CN114989010A - Improved process for producing industrial oleic acid - Google Patents

Improved process for producing industrial oleic acid Download PDF

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Publication number
CN114989010A
CN114989010A CN202210803863.7A CN202210803863A CN114989010A CN 114989010 A CN114989010 A CN 114989010A CN 202210803863 A CN202210803863 A CN 202210803863A CN 114989010 A CN114989010 A CN 114989010A
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oleic acid
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刘传波
张文龙
谷启涛
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Changji Jiangbei Oil Chemical Factory
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Abstract

The invention discloses an improved process for producing industrial oleic acid, which belongs to the technical field of industrial oleic acid processing and comprises the following steps: s1, crystallizing and filter pressing; s2, adsorption treatment; s3, evaporating in a water bath; s4, rectification. The method improves the existing industrial oleic acid production process to a great extent, particularly separates saturated fatty acid and unsaturated fatty acid after crystallization and filter pressing, and then uses a special adsorbent for adsorption treatment, thereby obtaining high-purity oleic acid.

Description

Improved process for producing industrial oleic acid
Technical Field
The invention belongs to the technical field of industrial oleic acid processing, and particularly relates to an improved process for producing industrial oleic acid.
Background
Oleic acid (Oleieacid) is an important natural chemical substance and is one of the major fatty acids in lipoidal plants in organisms. As a fine chemical product, oleic acid and its derivatives have wide application. Particularly, with the development of new technologies such as modern biology, molecular biology, biophysics and the like, people are more and more aware of the very close relationship between oleic acid and life phenomena. Oleic acid is a necessary nutrient substance for human body, and plays a positive role in preventing and treating tumor particularly because the structure of the oleic acid is similar to that of polyene fatty acid such as linoleic acid, linolenic acid and the like, so that the oleic acid is difficult to separate from the fatty acid; and because the high-purity oleic acid has poor thermal stability and is interfered by various factors in the purification and separation processes, the high-purity oleic acid is difficult to obtain. Generally, the purity of the commercially available oleic acid is not high, the content of the oleic acid is less than 80%, and the color, smell, stability and safety of the commercially available oleic acid are not ideal. Thus limiting the application. The high-purity oleic acid hardly contains trace impurities such as oxides and the like, has good stability, no stimulation to skin and high safety, has excellent physical and chemical properties, and can be processed into high-purity oleic acid derivatives, so that the high-purity oleic acid is more suitable for application in the fields of medicines, cosmetics, bioengineering and the like, and therefore, the development and research of a preparation method of the high-purity high-yield oleic acid are very significant.
Disclosure of Invention
The invention aims to provide an improved process for producing industrial oleic acid aiming at the existing problems.
The invention is realized by the following technical scheme:
an improved process for producing industrial oleic acid comprises the following steps:
s1, crystallizing and pressure filtering:
adding natural oleic acid into acetone, mixing, carrying out programmed cooling while stirring, stopping stirring after white crystals are separated out, continuously cooling to-20 to-15 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting acetone for later use;
s2, adsorption treatment:
adding an adsorbent into the acetone obtained in the step S1, then performing adsorption treatment in a constant-temperature ultrasonic environment, filtering after the adsorption treatment is completed, and collecting filtrate for later use;
s3, evaporating in water bath:
putting the filtrate obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering acetone;
s4, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S3 under the pressure of 133.3 MPa.
Further, the weight volume ratio of the natural oleic acid to the acetone in the step S1 is 1g: 5-7 mL.
Further, the preparation of the adsorbent described in step S2 includes the following steps:
(1) bead grinding treatment:
putting montmorillonite soil and activated carbon together in a bead mill according to a weight ratio of 1: 4-6 for grinding to obtain mixed powder for later use;
(2) corona treatment:
placing the mixed powder obtained in the step (1) in a corona discharge instrument for corona treatment, and taking out for later use after the corona treatment is finished;
(3) flame treatment:
placing the nano silicon dioxide on flame outer flame for flame treatment, and taking out for later use after the flame treatment is finished;
(4) laser spraying treatment:
and (3) coating the flame-treated nano silicon dioxide on the surface of the corona-treated mixed powder by using a fluidized bed, and then carrying out ultraviolet irradiation treatment.
Further, the bead milling treatment in the step (1) is performed at a milling speed of 1000-2000 rpm for 30-50 min.
Further, the working voltage is controlled to be 10-14 kV during the corona treatment in the step (2), and the corona treatment time is 1-2 min.
Further, the horizontal distance between the nano silicon dioxide and the flame outer flame during the flame treatment in the step (3) is 30-50 mm, and the flame treatment time is 10-20 min.
Further, the constant temperature ultrasonic environment in step S2 is: the temperature is 60-80 ℃, and the ultrasonic frequency is 80-100 kHz.
Furthermore, the time of the adsorption treatment in the step S2 is 1-2 h.
Compared with the prior art, the invention has the following advantages:
the method improves the current industrial oleic acid production process to a great extent, particularly separates saturated fatty acid and unsaturated fatty acid after crystallization and filter pressing, and then uses a special adsorbent for adsorption treatment, thereby obtaining high-purity oleic acid.
Detailed Description
Example 1:
an improved process for producing industrial oleic acid comprises the following steps:
s1, crystallizing and pressure filtering:
mixing natural oleic acid and acetone according to the weight-volume ratio of 1g:5mL, stirring while carrying out programmed cooling, stopping stirring after white crystals are separated out, continuously cooling to-20 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting the acetone for later use;
s2, adsorption treatment:
adding an adsorbent into the acetone obtained in S1, then performing adsorption treatment in a constant-temperature ultrasonic environment at 60 ℃, wherein the ultrasonic frequency is 80kHz, filtering after 1h of adsorption treatment, and collecting filtrate for later use;
the preparation of the adsorbent comprises the following steps:
(1) bead grinding treatment:
putting montmorillonite soil and active carbon together in a bead mill according to a weight ratio of 1:4 for grinding, controlling the grinding speed to be 1000rpm, and performing bead milling for 30min to obtain mixed powder for later use;
(2) corona treatment:
placing the mixed powder obtained in the step (1) in a corona discharge instrument for corona treatment, controlling the working voltage to be 10kV, and taking out for later use after 1min of corona treatment;
(3) flame treatment:
placing the nano silicon dioxide on the flame outer flame for flame treatment, wherein the horizontal distance between the nano silicon dioxide and the flame outer flame is 30mm, and taking out for later use after flame treatment for 10 min;
(4) laser spray coating treatment:
coating the flame-treated nano silicon dioxide on the surface of the corona-treated mixed powder by using a fluidized bed, and then carrying out ultraviolet irradiation treatment;
s3, evaporating in water bath:
putting the filtrate obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering acetone;
s4, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S3 under the pressure of 133.3 MPa.
Example 2:
an improved process for producing industrial oleic acid comprises the following steps:
s1, crystallizing and pressure filtering:
mixing natural oleic acid and acetone according to the weight-volume ratio of 1g:6mL, carrying out programmed cooling while stirring, stopping stirring after white crystals are separated out, continuously cooling to-17.5 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting the acetone for later use;
s2, adsorption treatment:
adding an adsorbent into the acetone obtained in S1, then performing adsorption treatment in a constant-temperature ultrasonic environment at 70 ℃, wherein the ultrasonic frequency is 90kHz, filtering after the adsorption treatment is performed for 1.5h, and collecting filtrate for later use;
the preparation of the adsorbent comprises the following steps:
(1) bead grinding treatment:
putting montmorillonite soil and active carbon together in a bead mill according to a weight ratio of 1:5 for grinding, controlling the grinding speed to be 1500rpm, and performing bead mill treatment for 40min to obtain mixed powder for later use;
(2) corona treatment:
placing the mixed powder obtained in the step (1) in a corona discharge instrument for corona treatment, controlling the working voltage to be 12kV, and taking out for later use after 1.5min of corona treatment;
(3) flame treatment:
placing the nano silicon dioxide on the flame outer flame for flame treatment, wherein the horizontal distance between the nano silicon dioxide and the flame outer flame is 40mm, and taking out for later use after flame treatment for 15 min;
(4) laser spray coating treatment:
coating the flame-treated nano silicon dioxide on the surface of the corona-treated mixed powder by using a fluidized bed, and performing ultraviolet irradiation treatment after the coating is finished;
s3, evaporating in water bath:
putting the filtrate obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering acetone;
s4, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S3 under the pressure of 133.3 MPa.
Example 3:
an improved process for producing industrial oleic acid comprises the following steps:
s1, crystallizing and pressure filtering:
mixing natural oleic acid and acetone according to the weight-volume ratio of 1g:7mL, carrying out programmed cooling while stirring, stopping stirring after white crystals are separated out, continuously cooling to-15 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting the acetone for later use;
s2, adsorption treatment:
adding an adsorbent into the acetone obtained in S1, then performing adsorption treatment in a constant-temperature ultrasonic environment at 80 ℃, wherein the ultrasonic frequency is 100kHz, filtering after 2h of adsorption treatment, and collecting filtrate for later use;
the preparation of the adsorbent comprises the following steps:
(1) bead grinding treatment:
grinding montmorillonite soil and active carbon together in a bead mill at a weight ratio of 1:6 at a grinding speed of 2000rpm for 50min to obtain mixed powder;
(2) corona treatment:
placing the mixed powder obtained in the step (1) in a corona discharge instrument for corona treatment, controlling the working voltage to be 14kV, and taking out for later use after corona treatment for 2 min;
(3) flame treatment:
placing the nano silicon dioxide on flame outer flame for flame treatment, wherein the horizontal distance between the nano silicon dioxide and the flame outer flame is 50mm, and taking out for later use after flame treatment for 20 min;
(4) laser spraying treatment:
coating the flame-treated nano silicon dioxide on the surface of the corona-treated mixed powder by using a fluidized bed, and performing ultraviolet irradiation treatment after the coating is finished;
s3, evaporating in water bath:
putting the filtrate obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering acetone;
s4, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S3 under the pressure of 133.3 MPa.
Comparative example 1:
an improved process for producing industrial oleic acid comprises the following steps:
s1, crystallizing and pressure filtering:
mixing natural oleic acid and acetone according to the weight-volume ratio of 1g:6mL, carrying out programmed cooling while stirring, stopping stirring after white crystals are separated out, continuously cooling to-17.5 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting the acetone for later use;
s2, adsorption treatment:
adding montmorillonite into the acetone obtained in S1, performing adsorption treatment in a constant-temperature ultrasonic environment at 70 ℃, performing adsorption treatment for 1.5h at an ultrasonic frequency of 90kHz, filtering, and collecting filtrate for later use;
s3, evaporating in water bath:
putting the filtrate obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering acetone;
s4, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S3 under the pressure of 133.3 MPa.
Comparative example 2:
an improved process for producing industrial oleic acid comprises the following steps:
s1, crystallizing and pressure filtering:
mixing natural oleic acid and acetone according to the weight-volume ratio of 1g:6mL, carrying out programmed cooling while stirring, stopping stirring after white crystals are separated out, continuously cooling to-17.5 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting the acetone for later use;
s2, adsorption treatment:
adding activated carbon into the acetone obtained in S1, then performing adsorption treatment in a constant-temperature ultrasonic environment at 70 ℃, wherein the ultrasonic frequency is 90kHz, filtering after the adsorption treatment is performed for 1.5h, and collecting filtrate for later use;
s3, evaporating in water bath:
putting the filtrate obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering acetone;
s4, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S3 under the pressure of 133.3 MPa.
Comparative example 3:
an improved process for producing industrial oleic acid comprises the following steps:
s1, crystallizing and pressure filtering:
mixing natural oleic acid and acetone according to the weight-volume ratio of 1g:6mL, carrying out programmed cooling while stirring, stopping stirring after white crystals are separated out, continuously cooling to-17.5 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting the acetone for later use;
s2, adsorption treatment:
adding an adsorbent into the acetone obtained in the step S1, then performing adsorption treatment at a constant temperature of 70 ℃, filtering after the adsorption treatment for 1.5h, and collecting filtrate for later use;
the preparation of the adsorbent comprises the following steps:
(1) bead grinding treatment:
grinding montmorillonite soil and active carbon together in a bead mill according to a weight ratio of 1:5, controlling the grinding speed to be 1500rpm, and performing bead milling for 40min to obtain mixed powder for later use;
(2) corona treatment:
placing the mixed powder obtained in the step (1) in a corona discharge instrument for corona treatment, controlling the working voltage to be 12kV, and taking out for later use after 1.5min of corona treatment;
(3) flame treatment:
placing the nano silicon dioxide on the flame outer flame for flame treatment, wherein the horizontal distance between the nano silicon dioxide and the flame outer flame is 40mm, and taking out for later use after flame treatment for 15 min;
(4) laser spray coating treatment:
coating the flame-treated nano silicon dioxide on the surface of the corona-treated mixed powder by using a fluidized bed, and performing ultraviolet irradiation treatment after the coating is finished;
s3, evaporating in water bath:
putting the filtrate obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering acetone;
s4, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S3 under the pressure of 133.3 MPa.
Comparative example 4:
an improved process for producing industrial oleic acid comprises the following steps:
s1, crystallizing and pressure filtering:
mixing natural oleic acid and acetone according to the weight-volume ratio of 1g:6mL, carrying out programmed cooling while stirring, stopping stirring after white crystals are separated out, continuously cooling to-17.5 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting acetone for later use;
s2, evaporating in water bath:
putting the acetone obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering the acetone;
s3, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S2 under the pressure of 133.3 MPa.
Control group:
the application numbers are: CN201810298614.0 discloses a production process and a device for industrial oleic acid.
In order to compare the technical effects of the application, the methods of example 2 and comparative examples 1-4 are respectively used for preparing oleic acid correspondingly, and then the yield and the purity are measured.
The specific experimental comparative data are shown in the following table 1:
TABLE 1
Figure BDA0003735662430000091
Figure BDA0003735662430000101
As can be seen from table 1 above, the present application is greatly improved in the present industrial oleic acid production process, and particularly, after crystallization and pressure filtration are performed, saturated fatty acid and unsaturated fatty acid are separated, and then a special adsorbent is used for adsorption treatment, so that high-purity oleic acid is obtained, which has great market popularization significance.

Claims (8)

1. An improved process for producing industrial oleic acid is characterized by comprising the following steps:
s1, crystallizing and pressure filtering:
adding natural oleic acid into acetone, mixing, carrying out programmed cooling while stirring, stopping stirring after white crystals are separated out, continuously cooling to-20 to-15 ℃, fully separating out the crystals, carrying out filter pressing after no new crystals are separated out, and collecting acetone for later use;
s2, adsorption treatment:
adding an adsorbent into the acetone obtained in the step S1, then performing adsorption treatment in a constant-temperature ultrasonic environment, filtering after the adsorption treatment is completed, and collecting filtrate for later use;
s3, evaporating in water bath:
putting the filtrate obtained in the step S2 on a water bath for evaporation to obtain unsaturated fatty acid for later use, and simultaneously recovering acetone;
s4, rectification:
and (4) performing molecular distillation refining on the unsaturated fatty acid obtained in the step S3 under the pressure of 133.3 MPa.
2. The improved process for producing industrial oleic acid according to claim 1, wherein the weight-to-volume ratio of the natural oleic acid and acetone in the step S1 is 1g: 5-7 mL.
3. The improved process for industrial production of oleic acid according to claim 1, wherein the preparation of the adsorbent in step S2 comprises the following steps:
(1) bead grinding treatment:
putting montmorillonite soil and activated carbon together in a bead mill according to a weight ratio of 1: 4-6 for grinding to obtain mixed powder for later use;
(2) corona treatment:
placing the mixed powder obtained in the step (1) in a corona discharge instrument for corona treatment, and taking out for later use after the corona treatment is finished;
(3) flame treatment:
placing the nano silicon dioxide on flame outer flame for flame treatment, and taking out for later use after the flame treatment is finished;
(4) laser spraying treatment:
and (3) coating the flame-treated nano silicon dioxide on the surface of the corona-treated mixed powder by using a fluidized bed, and then carrying out ultraviolet irradiation treatment.
4. The improved process for producing industrial oleic acid according to claim 3, characterized in that the bead milling treatment in the step (1) is carried out at a milling speed of 1000-2000 rpm for 30-50 min.
5. The improved process for producing industrial oleic acid according to claim 3, characterized in that the working voltage during the corona treatment in the step (2) is controlled to be 10-14 kV, and the time of the corona treatment is 1-2 min.
6. The improved process for producing industrial oleic acid according to claim 3, characterized in that the horizontal distance between the nano-silica and the flame outer flame during the flame treatment in the step (3) is 30-50 mm, and the flame treatment time is 10-20 min.
7. The improved process for producing industrial oleic acid according to claim 1, wherein the constant temperature ultrasonic environment in step S2 is: the temperature is 60-80 ℃, and the ultrasonic frequency is 80-100 kHz.
8. The improved process for producing industrial oleic acid according to claim 1, wherein the adsorption treatment time in the step S2 is 1-2 hours.
CN202210803863.7A 2022-07-07 2022-07-07 Improved process for producing industrial oleic acid Pending CN114989010A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0225946A1 (en) * 1985-12-05 1987-06-24 Nippon Oil And Fats Company, Limited Method of producing oleic acid
CN108558644A (en) * 2018-04-04 2018-09-21 赞宇科技集团股份有限公司 A kind of production technology and device of industrial oleic acid

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EP0225946A1 (en) * 1985-12-05 1987-06-24 Nippon Oil And Fats Company, Limited Method of producing oleic acid
CN108558644A (en) * 2018-04-04 2018-09-21 赞宇科技集团股份有限公司 A kind of production technology and device of industrial oleic acid

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