CN115058249A - Process for calcining soil conditioner by using rotary kiln - Google Patents
Process for calcining soil conditioner by using rotary kiln Download PDFInfo
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- CN115058249A CN115058249A CN202210822152.4A CN202210822152A CN115058249A CN 115058249 A CN115058249 A CN 115058249A CN 202210822152 A CN202210822152 A CN 202210822152A CN 115058249 A CN115058249 A CN 115058249A
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- ore
- calcining
- rotary kiln
- cooling
- soil conditioner
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- 238000001354 calcination Methods 0.000 title claims abstract description 58
- 239000003516 soil conditioner Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title claims abstract description 24
- 239000002245 particle Substances 0.000 claims abstract description 57
- 238000001816 cooling Methods 0.000 claims abstract description 56
- 235000019738 Limestone Nutrition 0.000 claims abstract description 24
- 239000010459 dolomite Substances 0.000 claims abstract description 24
- 229910000514 dolomite Inorganic materials 0.000 claims abstract description 24
- 239000006028 limestone Substances 0.000 claims abstract description 24
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000004575 stone Substances 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 239000000843 powder Substances 0.000 claims description 19
- 238000005469 granulation Methods 0.000 claims description 17
- 230000003179 granulation Effects 0.000 claims description 17
- 238000000227 grinding Methods 0.000 claims description 9
- 229910001414 potassium ion Inorganic materials 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000002156 mixing Methods 0.000 description 28
- 238000003756 stirring Methods 0.000 description 22
- 239000002689 soil Substances 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 11
- 229920005552 sodium lignosulfonate Polymers 0.000 description 11
- 239000000203 mixture Substances 0.000 description 10
- 229910000281 calcium bentonite Inorganic materials 0.000 description 9
- 229920002749 Bacterial cellulose Polymers 0.000 description 8
- 239000005016 bacterial cellulose Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000003607 modifier Substances 0.000 description 8
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 7
- 229930006000 Sucrose Natural products 0.000 description 7
- 150000003385 sodium Chemical class 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 239000005720 sucrose Substances 0.000 description 7
- 229910000278 bentonite Inorganic materials 0.000 description 5
- 239000000440 bentonite Substances 0.000 description 5
- 229940092782 bentonite Drugs 0.000 description 5
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 5
- 150000001669 calcium Chemical class 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 102000008186 Collagen Human genes 0.000 description 4
- 108010035532 Collagen Proteins 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 241000233866 Fungi Species 0.000 description 4
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 229910001424 calcium ion Inorganic materials 0.000 description 4
- 229920001436 collagen Polymers 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000004108 freeze drying Methods 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000004913 activation Effects 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 239000010433 feldspar Substances 0.000 description 3
- 239000004005 microsphere Substances 0.000 description 3
- 229940072033 potash Drugs 0.000 description 3
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 3
- 235000015320 potassium carbonate Nutrition 0.000 description 3
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000010902 straw Substances 0.000 description 3
- 239000010455 vermiculite Substances 0.000 description 3
- 229910052902 vermiculite Inorganic materials 0.000 description 3
- 235000019354 vermiculite Nutrition 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- DFPAKSUCGFBDDF-UHFFFAOYSA-N Nicotinamide Chemical compound NC(=O)C1=CC=CN=C1 DFPAKSUCGFBDDF-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 235000015278 beef Nutrition 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011790 ferrous sulphate Substances 0.000 description 2
- 235000003891 ferrous sulphate Nutrition 0.000 description 2
- 239000012065 filter cake Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- QYFRTHZXAGSYGT-UHFFFAOYSA-L hexaaluminum dipotassium dioxosilane oxygen(2-) difluoride hydrate Chemical compound O.[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[F-].[F-].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O QYFRTHZXAGSYGT-UHFFFAOYSA-L 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 2
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000001103 potassium chloride Substances 0.000 description 2
- 235000011164 potassium chloride Nutrition 0.000 description 2
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 2
- 229910001950 potassium oxide Inorganic materials 0.000 description 2
- 239000012798 spherical particle Substances 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- MLIWQXBKMZNZNF-KUHOPJCQSA-N (2e)-2,6-bis[(4-azidophenyl)methylidene]-4-methylcyclohexan-1-one Chemical compound O=C1\C(=C\C=2C=CC(=CC=2)N=[N+]=[N-])CC(C)CC1=CC1=CC=C(N=[N+]=[N-])C=C1 MLIWQXBKMZNZNF-KUHOPJCQSA-N 0.000 description 1
- SGRHVVLXEBNBDV-UHFFFAOYSA-N 1,6-dibromohexane Chemical compound BrCCCCCCBr SGRHVVLXEBNBDV-UHFFFAOYSA-N 0.000 description 1
- QJZYHAIUNVAGQP-UHFFFAOYSA-N 3-nitrobicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2(C(O)=O)[N+]([O-])=O QJZYHAIUNVAGQP-UHFFFAOYSA-N 0.000 description 1
- 235000002837 Acetobacter xylinum Nutrition 0.000 description 1
- 229920001817 Agar Polymers 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 1
- 235000004237 Crocus Nutrition 0.000 description 1
- 241000596148 Crocus Species 0.000 description 1
- 229920000858 Cyclodextrin Polymers 0.000 description 1
- 241001136169 Komagataeibacter xylinus Species 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 241000193395 Sporosarcina pasteurii Species 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000008272 agar Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- ONCZQWJXONKSMM-UHFFFAOYSA-N dialuminum;disodium;oxygen(2-);silicon(4+);hydrate Chemical compound O.[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Na+].[Na+].[Al+3].[Al+3].[Si+4].[Si+4].[Si+4].[Si+4] ONCZQWJXONKSMM-UHFFFAOYSA-N 0.000 description 1
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 229910000397 disodium phosphate Inorganic materials 0.000 description 1
- 235000019800 disodium phosphate Nutrition 0.000 description 1
- FSBUXLDOLNLABB-ISAKITKMSA-N echinacoside Chemical compound O[C@@H]1[C@H](O)[C@@H](O)[C@H](C)O[C@H]1O[C@H]1[C@H](OC(=O)\C=C\C=2C=C(O)C(O)=CC=2)[C@@H](CO[C@H]2[C@@H]([C@@H](O)[C@H](O)[C@@H](CO)O2)O)O[C@@H](OCCC=2C=C(O)C(O)=CC=2)[C@@H]1O FSBUXLDOLNLABB-ISAKITKMSA-N 0.000 description 1
- NJYVDFDTLLZVMG-UHFFFAOYSA-N echinacoside Natural products CC1OC(OC2C(O)C(OCCc3ccc(O)c(O)c3)OC(COC4OC(CO)C(O)C(O)C4O)C2OC(=O)C=Cc5cc(O)cc(O)c5)C(O)C(O)C1O NJYVDFDTLLZVMG-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000004021 humic acid Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000003621 irrigation water Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052627 muscovite Inorganic materials 0.000 description 1
- 239000011570 nicotinamide Substances 0.000 description 1
- 229960003966 nicotinamide Drugs 0.000 description 1
- 235000005152 nicotinamide Nutrition 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- HFHDHCJBZVLPGP-UHFFFAOYSA-N schardinger α-dextrin Chemical compound O1C(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(O)C2O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC2C(O)C(O)C1OC2CO HFHDHCJBZVLPGP-UHFFFAOYSA-N 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910000280 sodium bentonite Inorganic materials 0.000 description 1
- 229940080314 sodium bentonite Drugs 0.000 description 1
- 239000002364 soil amendment Substances 0.000 description 1
- 230000005068 transpiration Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K17/00—Soil-conditioning materials or soil-stabilising materials
- C09K17/02—Soil-conditioning materials or soil-stabilising materials containing inorganic compounds only
- C09K17/04—Soil-conditioning materials or soil-stabilising materials containing inorganic compounds only applied in a physical form other than a solution or a grout, e.g. as granules or gases
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K17/00—Soil-conditioning materials or soil-stabilising materials
- C09K17/02—Soil-conditioning materials or soil-stabilising materials containing inorganic compounds only
- C09K17/06—Calcium compounds, e.g. lime
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2101/00—Agricultural use
Landscapes
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention provides a process for calcining a soil conditioner by using a rotary kiln, which belongs to the technical field of soil conditioner production and comprises the following preparation steps: step one, ore type: potassium feldspar, limestone and dolomite; step two, crushing of ores: performing primary crushing treatment on the ore in the first step to obtain crushed stone with the diameter of 1.5-2.5 cm, performing secondary crushing treatment on the ore to obtain small crushed stone with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ore to obtain ore particles with the diameter of 0.3-0.5 mm; step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln; secondly, heating up to preheat the ore particles and the rotary kiln; thirdly, calcining at 1200-1300 ℃ for 35-40 min; cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 500 ℃; the invention can reduce the waste of resources, is more environment-friendly and green, improves the calcining process and reduces the reduction of potassium ions.
Description
Technical Field
The invention relates to the technical field of soil conditioner production, in particular to a process for calcining a soil conditioner by using a rotary kiln.
Background
The soil amendment utility principle is to bind many small soil particles to form large, water-stable aggregates. The method is widely applied to the aspects of preventing soil from being eroded, reducing water evaporation or excessive transpiration of the soil, saving irrigation water and promoting healthy growth of plants;
however, when the ore is calcined in the conventional calcining process, the melting and calcining are mostly performed by using a barrel furnace, so that not only is the electric power extremely wasted, but also the cooled ore is adhered to the inner wall of the barrel furnace, and small-scale blasting is required to be performed to remove the adherent ore, and the barrel furnace wastes a large amount of heat due to the operation, so that the barrel furnace is not environment-friendly and pollutes the environment, and the reduction of calcium and potassium ions often occurs after the calcined ore powder particles are used, so that the potassium salt is reduced.
Disclosure of Invention
In view of the above, the invention provides a process for calcining a soil conditioner by using a rotary kiln, which can reduce resource waste, is more environment-friendly and green by using the rotary kiln, and reduces reduction of potassium ions by improving a calcining process.
In order to solve the technical problems, the invention provides a process for calcining a soil conditioner by using a rotary kiln, which comprises the following preparation steps:
step one, ore type: potassium feldspar, limestone and dolomite;
step two, crushing of ores: performing primary crushing treatment on the ore in the first step to obtain crushed stone with the diameter of 1.5-2.5 cm, performing secondary crushing treatment on the ore to obtain small crushed stone with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ore to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
secondly, heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 35-40 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 500 ℃;
step four, cooling the ore: keeping the ore in a dry state, and cooling at 200-300 ℃;
step five, grinding into powder;
and step six, granulating.
Further, the proportion of the ores in the step one is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite.
Further, the time for ore calcination plus the time for cooling is greater than 45 min.
Furthermore, the content of K in the potassium feldspar is more than or equal to 12%, the content of Al is less than or equal to 1%, the content of Ca in the limestone is more than or equal to 50%, and the content of Mg in the dolomite is more than or equal to 20%.
Further, the cooling method in the fourth step is water cooling by using a coil pipe.
And further, granulating the milled particles in the fifth step to 80-300 meshes and 80-120 meshes.
Further, in the sixth step, a disk pelletizer is used for pelletizing.
The technical scheme of the invention has the following beneficial effects:
1. through carrying out cascaded cubic breakage to the ore, reduced and broken many times and produced too little dust and the bulky ore of unsatisfactory, suppressed the dust that produces when calcining the feeding in next step.
2. By controlling the temperature during calcination and limiting the temperature for reducing the temperature, the reduction of K ions can not occur at high temperature, and the K ions are gradually fixed, so that the number of potassium ion states is increased during subsequent cooling.
3. Carry out size through the granule to the crocus and prescribe a limit to for the granule granulation is easier, and shaping efficiency is higher, and the range of application is more extensive.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention, are within the scope of the invention.
Example one
The embodiment provides a process for calcining a soil conditioner by using a rotary kiln, which comprises the following steps:
step one, ore type: potassium feldspar, limestone, dolomite;
step two, crushing of ores: performing primary crushing treatment on the ore in the first step to obtain crushed stone with the diameter of 1.5-2.5 cm, performing secondary crushing treatment on the ore to obtain small crushed stone with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ore to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 35-40 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 500 ℃;
step four, cooling the ore: keeping the ore in a dry state, and cooling at 200-300 ℃;
step five, grinding into powder;
step six, granulation;
the proportion of the ores in the step one is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite;
the time for calcining the ore and the time for cooling are more than 45 min;
the cooling method in the fourth step is to use a coil pipe to carry out water cooling;
granulating the milled particles in the fifth step to 80-300 meshes and the particles with the powder size of 80-120 meshes;
and in the sixth step, a disk granulator is used for granulation.
Example two
The embodiment provides a process for calcining a soil conditioner by using a rotary kiln, which comprises the following steps:
step one, ore type: potassium feldspar, limestone and dolomite;
step two, crushing of ores: performing primary crushing treatment on the ore in the step one to obtain small crushed stones with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ore to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 35-40 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 500 ℃;
step four, cooling the ore: keeping the ore in a dry state, and cooling at 200-300 ℃;
step five, grinding into powder;
step six, granulation;
the proportion of the ores in the step one is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite;
the time for calcining the ore and the time for cooling are more than 45 min;
the cooling method in the fourth step is to use a coil pipe to carry out water cooling;
granulating the milled particles in the fifth step to 80-300 meshes and the particles with the powder size of 80-120 meshes;
and in the sixth step, a disk granulator is used for granulating.
EXAMPLE III
The embodiment provides a process for calcining a soil conditioner by using a rotary kiln, which comprises the following steps:
step one, ore type: potassium feldspar, limestone and dolomite;
step two, crushing of ores: crushing the ore in the step one to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
secondly, heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 35-40 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 500 ℃;
step four, cooling the ore: keeping the ore in a dry state, wherein the cooling temperature is 200-300 ℃;
step five, grinding;
step six, granulation;
the proportion of the ores in the step one is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite;
the time for calcining the ore and the time for cooling are more than 45 min;
the cooling method in the fourth step is to use a coil pipe to carry out water cooling;
granulating the milled particles in the fifth step to 80-300 meshes and the particles with the powder size of 80-120 meshes;
and in the sixth step, a disk granulator is used for granulation.
The first embodiment, the second embodiment and the third embodiment limit the crushing times, and then obtain crushed small-particle ore, and through setting up a plurality of flat plates on the rotary furnace mouth, after throwing the material, collect the dust on the flat plate, weigh, thereby obtain the dust content, and screen out unqualified ore particle before throwing the material, carry out the comparison of content, obtain following data:
example four
The embodiment provides a process for calcining a soil conditioner by using a rotary kiln, which comprises the following steps:
step one, ore type: potassium feldspar, limestone, dolomite;
step two, crushing of ores: performing primary crushing treatment on the ores in the first step to obtain crushed stones with the diameter of 1.5-2.5 cm, performing secondary crushing treatment on the ores to obtain small crushed stones with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ores to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
secondly, heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 25-30 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 500 ℃;
step four, cooling the ore: keeping the ore in a dry state, wherein the cooling temperature is 200-300 ℃;
step five, grinding into powder;
step six, granulation;
the proportion of the ores in the step one is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite;
the time for calcining the ore and the time for cooling are more than 35 min;
the cooling method in the fourth step is to use a coil pipe to carry out water cooling;
granulating the particles ground in the fifth step, wherein the particle size of the ground particles is 80-300 meshes, and the particle size of the ground particles is 80-120 meshes;
and in the sixth step, a disk granulator is used for granulation.
EXAMPLE five
The embodiment provides a process for calcining a soil conditioner by using a rotary kiln, which comprises the following steps:
step one, ore type: potassium feldspar, limestone and dolomite;
step two, crushing of ores: performing primary crushing treatment on the ore in the first step to obtain crushed stone with the diameter of 1.5-2.5 cm, performing secondary crushing treatment on the ore to obtain small crushed stone with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ore to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
secondly, heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 45-50 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 500 ℃;
step four, cooling the ore: keeping the ore in a dry state, and cooling at 200-300 ℃;
step five, grinding into powder;
step six, granulation;
the ratio of the ores in the first step is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite;
the time for calcining the ore and the time for cooling are more than 55 min;
the cooling method in the fourth step is to use a coil pipe to carry out water cooling;
granulating the milled particles in the fifth step to 80-300 meshes and the particles with the powder size of 80-120 meshes;
and in the sixth step, a disk granulator is used for granulating.
Examples one, four and five examples determine the absorption of calcium and potassium ions by the change of the calcination process by making a change control of the calcination time of each temperature stage to prepare a corresponding soil conditioner and using the soil to measure the calcium and potassium ions from the soil, and the following are measurement data:
concentration of potassium ions in soil | Content of potassium oxide in soil | Concentration of calcium ion in soil | |
Example one | 212mg/kg | 125mg/kg | 310 mg/kg |
Example four | 171 mg/kg | 202 mg/kg | 206 mg/kg |
EXAMPLE five | 124 mg/kg | 213 mg/kg | 177 mg/kg |
EXAMPLE six
The embodiment provides a process for calcining a soil conditioner by using a rotary kiln, which comprises the following steps:
step one, ore type: potassium feldspar, limestone and dolomite;
step two, crushing of ores: performing primary crushing treatment on the ore in the first step to obtain crushed stone with the diameter of 1.5-2.5 cm, performing secondary crushing treatment on the ore to obtain small crushed stone with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ore to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
secondly, heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 35-40 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 400 ℃;
step four, cooling the ores: keeping the ore in a dry state, and cooling at 200-300 ℃;
step five, grinding into powder;
step six, granulation;
the proportion of the ores in the step one is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite;
the time for calcining the ore and the time for cooling are more than 45 min;
the cooling method in the fourth step is to use a coil pipe to carry out water cooling;
granulating the milled particles in the fifth step to 80-300 meshes and the particles with the powder size of 80-120 meshes;
and in the sixth step, a disk granulator is used for granulation.
EXAMPLE seven
The embodiment provides a process for calcining a soil conditioner by using a rotary kiln, which comprises the following steps:
step one, ore type: potassium feldspar, limestone and dolomite;
step two, crushing of ores: performing primary crushing treatment on the ore in the first step to obtain crushed stone with the diameter of 1.5-2.5 cm, performing secondary crushing treatment on the ore to obtain small crushed stone with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ore to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 35-40 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 300 ℃;
step four, cooling the ore: keeping the ore in a dry state, and cooling at 200-300 ℃;
step five, grinding;
step six, granulation;
the proportion of the ores in the step one is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite;
the time for calcining the ore and the time for cooling are more than 45 min;
the cooling method in the fourth step is to use a coil pipe to carry out water cooling;
granulating the milled particles in the fifth step to 80-300 meshes and the particles with the powder size of 80-120 meshes;
and in the sixth step, a disk granulator is used for granulation.
The first embodiment, the sixth embodiment and the seventh embodiment are obtained by limiting and controlling the temperature of the cooling liquid
Comparative example 1
The comparative example provides a method for producing a soil conditioner by using potassium feldspar, limestone, dolomite, coal gangue, vermiculite, muscovite and other mineral substances and organic straws together, which comprises the following specific steps:
the method comprises the steps of crushing potash feldspar, limestone, dolomite, coal gangue, vermiculite and muscovite mica to be ground into powder of 0.075 mm-0.08 mm, mixing and compounding 40% of potash feldspar, 20% of limestone, 10% of dolomite, 10% of coal gangue, 10% of vermiculite and 10% of muscovite mica according to the weight percentage, calcining at the temperature of 820-900 ℃ for 10-30 minutes to fully release the characteristics and the activation degree of minerals, ageing and fermenting the calcined potash feldspar and the crushed straws for 7 days, wherein the mass ratio of calcined materials to straws is 1:1, and then directly forming powdery products according to the requirements of users, or granulating after ageing and fermenting to form granular products. And determining the bulk weight of the powder of the dried reaction product to be 1.23 g/m by using a bulk weight method.
Comparative example No. two
The comparative example provides a process for preparing a soil conditioner, comprising the following process steps:
step 1, modifying calcium bentonite
Adding calcium bentonite into deionized water, wherein the mass ratio of the calcium bentonite to the deionized water is 1: 5. Starting stirring, wherein the stirring speed is 300r/min, and adding the modifier after stirring for 2 min; the addition amount of the modifier is 22 percent of the mass of the calcium bentonite. After the modifier was added, stirring was continued for another 40 min. After the stirring is stopped, the product is introduced into a drying device at 120 DEG C
Drying under the condition until the water content is 9.5 percent, and obtaining the powder after drying. And introducing the dried powder into a microwave treatment device, wherein the adopted microwave frequency is 700MHz, and the microwave treatment is carried out for 80s, so as to obtain the modified calcium bentonite.
The modifier is prepared from echinacoside, nicotinamide and ferrous sulfate according to a weight ratio of 4: 2: 7 in a mass ratio.
Step 2, granulation
Introducing the modified calcium-based bentonite into a granulating device, spraying a binder, and granulating; the granulation temperature is 45 ℃, and the spraying amount of the binder is 2.7 percent of the mass of the modified calcium bentonite; and (3) obtaining spherical particles with the diameter of 5mm after granulation, namely the modified calcium bentonite particles. The spherical particles do not crack or crush when being vibrated at the temperature of less than 45 ℃, and the crushing strength of the particles reaches 11N/mm 2. The binder is a mixed solution prepared by mixing cyclodextrin, glycerol and water according to the mass ratio of 1:1.5: 20.
Step 3, mixing the materials
The soil conditioner comprises the following raw material components in parts by weight:
40 parts of modified calcium-based bentonite particles, 15 parts of black humic acid, 7 parts of ferrous sulfate, 10 parts of potassium feldspar powder and 8 parts of diatomite.
Accurately weighing the raw materials according to the formula of the soil conditioner for later use.
Weighing the raw materials of the soil conditioner according to the formula proportion, introducing the raw materials into a mixing tank, and stirring for 25min at the temperature of 20 ℃, wherein the stirring speed is 80 revolutions per minute; fully mixing the materials to obtain a mixture of the conditioner.
Step 4, disintegrating and fully mixing uniformly, introducing the mixture of the conditioner into a mixing tank with a heating device and a spraying device, starting heating, starting stirring after the temperature reaches 55 ℃, wherein the stirring speed is 200 revolutions per minute; after stirring for 10 minutes, regulating the stirring speed to 350 r/min, simultaneously starting a spraying device, and uniformly spraying water while stirring, wherein the total mass of the sprayed water is 1% of the mass of the conditioner mixture; and (3) continuously stirring for 20min, standing for 2min, and discharging to obtain the conditioner uniformly-mixed material.
Step 5, activating, namely guiding the uniformly mixed conditioner material into a high-temperature activation furnace, wherein the temperature in the furnace is 580 ℃, and controlling the high-temperature activation time to be 60 s; and (5) leading out the activated material, and standing for 1.5h to obtain the soil conditioner.
In the soil conditioner based on calcium bentonite prepared in the embodiment, the content of calcium bentonite reaches 50% (mass percentage content), the residual amount of bentonite in a mixing device such as a stirring device is only 0.08%, and the bentonite in the prepared soil conditioner is uniformly dispersed; the prepared soil conditioner is mixed with water according to the mass ratio of 1:5, and the mixture is not layered and pasty, and bentonite is not separated out. The prepared soil conditioner has the water absorption expansion multiple of 23 times, and can effectively improve the water absorption rate and the porosity of hardened soil.
Comparative example No. three
The biological soil conditioner for reducing soil acidity in the comparative example comprises the following raw material components in parts by weight: 30 parts of porous microspheres, 5 parts of potassium humate, 6 parts of mixed fungi, 5 parts of a modifier and 8 parts of modified sodium lignosulfonate.
Preparation process of biological soil conditioner for reducing soil acidity, and preparation process of biological soil conditioner
The method comprises the following preparation steps:
(1) mixing bacterial cellulose and water according to the mass ratio of 1: 60, mixing the mixture in a beaker, adding potassium periodate which is 0.1-0.2 times of the mass of the bacterial cellulose into the beaker, stirring and reacting for 5 hours at the temperature of 50 ℃ and the rotating speed of 300r/min, performing suction filtration to obtain pretreated bacterial cellulose, mixing the pretreated bacterial cellulose and a glycol solution with the mass fraction of 10% according to the mass ratio of 1:40, stirring and reacting for 3 hours at the temperature of 40 ℃ and the rotating speed of 320r/min, performing suction filtration to obtain a modified bacterial cellulose blank, washing the modified bacterial cellulose blank with deionized water for 6 times, and performing freeze drying to obtain modified bacterial cellulose; mixing collagen and water according to a mass ratio of 1: 120, adding modified bacterial cellulose 2 times of collagen and sodium bentonite 0.5 times of the mass of the collagen into a mixture of the collagen and water, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 320r/min, filtering to obtain a porous microsphere blank, washing the porous microsphere blank with deionized water for 3 times, and freeze-drying;
(2) mixing the substance obtained in the step (1) and a modifier according to a mass ratio of 8: 1, mixing, adding water which is 5 times of the mass of the substance obtained in the step (1), stirring and reacting for 3 hours at the temperature of 50 ℃ and the rotating speed of 320r/min, filtering, and freeze-drying;
(3) mixing modified sodium lignosulfonate with mixed fungi according to a mass ratio of 3: 1, mixing the mixture in a culture dish, adding a culture solution with the mass 8-10 times that of the modified sodium lignosulfonate into the culture dish, performing mixed culture for 7 days at the temperature of 30 ℃, filtering, and drying at the temperature of 35 ℃;
(4) mixing the substance obtained in the step (2) with the substance obtained in the step (3) according to a mass ratio of 3: 1, mixing the mixture in a reaction kettle, adding an ethanol solution which is 10 times of the mass of the substance obtained in the step (2) and has the mass fraction of 90%, stirring and reacting for 5 hours at the temperature of 30 ℃ and the rotating speed of 400r/min, filtering to obtain a filter cake, drying the filter cake at the temperature of 35 ℃ to obtain a blank, and mixing the blank and potassium humate according to the mass ratio of 12: 1, mixing;
(5) and (5) performing index analysis on the substance obtained in the step (4). Preferably, the modified sodium lignosulfonate in the step (3) is prepared by mixing sodium lignosulfonate and water in a mass ratio of 1: 12, adding 1, 6-dibromohexane accounting for 1.2 times of the mass of the sodium lignosulfonate and potassium iodide accounting for 0.10 time of the mass of the sodium lignosulfonate into a mixture of the sodium lignosulfonate and water, stirring and reacting for 5 hours at the temperature of 40 ℃ and the rotating speed of 300r/min, extracting with petroleum ether, filtering, removing an oil phase to obtain a modified sodium lignosulfonate blank, and freeze-drying the modified sodium lignosulfonate blank to obtain the modified sodium lignosulfonate.
As optimization, the culture solution in the step (3) is prepared by mixing sucrose and beef extract according to a mass ratio of 4: 1, adding citric acid with the mass of 0.02 time that of the sucrose, sodium hydrogen phosphate with the mass of 0.04 time that of the sucrose, agar with the mass of 0.3 time that of the sucrose, ethanol with the mass of 0.2 time that of the sucrose and water with the mass of 20 times that of the sucrose into the mixture of the sucrose and the beef extract, and stirring and mixing to obtain a culture solution.
Optimally, the modifier in the step (2) is prepared by mixing potassium chloride and calcium chloride according to the mass ratio of 1: 2, mixing, adding hexadecyl trimethyl ammonium bromide which is 0.1 time of the mass of the potassium chloride, stirring and mixing to obtain the modifier.
Preferably, the mixed fungus in the step (3) is prepared by mixing bacillus pasteurii and acetobacter xylinum according to a mass ratio of 3: 1, mixing to obtain mixed fungi.
Examples one, comparative example two and comparative example three different soil conditioners were prepared and applied to the soil by different preparation processes, and in order to distinguish the obvious difference of the K content in the soil, the following data were obtained:
concentration of potassium ions in soil | Content of potassium oxide in soil | |
Example one | 212mg/kg | 125mg/kg |
Comparative example 1 | 115 mg/kg | 145 mg/kg |
Comparative example No. two | 165 mg/kg | 162 mg/kg |
Comparative example No. three | 172 mg/kg | 133 mg/kg |
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (7)
1. A process for calcining a soil conditioner by using a rotary kiln is characterized by comprising the following preparation steps:
step one, ore type: potassium feldspar, limestone and dolomite;
step two, crushing ores: performing primary crushing treatment on the ore in the first step to obtain crushed stone with the diameter of 1.5-2.5 cm, performing secondary crushing treatment on the ore to obtain small crushed stone with the diameter of 0.3-0.7 cm, and finally performing tertiary crushing treatment on the ore to obtain ore particles with the diameter of 0.3-0.5 mm;
step three, calcining the ore: firstly, continuously feeding ore particles from a furnace mouth of a rotary kiln;
secondly, heating up to preheat the ore particles and the rotary kiln;
thirdly, calcining at 1200-1300 ℃ for 35-40 min;
cooling to reduce the temperature of the ore, and keeping the temperature to be more than or equal to 500 ℃;
step four, cooling the ore: keeping the ore in a dry state, and cooling at 200-300 ℃;
step five, grinding;
and step six, granulating.
2. The process for calcining the soil conditioner by using the rotary kiln as claimed in claim 1, wherein the proportion of the ores in the step one is as follows: 50% of potassium feldspar, 30-35% of limestone and 15-20% of dolomite.
3. The process for calcining a soil conditioner by using a rotary kiln as claimed in claim 1, wherein: the time for ore calcination plus the time for cooling is greater than 45 min.
4. The process for calcining a soil conditioner by using a rotary kiln as claimed in claim 1, wherein: the content of K in the potassium feldspar is more than or equal to 12%, the content of Al is less than or equal to 1%, the content of Ca in the limestone is more than or equal to 50%, and the content of Mg in the dolomite is more than or equal to 20%.
5. The process for calcining a soil conditioner by using a rotary kiln as claimed in claim 1, wherein: and the cooling method in the fourth step is to use a coil pipe for water cooling.
6. The process for calcining a soil conditioner by using a rotary kiln as claimed in claim 1, wherein: and D, granulating the milled particles in the fifth step to 80-300 meshes, and granulating the particles with the powder size of 80-120 meshes.
7. The process for calcining a soil conditioner by using a rotary kiln as claimed in claim 1, wherein: and in the sixth step, a disk granulator is used for granulation.
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