CN115070440B - Inverted arch reinforcement cage production line - Google Patents
Inverted arch reinforcement cage production line Download PDFInfo
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- CN115070440B CN115070440B CN202210849727.1A CN202210849727A CN115070440B CN 115070440 B CN115070440 B CN 115070440B CN 202210849727 A CN202210849727 A CN 202210849727A CN 115070440 B CN115070440 B CN 115070440B
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000003466 welding Methods 0.000 claims abstract description 158
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000010008 shearing Methods 0.000 claims abstract description 18
- 238000012546 transfer Methods 0.000 claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 31
- 239000010959 steel Substances 0.000 claims description 31
- 230000000149 penetrating effect Effects 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 210000005069 ears Anatomy 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention belongs to the technical field of reinforcement cage production lines, and discloses an inverted arch reinforcement cage production line, which comprises an outer profile rib forming module, a component rib forming module, a single-sheet net forming module and a three-dimensional welding forming module, wherein the outer profile rib forming module comprises a shearing host machine, a rear conveying roller way and an outer profile forming machine, the component rib forming module comprises a component forming machine and a component rib stacking manipulator, the single-sheet net forming module comprises a logistics hoisting mechanism, a net piece welding mould and a plane welding manipulator, and the three-dimensional welding forming module comprises a three-dimensional welding mould, a vertical rib stacking manipulator and a three-dimensional welding manipulator. According to the structural characteristics of the inverted arch reinforcement cage, the outer contour rib is formed by the outer contour rib forming module, the member rib is formed by the member rib forming module, then the single-sheet net is formed by the single-sheet net forming module, then the inverted arch reinforcement cage is formed by the three-dimensional welding forming module, the integral forming process is low in manual participation rate, smooth in transfer connection and high in production efficiency.
Description
Technical Field
The invention relates to the technical field of reinforcement cage production lines, in particular to an inverted arch reinforcement cage production line.
Background
The inverted arch is a reverse arch structure arranged at the bottom of the tunnel for improving the stress condition of the upper supporting structure, is one of important components of the tunnel structure, and is the basis of the tunnel structure. The inverted arch duct piece is formed by combining an inverted arch reinforcement cage and concrete anchors.
In the prior art, the inverted arch reinforcement cage is usually manually operated and completed by using various equipment such as shearing, bending and welding, and the processing mode has the advantages of more manpower input, high labor intensity, complicated circulation process, low production efficiency and severe welding working condition, and influences the health of operators.
Disclosure of Invention
The invention aims to provide an inverted arch reinforcement cage production line which is low in manual participation rate, smooth in circulation connection and high in production efficiency.
To achieve the purpose, the invention adopts the following technical scheme:
an inverted arch reinforcement cage production line, comprising:
the outer contour rib forming module comprises a shearing host machine, a rear conveying roller way and an outer contour forming machine, wherein the shearing host machine and the rear conveying roller way are configured to conduct fixed-length shearing on bar steel bars and convey the bar steel bars with fixed length to the outer contour forming machine, and the outer contour forming machine is configured to form outer contour ribs;
a component bar forming module comprising a component forming machine and a component bar stacking manipulator, wherein the component forming machine is configured to form component bars;
the single-sheet net forming module comprises a logistics hoisting mechanism, a net piece welding mould and a plane welding manipulator, wherein the net piece welding mould is configured to bear the outer contour rib transported by the logistics hoisting mechanism and the component rib transported by the component rib stacking manipulator, and the plane welding manipulator is configured to weld and form a single-sheet net on the net piece welding mould;
the three-dimensional welding forming module comprises a three-dimensional welding mould, a vertical rib stacking manipulator and a three-dimensional welding manipulator, wherein the three-dimensional welding mould is configured to bear the single-piece net transferred by the logistics hoisting mechanism and the vertical rib transferred by the vertical rib stacking manipulator, and the three-dimensional welding manipulator is configured to weld and form an inverted arch reinforcement framework on the three-dimensional welding mould.
Preferably, the outer profile rib forming module further comprises a bar steel bar storage rack and a front conveying roller way, wherein the bar steel bar storage rack is configured to store bar steel bars, and the front conveying roller way is configured to convey the bar steel bars in the bar steel bar storage rack to the rear conveying roller way through the shearing host.
Preferably, the component bar forming module further includes a component bar stacking rack configured to accommodate the component bar formed by the component forming machine.
Preferably, the member bar stacking rack is provided with a first stacking surface, a second stacking surface and a third stacking surface, the first stacking surface is configured to stack the first long straight member bar, the second stacking surface is configured to stack the second long straight member bar, and the third stacking surface is configured to stack the third long straight member bar and the curved member bar.
Preferably, two component bar stacking manipulators are provided, one component bar stacking manipulator is configured to transfer the component bar formed by the component forming machine to the component bar stacking rack, and the other component bar stacking manipulator is configured to transfer the component bar on the component bar stacking rack to the mesh welding mould.
Preferably, a plurality of mesh welding molds are provided, and each mesh welding mold can bear one outer contour rib.
Preferably, two mesh welding molds are arranged, and the two mesh welding molds are positioned on two sides of the plane welding manipulator.
Preferably, the logistics hoisting mechanism is configured to hoist along a vertical first direction and move along a horizontal second direction, the outer contour forming machine, the plane welding manipulator and the three-dimensional welding forming module are sequentially arranged at intervals along the second direction, one mesh welding mould is arranged between the outer contour forming machine and the plane welding manipulator, and one mesh welding mould is arranged between the plane welding manipulator and the three-dimensional welding forming module.
Preferably, the three-dimensional welding forming module further comprises a circulating workbench, the three-dimensional welding die is arranged on the circulating workbench, the circulating workbench is configured to drive the three-dimensional welding die to move between a chip area, a vertical rib penetrating area and a three-dimensional forming area, the logistics hoisting mechanism is configured to move the single-piece net into the three-dimensional welding die of the chip area, the vertical rib stacking manipulator is configured to penetrate the vertical rib into the three-dimensional welding die of the vertical rib penetrating area, and the three-dimensional welding manipulator is configured to weld the single-piece net and the vertical rib on the three-dimensional welding die of the three-dimensional forming area.
Preferably, the three-dimensional welding mold is provided in a plurality, the three-dimensional welding mold is arranged in a ring shape on the circulating workbench, and the circulating workbench is configured to drive the three-dimensional welding mold to rotate in a circulating manner.
The invention has the beneficial effects that:
the inverted arch reinforcement cage is characterized by being divided into a single-piece net and vertical ribs according to the structure of the single-piece net, the inverted arch reinforcement cage is further divided into an outer contour rib and a member rib, the outer contour rib is formed by an outer contour rib forming module, the member rib is formed by a member rib forming module, then the single-piece net forming module is connected with the outer contour rib forming module and the member rib forming module, the single-piece net is formed on a net piece welding mould of the inverted arch reinforcement cage by utilizing the outer contour rib and the member rib which are formed in advance, then the three-dimensional welding forming module is connected, the formed single-piece net is connected in series by utilizing the vertical ribs to form the inverted arch reinforcement cage, the whole forming process is low in labor participation rate, smooth in circulation connection and high in production efficiency.
Drawings
Fig. 1 is a schematic structural view of an inverted arch reinforcement cage production line according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a stacking rack for component bars according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a three-dimensional welding forming module according to an embodiment of the present invention;
fig. 4 is a schematic structural view of an inverted arch reinforcement cage according to an embodiment of the present invention;
fig. 5 is a schematic structural view of an inverted arch reinforcement cage according to an embodiment of the present invention disassembled into a single mesh and vertical bars;
fig. 6 is a schematic view of a single piece mesh disassembled into an outer profile rib and a component rib according to an embodiment of the present invention.
In the figure:
100. inverted arch reinforcement cage; 110. an outer profile rib; 120. a member rib; 121. a first long straight member bar; 122. a second long straight member bar; 123. a third long straight member bar; 124. bending the member ribs; 130. vertical ribs;
1. an outer contour rib forming module; 11. cutting a host; 12. a rear conveying roller way; 13. an outer contour forming machine; 14. bar steel bar storage rack; 15. a front conveying roller way;
2. a component rib forming module; 21. a component forming machine; 22. component bar stacking manipulator; 23. the component ribs are stacked on the rack; 231. a first stacking surface; 232. a second stacking surface; 233. a third stacking surface;
3. a single-sheet net forming module; 31. a logistics hoisting mechanism; 32. mesh welding mould; 33. a planar welding manipulator;
4. a three-dimensional welding forming module; 41. a three-dimensional welding mold; 42. the mechanical arm is stacked by the vertical ribs; 43. a three-dimensional welding manipulator; 44. a circulation workbench; 441. a chip area; 442. a vertical rib penetrating area; 443. a three-dimensional forming area; 444. a cage outlet area; 45. the vertical ribs are arranged on the rack.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar parts throughout, or parts having like or similar functions. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be interpreted broadly, as for example, they may be fixedly connected, or may be detachably connected, or may be electrically connected, or may be directly connected, or may be indirectly connected through an intermediary, or may be in communication with one another in two elements or in an interaction relationship between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present invention, unless explicitly stated and limited otherwise, a first feature "above" or "below" a second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature not being in direct contact but being in contact by another feature therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 6, the invention provides an inverted arch reinforcement cage production line, which comprises an outer contour rib forming module 1, a component rib forming module 2, a single-piece net forming module 3 and a three-dimensional welding forming module 4. The outer contour rib forming module 1 comprises a shearing host 11, a rear conveying roller way 12 and an outer contour forming machine 13, the shearing host 11 and the rear conveying roller way 12 are configured to shear bar steel bars to a fixed length and convey the fixed length bar steel bars to the outer contour forming machine 13, the outer contour forming machine 13 is configured to form outer contour ribs 110, the member rib forming module 2 comprises a member forming machine 21 and a member rib stacking manipulator 22, the member forming machine 21 is configured to form member ribs 120, the single-piece net forming module 3 comprises a logistics hoisting mechanism 31, a net welding mold 32 and a plane welding manipulator 33, the net welding mold 32 is configured to bear the outer contour ribs 110 and the member ribs 120, the plane welding manipulator 33 is configured to weld and form single-piece nets on the net welding mold 32, the three-dimensional welding forming module 4 comprises a three-dimensional welding mold 41, a vertical rib stacking manipulator 42 and a three-dimensional welding manipulator 43, the three-dimensional welding mold 41 is configured to bear the single-piece net and the vertical rib stacking manipulator 42, and the vertical rib welding manipulator 130 is configured to bear the welding manipulator 130, and the welding manipulator is configured to weld the steel bar frame 41 on the welding frame 100.
According to the structural characteristics of the inverted arch reinforcement cage 100, the inverted arch reinforcement cage 100 is divided into a single-piece net and vertical ribs 130, the inverted arch reinforcement cage is further divided into an outer contour rib 110 and a member rib 120 according to the structure of the single-piece net, the outer contour rib 110 is molded by an outer contour rib molding module 1, the member rib 120 is molded by a member rib molding module 2, then the single-piece net is molded on a net sheet welding mold 32 of the inverted arch reinforcement cage by the single-piece net molding module 3 after being connected to the outer contour rib molding module 1 and the member rib molding module 2 by the single-piece net molding module 110 and the member rib 120 which are molded in advance, then the three-dimensional welding molding module 4 is connected, and the molded single-piece net is connected in series by the vertical ribs 130 to form the inverted arch reinforcement cage 100.
Specifically, the outer profile rib forming module 1 further includes a bar steel bar storage rack 14 and a front conveying roller way 15, the bar steel bar storage rack 14 is configured to store bar steel bars, and the front conveying roller way 15 is configured to convey the bar steel bars in the bar steel bar storage rack 14 to the rear conveying roller way 12 through the shearing host 11. By arranging the bar steel bar storage rack 14 and the front conveying roller way 15 in front of the rear conveying roller way 12, automatic feeding can be performed, the automation rate is further improved, and the production efficiency is improved.
In this embodiment, the bar steel bar storage rack 14 can accommodate bar steel bars with a common size, the front conveying roller way 15 and the rear conveying roller way 12 are conventional conveying roller ways in the field, the structure and the working principle of the conventional conveying roller ways are not repeated herein, the rear conveying roller way 12 is provided with a conventional sizing mechanism in the field for detecting the length of the bar steel bars to be sheared, the shearing host 11 is arranged between the front conveying roller way 15 and the rear conveying roller way 12, the bar steel bars are sheared according to the sizing size of the centering mechanism, the conventional shearing mechanism in the field is omitted herein, and the sheared bar steel bars are conveyed into the outer contour forming machine 13 by the rear conveying roller way 12.
Specifically, the component bar forming module 2 further includes a component bar stacking stand 23, and the component bar stacking stand 23 is configured to accommodate the component bar 120 formed by the component forming machine 21. The component bars 120 are transferred by arranging the component bar stacking rack 23, so that the requirement that a single-sheet net comprises a plurality of component bars 120 is met.
More specifically, the member rib stacking stand 23 is provided with a first stacking surface 231, a second stacking surface 232, and a third stacking surface 233, the first stacking surface 231 being configured to stack the first long straight member rib 121, the second stacking surface 232 being configured to stack the second long straight member rib 122, and the third stacking surface 233 being configured to stack the third long straight member rib 123 and the curved member rib 124. Taking fig. 5 and 6 as an example, among the plurality of member ribs 120 constituting one single piece net, the transverse rib of the two ears of the longest crossing outer contour rib 110 is set as a first long straight member rib 121, the transverse rib in the single ear is set as a second long straight member rib 122, the longitudinally extending member rib 120 in the single ear is set as a third long straight member rib 123, the bending rib crossing the two ears is set as a bending member rib 124, and in order to match the plurality of member ribs 120, a first stacking surface 231, a second stacking surface 232 and a third stacking surface 233 are provided on the member rib stacking rack 23, so that the sorting placement of the member ribs 120 and the positioning and the grasping of the member rib stacking manipulator 22 are facilitated.
More specifically, the component bar stacking robot 22 is provided with two, one component bar stacking robot 22 is configured to transfer the component bar 120 molded by the component molding machine 21 to the component bar stacking stand 23, and the other component bar stacking robot 22 is configured to transfer the component bar 120 on the component bar stacking stand 23 to the mesh welding mold 32. The two component bar code manipulators 22 are matched, so that interference during working is avoided, and the working efficiency is further improved.
In this embodiment, the component forming machine 21 is a conventional bar shearing and bending mechanism in the art, the structure and working principle thereof are not repeated here, the coil bar is specifically straightened and processed to form various component bars 120, and the component bar stacking manipulator 22 is a conventional manipulator for grabbing and placing in the art, and the structure and working principle thereof are not repeated here.
Specifically, the single-sheet mesh forming module 3 includes a plurality of mesh welding dies 32, each mesh welding die 32 can bear one outer contour rib 110, and the member rib stacking manipulator 22 matches each outer contour rib 110 to place the member rib 120. By providing a plurality of mesh welding dies 32, the molding efficiency of the monolithic mesh is improved.
In this embodiment, two mesh welding molds 32 are specifically provided, and the two mesh welding molds 32 are located on both sides of the plane welding robot 33, so that the plane welding robot 33 can be fully utilized.
More specifically, the logistics hoisting mechanism 31 is configured to hoist in a vertical first direction and move in a horizontal second direction, the outer contour forming machine 13, the plane welding manipulator 33 and the stereo welding forming module 4 are sequentially arranged at intervals in the second direction, a mesh welding mold 32 is arranged between the outer contour forming machine 13 and the plane welding manipulator 33, and a mesh welding mold 32 is arranged between the plane welding manipulator 33 and the stereo welding forming module 4. Through the above arrangement, the transporting and hoisting of the logistics hoisting mechanism 31 is smoother and more efficient.
In this embodiment, the logistic hoisting mechanism 31 is a hoisting mechanism conventional in the art, the structure and the working principle thereof are not repeated here, the planar welding manipulator 33 is a welding manipulator conventional in the art, the structure and the working principle thereof are not repeated here, and the planar welding manipulator 33 and the one component bar stacking manipulator 22 are located on the same moving track and are jointly located between the two mesh welding molds 32.
Specifically, the stereo welding mold 41 is a frame structure, multiple layers are uniformly distributed on the frame along a vertical first direction, each layer is provided with a plurality of air cylinders, piston rods of the air cylinders are in a retracted state, when bearing, the piston rods of the air cylinders extend out in sequence from bottom to top, and when the piston rods of the air cylinders of each layer extend out, the logistics hoisting mechanism 31 moves and transports a single-sheet net to be placed on the single-sheet net.
Specifically, the stereo-welding forming module 4 further includes a circulation workbench 44, the stereo-welding mold 41 is disposed on the circulation workbench 44, the circulation workbench 44 is configured to drive the stereo-welding mold 41 to move between the chip area 441, the vertical bar penetrating area 442 and the stereo-forming area 443, the logistics hoisting mechanism 31 is configured to move the monolithic net into the stereo-welding mold 41 of the chip area 441, the vertical bar stacking manipulator 42 is configured to penetrate the vertical bar 130 into the stereo-welding mold 41 of the vertical bar penetrating area 442, and the stereo-welding manipulator 43 is configured to weld the monolithic net and the vertical bar 130 on the stereo-welding mold 41 of the stereo-forming area 443. By providing the circulation table 44, welding circulation efficiency of the single-piece net and the vertical ribs 130 is accelerated, and forming efficiency of the inverted arch steel bars is improved.
More specifically, the stereo welding forming module 4 further includes a vertical rib stacking rack 45 for carrying the vertical ribs 130 for use, and the vertical rib stacking manipulator 42 can transfer the vertical ribs 130 on the vertical rib stacking rack 45 into the stereo welding mold 41.
More specifically, the plurality of stereo welding dies 41 are provided, the plurality of stereo welding dies 41 are annularly arranged on the circulation workbench 44, and the circulation workbench 44 is configured to drive the plurality of stereo welding dies 41 to rotate in a circulation manner, so that the forming efficiency of the inverted arch steel bar is further improved.
Specifically, the circulation table 44 includes a rotation track, a ring-shaped support, and a driving mechanism, where the rotation track is arranged in a ring shape and is concentrically arranged with the ring-shaped support, the ring-shaped support is slidably arranged on the rotation track, the driving mechanism is a motor, and the like, and is fixedly arranged, and the output shaft is engaged with the outer edge of the ring-shaped support, so that the ring-shaped support can be driven to rotate on the rotation track in a circulation manner.
More specifically, the circulation workbench 44 is configured to drive the stereo welding mold 41 to circulate among the chip area 441, the vertical rib penetrating area 442, the stereo forming area 443 and the cage discharging area 444, wherein the chip area 441, the vertical rib penetrating area 442, the stereo forming area 443 and the cage discharging area 444 are evenly distributed, each area circumferentially spans 90 degrees, and four stereo welding molds 41 corresponding to the four areas are arranged to ensure that one stereo welding mold 41 can exist in the chip area 441, the vertical rib penetrating area 442, the stereo forming area 443 and the cage discharging area 444 at the same time.
In this embodiment, the vertical rib stacking stand 45 and the vertical rib stacking manipulator 42 are located at one side of the vertical rib penetrating area 442, the vertical rib stacking manipulator 42 is a conventional manipulator in the art, the specific structure and working principle of which are not described herein, and the three-dimensional welding manipulator 43 is provided with two three-dimensional welding manipulators and is located at two inner and outer sides of the three-dimensional forming area 443.
The working flow of the inverted arch reinforcement cage production line is as follows:
the bar steel bar of straight strip is got into preceding rollgang 15 by bar steel bar storage rack 14, and preceding rollgang 15 carries bar steel bar to get into shearing host computer 11, after the positioner of back rollgang 12 detects the bar length, shearing host computer 11 accomplishes the shearing.
The bar steel bars after being sheared are conveyed to an outer contour forming machine 13 by a rear conveying roller way 12 to complete forming of the outer contour steel bars 110.
Simultaneously with the above steps, the component forming machine 21 forms the wire rods into the respective component bars 120, and the component bar stacking robot 22 automatically grabs and places the component bars on the component bar stacking rack 23.
The manufactured outer profile rib 110 is grabbed by the logistics hoisting mechanism 31 and conveyed to the net sheet welding mold 32. After the placement, the component bar stacking manipulator 22 automatically grabs the component bars 120 from the component bar stacking rack 23 and places the component bars on the mesh welding mold 32.
After the completion of the placement, the single-piece net is welded by the planar welding robot 33. Simultaneously, the logistics hoisting mechanism 31 and the component rib stacking manipulator 22 place the outer contour rib 110 and the component rib 120 on the other net welding mould 32. The two mesh welding dies 32 are operated alternately.
After the single-sheet net is formed, the single-sheet net is grabbed by the logistics hoisting mechanism 31 and stacked on the three-dimensional welding mold 41 in the stacking area 441, when all the required single-sheet net is stacked, the circulating workbench 44 drives the three-dimensional welding mold 41 to rotate, the three-dimensional welding mold 41 in the stacking area 441 circulates to the vertical rib penetrating area 442, and the vertical rib stacking manipulator 42 automatically grabs the vertical ribs 130 from the vertical rib stacking rack 45 and sequentially places the vertical ribs into the three-dimensional welding mold 41 in the vertical rib penetrating area 442 according to positions. Simultaneously, the stereo welding mold 41 of the cage-out area 444 circulates to the chip area 441, and the single-piece net starts to be stacked by the logistics hoisting mechanism 31.
After the vertical ribs 130 are completely penetrated, the circulating workbench 44 drives the three-dimensional welding mold 41 to rotate, the three-dimensional welding mold 41 of the vertical rib penetrating area 442 is circulated to the three-dimensional forming area 443, the three-dimensional welding manipulator 43 is matched with the 3D vision technology to automatically find the lap joint points of the single-piece net and the vertical ribs 130, and the lap joint points are welded, so that the manufacturing of the inverted arch reinforcement cage 100 is completed.
After the welding is completed, the circulation workbench 44 drives the three-dimensional welding mold 41 to rotate, the three-dimensional welding mold 41 of the three-dimensional forming area 443 is circulated to the cage-out area 444, the inverted arch reinforcement cage 100 is lifted away from the three-dimensional welding mold 41, and the three-dimensional welding mold 41 is ready to enter the next working cycle.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (6)
1. The utility model provides an invert steel reinforcement cage production line which characterized in that includes:
the outer contour rib forming module (1), wherein the outer contour rib forming module (1) comprises a shearing host machine (11), a rear conveying roller way (12) and an outer contour forming machine (13), the shearing host machine (11) and the rear conveying roller way (12) are configured to cut bars in fixed length and convey the bars in fixed length to the outer contour forming machine (13), and the outer contour forming machine (13) is configured to form outer contour ribs (110);
a component bar forming module (2), wherein the component bar forming module (2) comprises a component forming machine (21) and a component bar stacking manipulator (22), and the component forming machine (21) is configured to form a component bar (120);
-a monolithic net forming module (3), the monolithic net forming module (3) comprising a logistics hoisting mechanism (31), a net sheet welding mould (32) and a plane welding manipulator (33), the net sheet welding mould (32) being configured to carry the outer profile bars (110) transported by the logistics hoisting mechanism (31) and the component bars (120) transported by the component bar stacking manipulator (22), the plane welding manipulator (33) being configured to weld forming monolithic nets on the net sheet welding mould (32);
the three-dimensional welding forming module (4), the three-dimensional welding forming module (4) comprises a three-dimensional welding mould (41), a vertical rib stacking manipulator (42) and a three-dimensional welding manipulator (43), the three-dimensional welding mould (41) is configured to bear the single-piece net transferred by the logistics hoisting mechanism (31) and the vertical rib (130) transferred by the vertical rib stacking manipulator (42), and the three-dimensional welding manipulator (43) is configured to weld and form an inverted arch steel skeleton (100) on the three-dimensional welding mould (41);
the component bar forming module (2) further comprises a component bar stacking rack (23), wherein the component bar stacking rack (23) is configured to accommodate the component bar (120) formed by the component forming machine (21);
the member bar stacking rack (23) is provided with a first stacking surface (231), a second stacking surface (232) and a third stacking surface (233), the first stacking surface (231) is configured to stack the first long straight member bar (121), the second stacking surface (232) is configured to stack the second long straight member bar (122), and the third stacking surface (233) is configured to stack the third long straight member bar (123) and the curved member bar (124);
the two component bar stacking manipulators (22) are arranged, one component bar stacking manipulator (22) is configured to transfer the component bar (120) formed by the component forming machine (21) to the component bar stacking rack (23), and the other component bar stacking manipulator (22) is configured to transfer the component bar (120) on the component bar stacking rack (23) to the mesh welding mould (32);
the three-dimensional welding forming module (4) further comprises a circulating workbench (44), the three-dimensional welding die (41) is arranged on the circulating workbench (44), the circulating workbench (44) is configured to drive the three-dimensional welding die (41) to move between a chip area (441), a vertical rib penetrating area (442) and a three-dimensional forming area (443), the logistics hoisting mechanism (31) is configured to move the single-piece net into the three-dimensional welding die (41) of the chip area (441), the vertical rib stacking manipulator (42) is configured to penetrate the vertical rib (130) into the three-dimensional welding die (41) of the vertical rib penetrating area (442), and the three-dimensional welding manipulator (43) is configured to weld the single-piece net and the vertical rib (130) on the three-dimensional welding die (41) of the three-dimensional forming area (443).
2. The inverted arch reinforcement cage production line according to claim 1, wherein the outer profile bar forming module (1) further comprises a bar reinforcement storage rack (14) and a front conveying roller way (15), the bar reinforcement storage rack (14) being configured to store the bar reinforcement, the front conveying roller way (15) being configured to convey the bar reinforcement in the bar reinforcement storage rack (14) to the rear conveying roller way (12) via the shearing host (11).
3. The inverted arch reinforcement cage production line of claim 1, wherein a plurality of mesh welding molds (32) are provided, each mesh welding mold (32) being capable of carrying one of the outer profile ribs (110).
4. An inverted arch reinforcement cage production line according to claim 3, wherein two mesh welding molds (32) are provided, and two mesh welding molds (32) are located at both sides of the planar welding robot (33).
5. The inverted arch reinforcement cage production line according to claim 4, wherein the logistics hoisting mechanism (31) is configured to hoist along a vertical first direction and move along a horizontal second direction, the outer contour forming machine (13), the plane welding manipulator (33) and the three-dimensional welding forming module (4) are sequentially arranged at intervals along the second direction, one mesh welding mold (32) is arranged between the outer contour forming machine (13) and the plane welding manipulator (33), and one mesh welding mold (32) is arranged between the plane welding manipulator (33) and the three-dimensional welding forming module (4).
6. The inverted arch reinforcement cage production line according to claim 1, wherein a plurality of the stereo welding molds (41) are provided, the plurality of the stereo welding molds (41) are annularly arranged on the circulation table (44), and the circulation table (44) is configured to drive the plurality of the stereo welding molds (41) to rotate in a circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210849727.1A CN115070440B (en) | 2022-07-19 | 2022-07-19 | Inverted arch reinforcement cage production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210849727.1A CN115070440B (en) | 2022-07-19 | 2022-07-19 | Inverted arch reinforcement cage production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115070440A CN115070440A (en) | 2022-09-20 |
| CN115070440B true CN115070440B (en) | 2023-10-27 |
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| CN202210849727.1A Active CN115070440B (en) | 2022-07-19 | 2022-07-19 | Inverted arch reinforcement cage production line |
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| EP0435769A1 (en) * | 1989-12-29 | 1991-07-03 | Acor Aciers De Construction Rationalises | Method and automatic apparatus for making a metallic reinforcement and metallic reinforcement made by this method |
| CN106181420A (en) * | 2016-08-31 | 2016-12-07 | 无锡市光彩机械制造有限公司 | A kind of integrated type steel production line of full-automatic integral formula |
| CN110397450A (en) * | 2019-07-26 | 2019-11-01 | 浙江交工集团股份有限公司 | A kind of assembled connection method of lining concrete in tunnel structure reinforcing bars |
| CN110722365A (en) * | 2019-11-01 | 2020-01-24 | 建科机械（天津）股份有限公司 | Positioning net welding production line |
| CN113635076A (en) * | 2021-08-27 | 2021-11-12 | 湖南三一快而居住宅工业有限公司 | Reinforcing bar skeleton production line |
| CN114425672A (en) * | 2022-02-07 | 2022-05-03 | 建科机械（天津）股份有限公司 | Shield segment steel cage three-dimensional forming welding production line and welding method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB0211876D0 (en) * | 2002-05-23 | 2002-07-03 | Ngr Ltd | Cage making apparatus |
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| EP0435769A1 (en) * | 1989-12-29 | 1991-07-03 | Acor Aciers De Construction Rationalises | Method and automatic apparatus for making a metallic reinforcement and metallic reinforcement made by this method |
| CN106181420A (en) * | 2016-08-31 | 2016-12-07 | 无锡市光彩机械制造有限公司 | A kind of integrated type steel production line of full-automatic integral formula |
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| CN110397450A (en) * | 2019-07-26 | 2019-11-01 | 浙江交工集团股份有限公司 | A kind of assembled connection method of lining concrete in tunnel structure reinforcing bars |
| CN110722365A (en) * | 2019-11-01 | 2020-01-24 | 建科机械（天津）股份有限公司 | Positioning net welding production line |
| CN113635076A (en) * | 2021-08-27 | 2021-11-12 | 湖南三一快而居住宅工业有限公司 | Reinforcing bar skeleton production line |
| CN114425672A (en) * | 2022-02-07 | 2022-05-03 | 建科机械（天津）股份有限公司 | Shield segment steel cage three-dimensional forming welding production line and welding method |
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| CN115070440A (en) | 2022-09-20 |
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