CN115050582A - Porous carbon support composite lithium extraction electrode and preparation method thereof - Google Patents

Porous carbon support composite lithium extraction electrode and preparation method thereof Download PDF

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CN115050582A
CN115050582A CN202210694368.7A CN202210694368A CN115050582A CN 115050582 A CN115050582 A CN 115050582A CN 202210694368 A CN202210694368 A CN 202210694368A CN 115050582 A CN115050582 A CN 115050582A
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electrode
lithium
lithium extraction
acid
source
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余晓平
邓天龙
张俊彦
王芹
郭亚飞
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Tianjin University of Science and Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • H01G11/32Carbon-based
    • H01G11/34Carbon-based characterised by carbonisation or activation of carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • H01G11/50Electrodes characterised by their material specially adapted for lithium-ion capacitors, e.g. for lithium-doping or for intercalation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • H01G11/86Processes for the manufacture of hybrid or EDL capacitors, or components thereof specially adapted for electrodes

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Abstract

The invention discloses a porous carbon support composite lithium extraction electrode and a preparation method thereof. Mixing the lithium extraction active component or a precursor thereof with a pore-forming agent, a regulator and an organic high molecular polymer monomer, carrying out in-situ polymerization reaction on the high molecular monomer under the catalysis of acid or alkali, and carrying out curing molding in a mold. And (3) carrying out high-temperature roasting in-situ conversion on the formed material under an anaerobic condition, and removing the pore-foaming agent by acid and alkali treatment to obtain the porous carbon support composite lithium extraction electrode. The lithium extraction composite electrode prepared by the invention has the advantages of simple synthesis method and good stability, not only effectively solves the problem of electrode material falling off in the preparation of the electrode by the traditional coating method, but also can obviously improve the conductivity, lithium extraction capacity and rate of the electrode, thereby being beneficial to promoting the large-scale preparation of the lithium extraction electrode and the industrial popularization and application of the electrochemical lithium extraction technology.

Description

Porous carbon support composite lithium extraction electrode and preparation method thereof
Technical Field
The invention belongs to the technical field of lithium extraction, and particularly relates to a porous carbon support composite lithium extraction electrode and a preparation method thereof.
Background
Lithium is taken as energy metal in the 21 st century and is widely applied to the fields of lubricants, aerospace, glass, ceramics, lithium batteries and the like. In recent years, with rapid development of industries such as portable devices and electric vehicles, the demand for lithium resources has increased year by year. Although the process for extracting lithium from solid ore is mature, the problems of high energy consumption, heavy pollution and the like exist. The reserves of brine type liquid lithium ores such as salt lake brine, underground brine and the like are absolutely superior in various types of lithium ores. Because of the scale and cost advantages of lithium extraction from brine, lithium recovery from liquid lithium ore becomes a research hotspot in the global lithium extraction industry.
According to the different compositions and characteristics of different liquid lithium ores, lithium extraction technologies such as a precipitation method, a solvent extraction method, an adsorption method, a membrane separation method, an electrochemical method and the like are developed. Compared with other methods, the electrochemical method attracts people's attention due to its advantages of good selectivity, environmental protection and the like. How to efficiently and stably extract lithium from liquid lithium ore becomes the key point of attention of electrochemical lithium extraction technology.
The quality of the electrode performance is the key of the electrochemical lithium extraction technology. When electrochemical extraction of lithium is carried out in aqueous solution, active components (such as LiFePO) are firstly needed 4 、LiMn 2 O 4 Etc.) are prepared into a specific shape. In order to obtain a high-performance lithium extraction electrode, related research has been carried out. CN113278819A discloses a high-selectivity and hydrophilic electrode and a preparation method thereof, which improves the hydrophilicity of polyvinylidene fluoride (PVDF) as a binder and improves the mass transfer of a solution in the electrode; CN113293285B discloses a preparation method of a modified lithium extraction electrode of a fast ion conductor, which effectively improves the selectivity and the cycle performance of the electrode; CN113293312B discloses a preparation method of a composite porous electrode for lithium extraction, wherein the hydrophilicity of the electrode is improved by using a water-based binder to replace PVDF, and the structural strength of the electrode is improved by adding a fiber structure reinforcing agent; CN113293291B discloses a high-conductivity lithium extraction methodAccording to the electrode preparation method, the electrode active substance is modified by adopting the high-molecular conductive polymer, so that the electrode with a porous-microcrack internal structure is prepared, and the hydrophilicity, the conductivity and the lithium extraction rate of the electrode are effectively improved.
As disclosed in the related patent art or research report, in the preparation of an electrode, an active material is applied to a current collector mainly using a polymer such as PVDF as a binder. However, the binder has poor lithium ion conductivity due to its high crystallinity and low surface energy, and the lithium extraction capacity of the electrode is reduced due to the use of the current collector and the binder. In addition, the electrode obtained by the coating method has stability problems such as falling-off of the electrode material. In view of this, the development of the electrode with high lithium extraction rate and high stability and the preparation method thereof have important significance for the development of brine type liquid lithium ore resources.
Disclosure of Invention
In order to overcome the defects of the lithium extraction electrode prepared by the traditional coating method, the invention provides the porous carbon support composite lithium extraction electrode with excellent electrochemical lithium extraction performance and high stability and the preparation method thereof.
The innovation points of the invention are as follows: by the innovative means of resin in-situ polymerization and high-temperature carbonization conversion, a novel resin-based porous carbon in-situ support lithium extraction electrode without a current collector and a binder is developed, and another simple and low-cost lithium extraction electrode preparation method is developed.
The technical scheme and the technical process provided by the invention are as follows:
the method comprises the following steps:
1) mixing the lithium extracting active component or the precursor thereof, a pore-forming agent, a regulator and an organic high molecular polymer monomer.
2) The polymer monomers in the mixture are polymerized under the action of acid or alkali, and are solidified and formed in a mould.
3) And roasting the cured and molded material under an anaerobic condition, converting the organic polymer into a carbon support in situ, and synchronously converting the precursor of the lithium extraction active component into the lithium extraction active component in situ.
4) And (3) soaking the roasted material in acid and alkali to remove the pore-forming agent, thereby obtaining the porous carbon support composite lithium extraction electrode.
In the step 1), the lithium extraction active component is lithium iron phosphate (LiFePO) 4 ) Lithium vanadium phosphate (Li) 3 V 2 (PO 4 ) 3 ) Lithium manganate (LiMn) 2 O 4 ) One or more than two of them.
In step 1), the precursors of the lithium extraction active component include a lithium source, an iron source, a vanadium source, a manganese source, and a phosphorus source. Wherein, the lithium source, the iron source, the vanadium source and the manganese source comprise one or more than two of oxides, hydroxides, chlorides, sulfates, carbonates and acetates of various metals; the phosphorus source comprises one or more of phosphate, hydrogen phosphate, dihydrogen phosphate and phytic acid.
In step 1), the porogen is an inorganic salt, preferably one or more of ammonium salt, carbonate, bicarbonate and hydroxide. Further, the porogen is preferably ammonium carbonate or ammonium bicarbonate.
In the step 1), the regulator is one or more than two of polyethylene glycol, cetyl trimethyl ammonium bromide, hexamethylene tetramine, benzene sulfonic acid and dodecyl benzene sulfonic acid. The function of the regulator is to improve the curing rate of the composite material and the dispersibility of the lithium extraction active ingredient in the material.
In step 1), the high molecular polymer comprises one or more of phenolic resin, urea resin, melamine-formaldehyde resin and furfural resin.
In the step 1), the lithium extraction active component or the precursor thereof, the pore-forming agent, the regulator and the organic high molecular polymer monomer respectively account for 10-70%, 0-10% and 30-80% of the total mass. Preferably, the weight percentage of the total weight is 40% -60%, 0% -6% and 40% -60%.
In step 2), the preferable acid is one or more of sulfuric acid, phosphoric acid, hydrochloric acid and acetic acid; the preferable alkali is one or more of lithium hydroxide, sodium hydroxide, potassium hydroxide and ammonia water.
In addition, in the step 3), the roasting temperature is 400-800 ℃ and the time is 3-8 h. Preferably, the roasting temperature is 500-700 ℃ and the time is 4-7 h. Temperatures below 400 c or times less than 3 hours may result in insufficient carbonization of the material.
The invention has the advantages and positive effects that:
the porous carbon supported composite lithium extraction electrode prepared by the invention takes carbon as a support body and a conductive agent, and forms a good conductive network. Compared with the electrode prepared by the traditional coating method, the method does not use any binder, and the electrode has high porosity and specific surface area, so that the lithium extraction rate and capacity of the electrode are improved, and the problem of poor stability of the electrode prepared by the traditional coating method is effectively solved. In addition, the electrode preparation method disclosed by the invention has the advantages of simple process, low cost and the like, and is easy for industrial batch production.
Drawings
FIG. 1 is a flow chart of the preparation of an electrode in example 1.
Fig. 2(a) is an XRD pattern of the electrode prepared in example 1.
Fig. 2(B) is an SEM image of the electrode prepared in example 1.
FIG. 3 is a graph showing the change of lithium intercalation capacity with time during the extraction of lithium from the electrode prepared in example 1.
FIG. 4 is a graph showing the change of lithium intercalation capacity with time during the extraction of lithium from the electrode prepared in example 2.
FIG. 5 is a graph showing the change of lithium intercalation capacity with time during the extraction of lithium from the electrode prepared in example 3.
FIG. 6 is a graph showing the change of the lithium intercalation capacity with time during the extraction of lithium from the electrode prepared in example 4.
Fig. 7(a) is an SEM image of the electrode prepared in example 5.
Fig. 7(B) is a graph showing the lithium extraction stability of the electrode prepared in example 5.
FIG. 8(A) is an SEM photograph (scale: 1mm) of the electrode prepared in example 6.
FIG. 8(B) is an SEM photograph (scale: 10 μm) of the electrode fabricated in example 6.
Fig. 9(a) is an SEM image of an electrode prepared by the coating method in comparative example 1.
FIG. 9(B) is a graph showing the change of lithium intercalation capacity with time during the extraction of lithium from the electrode prepared by the coating method in comparative example 1.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments, which are illustrative only and not limiting, and the scope of the present invention is not limited thereby.
Example 1:
taking phenolic resin as a carbon source, (NH) 4 ) 2 CO 3 As a porogen, LiFePO 4 LiOH.H as a precursor of (1) 2 O、FeCl 3 ·6H 2 O and NH 4 H 2 PO 4 Synthesizing LiFePO as raw material under the action of alkali 4 And (3) a composite electrode.
The electrode preparation process is shown in FIG. 1. Taking 0.02mol of LiOH H 2 O (as both precursor raw material and basic catalyst) was dissolved in an appropriate amount of water, and 0.01mol of resorcinol and 3mL of formaldehyde solution were added to the above solution. Taking 0.02mol of NH 4 H 2 PO 4 、0.02mol FeCl 3 ·6H 2 O and an appropriate amount of (NH) 4 ) 2 CO 3 (accounting for 6 percent of the mass of the electrode), uniformly grinding, pouring into the solution, stirring until the solution is in a jelly shape, and injecting into an electrode silica gel mold. And (3) placing the silica gel mold in an oven for drying and shaping, wherein the temperature of the oven is set to be 80 ℃, and the drying time is 6 h. Then roasting in a tube furnace at 700 ℃ for 8h under the oxygen-free condition. Cooling to room temperature, sequentially placing the electrode in 1mol/LHCl and NaOH to soak for 4h respectively to remove the pore-foaming agent, thus obtaining the porous carbon supported LiFePO 4 And (3) a composite electrode.
The XRD and SEM images of the resulting electrode are shown in FIG. 2(A) and FIG. 2 (B). As can be seen from the figure, LiFePO was successfully synthesized by in-situ simultaneous conversion 4 And LiFePO 4 Well dispersed on the carbon support material. For 100mg/L Li + The extraction was carried out, and the change of the lithium intercalation capacity with time during the lithium extraction is shown in FIG. 3. As can be seen from the figure, the lithium extraction balance time of the electrode is less than 2h, and the balance lithium insertion capacity is close to 4mg/cm 3
Example 2:
takes phenolic resin as a carbon source, polyethylene glycol (PEG6000) as a regulator and LiFePO 4 LiOH.H as a precursor of (1) 2 O、FeCl 3 ·6H 2 O and NH 4 H 2 PO 4 Synthesizing LiFePO as raw material under the action of alkali 4 And (3) a composite electrode.
The preparation method is similar to that of example 1, and the main difference is that the regulator polyethylene glycol (accounting for 6 percent of the mass of the electrode) is used for replacing the pore-foaming agent (NH) in example 1 4 ) 2 CO 3 . The lithium intercalation capacity with time during the extraction of lithium from the resulting electrode is shown in FIG. 4. As can be seen from the figure, the lithium extraction equilibrium time of the electrode is less than 1.5h, and the equilibrium lithium insertion capacity is about 5mg/cm 3
Example 3:
takes phenolic resin as a carbon source and LiFePO 4 Precursor LiCl, FeCl 3 ·6H 2 O and NH 4 H 2 PO 4 Synthesizing LiFePO by taking raw materials (without pore-forming agent and regulator) under the action of acid 4 And (3) a composite electrode.
Weighing NH according to the molar ratio of 1.05:1.05:1 4 H 2 PO 4 (as both precursor raw material and acid catalyst), LiCl and FeCl 3 ·6H 2 Dissolving O in a proper amount of water to obtain a solution A; weighing resorcinol and formaldehyde solution according to the phenolic aldehyde ratio of 1:0.95, and adding a proper amount of water to obtain solution B. Solution B was poured into solution A (LiFePO in the control electrode) 4 Content of 20%), stirring, and injecting into a silica gel mold. The subsequent steps were the same as in example 1. The lithium intercalation capacity of the resulting electrode during lithium extraction varies with time as shown in FIG. 5. As can be seen from the figure, the adsorption capacity of the obtained electrode is also close to 5mg/cm by using acid as the catalyst for the polymerization reaction of the polymer 3
Example 4:
takes phenolic resin as a carbon source and directly takes LiFePO 4 Synthesizing LiFePO under the action of alkali for extracting effective components of lithium 4 And (3) a composite electrode.
The preparation method is similar to that of example 1, and the main difference is that LiFePO is used 4 Substitute for LiOH. H 2 O、NH 4 H 2 PO 4 And FeCl 3 ·6H 2 And (O). In the process of high molecular polymerization, 0.01mol/LNaOH is used as a catalyst. The lithium intercalation capacity of the resulting electrode during lithium extraction varies with time as shown in FIG. 6. As can be seen from the figure, the LiFePO is directly used 4 For extracting the effective components of lithium, the equilibrium lithium intercalation capacity is close to 3.5mg/cm 3
Example 5:
LiFePO by using melamine-formaldehyde resin as carbon source 4 Precursor LiCl, FeCl 3 ·6H 2 O and NH 4 H 2 PO 4 Synthesizing LiFePO as raw material under the action of acid 4 And (3) a composite electrode.
Weighing NH according to the molar ratio of 1.05:1.05:1 4 H 2 PO 4 LiCl and FeCl 3 ·6H 2 Dissolving O in a proper amount of water to obtain a solution A; and weighing melamine, resorcinol and formaldehyde according to the molar ratio of 1:30 of melamine to resorcinol and the phenolic aldehyde ratio of 1:1.4, and adding a proper amount of water to dissolve to obtain a solution B. Solution B was poured into solution A (LiFePO in the control electrode) 4 Content 30%), stirred well and poured into a silica gel mold. The subsequent steps were the same as in example 1. The SEM image of the obtained electrode is shown in FIG. 7(A), and the stability of lithium extraction by cycling is shown in FIG. 7 (B). As can be seen from the figure, the synthesized LiFePO 4 The lithium ion battery is uniformly dispersed in the carbon support, the prepared electrode has high cycling stability, and the lithium insertion capacity of the electrode is not obviously attenuated after 12 cycles.
Example 6:
melamine-formaldehyde resin is used as a carbon source, LiMn 2 O 4 Synthesizing LiMn under the action of acid for extracting lithium active component 2 O 4 And (3) a composite electrode.
The preparation method is similar to that of example 5, and the main difference is that LiMn is used 2 O 4 Substitute for NH 4 H 2 PO 4 LiCl and FeCl 3 ·6H 2 And O. In the process of high polymer polymerization, 0.01mol/LHCl is used as a catalyst. SEM images of the prepared electrode are shown in FIG. 8(A) and FIG. 8 (B). As can be seen from the figure, LiMn 2 O 4 Successfully loaded on a carbon support.
Comparative example 1:
preparation of LiFePO by coating method 4 Electrode for electrochemical cell
Weighing NH according to the molar ratio of 1.05:1.05:1 4 H 2 PO 4 LiCl and FeCl 3 ·6H 2 And O, weighing 20% of sucrose, mixing the materials, and uniformly grinding. Placing the obtained material in a tubular furnace, roasting for 8h at 700 ℃ under an anaerobic condition to obtain carbon-coated LiFePO 4 . Weighing acetylene black, PVDF and prepared carbon-coated LiFePO according to the mass ratio of 1:1:8 4 After grinding uniformly, N-methylpyrrolidone is slowly added, the obtained slurry is coated on a carbon plate current collector with the same size as the electrode in the embodiment 1, and then the carbon plate current collector is dried at 70 ℃ for 10 hours to obtain the coated electrode. SEM image of the coated electrode, see fig. 9(a), and the lithium insertion capacity of the electrode as a function of time, see fig. 9 (B). As can be seen from the figure, the electrode, LiFePO, was prepared by a coating method 4 Agglomeration phenomenon appears, and the lithium extraction capacity of the electrode prepared by the coating method is less than 3mg/cm 3
While embodiments of the present invention have been shown and described, modifications and variations will occur to those skilled in the art in light of the foregoing description. For example, other organic polymer materials are used as carbon sources of the composite material; or directly adopting organic solvent to dissolve or soften high-molecular polymer, then adding lithium-extracting active substance or its precursor and making high-temp. roasting. All such modifications and variations are intended to be included herein within the scope of this disclosure and the appended claims.

Claims (8)

1. A preparation method of a porous carbon support composite lithium extraction electrode is characterized by comprising the following steps: the method comprises the following steps:
1) uniformly mixing the lithium extraction active component or a precursor thereof, a pore-forming agent, a regulator and an organic high molecular polymer monomer according to the proportion of 10-70%, 0-10% and 30-80% of the total mass of the mixture respectively; polymerizing the polymer monomers in the mixture under the action of acid or alkali, and curing and molding in a mold;
2) roasting the cured and molded material for 3-8 h at 400-800 ℃ under an oxygen-free condition;
3) soaking the roasted material in acid and alkali to remove the pore-forming agent, and obtaining a porous carbon support composite lithium extraction electrode;
the active component for extracting lithium is LiFePO 4 、Li 3 V 2 (PO 4 ) 3 、LiMn 2 O 4 One or more than two of the above;
the pore-foaming agent is one or more than two of ammonium salt, carbonate, bicarbonate and hydroxide;
the regulator is one or more than two of polyethylene glycol, cetyl trimethyl ammonium bromide, hexamethylene tetramine, benzene sulfonic acid and dodecyl benzene sulfonic acid;
the high molecular polymer is one or more than two of phenolic resin, urea-formaldehyde resin, melamine-formaldehyde resin and furfural resin.
2. The method of claim 1, wherein: in the step 1), precursors of lithium extraction active components comprise a lithium source, an iron source, a vanadium source, a manganese source and a phosphorus source; wherein, the lithium source, the iron source, the vanadium source and the manganese source comprise one or more than two of oxides, hydroxides, chlorides, sulfates, carbonates and acetates of various metals; the phosphorus source comprises one or more of phosphate, hydrogen phosphate, dihydrogen phosphate and phytic acid.
3. The method of claim 1, wherein: the acid in the step 1) is one or more than two of sulfuric acid, phosphoric acid, hydrochloric acid, acetic acid and dihydric phosphate; the alkali is one or more than two of lithium hydroxide, sodium hydroxide, potassium hydroxide and ammonia water.
4. The method of claim 1, wherein: the lithium extraction active component or the precursor thereof, the pore-forming agent, the regulator and the organic high molecular polymer monomer account for 40-60%, 0-6% and 40-60% of the total mass of the mixture.
5. The method of claim 1, wherein: the pore-forming agent is ammonium carbonate or ammonium bicarbonate.
6. The method of claim 1, wherein: the roasting temperature is 500-700 ℃, and the roasting time is 4-7 h.
7. A porous carbon supported composite lithium extraction electrode prepared by the method of any one of claims 1 to 6.
8. Use of the porous carbon-supported composite lithium extraction electrode of claim 7 for electrochemical lithium extraction.
CN202210694368.7A 2022-06-20 2022-06-20 Porous carbon support composite lithium extraction electrode and preparation method thereof Pending CN115050582A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN116600888A (en) * 2023-03-27 2023-08-15 广东邦普循环科技有限公司 Carbon-coated lithium ion sieve for extracting lithium by electrochemical deintercalation method, and preparation method and application thereof

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CN111525100A (en) * 2019-12-04 2020-08-11 南通鼎鑫电池有限公司 Preparation method of porous carbon coated LiFePO4 positive electrode material with surface having pre-stress

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US20100059706A1 (en) * 2008-02-22 2010-03-11 Quan Dai Lithium Iron Phosphate Cathode Material
CN101937987A (en) * 2010-07-30 2011-01-05 合肥工业大学 Method for preparing composite anode material LiFePO4/C for lithium ion battery
CN102201576A (en) * 2011-04-25 2011-09-28 北京科技大学 Porous carbon in situ composite lithium iron phosphate cathode material and preparation method thereof
CN102769134A (en) * 2012-08-15 2012-11-07 吉林大学 Preparation method of lithium ion battery anode composite material LiFePO4/C
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116600888A (en) * 2023-03-27 2023-08-15 广东邦普循环科技有限公司 Carbon-coated lithium ion sieve for extracting lithium by electrochemical deintercalation method, and preparation method and application thereof

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