CN115027801A

CN115027801A - Tray and stack for full-automatic high-speed packaging production line

Info

Publication number: CN115027801A
Application number: CN202210908756.0A
Authority: CN
Inventors: 孙小兵; 邓家辉
Original assignee: PHARM-TECH (TIANJIN) CO LTD
Current assignee: PHARM-TECH (TIANJIN) CO LTD
Priority date: 2022-07-29
Filing date: 2022-07-29
Publication date: 2022-09-09

Abstract

The invention discloses a tray and a stack for a full-automatic high-speed packaging production line, wherein the tray is used for containing wine bottles or wine bottle caps and is provided with a containing cavity with an upper opening, a plurality of upper opening limiting grooves used for limiting the wine bottles or the wine bottle caps are arranged at the bottom in the containing cavity, a plurality of top pillars which are positioned between the upper opening limiting grooves and are vertically upward are arranged at the inner bottom of the tray, an upper limiting part and a lower limiting part which are convenient for the tray to be stacked up and down are respectively arranged on an upper protective plate and a lower protective plate of the tray, so that the positioning between the two trays is realized; the stack is formed by stacking a plurality of trays, so that the production of a full-automatic high-speed packaging production line is facilitated; the invention provides a tray and a stack, which are used for placing wine bottles or wine bottle caps, realizing long-distance transportation and company internal dumping of the wine bottles or the wine bottle caps from a packaging material factory to a wine factory, and matching with the whole stack disassembly of an intelligent robot on a production line, thereby realizing intelligent and high-speed production.

Description

Tray and stack for full-automatic high-speed packaging production line

Technical Field

The invention relates to the field of full-automatic packaging, in particular to a tray for a full-automatic high-speed packaging production line.

Background

The packaging materials of Chinese white spirit, such as wine bottles, wine caps and wine boxes, are generally complex in manufacturing process and exquisite in appearance, for example, the wine bottles comprise decoration firing, paint spraying, glaze firing and the like, but the accompanying problems are that the appearance is very delicate and expensive, and the packaging materials are extremely easy to damage in the transportation and white spirit packaging processes. To avoid this problem, the industry now makes the following:

and (3) transporting a packaging material: manually putting wine bottles into wine boxes in a packaging material factory, and putting the wine boxes into boxes for transportation;

packaging white spirit: manually taking out the wine bottles, and manually putting the wine bottles, the wine caps and the wine boxes of the packaging line into a conveying belt;

problems with this approach:

in China, the consumption of white spirit is remarkably improved in recent years, the capacity of white spirit packaging equipment is improved from a traditional 4000-6000 bottles/hour production line to requirements of a medium-speed 12000 bottles/hour production line and a high-speed 24000 bottles/hour production line, and the mode can obviously not be matched with the speed of the whole production line.

For adapting to a full-automatic high-speed packaging production line and improving the production efficiency, the packaging material needs to be automatically fed by a robot, so that the design of a packaging container (tray) needs to be matched with the full-automatic destacking robot at first, the stability in the whole transportation process can be ensured, and the packaging material (bottle, cover, box, handbag) is not damaged by abrasion, collision and the like.

Disclosure of Invention

Therefore, in order to adapt to a full-automatic high-speed packaging production line and improve the production efficiency, the invention provides a tray and a stack, which are used for placing wine bottles or wine bottle caps, realizing long-distance transportation and company dumping of packaging materials (particularly wine bottles or wine bottle caps) from a packaging material factory to a wine factory, and matching with an intelligent robot on the production line to disassemble the whole stack, thereby realizing intelligent and high-speed production.

The tray is used for placing wine bottles or wine bottle caps and is provided with an accommodating cavity with an upper opening, and a plurality of upper opening limiting grooves used for limiting the wine bottles or the wine bottle caps are arranged at the bottom in the accommodating cavity.

The several is installed to the tray inner bottom and is located between the spacing recess of upper shed and vertical ascending fore-set, improves the intensity of tray through the fore-set, because mechanical stress and package material weight take place the tray and collapse core phenomenon (also be local deformation) when preventing that a plurality of trays from piling up, leads to tray and package material contact wear, also improves the stability when the tray piles up.

The upper guard plate and the lower guard plate of the tray are respectively provided with an upper limit part and a lower limit part which are convenient for the tray to be stacked up and down, and the lower limit part of the upper tray is butted with the upper limit part of the lower tray; the upper limiting part is formed by four inclined planes of an upper protective plate of the tray, and the lower limiting part is an inner inclined plane formed by four edges of a lower protective plate of the tray. The upper and lower trays are positioned and stacked by the contact of the upper and lower positioning parts, and the upper tray can be prevented from being directly pressed on the packaging material.

Furthermore, the outer wall of the tray is provided with a manipulator gripper groove, so that the tray can be conveniently butted with an intelligent manipulator during automatic unstacking.

When the tray is used for placing wine bottles, the upper opening limiting groove is used for placing wine bottles, the bottom of the tray is provided with a lower opening limiting groove corresponding to the upper opening limiting groove, and the lower opening limiting groove is communicated with the upper opening limiting groove. The wine bottle is positioned in the upper opening limiting groove, and the bottle bottom is prevented from being directly contacted with the tray groove through line contact of the waist line part of the bottle body, so that the positive effects of fixing the wine bottle and not wearing the bottle bottom are achieved; the lower opening limiting groove is used for placing a bottle opening of the lower-layer tray, the diameter distance of the lower opening limiting groove is larger than the diameter of the bottle opening, and if the bottle body jumps up and down, the groove does not collide with the fragile bottle opening and is in contact with the firm shoulder; the lower opening limiting groove also serves as a water outlet, so that water can be drained conveniently when the tray is cleaned.

The spacing between the upper opening limiting grooves is reasonable in design, so that the two wine bottles cannot be influenced mutually or the wine bottles are damaged due to collision; the upper opening limiting groove is reasonable in shape and depth design, the wine bottle can be fixed, and the phenomena of abrasion of a bottle body and a bottle label and bottle unstacking and clamping are avoided.

The cavity depth of holding is slightly higher than the beverage bottle body, guarantees that the beverage bottle bottleneck is not atress, and the tray piles up from top to bottom simultaneously, realizes sealedly (mainly through last spacing portion and lower spacing portion contact realization), prevents the pollution in transportation and the storage.

Work as when the tray is used for placing the beverage bottle lid, the spacing recess of upper shed is used for placing the beverage bottle lid, and the position line contact of cover in recess and the bottle lid, the cross strengthening rib has been seted up to the tray bottom, and this cross strengthening rib is corresponding to the spacing recess of upper shed (promptly at every beverage bottle lid centre position design cross strengthening rib) of piling up the tray of back below, can prevent to wrap the material because jolt in the transportation, jump out in the recess, take place to roll and lead to colliding with.

The invention also provides a wine bottle tray stack for the full-automatic high-speed packaging production line and a wine bottle cap tray stack for the full-automatic high-speed packaging production line, wherein the wine bottle tray stack comprises one or more trays for placing wine bottles, the trays for placing the wine bottles are butted on a stacking plate, and a stack cover is covered on the upper part of the tray at the top; the wine bottle cap tray stack comprises one or more trays for placing wine bottle caps, the trays for placing wine bottles are butted on the stacking plate, and the upper part of the tray at the top is covered with a stack cover. The tray stack can adapt to a full-automatic high-speed packaging production line through reasonable design, and the production efficiency is improved.

The invention has the following advantages:

the tray is reasonably designed, long-distance transportation and internal dumping of a company from a packaging material factory to a wine factory of packaging materials (wine bottles or wine bottle caps) can be realized, and the whole stack of intelligent robots on a production line is matched for disassembling, so that intelligent and high-speed production is realized;

meanwhile, the number of the packing materials of each layer of the pallet is high and is matched with the requirement of high-speed unstacking productivity; the structural design of the tray can be matched with a packing material unstacking robot clamp; can realize high-speed and automatic production.

The tray stack formed by the trays has strong protection capability on the packing materials, and the packing materials cannot be influenced badly (such as the appearance damages of collision, abrasion, damage, cracks and the like) in the long-distance transportation and multiple warehouse-dumping processes. The upper tray and the lower tray are protected and transported in a sealed way, so that a good anti-pollution effect can be achieved.

The pallet stacking type provided by the invention has strong stability, and allows multiple stacks to be stacked up and down in the transportation process, so that the transportation efficiency is improved; when single stack dumping and automatic conveying of a packaging line are carried out in a factory, stable transportation and no tilting are realized; meanwhile, the structure is compact, the space is saved, and the intelligent intensive elevated warehouse is adapted.

Drawings

Fig. 1 is a perspective view of a wine bottle tray according to embodiment 1 of the present invention;

fig. 2 is a perspective view of another perspective of the wine bottle tray according to embodiment 1 of the present invention;

fig. 3 is a perspective view of an upward view of the wine bottle tray according to embodiment 1 of the present invention;

fig. 4 is a schematic perspective view of a wine bottle tray with a top pillar according to embodiment 1 of the present invention;

fig. 5 is a schematic view showing a state in which a wine bottle is mounted according to embodiment 1 of the present invention;

FIG. 6 is an enlarged partial schematic view of N of FIG. 3;

FIG. 7 is an enlarged partial schematic view of M of FIG. 2;

FIG. 8 is a schematic perspective view of a pile cover according to embodiment 3 of the present invention;

fig. 9 and 10 are perspective views of the jack-post in embodiment 1 of the present invention;

FIG. 11 is a schematic front view of the head cylinder in embodiment 1 of the present invention;

fig. 12 is a perspective view of a stack of wine bottle trays according to embodiment 3 of the present invention;

FIG. 13 is a perspective view of two wine bottle pallet stacks in accordance with example 3 of the present invention after stacking;

FIG. 14 is a schematic perspective view of a cap tray according to embodiment 2 of the present invention;

FIG. 15 is a perspective view of another perspective of the cap tray according to embodiment 2 of the present invention;

fig. 16 is a schematic view showing a state where two bottle cap trays are separated in embodiment 2 of the present invention;

FIG. 17 is an enlarged partial schematic view of M of FIG. 15;

fig. 18 is a perspective view of a stack of wine bottle cap trays according to embodiment 4 of the present invention;

fig. 19 is a perspective view schematically showing the pile cover in embodiment 4 of the present invention.

Detailed Description

The present invention will be described in detail with reference to fig. 1 to 5, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

as shown in fig. 1-4, a wine bottle tray 100 for a full-automatic high-speed packaging production line has an upper-opening containing cavity 101, a plurality of upper-opening limiting grooves 102 for limiting packaging materials are formed in the inner bottom of the containing cavity 101, the tray is a 1175CM standard tray, and 12 × 12 upper-opening limiting grooves 102 matched with the shape of a bottle body are uniformly formed in the tray.

In practice, the wine bottle is located in the upper opening limiting groove 102 (as shown in fig. 5), and the line contact of the waist line part of the bottle body prevents the bottle bottom 140 from directly contacting the upper opening limiting groove, so that the wine bottle is fixed without abrasion.

The distance between the upper opening limiting grooves 102 is reasonable in design, so that the two wine bottles cannot be influenced mutually or the wine bottles are damaged due to collision; the upper opening limiting groove is reasonable in shape and depth design, can fix a wine bottle, and cannot cause abrasion to a bottle body and a bottle label and jam due to unstacking.

The degree of depth of holding chamber 101 is slightly higher than the beverage bottle body (the tray designs all around and slightly higher backplate than the body promptly), guarantees that the bottleneck is not atress, and the tray piles up from top to bottom simultaneously, realizes sealedly (mainly through last spacing portion 103 and the realization of spacing portion 108 contact down), prevents the pollution in transportation and the storage.

The upper and lower ends of the tray are respectively provided with an upper stopper 103 and a lower stopper 108 for facilitating the vertical stacking of the trays, and the lower stopper of the upper tray is in contact with the upper stopper of the lower tray. The upper limit part is formed by four inclined planes, and the lower limit part is an inner inclined plane formed by four edges of the lower enclosing plate of the tray. The upper limit part and the lower limit part are contacted (preferably, a gap of 2-3mm is designed between the upper limit part and the lower limit part) to ensure that the stacking and the unstacking are smooth, and the positioning and the stacking of the upper tray and the lower tray are realized.

In this embodiment, the upper opening limiting groove 102 is used for placing a wine bottle, the bottom of the tray is provided with a lower opening limiting groove 106 corresponding to the upper opening limiting groove 102, the lower opening limiting groove 106 is communicated with the upper opening limiting groove 102, the lower opening limiting groove is used for placing a bottle mouth of the lower tray, the diameter distance is larger than the diameter of the bottle mouth, and if the bottle body jumps up and down, the groove does not collide with the fragile bottle mouth but contacts with a firm shoulder; the lower opening limiting groove is also used as a water outlet, so that water can be drained conveniently when the tray is cleaned, and the integral height of the whole stack is reduced; ribbed plates 107 (shown in fig. 3) are arranged around the lower opening limiting groove 106, so that the strength of the supporting plate is improved, and the wine bottle can be prevented from shaking.

In this embodiment, as shown in fig. 4 and 9-11, the tray insole is fitted with a plurality of top posts 110 positioned between the upper open retaining grooves 102 and vertically upward; the lower end of the top column 110 is embedded into a tray, the bottom of the top column 110 is provided with a limiting installation disc 111, the bottom of the limiting installation disc is provided with two installation pin shafts 112, and the bottom of each installation pin shaft is provided with a conical plug 113 with a cut; the plug with the split opening facilitates the rapid installation and fixation of the top column; and the upper end of the jacking column is in contact with the tray which is positioned above the stacked jacking column to support the tray, so that the tray is prevented from collapsing, and the tray is prevented from being worn by contact with packing materials.

As shown in fig. 7, the inner bottom of the tray is provided with a mounting plate limiting groove 104 and a plug mounting hole which are respectively matched with the limiting mounting plate and the plug.

In this embodiment, as shown in fig. 2, the outer wall of the tray is provided with a robot hand grip groove 105 for facilitating the docking with the intelligent robot when automatically unstacking.

When the wine bottle stacking device is used, wine bottles are placed in the upper opening limiting grooves of the trays, then the trays are stacked upwards, and the stacked trays are positioned and sealed through the upper limiting part and the lower limiting part, so that the risk of sundries entering the wine bottles is reduced; and forming a stack by the stacked trays, transporting the stack to a specified position, and carrying out full-automatic packaging by a manipulator.

Example 2:

as shown in fig. 14 and 15, a wine bottle cap tray 300 for a full-automatic high-speed packaging production line has an upper-opening accommodating cavity 301, and a plurality of upper-opening bottle cap limiting grooves 303 (18 × 18, with reasonable design and reasonable space, to avoid mutual abrasion between adjacent bottle caps) for limiting bottle caps are formed in the inner bottom of the accommodating cavity 301.

A plurality of top columns 304 which are positioned between the bottle cap limiting grooves with the upper openings and are vertically upward are arranged at the inner bottom of the bottle cap tray;

as shown in fig. 14, 16 and 17, upper and

lower stoppers

302 and 307 for facilitating vertical stacking of the cap trays are provided at the upper and lower ends of the cap tray, respectively, and the lower stopper of the upper cap tray is abutted against the upper stopper inclined sheath of the lower cap tray. The upper limiting part is formed by four inclined planes of an upper protective plate of the tray, and the lower limiting part is an inner inclined plane of four edges of a lower protective plate of the tray. Through last spacing portion and the contact of spacing portion down, guarantee to go up the buttress, destack smoothly, realize the location and the piling up of tray from top to bottom.

In this embodiment, the top post 304 is integrally formed with the bottlecap tray 300, and the top end of the top post 304 contacts the stacked bottlecap trays above. The upper limit part and the lower limit part are contacted (preferably, a gap of 2-3mm is designed between the upper limit part and the lower limit part) to ensure that the stacking and the unstacking are smooth, and the positioning and the stacking of the upper tray and the lower tray are realized

In this embodiment, as shown in fig. 17, the bottom of the bottle cap tray is provided with a cross support 306 matching the top post.

In this embodiment, the outer wall of the closure tray is provided with a robot hand grip groove 305, as shown in fig. 14.

In this embodiment, as shown in fig. 17, the upper open bottle cap retaining groove 303 is used for accommodating wine bottle caps, and the bottom of the bottle cap tray is provided with a cross-shaped rib 308 corresponding to the upper open bottle cap retaining groove of the stacked lower bottle cap tray. The cross reinforcing rib 308 is arranged in the middle of each wine cap, so that the wine bottle caps are prevented from jumping out of the grooves due to bumping in the transportation process and being rolled to bump.

When the wine bottle cap tray is used, wine bottle caps are placed in the bottle cap limiting grooves 303 with the upper openings of the bottle cap tray, then the bottle cap tray is stacked upwards, the stacked bottle cap tray is positioned and sealed through the upper limiting part and the lower limiting part, and the risk that sundries enter wine bottles is reduced; and forming a stack by the stacked trays, transporting the stack to a specified position, and carrying out full-automatic packaging by a manipulator.

Example 3:

as shown in fig. 12, a wine bottle pallet stack for a full-automatic high-speed packaging line includes at least one pallet 100 according to embodiment 1, which is mounted on a stacking plate 130 in a stacked manner after being filled with articles, and is covered with a stack cover 120 at an upper portion of the uppermost pallet.

As shown in fig. 8, the upper end of the stack cover is provided with a stack plate limiting groove 121 for stacking trays conveniently, and the stack plate limiting groove facilitates the placement and positioning of the III-shaped legs.

As shown in fig. 13, the wine bottle tray stacks can be stacked again in units where the legs of the stack 130 are matched with the stack spacing grooves 121 of the tray to achieve positioning.

The wine bottle stacking device is formed by stacking a plurality of trays in embodiment 1, wherein the trays are placed on a stacking plate, a stacking cover is placed above the trays, and the wine bottles are protected by the stacking cover, so that the risk of sundries entering the wine bottles is reduced; the wine bottle stack is matched with a full-automatic packaging machine and a manipulator, so that full-automatic packaging is realized.

Example 4:

referring to fig. 18, the stack of wine bottle cap trays for the fully automatic high-speed packaging line comprises at least one wine bottle cap tray according to embodiment 2, wherein the wine bottle cap tray is stacked on a stacking plate after being filled with wine bottle caps, and a stack cover is covered on the upper part of the uppermost tray.

As shown in fig. 19, the stack cover 310 is provided at an upper end thereof with a stack plate limiting groove 3101 for facilitating stacking of the pallet stack, and the stack plate limiting groove facilitates placement and positioning of the c-shaped legs.

The embodiment is formed by stacking a plurality of wine bottles and trays in embodiment 2, the trays are placed on a stacking plate and a stack cover 310 is placed above the trays during stacking, and the wine bottle caps are protected by the stack cover 310, so that the risk of sundries entering the trays or the wine bottle caps is reduced; the wine bottle stack is matched with a full-automatic packaging machine and a manipulator, so that full-automatic packaging is realized.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides a tray for full-automatic high-speed packaging production line which characterized in that: the tray is provided with an accommodating cavity with an upper opening, a plurality of upper opening limiting grooves for limiting the packaging materials are arranged at the bottom in the accommodating cavity,

a plurality of top pillars which are positioned between the upper opening limiting grooves and are vertically upward are arranged at the inner bottom of the tray;

the upper guard plate of the tray is provided with an upper limit part, the lower guard plate of the tray is provided with a lower limit part which is convenient for the trays to be stacked up and down, and the lower limit part of the upper tray is in contact with the upper limit part of the lower tray.

2. The tray for the full-automatic high-speed packaging production line according to claim 1, characterized in that: the upper opening limiting groove is used for placing a wine bottle, the bottom of the tray is provided with a lower opening limiting groove corresponding to the upper opening limiting groove, and the upper opening limiting groove is in line contact with the waist line position of the wine bottle body, so that the bottle bottom is prevented from being in direct contact with the tray groove; the lower opening limiting groove is used for placing a bottle opening of the lower layer tray, protecting the bottle opening and serving as a water outlet; the lower opening limiting groove is communicated with the upper opening limiting groove.

3. A pallet for a fully automatic high speed packaging line according to claim 1 or 2, characterized in that: the lower end of the top column is embedded into the tray, the bottom of the top column is provided with a limiting mounting disc, the bottom of the limiting mounting disc is provided with two mounting pin shafts, and the bottom of each mounting pin shaft is provided with a cone and a plug with a split;

the upper end of the top column is contacted with the tray which is positioned above the top column after being stacked;

and the inner bottom of the tray is provided with a mounting disc limiting groove and a plug mounting hole which are respectively matched with the limiting mounting disc and the plug.

4. The tray for the full-automatic high-speed packaging production line according to claim 1, characterized in that: the upper opening limiting groove is used for placing wine bottle caps and is in contact with the bottle cap middle sleeve part, the bottom of the tray is provided with a cross reinforcing rib, and the reinforcing rib corresponds to the upper opening limiting groove of the tray below the stacked tray.

5. Tray for a fully automatic high-speed packaging line according to claim 1 or 4, characterized in that: the lower end of the top column is fixed on the tray, and the upper end of the top column is in contact with the tray which is positioned above the stacked top column; and a cross-shaped supporting rib matched with the top column is arranged at the bottom of the tray.

6. The tray for the full-automatic high-speed packaging production line according to claim 1, characterized in that: guard plates are arranged on the periphery of the tray, and the height of each guard plate is higher than that of a packaging material (a wine bottle body or a wine bottle cap) placed in the corresponding upper limiting groove.

7. The tray for the full-automatic high-speed packaging production line according to claim 1, characterized in that: the upper limit part is formed by four inclined planes of an upper protective plate of the tray, the lower limit part is an inner inclined plane formed by four edges of a lower protective plate of the tray, and the upper limit part and the lower limit part are positioned through inclined sheaths.

8. The tray for the full-automatic high-speed packaging production line according to claim 1, characterized in that: and a mechanical hand gripper groove is formed in the outer wall of the tray.

9. The utility model provides a tray buttress of full-automatic high-speed packaging production line which characterized in that: comprising at least one tray according to claims 1-8, which is mounted on the pallet in a stack after the packaging material has been filled, and which is covered with a stack cover on the upper part of the uppermost tray.

10. A pallet stack for a fully automatic high speed packaging line according to claim 9 wherein: the upper end of the stack cover is provided with a stack plate limiting groove convenient for stacking of the tray stack.