CN115024613B - Production process of 3E environment-friendly plant fiber mattress - Google Patents
Production process of 3E environment-friendly plant fiber mattress Download PDFInfo
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- CN115024613B CN115024613B CN202210465605.2A CN202210465605A CN115024613B CN 115024613 B CN115024613 B CN 115024613B CN 202210465605 A CN202210465605 A CN 202210465605A CN 115024613 B CN115024613 B CN 115024613B
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- 239000000835 fiber Substances 0.000 title claims abstract description 194
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 241000196324 Embryophyta Species 0.000 claims abstract description 65
- 238000002844 melting Methods 0.000 claims abstract description 27
- 239000002657 fibrous material Substances 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000009941 weaving Methods 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 239000011148 porous material Substances 0.000 claims description 10
- 229920000098 polyolefin Polymers 0.000 claims description 9
- 244000060011 Cocos nucifera Species 0.000 claims description 8
- 235000013162 Cocos nucifera Nutrition 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 240000000491 Corchorus aestuans Species 0.000 claims description 5
- 235000011777 Corchorus aestuans Nutrition 0.000 claims description 5
- 235000010862 Corchorus capsularis Nutrition 0.000 claims description 5
- 240000006240 Linum usitatissimum Species 0.000 claims description 5
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 244000198134 Agave sisalana Species 0.000 claims description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 244000082204 Phyllostachys viridis Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 3
- 229920006221 acetate fiber Polymers 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 241001464837 Viridiplantae Species 0.000 claims 5
- 235000013311 vegetables Nutrition 0.000 claims 1
- 238000009423 ventilation Methods 0.000 abstract description 6
- 241000238631 Hexapoda Species 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 244000043261 Hevea brasiliensis Species 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 229920003052 natural elastomer Polymers 0.000 abstract description 2
- 229920001194 natural rubber Polymers 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- 239000011162 core material Substances 0.000 description 2
- 241001133760 Acoelorraphe Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 240000003133 Elaeis guineensis Species 0.000 description 1
- 235000001950 Elaeis guineensis Nutrition 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a production process of a 3E environment-friendly plant fiber mattress, which is characterized by comprising the following steps: a. preparing a natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber yarns; b. breaking the fibers to obtain short fiber yarns; c. the low-heat-melting fibers are melted and then are uniformly stirred with the short fiber yarns to prepare a mixed fiber rope, and then the mixed fiber rope is cooled; d. weaving the mixed fiber rope into a sheet to obtain the 3E environment-friendly plant fiber mattress. The technology is characterized in that the low-heat-melting fiber is adopted to replace natural rubber, so that the strength of the plant fiber is enhanced, and the special structure is utilized to provide ventilation effect, so that the functions of insect prevention and peculiar smell removal are provided for the traditional palm mattress, the original toughness is ensured, and meanwhile, the problem that the ventilation property and durability of the traditional 3E palm mattress are poor is solved. The plant fiber mattress produced by the production process is more environment-friendly.
Description
Technical Field
The invention relates to the field of plant fiber mattress production, in particular to a production process of a 3E environment-friendly plant fiber mattress.
Background
The plant fiber mattress is made of plant fiber materials such as mountain palm, oil palm, hemp, bamboo fiber, coconut fiber, etc. Chinese patent 90100464.2 discloses a production method of a plant fiber mattress, plant fiber yarns are curled, then blown into three-dimensional distribution by air flow, then glue is sprayed, nodes among palm fibers are bonded to obtain plant fiber elastic sheets, and then the elastic sheets are stacked to obtain the mattress. The existing production process adopts the technical scheme that elastic sheets with the width slightly wider than that of a mattress are firstly produced, then the elastic sheets are stacked in the forward direction along the direction of a production line to form mattress core materials, and the mattress core materials are subjected to hot pressing, vulcanization and edge trimming. However, mattresses produced by existing processes suffer from the following disadvantages: in a wet area, peculiar smell and insect pests can appear on the mattress along with the change of weather, and the sensory quality of the mattress is affected;
meanwhile, the existing 3E coconut palm mattress is mainly manufactured by hot press molding after melting the coconut fibers and the low-temperature hot melt fibers at high temperature in the production process, but the mattress manufactured by the process has the following defects: the mattress has poor air permeability and durability, and affects the use feeling of consumers.
Disclosure of Invention
The invention aims to provide a production process of a 3E environment-friendly plant fiber mattress. Is not easy to generate insects and peculiar smell, and has the characteristics of ventilation and durability.
The technical scheme of the invention is as follows: a production process of a 3E environment-friendly plant fiber mattress is prepared by the following steps:
a. preparing a natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber yarns;
b. breaking the fibers to obtain short fiber yarns;
c. the low-heat-melting fibers are melted and then are uniformly stirred with the short fiber yarns to prepare a mixed fiber rope, and then the mixed fiber rope is cooled;
d. weaving the mixed fiber rope into a sheet to obtain the 3E environment-friendly plant fiber mattress.
In the production process of the 3E environment-friendly plant fiber mattress, the drying temperature in the step a is 80-105 ℃ and the drying time is 30-45 min.
In the production process of the 3E environment-friendly plant fiber mattress, the melting temperature in the step c is 180-190 ℃, and the cooling adopts circulating water cooling or air cooling.
In the production process of the 3E environment-friendly plant fiber mattress, the low-heat-melting fibers are polyester fibers, polyolefin fibers, polyamide fibers or acetate fibers.
According to the production process of the 3E environment-friendly plant fiber mattress, the low-heat-melting fibers are polyolefin fibers.
According to the production process of the 3E environment-friendly plant fiber mattress, the diameter of the mixed fiber rope is 5-20 mm.
The production process of the 3E environment-friendly plant fiber mattress comprises the step of preparing natural plant fiber materials from 1 or the combination of a plurality of mountain palm fibers, jute fibers, coconut fibers, sisal fibers, flax fibers or/and bamboo fibers.
According to the production process of the 3E environment-friendly plant fiber mattress, the weaving is plain weave, the well-shaped holes are formed between the warp and the weft, and the area of the well-shaped holes is 1-2 mm < 2 >.
In the production process of the 3E environment-friendly plant fiber mattress, the length of the short fiber filaments in the step b is 10-30cm.
In the production process of the 3E environment-friendly plant fiber mattress, the mass ratio of the melted low-heat-melting fibers to the short fiber yarns in the step b is 4-5:5-6.
The invention has the beneficial effects that: the invention aims to solve the problem that plant fibers absorb water and wet, the plant fibers are beaten into the staple fibers and then mixed with the low-heat-melting fibers to prepare the mixed fiber rope, the low-heat-melting fibers in the mixed fiber rope can reduce the contact of the plant fiber yarns with the outside, peculiar smell and insect growth are not easy to occur due to the fact that the low-heat-melting fibers are not affected by the water any more, on the other hand, the strength of the mixed fiber rope can be improved by utilizing the low-heat-melting fibers, and the plant fiber yarns are used, so that the natural and environment-friendly advantages of the plant fibers are maintained, and the mixed fiber rope is prepared because the plant staple fibers in a molten state exist. Through experiments, the mass ratio of the melted low-heat-melting fibers to the short fibers is 4-5:5-6, and the prepared mixed fiber rope has proper thickness and strength. And the mixed fiber ropes are woven into a mattress, and the mattress is covered with the cross-shaped holes, so that the ventilation effect is good. The technology is characterized in that the low-heat-melting fiber is adopted to replace natural rubber, so that the strength of the plant fiber is enhanced, and the special structure is utilized to provide ventilation effect, so that the functions of insect prevention and peculiar smell removal are provided for the traditional palm mattress, the original toughness is ensured, and meanwhile, the problem that the ventilation property and durability of the traditional 3E palm mattress are poor is solved. The plant fiber mattress produced by the production process is more environment-friendly.
Detailed Description
The invention is further illustrated by the following examples, which are not intended to be limiting.
Example 1. A production process of a 3E environment-friendly plant fiber mattress is prepared by the following steps:
a. preparing a natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber yarns;
b. breaking the fibers to obtain short fiber yarns;
c. the low-heat-melting fibers are melted and then are uniformly stirred with the short fiber yarns to prepare a mixed fiber rope, and then the mixed fiber rope is cooled;
d. weaving the mixed fiber rope into a sheet to obtain the 3E environment-friendly plant fiber mattress.
The drying temperature in the step a is 80-105 ℃ and the drying time is 30-45 min;
more preferably, the melting in the step c is 180-190 ℃, and the cooling adopts circulating water cooling or air cooling.
The low-heat-melting fiber is polyester fiber, polyolefin fiber, polyamide fiber or acetate fiber. Name please review
More preferably, the low heat fusible fibers are polyolefin fibers.
The diameter of the mixed fiber rope is 5-20 mm, and the rope strength is more suitable.
The natural plant fiber material is 1 of mountain palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber or/and bamboo fiber or a combination of several of the mountain palm fiber, jute fiber, coir fiber, sisal fiber, flax fiber and flax fiber.
The weaving is plain weave, a well-shaped pore is formed between the warp and the weft, and the area of the well-shaped pore is 1-2 mm 2 。
The length of the staple fiber yarn in the step b is 10-30cm.
And b, the mass ratio of the melted low-heat-melting fibers to the short fiber filaments in the step b is 4-5:5-6.
Example 2. A production process of a 3E environment-friendly plant fiber mattress is prepared by the following steps:
a. preparing a natural plant fiber material, wherein the natural plant fiber material is formed by mixing mountain palm fibers and jute fibers, and performing desugaring treatment and drying on the natural plant fiber material to obtain fiber yarns; the drying temperature is 90 ℃ and the drying time is 40min.
b. Breaking the fibers to obtain short fiber filaments with the length of 14-22cm;
c. after being melted at 185 ℃, polyolefin fibers and short fiber filaments are uniformly stirred, the mass ratio of the low-heat-melting fibers to the short fiber filaments is 4:6, and the mixed fiber rope with the diameter of 10mm is prepared, and then cooled by adopting circulating water cooling;
d. weaving the mixed fiber rope into a sheet to obtain the 3E environment-friendly plant fiber mattress. Weaving into plain weave, forming a well-shaped pore between the warp and the weft, wherein the area of the well-shaped pore is 1-2 mm 2 。
Example 3. A production process of a 3E environment-friendly plant fiber mattress is prepared by the following steps:
a. preparing a natural plant fiber material, wherein the natural plant fiber material is selected from coconut fibers, and the natural plant fiber material is subjected to desugaring treatment and drying to obtain fiber; the drying temperature was 95℃and the drying time was 35min.
b. Breaking the fibers to obtain short fiber filaments with the length of about 18 cm;
c. after being melted at 185 ℃, polyolefin fibers and short fiber filaments are uniformly stirred, the mass ratio of the low-heat-melting fibers to the short fiber filaments is 4.5:5.5, and the low-heat-melting fibers and the short fiber filaments are manufactured into a mixed fiber rope with the diameter of 7mm, and then the mixed fiber rope is cooled by adopting circulating water cooling;
d. weaving the mixed fiber rope into a sheet to obtain the 3E environment-friendly plant fiber mattress. Weaving into plain weave, forming a well-shaped pore between the warp and the weft, wherein the area of the well-shaped pore is 1.5mm 2 。
Example 4. A production process of a 3E environment-friendly plant fiber mattress is prepared by the following steps:
a. preparing a natural plant fiber material, wherein the natural plant fiber material is selected from coconut fibers, and the natural plant fiber material is subjected to desugaring treatment and drying to obtain fiber; the drying temperature is 85 ℃ and the drying time is 38min.
b. Breaking the fibers to obtain short fiber filaments with the length of about 20 cm;
c. after being melted at 185 ℃, polyolefin fibers and short fiber filaments are uniformly stirred, the mass ratio of the low-heat-melting fibers to the short fiber filaments is 4.5:5.5, and the low-heat-melting fibers and the short fiber filaments are manufactured into a mixed fiber rope with the diameter of 5mm, and then the mixed fiber rope is cooled by adopting circulating water cooling;
d. weaving the mixed fiber rope into a sheet to obtain the 3E environment-friendly plant fiber mattress. Weaving into plain weave, forming a well-shaped pore between the warp and the weft, wherein the area of the well-shaped pore is 1mm 2 。
Claims (10)
1. The production process of the 3E environment-friendly plant fiber mattress is characterized by comprising the following steps:
a. preparing a natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber yarns;
b. breaking the fibers to obtain short fiber yarns;
c. the low-heat-melting fibers are melted and then are uniformly stirred with the short fiber yarns to prepare a mixed fiber rope, and then the mixed fiber rope is cooled;
d. weaving the mixed fiber rope into a sheet to obtain the 3E environment-friendly plant fiber mattress.
2. The process for producing the 3E environment-friendly plant fiber mattress according to claim 1, wherein the drying temperature in the step a is 80-105 ℃ and the drying time is 30-45 min.
3. The process for producing the 3E environment-friendly plant fiber mattress according to claim 1, wherein the melting in the step c is 180-190 ℃, and the cooling adopts circulating water cooling or air cooling.
4. The process for producing a 3E green plant fiber mattress according to claim 1, wherein the low heat-fusible fiber is a polyester fiber, a polyolefin fiber, a polyamide fiber or an acetate fiber.
5. The process for producing a 3E green plant fiber mattress according to claim 1, wherein the low heat-fusible fiber is a polyolefin fiber.
6. The process for producing the 3E environment-friendly plant fiber mattress according to claim 1, wherein the diameter of the mixed fiber rope is 5-20 mm.
7. The process for producing a 3E green plant fiber mattress according to claim 1, wherein the natural plant fiber material is 1 of mountain palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber, or/and bamboo fiber, or a combination of several thereof.
8. The process for producing the 3E environment-friendly vegetable fiber mattress according to claim 1, wherein the weaving is plain weave, the warp and the weft form a well-shaped pore, and the area of the well-shaped pore is 1-2 mm 2 。
9. The process for producing a 3E green plant fiber mattress according to claim 1, wherein the length of the staple fiber yarn in the step b is 10-30cm.
10. The process for producing a 3E green plant fiber mattress according to claim 1, wherein the mass ratio of the low-heat-melting fibers after melting to the staple fibers in the step b is 4-5:5-6.
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| CN202210465605.2A CN115024613B (en) | 2022-04-29 | 2022-04-29 | Production process of 3E environment-friendly plant fiber mattress |
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| CN115024613B true CN115024613B (en) | 2024-01-23 |
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