CN115044142A - Wear-resistant cable and manufacturing method thereof - Google Patents
Wear-resistant cable and manufacturing method thereof Download PDFInfo
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- CN115044142A CN115044142A CN202210625379.XA CN202210625379A CN115044142A CN 115044142 A CN115044142 A CN 115044142A CN 202210625379 A CN202210625379 A CN 202210625379A CN 115044142 A CN115044142 A CN 115044142A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical class N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 33
- 239000002135 nanosheet Substances 0.000 claims abstract description 31
- 239000004800 polyvinyl chloride Substances 0.000 claims abstract description 31
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 30
- 229920006346 thermoplastic polyester elastomer Polymers 0.000 claims abstract description 23
- 239000011248 coating agent Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 22
- 238000002156 mixing Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 18
- 229910052582 BN Inorganic materials 0.000 claims abstract description 17
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 14
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 14
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims abstract description 13
- 239000004014 plasticizer Substances 0.000 claims abstract description 13
- 239000002033 PVDF binder Substances 0.000 claims abstract description 11
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims abstract description 11
- 230000002745 absorbent Effects 0.000 claims abstract description 9
- 239000002250 absorbent Substances 0.000 claims abstract description 9
- 238000000498 ball milling Methods 0.000 claims description 17
- 239000008367 deionised water Substances 0.000 claims description 8
- 229910021641 deionized water Inorganic materials 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 claims description 6
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 claims description 6
- 239000003086 colorant Substances 0.000 claims description 5
- 238000009210 therapy by ultrasound Methods 0.000 claims description 4
- 238000007751 thermal spraying Methods 0.000 claims description 4
- 239000006096 absorbing agent Substances 0.000 claims description 3
- YTXCAJNHPVBVDJ-UHFFFAOYSA-N octadecyl propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CC YTXCAJNHPVBVDJ-UHFFFAOYSA-N 0.000 claims description 3
- 238000005299 abrasion Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 22
- 230000008569 process Effects 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 5
- 238000004381 surface treatment Methods 0.000 abstract description 5
- 238000004073 vulcanization Methods 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 30
- 238000012360 testing method Methods 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000000945 filler Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 230000002035 prolonged effect Effects 0.000 description 4
- 230000032683 aging Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000012512 characterization method Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
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- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000003678 scratch resistant effect Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 101100207325 Arabidopsis thaliana TPPE gene Proteins 0.000 description 1
- 241000203475 Neopanax arboreus Species 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- -1 and simultaneously Substances 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2327/06—Homopolymers or copolymers of vinyl chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2427/16—Homopolymers or copolymers of vinylidene fluoride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
- C08K2003/382—Boron-containing compounds and nitrogen
- C08K2003/385—Binary compounds of nitrogen with boron
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract
The invention discloses a wear-resistant cable and a manufacturing method thereof, comprising the following steps: (1) blending polyvinyl chloride, a thermoplastic polyester elastomer, a modified boron nitride nanosheet, an ultraviolet absorbent, an antioxidant and a plasticizer, and then extruding and granulating to obtain a cable master batch; (2) coating the cable master batch outside the cable body to form a cable outer cover; (3) and coating a PVDF coating on the surface of the cable jacket to obtain the wear-resistant cable. The master batch is a blending material of polyvinyl chloride and a thermoplastic polyester elastomer, and the addition of the thermoplastic polyester elastomer enables the material to have high-temperature flexibility and improved low-temperature property, and vulcanization is not needed in the processing process; the wear-resisting property of the cable is enhanced by adding the boron nitride nanosheet subjected to surface treatment by the sodium dodecyl sulfate; by coating the PVDF coating, the wear resistance of the cable is further improved by utilizing the high strength and high toughness and the friction resistance of the PVDF.
Description
Technical Field
The invention relates to the technical field of cables, in particular to a wear-resistant cable and a manufacturing method thereof.
Background
In the wire outer sheath material, PVC plastic is the main material type, PVC plastic particles are prepared by mixing various additives (such as an antioxidant, a brightening agent, a flame retardant, an anti-aging agent and the like) on the basis of polyvinyl chloride resin, are one of necessary raw materials of wires and cables, and have the advantages of excellent mechanical property, chemical corrosion resistance, good weather resistance, good insulating property, easiness in processing and the like. However, in practical application, in order to meet the requirement of flexibility of the outer sheath material and the limitation of material components, the current PVC outer sheath material generally has the problem of weak wear resistance, and the service life of the PVC outer sheath material is directly influenced; if too many kinds of additives are added, the process is complicated, and the performance of the product is not controllable.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the wear-resistant cable and the manufacturing method thereof, which can improve the wear resistance of the cable and prolong the service life of the cable.
In order to achieve the purpose, the invention adopts the following technical scheme:
a manufacturing method of a wear-resistant cable comprises the following steps:
(1) blending polyvinyl chloride, a thermoplastic polyester elastomer, a modified boron nitride nanosheet, an ultraviolet absorbent, an antioxidant and a plasticizer, and then extruding and granulating to obtain a cable master batch;
(2) coating the cable master batch outside the cable body to form a cable outer cover;
(3) and coating a PVDF coating on the surface of the cable jacket to obtain the wear-resistant cable.
The preparation cost of the cable master batch can be effectively controlled by mixing the polyvinyl chloride and the thermoplastic polyester elastomer, and meanwhile, the polyether soft segment and the uncrystallized polyester in the thermoplastic polyester elastomer form an amorphous phase, and the polyester hard segment partially forms a crystallized micro-region to play a role of a physical crosslinking point, so that the material does not need to be vulcanized in the forming process and is easier to process; the combination of the soft segment and the hard segment enables the cable master batch to have better processing performance and longer service life, and to have higher strength and flexibility. By adding the ultraviolet absorbent, the condition that the polyvinyl chloride can be degraded when being used in the sun for a long time is avoided, the cable master batch is prevented from aging, and the service life of the material is prolonged. By adding the antioxidant, the polyvinyl chloride can be prevented from being oxidized, and the service life of the polyvinyl chloride is prolonged. By adding the plasticizer, the fillers can be better mixed, the processability of the master batch is enhanced, and the polyvinyl chloride and the thermoplastic polyester elastomer can be better mixed together.
As a preferable scheme, in the cable masterbatch, the contents of the components are respectively as follows:
40-60 wt% of polyvinyl chloride;
30-50 wt% of a thermoplastic polyester elastomer;
4-6 wt% of modified boron nitride nanosheets;
0.3-0.6 wt% of ultraviolet absorbent;
1.4-1.7 wt% of an antioxidant;
2-4 wt% of a plasticizer.
As a preferred embodiment, the uv absorber is selected from, but not limited to, 2-hydroxy-4-methoxybenzophenone, the antioxidant is selected from, but not limited to, n-octadecyl propionate, and the plasticizer is selected from, but not limited to, diisodecyl phthalate.
As a preferred scheme, in step (1), the blending mode includes, but is not limited to, melt blending and double-cone blending.
Preferably, the cable masterbatch further comprises a colorant.
In a preferable mode, in the step (3), the PVDF coating is applied by thermal spraying.
As a preferred scheme, in the step (1), when the modified boron nitride nanosheet is prepared, the boron nitride nanosheet and sodium dodecyl sulfate are placed in a ball milling tank for ball milling for 6-12 h, then a ball milling sample is taken out and placed in deionized water, ultrasonic treatment is carried out for 12-24 h, and the deionized water is removed to obtain the modified boron nitride nanosheet. Because the boron nitride nanosheets are inorganic particles and have poor compatibility with the polymer master batch, the boron nitride nanosheets can be uniformly dispersed in the polymer master batch without causing polymerization after surface treatment of the sodium dodecyl sulfate. The low friction coefficient u of boron nitride is 0.16, the boron nitride does not increase at high temperature, and simultaneously has high strength and toughness, and the wear resistance of the material is enhanced by mixing the modified boron nitride nanosheet with polyvinyl chloride and thermoplastic polyester elastomer.
As a preferable scheme, in the modified boron nitride nanosheet, the mass ratio of the boron nitride nanosheet to sodium dodecyl sulfate is (1-5): 1.
as a preferable scheme, the rotating speed of the ball mill is 200-400 rad/min during ball milling.
The invention also provides a wear-resistant cable which is manufactured by the manufacturing method.
Compared with the prior art, the invention has obvious advantages and beneficial effects, in particular, the master batch is a blending material of polyvinyl chloride and thermoplastic polyester elastomer, the addition of the thermoplastic polyester elastomer enables the material to have high-temperature flexibility, improve low temperature performance, and the vulcanization is not needed in the processing process; by coating the PVDF coating, the wear resistance of the cable is further improved by utilizing the high strength, high toughness and friction resistance of the PVDF; the wear-resistant cable material is added with the boron nitride nanosheet subjected to surface treatment by the sodium dodecyl sulfate so as to enhance the wear-resistant performance of the boron nitride nanosheet, and simultaneously, fillers such as an ultraviolet absorbent, an antioxidant and a plasticizer are added so that the service life of the material is longer, the fillers can be uniformly mixed, the wear-resistant performance of the boron nitride nanosheet is greatly improved, and a new solution is provided for the preparation of the wear-resistant cable.
To more clearly illustrate the structural features and technical means of the present invention and the specific objects and functions attained thereby, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments:
drawings
FIG. 1 is a flow chart of the preparation of an embodiment of the present invention;
the attached drawings indicate the following:
Detailed Description
As shown in fig. 1, a method for manufacturing a wear-resistant cable line includes the following steps:
(1) placing Boron Nitride Nanosheets (BNN) and Sodium Dodecyl Sulfate (SDS) into a ball milling tank for ball milling for 6-12 h, wherein the rotating speed of the ball mill is 200-400 rad/min, then taking out ball milling samples, placing the ball milling samples into deionized water, fully stirring the ball milling samples, placing the ball milling samples into an ultrasonic pool for ultrasonic treatment for 12-24 h, and removing the deionized water to obtain modified Boron Nitride Nanosheets (BNNs); in the modified boron nitride nanosheet, the mass ratio of the boron nitride nanosheet to sodium dodecyl sulfate is 1-5: 1.
(2) blending polyvinyl chloride (PVC), thermoplastic polyester elastomer (TPEE), modified Boron Nitride Nanosheets (BNNs), an ultraviolet absorbent, an antioxidant and a plasticizer, and then extruding and granulating to obtain a cable master batch; wherein, the contents of each component are respectively as follows: 40-60 wt% of polyvinyl chloride; 30-50 wt% of a thermoplastic polyester elastomer; 4-6 wt% of modified boron nitride nanosheets; 0.3-0.6 wt% of an ultraviolet absorber; 1.4-1.7 wt% of an antioxidant; 2-4 wt% of a plasticizer; the manner of blending includes, but is not limited to, melt blending and double cone blending.
(3) Coating the cable master batch outside the cable body to form a cable outer cover;
(4) coating a PVDF coating on the surface of the cable jacket to obtain a wear-resistant cable; the coating mode is thermal spraying;
in the present invention, the UV absorber is selected from, but not limited to, 2-hydroxy-4-methoxybenzophenone (UV-9), the antioxidant is selected from, but not limited to, n-octadecyl propionate (antioxidant 1076), and the plasticizer is selected from, but not limited to, diisodecyl phthalate (DIDP).
Preferably, the cable masterbatch further comprises a colorant. The colorant can be added according to actual conditions, and does not affect the properties of the material.
The invention also provides a wear-resistant cable which is manufactured by the manufacturing method.
Example 1:
1. preparation of samples
The first step is as follows: BNN and SDS are placed in a ball milling tank, wherein the addition amount of BNN is 15g, the addition amount of SDS is 5g, the ball milling time is 8h, and the rotating speed of the ball mill is 400 rad/min.
The second step is that: and (3) taking out the sample after the ball milling in the first step is finished, placing the sample in a beaker, adding 100ml of deionized water, fully stirring, and carrying out ultrasonic treatment in an ultrasonic pool for 12 hours to remove redundant deionized water to obtain the BNNs after the surface treatment.
The third step: PVC, TPEE, BNNs, UV-9, antioxidant 1076 and DIDP are blended, extruded and granulated, wherein the PVC accounts for 50 wt%, the TPEE accounts for 40 wt%, the BNNs accounts for 5 wt%, the UV-9 accounts for 0.5 wt%, the antioxidant 1076 accounts for 1.5 wt%, and the DIDP accounts for 3 wt%. Thereby obtaining the friction-resistant cable master batch. The colorant can be added according to actual conditions, and does not affect the properties of the material.
The fourth step: and coating the master batch obtained in the third step on the cable body to form the cable outer covering.
The fifth step: and coating a PVDF coating on the surface of the cable jacket by adopting a thermal spraying mode to obtain the wear-resistant cable.
Comparative example 1, comparative example 2, and comparative example 3:
the methods for preparing samples of comparative examples 1, 2 and 3 are substantially the same as the method for preparing the sample of example 1, and are not repeated herein, except that:
the BNN added in comparative example 1 was untreated BNN;
the amount of BNNs added in comparative example 2 was 10 wt%;
BNN not added in comparative example 3.
Characterization and testing
In order to make the experimental data more convincing before the test, the master batch needs to be prepared into sample strips of the same size and subjected to a scratch resistance test by a five-finger scratch method with the measurement standard being GMW 3943.
Comparison and analysis of test results
The scratch resistance test was performed on example 1 and comparative example 1, and comparative example 2 and comparative example 3, the sample had a diameter of 16mm and a thickness of 1mm, and after the test was completed, it was required to visually inspect the scratch in a well-lighted environment, usually bright north sky sunlight or a standard light source of D65, and the scratch line could be presented at the most clearly visible angle by changing the angle of the sample from the observer. The range of 10% of each of the starting point and the end point of the scratch was excluded at the time of evaluation, that is, only the range of 80% of the middle portion was taken as an effective evaluation area. The test results show in table 1, which shows that the scratch mark of example 1 is compared with the scratch marks of the other three groups. It was observed that in comparative example 2, the amount of BNNs added was 10 wt% and the scoring was about 80% of example 1 as compared with example 1, but in comparative example 2, the amount of BNNs added was twice as much as that in example 1, and thus example 1 was more advantageous than comparative example 2. The reasons for the scratches of comparative examples 1 and 3 were different from those of comparative example 1, and the untreated BNN added in comparative example 1 had a thick sheet layer and poor compatibility with the polymer, and caused agglomeration, which resulted in poor scratch resistance. In comparative example 3, no scratch-resistant BNN, which is a pure polymer material, was added, was softer in texture and therefore much less scratch-resistant than in example 1.
Table 1: influence of addition of boron nitride with different types and addition amounts on wear resistance of material
Comparative example 4 and comparative example 5:
comparative examples 4 and 5 the method for preparing samples was substantially the same as that of example 1, and no further description is given here, except that:
the masterbatch used in comparative example 4 was PVC, containing no TPEE;
the masterbatch used in comparative example 5 was TPEE, containing no PVC.
Characterization and testing
In order to make the experimental data more convincing before the test, the samples of example 1, comparative examples 4, 5, respectively, were placed in a thermostatic oven, the temperature of which was set to 80 ℃ for accelerated ageing, and the change in colour was observed. And simultaneously, carrying out scratch resistance tests on the samples of the three groups of materials, which are the same as the above and are not described in detail herein.
Comparison and analysis of test results
Example 1 differs from comparative examples 4 and 5 in the choice of master batch, which has a base price of 12235.56 yuan/ton in the last year according to the current market quoted PVC, whereas the TPPE manufactured by DuPont in the United states under the trade name Hytrel 3078FG has a price of 22000 yuan/ton, with PVC prevailing in terms of price. The influence of the selection of different masterbatches on the linear performance of the cable is judged by testing the weather resistance and scratch resistance of three samples, in table 1, the sample of example 1 is baked in an oven at a constant temperature of 80 ℃ for 150h, taken out and observed for color change, then the samples of comparative examples 4 and 5 are respectively placed in the oven, and the color of the sample is changed to be the same as the color of the sample baked in example 1 according to how long the sample needs to be used. It was observed that comparative example 4 took 74h, while comparative example 5 took 235 h. Meanwhile, the scratch resistance of comparative example 5 was the best as compared with the scratch. But embodiment 1 is still selected as the best embodiment for the sake of comprehensive cost.
Table 2: effect of different masterbatches on the Weatherability and scratch resistance of the Material
Sample name | Color change | Scratch mark |
Example 1 | 150h | 1 |
Comparative example 4 | 74h | 3 |
Comparative example 5 | 235h | 0.7 |
In conclusion, the preparation cost of the cable master batch can be effectively controlled by mixing the polyvinyl chloride and the thermoplastic polyester elastomer, meanwhile, the polyether soft segment and the uncrystallized polyester in the thermoplastic polyester elastomer form an amorphous phase, and the polyester hard segment partially forms a crystalline micro-region which plays a role of a physical crosslinking point, so that the material is free from vulcanization in the forming process and is easier to process; the combination of the soft segment and the hard segment enables the cable master batch to have better processing performance and longer service life, and to have higher strength and flexibility. By adding the ultraviolet absorbent, the condition that the polyvinyl chloride can be degraded after being used in the sun for a long time is avoided, the cable master batch is prevented from aging, and the service life of the material is prolonged. By adding the antioxidant, the polyvinyl chloride can be prevented from being oxidized, and the service life of the polyvinyl chloride is prolonged. By adding the plasticizer, the fillers can be better mixed, the processability of the master batch is enhanced, and the polyvinyl chloride and the thermoplastic polyester elastomer can be better mixed together. When the modified boron nitride nanosheet is prepared, the boron nitride nanosheet is inorganic particles, so that the boron nitride nanosheet is poor in compatibility with the polymer master batch, and can be uniformly dispersed in the polymer master batch without causing polymerization after being subjected to surface treatment by sodium dodecyl sulfate.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the present invention, so that any modifications, equivalents, improvements, etc. made to the above embodiment according to the present invention are within the scope of the present invention.
Claims (10)
1. The manufacturing method of the wear-resistant cable is characterized by comprising the following steps:
(1) blending polyvinyl chloride, a thermoplastic polyester elastomer, a modified boron nitride nanosheet, an ultraviolet absorbent, an antioxidant and a plasticizer, and then extruding and granulating to obtain a cable master batch;
(2) coating the cable master batch outside the cable body to form a cable outer cover;
(3) and coating a PVDF coating on the surface of the cable jacket to obtain the wear-resistant cable.
2. The method for manufacturing a wear-resistant cable wire according to claim 1, wherein the cable masterbatch comprises the following components in percentage by weight:
40-60 wt% of polyvinyl chloride;
30-50 wt% of a thermoplastic polyester elastomer;
4-6 wt% of modified boron nitride nanosheets;
0.3-0.6 wt% of ultraviolet absorbent;
1.4-1.7 wt% of an antioxidant;
2-4 wt% of a plasticizer.
3. The method for making a wear resistant electric cable wire according to claim 1 or 2, wherein the uv absorber is selected from but not limited to 2-hydroxy-4-methoxybenzophenone, the antioxidant is selected from but not limited to n-octadecyl propionate, and the plasticizer is selected from but not limited to diisodecyl phthalate.
4. The method for manufacturing a wear-resistant electric cable according to claim 1 or 2, wherein in the step (1), the blending manner includes, but is not limited to, melt blending and double-cone blending.
5. The method of claim 1, wherein the cable masterbatch further comprises a colorant.
6. The method for manufacturing a wear-resistant cable wire according to claim 1, wherein in the step (3), the PVDF coating is applied by thermal spraying.
7. The manufacturing method of the wear-resistant cable wire according to claim 1, wherein in the step (1), when the modified boron nitride nanosheet is prepared, the boron nitride nanosheet and sodium dodecyl sulfate are placed in a ball milling tank for ball milling for 6-12 h, then a ball milling sample is taken out and placed in deionized water, ultrasonic treatment is carried out for 12-24 h, and the deionized water is removed to obtain the modified boron nitride nanosheet.
8. The manufacturing method of the wear-resistant cable wire according to claim 7, wherein in the modified boron nitride nanosheets, the mass ratio of the boron nitride nanosheets to the sodium dodecyl sulfate is 1-5: 1.
9. the manufacturing method of the abrasion-resistant cable wire according to claim 7, wherein the rotating speed of the ball mill is 200-400 rad/min during ball milling.
10. A wear resistant cable wire, characterized in that it is manufactured by the method of manufacture of any one of claims 1-9.
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