mounting beam to lift along an upright column through a chain transmission mechanism, the scraper mounting beam is fixed with one point of a chain, the scraper mounting beam is pulled by the chain to lift, a guide mechanism between the scraper mounting beam and the upright column is a guide wheel and a guide groove which are matched with each other, the guide groove is arranged on the upright column, and the guide wheel is arranged at the end part of the scraper mounting beam.
Second, operation method
(1) Die table transport
The mould platform is similar to a table structure and comprises an upper table top and a lower supporting leg, and the mould platform is transported by a heavy-load AGV. And (3) the heavy-load AGV advances to the center of the bottom of the mould platform, the oil cylinder rises to lift the mould platform, and after the heavy-load AGV runs to the specified position inside the equipment, the oil cylinder retracts to put down the mould platform, and the heavy-load AGV exits. The template is mounted on a mold table, the template and the mold table are carried as a whole by a heavy-duty AGV in a PC component production line, and the PC component is formed in the template and the mold table.
(2) Device leveling and device actuation
A leveling structure of a PC component die table cleaning, spraying, scribing and knife processing composite device is a wedge which is arranged below an X-axis base in a cushioning mode, and the overall levelness of the device can be adjusted.
The equipment realizes the translation of the space position of an operation terminal (a Y-direction scraper, an X-direction scraper, an automatic spray gun, an automatic marking gun, a cutter and a dust removal port) through the actions of an X-axis translation mechanism, a Y-axis translation mechanism, a Z-axis translation mechanism and a lifting assembly. Because the number of operation terminals mounted below the Z-axis vertical beam is large, the arrangement of the operation terminals needs to be satisfied without affecting the function of the mechanism and without causing interference in space.
In the X-axis translation mechanism, a driving feeding motor drives the stand column to translate along the X axis through a gear rack mechanism, and the stand column is guided by sliding of the sliding block along the guide rail during translation.
In the Y-axis translation mechanism, a driving feed motor drives a Y sliding table to translate along the Y axis through a gear rack mechanism, and the Y sliding table is guided by sliding of a sliding block along a guide rail during translation. The Y sliding table comprises a Y front sliding table positioned on the front side, a Y rear sliding table positioned on the rear side, and a connecting plate positioned in the middle and connected with the Y front sliding table and the Y rear sliding table, the Y front sliding table carries the Z-axis vertical beam, and the Y rear sliding table carries the negative pressure dust collector.
In the Z-axis translation mechanism, a driving feed motor drives a lead screw to rotate, the lead screw drives a lead screw nut to translate, the lead screw nut drives a Z-axis vertical beam to lift, and the Z-axis vertical beam is guided by sliding a sliding block along a guide rail during lifting.
In the lifting assembly, the integrated motor reducer drives the chain wheel to rotate, the chain wheel drives the chain which is closed into a ring to operate, the scraper mounting beam is fixed to one point of the chain, the point is located on the straight line section of the chain, therefore, the chain operates, the point is lifted linearly, the chain drives the scraper mounting beam to lift, and the lifting is guided by the matching of the guide wheel and the guide groove.
(3) Cleaning mechanism
The cleaning mechanism is used for cleaning residual raw materials attached to the surface of the die table and is matched with the dust removal mechanism to clean the die table.
After the die table is in place, the scraper mounting beam is lowered at the rear part of the die table, so that the Y-direction scrapers contact with the surface of the die table, then the scraper mounting beam integrally moves forwards, a plurality of Y-direction scrapers scrape residual raw materials on the surface of the die table, the Y-direction scrapers on the scraper mounting beam translate along with the upright post from back to front to clean the surface of the die table, meanwhile, scraped fragments are concentrated at the front part of the die table, the X-direction scrapers are convenient to clean, the Y-direction scrapers move upwards after finishing work, then the X-direction scrapers at the tail ends of the Z-axis vertical beams descend to contact with the surface of the die table, the surface of the die table is scraped and cleaned along with the Z-axis vertical beams in the left-right direction, and the fragments drop onto the spiral crusher from the left side and the right side of the die table in the scraping and conveying process, are discharged from the crushing ports and are conveyed to designated positions to be collected. Because of the combination equipment has the commonality, can be applicable to the PC component of size difference, therefore the position can be different around the collection of remaining raw materials, connects the garrulous mouth to extend to the length direction of whole row material storehouse, can support the commonality of combination equipment on the one hand, on the other hand also can guarantee that the mould platform left and right sides absolutely can not have the piece to scatter to subaerial.
In the moving process of the Y-direction scraper, because the spring assembly is arranged, the Y-direction scraper can profile the upper surface of the die table, the Y-direction scraper is upwards jacked, the inner cylinder is upwards jacked, or the inner cylinder, the cylindrical core and the upper limiting plate are upwards jacked and slide upwards relative to the outer sleeve, so that the position of the Y-direction scraper can be finely adjusted up and down; meanwhile, the Y-direction scraper is pressed downwards under the action of the spring force, and the Y-direction scraper is ensured to be tightly attached to the surface of the die table.
Through the cleaning mechanism, reciprocating type strickle clearance of two directions is done to the remaining raw materials of die table surface, realizes the clearance of the remaining raw materials of die table surface adhesion, does not have the clearance dead angle.
When the X-direction scraper works, the cutter, the automatic spray gun and the automatic marking gun need to be detached so as to avoid space interference.
(4) Spraying mechanism
The spraying mechanism is used for spraying the surface of the die table, so that the PC component is smooth, clean and easy to separate.
During operation, the cutter needs to be detached, and the automatic spray gun is installed. The pressure tank is used for controlling the atomization air pressure, so that the optimal spraying atomization effect is achieved; the electromagnetic valve is used for controlling the on-off and atomization of the automatic spray gun, so that the spraying operation of the automatic spray gun is realized; the spraying breadth is adjusted by independently adjusting the spraying breadth adjusting knob, or the spraying breadth is adjusted by independently adjusting the distance between the automatic spray gun and the die table, or the spraying breadth is adjusted by jointly adjusting the distance between the automatic spray gun and the die table and rotating the spraying breadth adjusting knob on the automatic spray gun.
When in spraying operation, the electric main shaft does not rotate.
(5) Marking mechanism
The marking mechanism is used for marking the position and the shape of a component on the die table when the material is distributed on the die table so as to be positioned accurately.
During operation, the cutter needs to be detached, and the automatic scribing gun is installed. The pressure tank is used for controlling the atomization air pressure, so that the optimal spraying and scribing effect is achieved; the solenoid valve is used for controlling the opening and closing and atomization of the automatic scribing gun, so that the scribing operation of the automatic scribing gun is realized; the line width is adjusted by adjusting the line width adjusting knob independently, or the line width is adjusted by adjusting the distance between the automatic scribing gun and the die table independently, or the scribing width is adjusted by adjusting the distance between the automatic scribing gun and the die table and rotating the line width adjusting knob together, so that clear, long-distance and easy-to-observe lines can be scribed on the PC product even if the PC product is large. During scribing, the electric spindle does not rotate.
(6) Dust removal mechanism
The dust removal mechanism is used for removing dust on the upper surface of the die table, so that the die table is cleaned.
The negative pressure is generated by the negative pressure dust collector, dust enters from the dust removal port and is collected in the negative pressure dust collector, and the dust on the upper surface of the die table is removed through the reciprocating movement of the dust removal port on the upper surface of the die table.
During cleaning operation, the electric main shaft does not rotate.
(7) Cutter processing mechanism
The cutter machining mechanism is used for meeting the specific requirements of the PC component and machining the molded PC component.
The cutter needs to be installed and the automatic spray gun and the automatic scribing gun removed. The cutter is a diamond (PCD) milling cutter, and the motor drives the electric spindle to rotate so as to drive the cutter to rotate, so that the PC component is subjected to processing such as punching, slotting and the like.
(8) Protection mechanism
Protection machanism adopts the organ protection casing, and the organ protection casing adopts three proofings cloth and nylon preparation, and metal flange dish through its tip is fixed with the triaxial fuselage, can effectually waterproof, dustproof, prevent piece, resistant oil, acid and alkali-resistance etc. protect the inside linear guide of fuselage and driving rack not receive external corruption and destruction. Can be used horizontally or vertically, has good sealing performance, and operates stably without noise.
In addition to the manner mentioned in the above examples, only one screw crusher may be used; the Y-direction scrapers can be continuously and closely arranged in a straight line along the left and right directions. These variations are all within the scope of the present invention.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such modifications are intended to be included in the scope of the present invention.

Claims (10)

1. The utility model provides a clearance, spraying, marking off, sword processing combination equipment of PC component mould platform which characterized in that: the device comprises an X-axis base, an upright post, a Y-axis cross beam, a Y sliding table, a Z-axis vertical beam, a cleaning mechanism, a spraying mechanism, a marking mechanism, a knife processing mechanism, an X-axis translation mechanism, a Y-axis translation mechanism and a Z-axis translation mechanism; the length direction of the X-axis base is along the X-axis direction, the two X-axis bases are parallel to each other along the Y-axis direction, the two vertical upright posts are respectively connected with one X-axis base through an X-axis translation mechanism, a Y-axis cross beam is fixed between the two upright posts, the Y sliding table slides on the Y-axis cross beam through the Y-axis translation mechanism, and the vertical Z-axis vertical beam is lifted along the Y sliding table through the Z-axis translation mechanism; the cleaning mechanism comprises a Y-direction scraper, an X-direction scraper arranged below the Z-axis vertical beam, a scraper mounting beam carrying the Y-direction scraper, and a lifting assembly driving the scraper mounting beam to lift between the two stand columns; the spraying mechanism comprises an automatic spray gun, the marking mechanism comprises an automatic marking gun, the cutter machining mechanism comprises a cutter, and the automatic spray gun, the automatic marking gun and the cutter are all arranged below the Z-axis vertical beam.
2. The PC component die table cleaning, spraying, scribing and cutting compound device as claimed in claim 1, wherein: the cutter machining mechanism comprises an electric main shaft mounting frame, an electric main shaft, a cutter, a pneumatic chuck, an air compressor, a cold dryer, a water cooler and a pipeline; the automatic cooling and drying machine comprises a rotatable and vertically arranged electric spindle, a cutter, a cooling machine, a cutter mounting frame, a Z-axis vertical beam, a pneumatic chuck, an air compressor, a cold dryer, a cold water machine and a cold water machine, wherein the electric spindle is mounted at the lower end of the Z-axis vertical beam through an electric spindle mounting frame; the Y-axis direction is the left-right direction, and the X-axis direction is the front-back direction.
3. The PC component die table cleaning, spraying, scribing and cutting compound device as claimed in claim 2, wherein: the cleaning mechanism also comprises a spring assembly, a scraper mounting beam extending along the Y-axis direction is positioned between the two stand columns and below the Y-axis cross beam, and two ends of the scraper mounting beam are connected with one stand column through a lifting assembly; the number of the Y-direction scrapers is multiple, and each Y-direction scraper is installed on the scraper installation beam through two spring assemblies; the lower end of the X-direction scraper is lower than the lower end of the pneumatic chuck; the Z-axis vertical beam is positioned on the front side of the Y-axis cross beam; the left side and the right side of the die table are provided with spiral row crushers; the spiral crusher comprises a rack, a discharge bin and a spiral shaft, wherein the discharge bin is erected on the ground through the rack; the front end of the discharge bin is provided with a crushing port, the upper end of the discharge bin is provided with a horn-shaped crushing port, the crushing port extends to the length direction of the whole discharge bin, and the length direction of the discharge bin is along the X-axis direction; the screw shaft for discharging the crushed aggregates to the crushing discharge opening is arranged in the discharge bin.
4. The PC component die table cleaning, spraying, scribing and cutting compound device as claimed in claim 3, wherein: the Y-direction scrapers are arranged along the left-right direction and staggered in sequence in the front-back direction, and the Y-direction scrapers positioned in the middle are close to the back and the Y-direction scrapers positioned on the left side and the right side are close to the front; in the front view direction, the end parts of adjacent Y-direction scrapers are overlapped; the Y-direction scrapers are parallel to each other and located at the same height.
5. The PC component mold table cleaning, spraying, scribing and cutting compound device as claimed in claim 4, wherein:
the Y-direction scraper comprises a horizontal installation section, a vertical connection section and an inclined scraper section which are sequentially arranged from top to bottom, the horizontal installation section is connected with the spring assembly, the inclined scraper section is rectangular, the length direction is along the Y-axis direction, and the width direction is inclined from the front lower part to the back upper part;
the X-direction scraper comprises a horizontal installation section, a vertical connecting section and an inclined scraper section which are sequentially arranged from top to bottom, the inclined scraper section is rectangular, and the length direction is inclined along the X-axis direction and the width direction.
6. The PC component die table cleaning, spraying, scribing and cutting compound device as claimed in claim 5, wherein: the spring assembly comprises an outer sleeve, an inner sleeve, a column core, a spring and an upper limiting plate; the outer sleeve comprises an upper end plate positioned at the upper end and an outer cylinder positioned at the lower end; the inner sleeve comprises an inner cylinder at the upper end and a lower end plate at the lower end; the column core comprises a solid cylinder at the upper end and a lower limiting plate at the lower end, and the upper limiting plate is fixed at the upper end of the solid cylinder through a screw; the lower end plate is provided with a step-shaped round through hole for the solid cylinder to pass through and the lower limiting plate to be clamped in, and the lower limiting plate is matched with the step-shaped round through hole to limit the solid cylinder to move upwards relative to the lower end plate; the upper end plate is provided with a step-shaped round through hole for the solid cylinder to pass through and the upper limiting plate to be clamped in, and the upper limiting plate and the step-shaped round through hole are matched to limit the solid cylinder to move downwards relative to the upper end plate; the outer cylinder is sleeved outside the inner cylinder, the spring is sleeved outside the solid cylinder, and the lower end plate is pushed downwards by the spring when the lower end plate moves upwards; the scraper mounting beam is provided with a through hole, and the outer sleeve is fixed in the through hole; the horizontal installation section of the Y-direction scraper is relatively fixed with the lower end plate.
7. The PC component mold station cleaning, painting, scribing, and tooling compound apparatus as recited in claim 2, wherein: the spraying mechanism also comprises a pressure tank, an electromagnetic valve and a pipeline, the automatic spray gun, the electromagnetic valve and the pressure tank are sequentially connected through the pipeline, and the automatic spray gun is detachably fixed below the electric spindle; an installation cavity is arranged in the Z-axis vertical beam, and the electromagnetic valve is arranged in the installation cavity; one side of the Z-axis vertical beam is provided with a storage box for placing the detached automatic spray gun.
8. The PC component mold station cleaning, painting, scribing, and tooling compound apparatus as recited in claim 2, wherein: the marking mechanism also comprises a pressure tank, an electromagnetic valve and a pipeline, the automatic marking gun, the electromagnetic valve and the pressure tank are sequentially connected through the pipeline, and the downward-spraying automatic marking gun is detachably fixed below the electric main shaft; an installation cavity is arranged in the Z-axis vertical beam, and the electromagnetic valve is arranged in the installation cavity; one side of the Z-axis vertical beam is provided with a storage box for placing the detached automatic scribing gun.
9. The PC component die table cleaning, spraying, scribing and cutting compound device as claimed in claim 2, wherein: also comprises a dust removing mechanism; dust removal mechanism includes negative pressure dust collector, dust removal mouth, pipeline, and dust removal mouth and negative pressure dust collector meet through the pipeline, and the dust removal mouth setting erects the lower extreme of roof beam at the Z axle, and negative pressure dust collector installs on Y slip table.
10. The PC component die table cleaning, spraying, scribing and cutting compound device as claimed in claim 1, wherein:
in the X-axis translation mechanism, a driving feed motor drives an upright post to translate along an X axis through a gear rack mechanism, guide mechanisms of the upright post and an X-axis base are guide rail and slider mechanisms, a guide rail is arranged on the X-axis base, a slider is arranged on an X sliding table, and the upright post is fixed above the X sliding table;
in the Y-axis translation mechanism, a driving feed motor drives a Y sliding table to translate along a Y axis through a gear rack mechanism, a guide mechanism of the Y sliding table and a Y-axis beam is a guide rail and sliding block mechanism, a guide rail is arranged on the Y-axis beam, and a sliding block is arranged on the Y sliding table;
in the Z-axis translation mechanism, a driving feed motor drives a Z-axis vertical beam to lift through a ball screw mechanism, a guide mechanism of the Z-axis vertical beam and a guide mechanism of a Y sliding table are guide rail and slider mechanisms, a guide rail is arranged on the Z-axis vertical beam, and a slider is arranged on the Y sliding table;
in the lifting assembly, an integrated motor reducer drives a scraper mounting beam to lift along an upright column through a chain transmission mechanism, the scraper mounting beam is fixed with one point of a chain, the scraper mounting beam is pulled by the chain to lift, a guide mechanism between the scraper mounting beam and the upright column is a guide wheel and a guide groove which are matched with each other, the guide groove is arranged on the upright column, and the guide wheel is arranged at the end part of the scraper mounting beam.
CN202210995519.2A 2022-08-19 2022-08-19 Cleaning, spraying, scribing and knife processing composite equipment for PC component die table Active CN115070912B (en)

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CN116618367A (en) * 2023-07-21 2023-08-22 太原优鲜多歌供应链有限公司 Food raw material cleaning device for pre-packaged food processing

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CN116618367B (en) * 2023-07-21 2023-09-22 太原优鲜多歌供应链有限公司 Food raw material cleaning device for pre-packaged food processing

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