CN114986227A - Aluminum product fixed-length material picking device and operation method - Google Patents
Aluminum product fixed-length material picking device and operation method Download PDFInfo
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- CN114986227A CN114986227A CN202210749367.8A CN202210749367A CN114986227A CN 114986227 A CN114986227 A CN 114986227A CN 202210749367 A CN202210749367 A CN 202210749367A CN 114986227 A CN114986227 A CN 114986227A
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- 239000000463 material Substances 0.000 title claims abstract description 58
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004513 sizing Methods 0.000 claims abstract description 93
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 238000012544 monitoring process Methods 0.000 claims description 5
- 230000002950 deficient Effects 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009432 framing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
- B23Q17/2291—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work for adjusting the workpiece relative to the holder thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2414—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for indicating desired positions guiding the positioning of tools or workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Sawing (AREA)
Abstract
The invention relates to an aluminum product sizing material picking device, which designs a sizing table into a liftable structure, wherein the sizing in the sizing device is combined into an automatic sizing scheme and comprises the sizing table, a sizing device and a material picking table; the sizing table provides an assembly combination foundation for the sizing device and the sizing combination, and comprises a sawing platform, a lifting unit and a power transmission unit, wherein the lifting unit and the power transmission unit are assembled on the sawing platform; the fixed-length device comprises a fixed-length frame and a fixed-length combination; in addition, the operation method is based on the design of the material picking device, and the precision and the loss in the profile processing process are controlled and regulated by the programmable controller, so that an automatic processing technical scheme is formed. According to the aluminum product fixed-length material picking device and the operation method, the photoelectric proximity switch, various power combinations and a scheme controlled by a programmable controller are adopted, so that the obtained final aluminum product is high in precision and the precision can be guaranteed during continuous production; the operation is simple, and errors caused by inaccurate manual operation are avoided.
Description
Technical Field
The invention relates to the technical field of processing automation, in particular to an aluminum product fixed-length material picking device and an operation method.
Background
The existing sizing device for aluminum profile production on the market is extremely simple or even none. The sizing function is as follows: according to the requirements of customers, the finished aluminum profile (generally longer: 20 m) is sawed into the length required by the customers, so that later-stage aging and finish machining are facilitated.
To achieve sizing, the sizing devices available on the market operate as follows: the finished aluminum profile is transmitted by a roller of the sawing table, enters the sizing table through the finished sawing table, manually fixes a steel ruler and a baffle on the sizing table surface, and adjusts the baffle to a required sawing position according to the scale of the steel ruler. The profile collides with the baffle plate, and the finished saw table begins to saw and cut the profile. And after the section with the fixed length is obtained, manually carrying and framing.
Operating equipment and step wherein need too much human intervention for the section bar saw cuts the precision and can't guarantee: after the baffle is fixed, the profile collides with the baffle for many times, the baffle for a long time is easy to deform and can move backwards, so that the saw cutting length has errors, and when the profile collides with the baffle or is conveyed, the end face deformation is easy to generate due to the collision of the end face of the profile and the rubbing between the end face and the baffle during the conveying, and the unnecessary loss is caused.
Disclosure of Invention
In order to solve the technical problem, the aluminum product sizing material picking device provided by the invention has the advantages that the sizing table is designed into a liftable structure, wherein the sizing in the sizing device is combined into an automatic sizing scheme and comprises the sizing table, a sizing device and a material picking table; the sizing table provides an assembly combination foundation for the sizing device and the sizing combination, and comprises a sawing platform, a lifting unit and a power transmission unit, wherein the lifting unit and the power transmission unit are assembled on the sawing platform; the fixed-length device comprises a fixed-length frame and fixed-length combinations, the fixed-length combinations are assembled and connected through the fixed-length frame, each fixed-length combination comprises a fixed-length system unit, a servo traveling system unit and a locking system unit, a photoelectric proximity switch is further arranged on one side of a baffle in each fixed-length system unit, the fixed-length system units are integrally of a small-angle inclined assembly structure, a rack and gear transmission structure is adopted in each servo traveling system unit, the locking system units are composed of locking cylinders and locking fixing clamps, and a double-guarantee safety structure system is formed by the locking cylinders and the locking fixing clamps and a speed reduction structure in the power transmission unit; in addition, the material picking platform is arranged on one side of the sizing platform and comprises a tensioning guide wheel combined structure and a material picking platform transmission motor which are integrated on the inner side of the felt girdle band.
In one embodiment of the invention, the sawing platform consists of a frame and a plurality of rollers, and a coarse material sawing table and a finished product sawing table are further arranged at the feeding end of the sawing platform to form a flow sawing structure; other lift unit includes scale lift cylinder, the scale lift wheel, the scale lifter plate, wherein the power take off end of scale lift cylinder passes through and links to each other between frame and the scale lift wheel, the bottom of scale lifter plate is equipped with the inclined plane structural plane simultaneously, extrusion contact between inclined plane structural plane and the scale lift wheel, including the roller motor among the power transmission unit, the chain, the roller gear, wherein saw cut the roller of platform and pass through the chain, roller gear train banding power formula structure, the roller motor provides power addition-subtraction output through the roller gear.
In an embodiment of the invention, the sizing system unit is a vertical movement unit in the sizing combination, and comprises a baffle lifting cylinder, a baffle lifting rail and a baffle, wherein the baffle lifting rail is assembled with a rack on the sizing frame, the baffle lifting rail adopts a linear guide rail structure, the baffle lifting cylinder is arranged on one side of the baffle lifting rail, and the baffle is arranged on the other side of the baffle lifting rail.
In one embodiment of the invention, the servo walking system unit is a transverse driving unit in the sizing combination and comprises a servo motor and a walking gear, wherein the output shaft end of the servo motor is connected with the walking gear, and the walking gear is meshed with a rack on the sizing frame.
In one embodiment of the invention, when the locking system unit moves to the stroke limit and the designated coordinate, the locking cylinder drives the locking clamp to lock the side surface of the rack, and meanwhile, the locking system unit, the sizing system unit and the servo traveling system unit are assembled to form a complete sizing combination through a bracket which is parallel to the rack.
In one embodiment of the invention, the electric driving part and the sensing part in the material picking device are controlled by a programmable controller of Mitsubishi and are in communication connection with the programmable controller.
On the other hand, the invention also provides an aluminum product fixed-length material picking operation method, which is designed based on the material picking device and comprises the following steps:
step S1: starting a power supply, inputting the length of the aluminum product to be sized on a programmable controller interface, driving the aluminum product to be sized combination to move backwards to a set position by the servo traveling system unit, and extending a baffle plate to be sized downwards after the locking system unit is locked and positioned;
step S2: the section bar is conveyed by a sawing table, enters a sizing table through a finished product sawing table, and enters a monitoring area of a photoelectric proximity switch when the section bar approaches a baffle plate of the sizing table;
step S3: when the photoelectric proximity switch monitors that the section is 300mm away from the baffle, the roller motors of the sawing platform and the sizing platform slowly run at a reduced speed, so that when the section collides with the baffle, the moving speed is slow and the sizing is gradually and accurately carried out;
step S4: the finished product saw table presses materials in fixed sawing, and the fixed-length baffle plate retracts obliquely after sawing;
step S5: after the sizing lifting cylinder retracts, the sizing table integrally descends, so that the cut finished section bar stably falls on the aluminum side of the material picking table;
step S6: the roller motor of the material picking table drives the felt ring belt to stably convey the section bar out of the sizing table, and therefore the defective products and finished products can be conveniently and manually screened and framed.
Compared with the prior art, the technical scheme of the invention has the following advantages: according to the aluminum product fixed-length material picking device and the operation method, the photoelectric proximity switch, various power combinations and a scheme controlled by a programmable controller are adopted, so that the obtained final aluminum product is high in precision and the precision can be guaranteed during continuous production; the method is simple to operate, errors caused by inaccurate manual operation are avoided, unnecessary friction and rubbing in the section bar production process are reduced, and the yield is improved.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference will now be made in detail to the present disclosure, examples of which are illustrated in the accompanying drawings.
FIG. 1 is a schematic structural view of an aluminum product fixed-length material picking device of the invention;
FIG. 2 is a top view of the aluminum product fixed-length material picking device;
fig. 3 is a side view of the aluminum product fixed-length material picking device of the invention;
FIG. 4 is an enlarged view of section I of the sizing assembly of the present invention.
As shown in the figure, 1, a sizing table, 11, a frame, 12, a roller, 13, a sizing lifting cylinder, 14, a sizing lifting wheel, 15, a sizing lifting plate, 16, a roller motor, 17, a roller gear, 21, a sizing frame, 22, a rack, 23, a baffle lifting cylinder, 24, a baffle lifting track, 25, a baffle, 26, a servo motor, 27, a traveling gear, 28, a photoelectric proximity switch, 29, a locking cylinder, 291, a locking fixing clamp, 3, a material picking table, 31, a felt ring belt, 32, a tensioning guide wheel combination structure, 33, a material picking table transmission motor, 4, a material sawing table, 5 and a finished product sawing table.
Detailed Description
As shown in fig. 1, the present embodiment provides an aluminum product fixed-length material pickup device, in which a fixed-length table 1 is designed as a liftable structure, wherein a fixed length in the fixed-length device is combined into an automatic fixed-length scheme, and the device includes the fixed-length table 1, a fixed-length device, and a material pickup table 3; the sizing table 1 provides an assembly combination foundation for the sizing device and the sizing combination, and the sizing table 1 comprises a sawing platform, a lifting unit and a power transmission unit which are assembled on the sawing platform; the fixed-length device comprises a fixed-length frame 21 and fixed-length combinations, the fixed-length combinations are assembled and connected through the fixed-length frame 21, each fixed-length combination comprises a fixed-length system unit, a servo walking system unit and a locking system unit, a photoelectric proximity switch 28 is further arranged on one side of a baffle 25 in each fixed-length system unit, the fixed-length system units are integrally of a small-angle inclined assembly structure, the servo walking system units adopt a rack and gear transmission structure, meanwhile, the locking system units are composed of locking cylinders 29 and locking fixing clamps 291, and a double-guarantee safety structure system is composed of a speed reduction structure in a power transmission unit; in addition, the material picking table 3 is arranged on one side of the sizing table 1, and a tensioning guide wheel combined structure 32 and a material picking table transmission motor 33 are integrated on the inner side of the felt ring belt 31 in the material picking table 3.
The sawing platform consists of a frame 11 and a plurality of rollers 12, and a coarse material sawing table 4 and a finished product sawing table 5 are arranged at the feeding end of the sawing platform to form a flowing water sawing structure; the other lifting unit comprises a fixed-length lifting oil cylinder 13, a fixed-length lifting wheel 14 and a fixed-length lifting plate 15, wherein the power output end of the fixed-length lifting oil cylinder 13 is connected with the fixed-length lifting wheel 14 through a rack 11, an inclined plane structure surface is arranged at the bottom end of the fixed-length lifting plate 15 and is in extrusion contact with the fixed-length lifting wheel 14, the power transmission unit comprises a roller motor 16, a chain and a roller gear 17, a roller 12 of the sawing platform is in a power-driven structure formed by the chain and the roller gear 17, and the roller motor 16 provides power for adding and subtracting output through the roller gear 17.
When the lifting unit is lifted, the fixed-length lifting oil cylinder 13 stretches and pulls the rack 11, the fixed-length lifting wheel 14 on the rack 11 moves along the fixed-length lifting plate 15, and due to the inclined plane design of the fixed-length lifting plate 15, the fixed-length table 1 above the fixed-length lifting plate 15 can do lifting action, so that the production and use requirements are met; and the power transmission unit also meets the requirements of production, use, monitoring and deceleration.
The sizing system unit is a vertical movement unit in the sizing combination and comprises a baffle lifting cylinder 23, a baffle lifting rail 24 and a baffle 25, wherein the baffle lifting rail 24 is assembled with a rack 22 on the sizing frame 21, the baffle lifting rail 24 adopts a linear guide rail structure, the baffle lifting cylinder 23 is arranged on one side of the baffle lifting rail 24, and the baffle 25 is arranged on the other side of the baffle lifting rail 24.
The photoelectric proximity switch 28 is embedded in the upper portion of the baffle 25 and used for monitoring the distance between the aluminum material and the baffle. The sizing system is designed to be slightly inclined, and the baffle 25 is prevented from rubbing against the aluminum material after sizing is finished, so that the phenomena of scraping and rubbing of the aluminum material and the like caused by friction between the baffle 25 and the aluminum material are avoided.
The servo walking system unit is a transverse driving unit in the sizing combination and comprises a servo motor 26 and a walking gear 27, wherein the output shaft end of the servo motor 26 is connected with the walking gear 27, and the walking gear 27 is meshed with the rack 22 on the sizing frame 21.
The servo motor 26 used therein calculates the number of teeth of the gear walking precisely after calibrating the length to length. Thereby calculating the length of the section bar scale. The precision is less than or equal to 0.5 mm. Because of the adoption of the rack and gear structure, the phenomenon that the fixed length data is inaccurate due to sliding friction generated during walking is avoided.
When the locking system unit moves to the stroke limit and the designated coordinate, the locking cylinder 29 drives the locking fixing clamp 291 to lock the side face of the rack 22, and meanwhile, the locking system unit, the sizing system unit and the servo traveling system unit are assembled to form a complete sizing combination through parallel supports with the rack 22.
Wherein, the baffle 25 backshifting phenomenon that produces when avoiding the section bar to baffle 25 striking in the production, cause the scale inaccurate, so equip the design and have a locking system unit, when locking cylinder 29 stretches out, through connecting rod and lever principle, make locking fixation clamp 291 tightly lock the rack 22 side (the fixation clamp surface has the texture, does not have the phenomenon of skidding when guaranteeing to lock). The locking system is matched with the sizing table to monitor the speed reduction system, and the sizing precision is doubly guaranteed to be unchanged.
In addition, the material picking table 3 can convey the cut section bars out of the sizing table 1, so that defective products can be conveniently screened manually, finished products can be conveniently framed, and the finished products can be conveniently screened.
The electric drive part and the sensing part in the material picking device are controlled by a programmable controller of Mitsubishi and are communicated with the programmable controller.
The invention also provides an aluminum product fixed-size material picking operation method, which is designed based on the material picking device and comprises the following steps:
step S1: starting a power supply, inputting the length of the aluminum product to be sized on a programmable controller interface, driving the aluminum product to be sized combination to move backwards to a set position by the servo walking system unit, and extending the sized baffle 25 downwards after the locking system unit is locked and positioned;
step S2: the section bar is conveyed by a sawing table 4, enters a sizing table 1 through a finished product sawing table 5, and enters a monitoring area of a photoelectric proximity switch 28 when the section bar approaches a baffle 25 of the sizing table;
step S3: when the photoelectric proximity switch 28 monitors that the section bar is 300mm away from the baffle 25, the roller motors 16 of the sawing platform 4 and the sizing platform 1 slow down and slowly run, so that when the section bar collides with the baffle 25, the moving speed is slow and the sizing is gradually and accurately performed;
step S4: the finished product saw table 5 presses materials in fixed sawing, and the fixed-length baffle 25 is inclined and retracted after sawing;
step S5: after the fixed-length lifting oil cylinder 13 retracts, the whole fixed-length table 1 descends, so that the cut finished section bar stably falls on the aluminum of the material picking table 3;
step S6: the integrated motor of the material picking table 3 drives the felt endless belt 31 to stably convey the section bar out of the sizing table 1, so that manual screening of defective products and framing of finished products are facilitated.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the spirit or scope of the invention.
Claims (7)
1. A fixed-size aluminum material picking device is characterized by comprising a fixed-size platform (1), a fixed-size device and a material picking platform (3), wherein the fixed-size platform (1) is designed to be of a liftable structure, and the fixed-size in the fixed-size device is combined into an automatic fixed-size scheme; the sizing table (1) provides an assembly combination foundation for the sizing device and the sizing combination, and the sizing table (1) comprises a sawing platform, a lifting unit and a power transmission unit which are assembled on the sawing platform; the fixed-length device comprises a fixed-length frame (21) and fixed-length combinations, the fixed-length combinations are assembled and connected through the fixed-length frame (21), each fixed-length combination comprises a fixed-length system unit, a servo walking system unit and a locking system unit, one side of a baffle (25) in each fixed-length system unit is also provided with a photoelectric proximity switch (28), the whole fixed-length system unit is of a small-angle inclined assembly structure, the servo walking system unit adopts a rack and gear transmission structure, the locking system unit consists of a locking cylinder (29) and a locking fixing clamp (291), and a double-guarantee safety structure system is formed by the locking cylinder and the locking fixing clamp and a speed reduction structure in a power transmission unit; in addition, the material picking platform (3) is arranged on one side of the sizing platform (1), and a tensioning guide wheel combined structure (32) and a material picking platform transmission motor (33) are integrated on the inner side of the felt ring belt (31) in the material picking platform (3).
2. The aluminum product sizing pick-up device of claim 1, characterized in that: the sawing platform consists of a frame (11) and a plurality of rollers (12), and a coarse material sawing table (4) and a finished product sawing table (5) are arranged at the feeding end of the sawing platform to form a flow sawing structure; other lift unit includes scale lift cylinder (13), scale lifting wheel (14), scale lifter plate (15), wherein the power take off end of scale lift cylinder (13) passes through and links to each other between frame (11) and scale lifting wheel (14), the bottom of scale lifter plate (15) is equipped with the inclined plane structural plane simultaneously, extrusion contact between inclined plane structural plane and the scale lifting wheel (14), including roller motor (16) in the power transmission unit, the chain, roller gear (17), wherein saw cut roller (12) of platform and pass through the chain, the area power formula structure is constituteed to roller gear (17), roller motor (16) provide power addition and subtraction output through roller gear (17).
3. The aluminum product sizing pick-up device of claim 1, characterized in that: the sizing system unit is a vertical movement unit in the sizing combination and comprises a baffle lifting cylinder (23), a baffle lifting track (24) and a baffle (25), wherein the baffle lifting track (24) is assembled with a rack (22) on a sizing frame (21), the baffle lifting track (24) adopts a linear guide rail structure, the baffle lifting cylinder (23) is arranged on one side of the baffle lifting track (24), and the baffle (25) is arranged on the other side of the baffle lifting track (24).
4. The aluminum product sizing pick-up device of claim 1, characterized in that: the servo walking system unit is a transverse driving unit in the sizing combination and comprises a servo motor (26) and a walking gear (27), wherein the output shaft end of the servo motor (26) is connected with the walking gear (27), and the walking gear (27) is meshed with the rack (22) on the sizing frame (21).
5. The aluminum product sizing pick-up device of claim 1, characterized in that: when the locking system unit moves to the stroke limit and the designated coordinate, the locking cylinder (29) drives the locking fixing clamp (291) to lock the side surface of the rack (22), and meanwhile, the locking system unit, the sizing system unit and the servo traveling system unit are assembled to form a complete sizing combination through a bracket which is parallel to the rack (22).
6. The aluminum product sizing pick-up device of claim 1, characterized in that: the electric drive part and the sensing part in the material picking device are controlled by a programmable controller of Mitsubishi and are communicated with the programmable controller.
7. An aluminum product fixed-length material picking operation method, which is designed based on the material picking device in claims 1 to 6, and is characterized in that the method comprises the following steps:
step S1: starting a power supply, inputting the length of the aluminum product to be sized on a programmable controller interface, driving the aluminum product to be sized combination to move backwards to a set position by the servo walking system unit, and extending a baffle (25) to be sized downwards after the locking system unit is locked and positioned;
step S2: the sectional material is conveyed by a sawing table (4), enters a sizing table (1) through a finished product sawing table (5), and enters a monitoring area of a photoelectric proximity switch (28) when the sectional material approaches a baffle (25) of the sizing table;
step S3: when the photoelectric proximity switch (28) monitors that the distance between the sectional material and the baffle (25) is 300mm, the roller motors (16) of the sawing platform (4) and the sizing platform (1) slow down and slowly run, so that when the sectional material collides with the baffle (25), the moving speed is slow and the sizing is gradually and accurately performed;
step S4: the finished product saw table (5) is used for fixedly sawing, and the fixed-length baffle (25) is obliquely retracted after sawing;
step S5: after the sizing lifting cylinder (13) retracts, the sizing table (1) integrally descends, so that the cut finished section bar stably falls on the aluminum side of the material picking table (3);
step S6: the integrated motor of the material picking table (3) drives the felt ring belt (31) to stably convey the sectional materials out of the sizing table (1), so that the defective products and finished products can be conveniently and manually screened and framed.
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| CN202210749367.8A CN114986227A (en) | 2022-06-29 | 2022-06-29 | Aluminum product fixed-length material picking device and operation method |
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| CN202210749367.8A CN114986227A (en) | 2022-06-29 | 2022-06-29 | Aluminum product fixed-length material picking device and operation method |
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Application publication date: 20220902 |