CN114985720B - Automatic production line of die-casting pot and production method thereof - Google Patents
Automatic production line of die-casting pot and production method thereof Download PDFInfo
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- CN114985720B CN114985720B CN202210490186.8A CN202210490186A CN114985720B CN 114985720 B CN114985720 B CN 114985720B CN 202210490186 A CN202210490186 A CN 202210490186A CN 114985720 B CN114985720 B CN 114985720B
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- pot body
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- manipulator
- plate
- lathe
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 238000004512 die casting Methods 0.000 title claims abstract description 45
- 238000001816 cooling Methods 0.000 claims abstract description 37
- 239000002893 slag Substances 0.000 claims abstract description 33
- 210000000078 claw Anatomy 0.000 claims abstract description 20
- 239000002699 waste material Substances 0.000 claims abstract description 20
- 238000010009 beating Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 32
- 238000007599 discharging Methods 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 7
- 238000013459 approach Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 abstract description 11
- 238000007493 shaping process Methods 0.000 abstract description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 238000003801 milling Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 230000000875 corresponding effect Effects 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2076—Cutting-off equipment for sprues or ingates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2084—Manipulating or transferring devices for evacuating cast pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Manufacture Of Iron (AREA)
Abstract
The invention belongs to the technical field of pan production, in particular to an automatic production line of a die-casting pan and a production method thereof, wherein the automatic production line of the die-casting pan comprises a production room, a die casting machine, an air cooling machine, a slag beating machine and a lathe are arranged in the production room, a first manipulator is arranged among the die casting machine, the air cooling machine and the slag beating machine, a claw hand is arranged on the first manipulator, a second manipulator is arranged between the slag beating machine and the lathe, a sucking disc is arranged on the second manipulator, and a feeding track is arranged on one side of the production room; the first manipulator sends the pot body that obtains from the die casting machine shaping to the forced air cooling machine, and after the forced air cooling machine cooled the pot body, the first manipulator sent the pot body to the scum machine in, and the scum machine got rid of the waste material on the pot body, and the second manipulator sent the pot body to the lathe in, and the lathe carries out the turn limit to the pot body after, and the second manipulator sends the pot body to the pay-off track. The automatic production line and the production method can realize the efficient production of the die-casting aluminum pot.
Description
Technical Field
The invention belongs to the technical field of pot production, and relates to an automatic production line and a production method of a die-casting pot.
Background
The cookware sold in the market at present is usually produced by stamping technology, but the cookware is generally made of stainless steel materials, and compared with the stainless steel cookware, the existing cookware made of aluminum alloy materials has the advantages of light weight, quick heat transfer, time saving and the like. For aluminum alloy materials, if a stamping process is used to produce cookware, there are problems such as poor stamping formability and difficulty in controlling workpiece precision, so that the stamping technology is not suitable for producing aluminum alloy cookware.
Aiming at the problems, a production line and a production method suitable for efficiently producing aluminum cookware can be designed.
Disclosure of Invention
According to the problems, the invention provides an automatic production line and a production method of die-cast aluminum, and the production line and the production method can realize efficient automatic production of aluminum alloy cookware through die-casting molding.
The purpose of the invention is realized in the following way:
the automatic production line of the die-casting pot comprises a production room, wherein a die-casting machine, an air cooling machine, a slag-beating machine and a lathe are arranged in the production room, a first manipulator is arranged among the die-casting machine, the air cooling machine and the slag-beating machine, a claw is arranged on the first manipulator, a second manipulator is arranged between the slag-beating machine and the lathe, a sucking disc is arranged on the second manipulator, and a feeding track is arranged on one side of the production room; the first manipulator sends the pan body obtained by molding in the die casting machine to the air cooling machine, after the air cooling machine cools the pan body, the first manipulator sends the pan body to the slag removing machine, after the slag removing machine removes waste materials on the pan body, the second manipulator sends the pan body to the lathe, after the lathe turns the edge of the pan body, the second manipulator sends the pan body to the feeding track.
As a further description of the above technical solution, the air cooling machine is provided with a vertical first air outlet module, and a placement plate aligned with the air outlet plate, wherein a first air outlet is formed on the first air outlet module, and is connected with a first fan aligned with the first air outlet, and the placement plate is connected with a hanging plate, and a push rod capable of being far away from or near the hanging plate.
As a further description of the above technical solution, the air cooling machine is provided with a second inclined air outlet module, the second air outlet module is located below the object placing plate and is provided with a second air outlet facing the object placing plate, and the second air outlet module is connected with a second fan aligned with the second air outlet.
As a further description of the above technical solution, the material hanging plate is formed with an anti-skid slot.
As further description of the technical scheme, the slag crusher is provided with a discharging plate, a pressing plate positioned on one side of the discharging plate and a sucking plate aligned with the discharging plate, wherein the pressing plate and the sucking plate can move up and down relative to the discharging plate.
As further description of the technical scheme, the slag-breaking machine is provided with a processing platform, the discharging plate is positioned on the processing platform, the processing platform is provided with waste material ports positioned on two sides below the discharging plate, and the slag-breaking machine is internally provided with a material receiving plate positioned below the waste material ports.
As a further description of the above technical solution, a rotatable turntable and a turning tool located at one side of the turntable are provided in the lathe.
As a further description of the above technical solution, a cnc engraving machine is arranged in the production room, and the cnc engraving machine is located between the lathe and the feeding rail.
As a further description of the above technical solution, the first manipulator and the second manipulator are six-axis manipulators.
The production method of the die-casting pot is characterized by comprising the following steps of:
1) The raw materials are die cast in the die casting machine to form a pot body with bulges;
2) The first mechanical arm grabs the bulge on the pot body from the die casting machine through the claw, takes the pot body out of the die casting machine and sends the pot body into the air cooling machine, the first mechanical arm sticks the bulge on the pot body to the hanging plate, the ejector rod approaches to the hanging plate and butts the bulge on the pot body on the hanging plate, so that the pot body is hung in the air cooling machine, the claw of the first mechanical arm loosens the bulge and leaves from the air cooling machine, and the first fan and the second fan rotate and blow air to cool the pot body;
3) After the pot body is cooled, the first mechanical arm grabs the bulge on the pot body again through the claw, the ejector pin is far away from the material hanging plate and does not prop against the bulge on the pot body any more, the first mechanical arm takes the pot body out of the air cooling machine and sends the pot body into the slag breaking machine, the pot body is placed on the material discharging plate in a mode that the pot bottom is upwards, the bulge on the pot body is aligned with the material pressing plate, the material sucking plate moves downwards and props against the pot bottom of the pot body, the claw of the first mechanical arm loosens the bulge and leaves from the slag breaking machine, and the material pressing plate moves downwards and presses the bulge on the pot body so that the bulge is broken from the pot body;
4) After the bulges on the pot body are removed, a suction plate in the slag-making machine moves upwards and sucks the pot body to enable the pot body to rise, a second manipulator stretches into the slag-making machine, a sucker stretches into the pot body upwards and sucks the pot body, the suction plate does not suck the pot body any more, the second manipulator takes the pot body out of the slag-making machine and then sends the pot body into the lathe, the pot body is placed into the turntable in a mode that the pot body faces downwards, the upper end edge of the pot body is exposed out of the turntable, a sucker of the second manipulator does not suck the pot body any more and leaves from the lathe, the turntable rotates, and the lathe tool turns the edge of the pot body;
5) After the upper end edge waste material of the pot body is removed, the turntable stops rotating, the second manipulator stretches into the lathe, the lower disc stretches into the pot body downwards and sucks the pot body, and the second manipulator takes the pot body out of the lathe and then sends the pot body to the feeding track.
Compared with the prior art, the invention has the following outstanding and beneficial technical effects:
1. in this production line, the die casting can realize the machine-shaping to the aluminum alloy effectively, more easily produces the aluminum pot that possesses higher intensity and precision, and the cooperation of first manipulator and second manipulator can send into different processingequipment with the aluminum pot in this way, has realized the high-efficient automated production of aluminum pot, and the aluminum pot of producing still has advantages such as light, heat transfer are fast.
2. The production method has the advantages of high efficiency, stability, adjustability and the like, and can save the labor cost required in the production process.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 shows a pot obtained by die casting in a die casting machine.
Fig. 2 is a schematic plan view of the production room.
Fig. 3 is a schematic perspective view of an air cooler.
Fig. 4 is a partial enlarged view of fig. 3.
Fig. 5 is a schematic perspective view of a slag crusher.
Fig. 6 is a schematic perspective view of a lathe.
Fig. 7 is a schematic perspective view of the first manipulator.
Fig. 8 is a schematic perspective view of a second manipulator.
Fig. 9 is a perspective view of the engraving and milling machine.
The device comprises a 0-production room, a 1-die casting machine, a 2-air cooling machine, a 21-first air outlet module, a 211-first air outlet, a 212-first fan, a 22-object placing plate, a 23-material hanging plate, a 231-anti-skid groove, a 24-ejector rod, a 25-second air outlet module, a 251-second air outlet, a 252-second fan, a 3-slag-making machine, a 31-discharging plate, a 32-pressing plate, a 33-material sucking plate, a 34-processing platform, a 341-waste opening, a 35-material receiving plate, a 4-lathe, a 41-turntable, a 42-turning tool, a 5-first manipulator, a 51-claw hand, a 6-second manipulator, a 61-sucking disc, a 7-feeding track and an 8-engraving machine.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present invention; the terms "first," "second," "third," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally coupled, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention will be further described with reference to the following specific examples,
as shown in fig. 1 to 8, an automatic production line of a die-casting pot comprises a production room 0, wherein a die-casting machine 1 for die-casting and forming aluminum alloy is arranged in the production room 0, an air cooling machine 2 for blowing and cooling a pot body, a slag-grinding machine 3 for taking out waste materials on the pot body, and a lathe 4 for turning the edge of the pot body. The die casting machine 1, the air cooling machine 2 and the slag-making machine 3 are provided with a first manipulator 5, the first manipulator 5 is provided with a claw 51, the die casting machine 1 produces a pot body with bulges in fig. 1, and the first manipulator 5 grabs the bulges on the pot body through the claw 51 to sequentially send the pot body into the air cooling machine 2 and the slag-making machine 3; a second manipulator 6 is arranged between the slag-making machine 3 and the lathe 4, a sucker 61 is arranged on the second manipulator 6, after the pot body is cooled and waste is removed, the second manipulator 6 stretches into the pot body through the sucker 61 to suck the pot body, the pot body is conveyed into the lathe 4 from the slag-making machine 3, after the edge of the top end of the pot body is turned by the lathe 4, the pot body is conveyed onto a feeding track 7 by the second manipulator 6, and the feeding track 7 is conveyed to other processing and packaging positions. In the production line, the claw hand 51 on the first mechanical hand 5 is opened and closed to claw the bulge on the main pot body, so that the grabbing of the pot body is realized; the suction cup 61 on the second manipulator 6 can adopt vacuum suction type or electromagnet suction type to grasp the pot body.
As shown in fig. 2-4, when the pot body taken out from the die casting machine 1 is in a high temperature state and is sent into the air cooler 2 by the first mechanical arm 5, the claw 51 of the second mechanical arm 5 sticks the bulge of the pot body to the hanging plate 23, the pot body is hung downwards, the ejector rod 24 moves towards the hanging plate 23 to prop the bulge on the pot body against the hanging plate 23, the pot body is hung in the air cooler 2 and is aligned with the first air outlet module 21, and the first air outlet module 21 cools the pot body through air blown out from the first air outlet 211 by the first fan 212.
As an improved embodiment, the air cooler 2 is provided with the second air outlet module 25 which is located below the object placing plate 22 and is inclined upwards towards the object placing plate 22, the second air outlet module 25 cools the pan body hung in the air cooler 2 from an inclined angle through air blown from the second air outlet 251 by the second fan 252, and the angle of the pan body subjected to air blowing cooling is increased, so that the pan body can be cooled more quickly.
As an improved embodiment, the anti-slip groove 231 capable of increasing the contact area between the hanging plate 23 and the bulge on the pot body is formed on the hanging plate 23, so that the bulge can be abutted on the hanging plate 23 more firmly, the pot body is not easy to slip off, and the fixation of the pot body in the air cooling machine is more stable.
As shown in fig. 2 and 5, after the pot body is cooled, the pot body is taken out from the air cooling machine 2 by the first mechanical arm 5 and then is sent into the slag making machine 3, the pot body is placed on the discharging plate 31 in a mode that the pot bottom faces upwards by the first mechanical arm 5, the bulge at the edge of the pot body is aligned with the pressing plate 32, the sucking plate 33 descends and butts against the pot bottom of the pot body, the pot body is fixed on the discharging plate 31, then the pressing plate 32 descends and presses down the bulge on the pot body, so that the bulge breaks from the pot body, namely waste materials at the edge of the pot body are removed, then the sucking plate 33 sucks the pot body and lifts up, the second mechanical arm 6 stretches into the slag making machine 3, the pot body is sucked by the sucking disc 61 stretching into the pot body, and after the sucking plate 33 does not adsorb the pot body any more, the pot body is carried out from the slag making machine 3 by the second mechanical arm 6 through the sucking disc 61. In the slag machine 3, the suction plate 33 can be used for sucking the pot body in vacuum or electromagnet to achieve the corresponding effect.
As an improved embodiment, in the slag-making machine 3, after the waste material such as the bulge on the pan body is crushed by the pressing plate 32, the waste material falls into the receiving plate 35 through the waste material port 341 on the processing platform 34, and the receiving plate 35 can be inclined downwards, so that the waste material slides down and is intensively recovered.
As shown in fig. 2 and 6, after the waste material at the upper end edge of the pot body is removed, the second manipulator 6 takes the pot body out of the slag extractor 3 and sends the pot body into the lathe 4, the pot body is put into the rotary table 41 in a mode that the pot bottom is downward, the edge at the upper end of the pot body is exposed outside the rotary table, and in the lathe 4, the rotary table 41 drives the pot body to rotate, and the turning tool 42 rubs with the edge at the upper end of the pot body to form turning.
As shown in fig. 2 and 9, after the upper end edge of the pot body is turned, the second manipulator 6 can take the pot body out of the lathe, if burrs exist on the surface of the pot body, the pot body can be sent into the engraving and milling machine 8, the engraving and milling machine 8 can polish and mill the surface of the pot body, and after finishing processing, the second manipulator 6 can take the pot body out of the engraving and milling machine 8 and send the pot body onto the feeding track 7, and the processed pot body is sent out by the feeding track 7.
As shown in fig. 7-8, the first manipulator 5 and the second manipulator 6 are six-axis manipulators, have 6 joints and 6 degrees of freedom, and are composed of an executing mechanism, a driving mechanism and a control system. Under the control of a PLC program, the driving mechanism is used for transmission, and corresponding actions are realized through the movement of the executing mechanism. After the corresponding program is set, the first manipulator 5 and the second manipulator 6 can accurately carry out repeated conveying work on the pot body, and the control system of the first manipulator 5 and the second manipulator 6 can monitor the actions of the pot body and immediately give an alarm when the actions are wrong.
As shown in fig. 1 to 9, a method for producing a die-casting pot includes the steps of:
1) The raw materials are die-cast in a die-casting machine 1 to form a pot body with bulges, and the working temperature of the die-casting machine 1 when the die-casting machine 1 is used for die-casting to obtain an aluminum pot is 630-680 ℃;
2) The first mechanical arm 5 grabs the bulge on the pot body from the die casting machine 1 through the claw hand 51, takes the pot body out of the die casting machine 1 and sends the pot body to the air cooling machine 2, the first mechanical arm 5 sticks the bulge on the pot body to the material hanging plate 21, the ejector rod 24 approaches to the material hanging plate 21 and butts the bulge on the pot body on the material hanging plate 21, so that the pot body is hung in the air cooling machine 1, the claw hand 51 of the first mechanical arm 5 loosens the bulge and leaves from the air cooling machine 1, and the first fan 212 and the second fan 252 rotate and blow air to cool the pot body;
3) After the pot body is cooled, the first mechanical arm 5 grabs the bulge on the pot body again through the claw hand 51, the thimble 24 is far away from the material hanging plate 21 and does not prop against the bulge on the pot body any more, the first mechanical arm 5 takes the pot body out of the air cooling machine 1 and sends the pot body into the slag stirring machine 3, the pot body is placed on the material discharging plate 21 in a mode that the pot bottom is upward, the bulge on the pot body is aligned with the material pressing plate 32, the material sucking plate 33 moves downward and props against the pot bottom of the pot body, the claw hand 51 of the first mechanical arm 5 loosens the bulge and leaves from the slag stirring machine 3, and the material pressing plate 32 moves downward and presses the bulge on the pot body down, so that the bulge is disconnected from the pot body;
4) After the bulges on the pot body are removed, the suction plate 33 in the slag making machine 3 moves upwards and sucks the pot body to enable the pot body to rise, the second manipulator 6 stretches into the slag making machine 3, the suction cup 61 stretches into the pot body upwards and sucks the pot body, the suction plate 33 does not suck the pot body any more, the second manipulator 6 takes the pot body out of the slag making machine 3 and sends the pot body into the lathe 4, the pot body is placed into the turntable 41 in a mode that the pot body faces downwards, the upper end edge of the pot body is exposed out of the turntable 41, the suction cup 61 of the second manipulator 6 does not suck the pot body any more and leaves from the lathe 4, the turntable 41 rotates, the turning tool 42 turns the edge of the pot body, and the rotating speed of the turntable is 800n/mi n;
5) After the upper end edge waste of the pot body is removed, the turntable 41 stops rotating, the second manipulator 6 stretches into the lathe 4, the sucker 61 stretches into the pot body downwards and sucks the pot body, and the second manipulator 6 takes the pot body out of the lathe 4 and sends the pot body to the feeding track 7.
Specifically, in the production method, the pressure in the die casting machine 1 is adjusted according to the actual situation and is continuously changed; the air cooler 2 can be provided with a plurality of groups of first air blowing modules 21, a storage plate 22 and a second air outlet module 25, and a plurality of pot bodies can be simultaneously placed for air blowing and cooling; a plurality of material pressing plates 32 can be arranged in the slag extractor 3, so that waste materials in a plurality of directions on the pot body can be pressed and broken by the material pressing plates 32.
In the production method, after the pot body is turned by the lathe 4, if burrs exist on the surface of the pot body, a step of taking the pot body out of the slag-making machine 3 by the second manipulator 6 and putting the pot body into the engraving and milling machine 8 for processing can be added, and after the burrs of the pot body are taken out, the second manipulator 6 sends the pot body to the feeding track 7.
In summary, by the production line and the processing method, the automatic production of the die-casting aluminum pot can be realized, the defect that the aluminum pot is not suitable for being used for the production of a stamping process is overcome, and the die-casting aluminum pot with high strength and high precision can be accurately and efficiently produced.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (1)
1. The production method of the die-casting pot is characterized by comprising the following production lines:
the production room is provided with a die casting machine, an air cooling machine, a slag beating machine and a lathe, a first manipulator is arranged among the die casting machine, the air cooling machine and the slag beating machine, a claw is arranged on the first manipulator, a second manipulator is arranged between the slag beating machine and the lathe, a sucking disc is arranged on the second manipulator, and a feeding track is arranged on one side of the production room;
the first manipulator sends a pot body obtained by molding in the die casting machine to the air cooling machine, the air cooling machine cools the pot body, the first manipulator sends the pot body to the slag removing machine, the slag removing machine removes waste materials on the pot body, the second manipulator sends the pot body to the lathe, and the lathe carries out edge turning on the pot body, and then the second manipulator sends the pot body to the feeding track;
the air cooling machine is provided with a vertical first air outlet module and a storage plate aligned with the air outlet plate, wherein a first air outlet is formed on the first air outlet module, a first fan aligned with the first air outlet is connected with the first air outlet, and the storage plate is connected with a material hanging plate and a push rod which can be far away from or close to the material hanging plate;
the air cooling machine is provided with an inclined second air outlet module, the second air outlet module is positioned below the object placing plate and is provided with a second air outlet facing the object placing plate, and the second air outlet module is connected with a second fan aligned with the second air outlet;
an anti-skid groove is formed on the material hanging plate;
the slag removing machine is provided with a discharging plate, a pressing plate positioned at one side of the discharging plate and a sucking plate aligned with the discharging plate, wherein the pressing plate and the sucking plate can move up and down relative to the discharging plate;
the slag removing machine is provided with a processing platform, the discharging plate is positioned on the processing platform, waste material ports positioned on two sides below the discharging plate are formed in the processing platform, and a receiving plate positioned below the waste material ports is arranged in the slag removing machine;
a rotatable turntable and a turning tool positioned at one side of the turntable are arranged in the lathe;
the method also comprises the following steps:
1) The raw materials are die cast in a die casting machine to form a pot body with bulges;
2) The first mechanical arm grabs the bulge on the pot body from the die casting machine through the claw, takes the pot body out of the die casting machine and sends the pot body into the air cooling machine, the first mechanical arm sticks the bulge on the pot body to the material hanging plate, the ejector rod approaches to the material hanging plate, and the bulge on the pot body is propped against the material hanging plate, so that the pot body is hung in the air cooling machine, the claw of the first mechanical arm loosens the bulge and leaves from the air cooling machine, and the first fan and the second fan rotate and blow air to cool the pot body;
3) After the pot body is cooled, the first mechanical arm grabs the bulge on the pot body again through the claw, the ejector rod is away from the material hanging plate and does not prop against the bulge on the pot body any more, the first mechanical arm takes the pot body out of the air cooling machine and sends the pot body into the slag stirring machine, the pot body is placed on the material discharging plate in a mode that the pot bottom is upward, the bulge on the pot body is aligned with the material pressing plate, the material sucking plate moves downwards and props against the pot bottom of the pot body, the claw of the first mechanical arm loosens the bulge and leaves from the slag stirring machine, and the material pressing plate moves downwards and presses the bulge on the pot body, so that the bulge is disconnected from the pot body;
4) After the bulges on the pot body are removed, a suction plate in the slag stirring machine moves upwards and sucks the pot body to enable the pot body to rise, a second manipulator stretches into the slag stirring machine, a sucker stretches into the pot body upwards and sucks the pot body, the suction plate does not suck the pot body any more, the second manipulator takes the pot body out of the slag stirring machine and sends the pot body into a lathe, the pot body is placed into a turntable in a downward manner, the edge of the upper end of the pot body is exposed out of the turntable, the sucker of the second manipulator does not suck the pot body any more and leaves from the lathe, the turntable rotates, and the edge of the pot body is turned by a turning tool;
5) After the upper end edge waste material of the pot body is removed, the turntable stops rotating, the second manipulator stretches into the lathe, the sucker stretches into the pot body downwards and sucks the pot body, and the second manipulator takes the pot body out of the lathe and sends the pot body to the feeding track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210490186.8A CN114985720B (en) | 2022-05-07 | 2022-05-07 | Automatic production line of die-casting pot and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN210789164U (en) * | 2019-08-22 | 2020-06-19 | 上海索鲁馨自动化有限公司 | Automatic robot system equipment of die casting machine |
| CN210937052U (en) * | 2019-08-22 | 2020-07-07 | 上海索鲁馨自动化有限公司 | Automatic production system of die casting robot |
| CN113500176A (en) * | 2021-07-12 | 2021-10-15 | 广东圣誉智能科技有限公司 | Intelligent die-casting island production line and production method thereof |
| CN113500175A (en) * | 2021-07-22 | 2021-10-15 | 深圳市日昭自动化设备有限公司 | Intelligent die-casting peripheral integrated flexible integrated production line |
| CN215544902U (en) * | 2021-09-18 | 2022-01-18 | 爱柯迪股份有限公司 | Die casting workshop |
| CN113955506A (en) * | 2021-10-22 | 2022-01-21 | 艾密(上海)科技有限公司 | Automatic pick-up system |
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| KR100920800B1 (en) * | 2009-06-03 | 2009-10-08 | 일흥하이텍 주식회사 | Manufacturing method of hot plate for electric rice pot |
| CN210789164U (en) * | 2019-08-22 | 2020-06-19 | 上海索鲁馨自动化有限公司 | Automatic robot system equipment of die casting machine |
| CN210937052U (en) * | 2019-08-22 | 2020-07-07 | 上海索鲁馨自动化有限公司 | Automatic production system of die casting robot |
| CN110560660A (en) * | 2019-10-24 | 2019-12-13 | 长春中誉集团有限公司 | Automatic production line for automatically removing pouring gates of large die-casting products |
| CN113500176A (en) * | 2021-07-12 | 2021-10-15 | 广东圣誉智能科技有限公司 | Intelligent die-casting island production line and production method thereof |
| CN113500175A (en) * | 2021-07-22 | 2021-10-15 | 深圳市日昭自动化设备有限公司 | Intelligent die-casting peripheral integrated flexible integrated production line |
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| CN113955506A (en) * | 2021-10-22 | 2022-01-21 | 艾密(上海)科技有限公司 | Automatic pick-up system |
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