CN114985284B - Product detection machine and detection equipment - Google Patents

Product detection machine and detection equipment Download PDF

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Publication number
CN114985284B
CN114985284B CN202210479546.4A CN202210479546A CN114985284B CN 114985284 B CN114985284 B CN 114985284B CN 202210479546 A CN202210479546 A CN 202210479546A CN 114985284 B CN114985284 B CN 114985284B
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Prior art keywords
detection
product
module
frame
material carrying
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CN114985284A (en
Inventor
周云
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Lansi Precision Taizhou Co ltd
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Lansi Precision Taizhou Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The application provides a product detection machine and detection equipment, and relates to the technical field of detection equipment. The product detection machine comprises a frame, a detection device and two conveying devices; the two conveying devices are respectively and movably arranged on the rack and are arranged in parallel, and the two conveying devices are respectively used for conveying the products to be detected along the first direction; the detection device is arranged on the frame and used for collecting image information of the product to be detected on the two conveying devices so as to carry out visual detection on the appearance of the product to be detected. The product detection machine provided by the application has the advantages that the whole detection process is completed by the machine, the automatic detection is realized, the labor intensity is reduced, and the detection efficiency is improved. Meanwhile, the problems of missed detection and uneven detection results are avoided, and further the quality of the subsequent use of the product is guaranteed.

Description

Product detection machine and detection equipment
Technical Field
The application relates to the technical field of detection equipment, in particular to a product detection machine and detection equipment.
Background
Cameras are increasingly used in a variety of electronic devices, such as cell phones, tablets, computers, and the like. A hollow metal ring is arranged outside the camera, and a protective glass layer is additionally arranged to protect the electronic elements inside the camera.
In the production process of the camera, the appearance detection of the hollow metal ring is usually carried out by arranging a worker to observe with naked eyes, and mainly judges whether the surface is stained, scratched or other defects are bad. Therefore, a large amount of manpower and material resources are needed to complete the work, the labor intensity is high, the cost is high, and the omission is easy to occur. And moreover, the standards judged by different staff are not uniform, so that the detection results are uneven, the consistency of the metal rings cannot be ensured, and the quality of the produced cameras is finally affected.
Disclosure of Invention
The application aims to provide a product detection machine and detection equipment, which are used for solving the defects in the prior art.
In order to achieve the above object, in a first aspect, the present application provides a product inspection machine, including a frame, an inspection device, and two conveying devices;
The two conveying devices are respectively and movably arranged on the rack and are arranged in parallel, and the two conveying devices are respectively used for conveying products to be detected along a first direction;
The detection device is arranged on the frame and is used for collecting image information of the product to be detected on the two conveying devices so as to visually detect the appearance of the product to be detected.
With reference to the first aspect, in one possible implementation manner, the two conveying devices include a linear module and a material loading module;
The linear module is arranged on the frame;
the material carrying module is arranged at the output end of the linear module and is used for driving the material carrying module to move along a first direction;
The material carrying modules of the two conveying devices are positioned on the same straight line along the first direction.
With reference to the first aspect, in one possible implementation manner, the material loading module includes a lifting assembly, a material loading rack and a material loading fixture;
the lifting assembly is arranged at the output end of the linear module;
The material carrying frame is arranged at the output end of the lifting assembly, the lifting assembly is used for driving the material carrying frame to move along a second direction, and the second direction is perpendicular to the first direction;
the material carrying jig is arranged on the material carrying frame and used for positioning the product to be detected.
With reference to the first aspect, in one possible implementation manner, the material carrying jig is in running fit with the material carrying frame, the material carrying module further includes a rotating assembly, the rotating assembly is disposed on the material carrying frame, and an output end of the rotating assembly is connected with the material carrying jig, and is used for driving the material carrying jig to rotate around the second direction.
With reference to the first aspect, in one possible implementation manner, the detection device includes a detection frame and a visual detection module disposed on the detection frame;
the detection frame is arranged on the frame;
the visual detection module is used for collecting the image information of the product to be detected for visual detection.
With reference to the first aspect, in one possible implementation manner, the detecting frames include two detecting frames, the two detecting frames are symmetrically arranged with respect to the first direction, the two conveying devices are located between the two detecting frames, and each detecting frame is provided with a visual detecting module, where the two visual detecting modules on the two detecting frames are arranged in a staggered manner.
With reference to the first aspect, in one possible implementation manner, the visual detection module includes a camera assembly and a light source assembly;
the camera component is used for collecting image information of the top surface or the side surface of the product to be detected;
the light source assembly is configured to provide illumination for the camera assembly.
With reference to the first aspect, in a possible implementation manner, the number of the detection devices is a plurality, and the plurality of the detection devices are sequentially arranged along the first direction.
In a second aspect, the present application further provides a detection apparatus, including a handling device and the product detection machine provided in the first aspect;
the number of product detectors includes at least two;
the handling device is arranged on the frame and is used for transferring products between at least two product detection machines.
In combination with the second aspect, in one possible implementation manner, the detecting device further includes a feeding machine and a discharging machine, where the feeding machine and the discharging machine are respectively disposed on two sides of the frame along the first direction, and the feeding machine is used for feeding the two conveying devices, and the discharging machine is used for discharging the two conveying devices.
Compared with the prior art, the application has the beneficial effects that:
The application provides a product detection machine and detection equipment, wherein the product detection machine can alternately convey products to be detected through two conveying devices so as to realize continuous and cyclic feeding, and then the detection device acquires and conveys image information of the products to be detected sent by the two conveying devices so as to carry out visual detection on the appearance of the products to be detected, and further judge the defect condition of the appearance of the products to be detected. Therefore, the whole detection process of the product detection machine provided by the application is completed by the machine, so that automatic detection is realized, the labor intensity is reduced, and the detection efficiency is improved. Meanwhile, the problems of missed detection and uneven detection results are avoided, and further the quality of the subsequent use of the product is guaranteed.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a front view of a test apparatus provided by an embodiment of the present application;
FIG. 2 shows a schematic perspective view of the test apparatus of FIG. 1 with the cross-beam frame hidden;
FIG. 3 shows a schematic partial structure of the test apparatus of FIG. 2;
FIG. 4 shows a schematic perspective view of a transport device of the test apparatus of FIG. 2;
FIG. 5 shows a schematic perspective view of a first detection device in one embodiment of the test apparatus shown in FIG. 2;
FIG. 6 is a schematic perspective view of a first detecting device in another embodiment of the testing apparatus shown in FIG. 2;
FIG. 7 shows a schematic perspective view of a handling device in one embodiment of the test apparatus of FIG. 2;
FIG. 8 is a schematic perspective view of a handling device in another embodiment of the test apparatus shown in FIG. 2;
fig. 9 is a schematic perspective view of another detection apparatus according to an embodiment of the present application;
FIG. 10 is a schematic perspective view showing a feeder in the inspection apparatus shown in FIG. 9;
FIG. 11 is a schematic perspective view showing a blanking machine in the inspection apparatus shown in FIG. 9;
FIG. 12 is a schematic perspective view showing a placement module in the blanking machine shown in FIG. 11;
FIG. 13 shows a schematic view of a part of a blanking conveyor line in the blanking machine of FIG. 11;
Fig. 14 is a schematic perspective view showing a second detecting means in the detecting apparatus shown in fig. 9.
Description of main reference numerals:
100-a product detection machine; 110-a first rack; 111-a cross beam frame; 120-a first detection device; 120 a-a first side detection means; 120 b-a second side detection device; 120 c-a top surface detection device; 121-a first detection frame; 122-a first visual inspection module; 1220—first camera component; 1221-a first light source assembly; 130-a conveying device; 131-a first linear module; 132-a material carrying module; 1320-a first lift assembly; 1320 a-a first carriage; 1320 b-a first lift drive; 1321—a carrier; 1322-carrying jig; 1323-rotating assembly; 200-handling device; 210-a second linear module; 220-a second lifting module; 221-a second carriage; 222-a second lifting drive; 230-a material taking module; 231-jaw arms; 232-jaw members; 233-a variable-pitch drive module; 300-a second detection device; 310-a second detection frame; 320-a second visual inspection module; 321-a second camera assembly; 322-a second light source assembly; 400-transferring means; 500-feeding machine; 510-a second rack; 520-a feeding conveyor line; 530-a first stock module; 540-a second stock module; 550-a feeding manipulator; 600-blanking machine; 610-a third rack; 620-a blanking conveying line; 630-sorting module; 640-placing a module; 641-stock conveyor line; 642-a first storage sub-module; 643-a second storage sub-module; 650-blocking the positioning cylinder; 700-a first carrier tray; 800-a second carrier tray.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the application.
In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present application, unless explicitly specified and limited otherwise, terms such as "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly attached, detachably attached, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present application, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
Example 1
Referring to fig. 1,2 and 3, the present embodiment provides a product inspection machine 100 for visually inspecting the appearance of a product to be inspected to determine whether the appearance of the product to be inspected has defects.
In this embodiment, the product to be inspected may be a metal ring of a camera, so that in particular, the embodiment provides a metal ring appearance detector for a mobile phone camera. Of course, in some embodiments, other annular components may be selected for the product to be inspected. In this embodiment, a metal ring of the camera (hereinafter, referred to as a product) is used for illustration, and it is understood that the illustration is not a limitation of the protection scope of the present application.
The product inspection machine 100 provided in this embodiment includes a first frame 110, a first inspection device 120, and two conveying devices 130. The first frame 110 is supported on the foundation, and the two conveying devices 130 and the first detecting device 120 are both disposed on the first frame 110.
Further, the two conveying devices 130 are movably disposed on the first frame 110, and the two conveying devices 130 are arranged in parallel, and the two conveying devices 130 are respectively used for conveying the product along the first direction. The detecting device is used for collecting image information of the products on the two conveying devices 130 so as to perform visual detection on the appearance of the products, and further judge the defect condition of the appearance of the products to be detected.
Therefore, the product detection machine 100 provided by the embodiment has the advantages that the whole detection process is completed by the machine, automatic detection is realized, the labor intensity is reduced, and the detection efficiency is improved. Meanwhile, the problems of missed detection and uneven detection results are avoided, and further the quality of the subsequent use of the product is guaranteed, namely the quality of a camera using the detected product is indirectly guaranteed.
Referring to fig. 3 and 4, in the present embodiment, two conveying devices 130 alternately convey the product to the first detecting device 120. And the two conveying devices 130 do not interfere in motion during the process of conveying the product.
Wherein the routes of the two conveying devices 130 for conveying the products are located in the same vertical plane passing through the first direction, and the routes of the two conveying devices 130 for conveying the products are overlapped.
Specifically, the two conveying devices 130 convey products in a spatially avoiding manner when conveying the products alternately, so as to avoid motion interference during conveying.
Specifically, the two conveying devices 130 include a first linear module 131 and a loading module 132. The first linear module 131 is disposed on the first frame 110, and the material loading module 132 is disposed at an output end of the first linear module 131, where the first linear module 131 is used for driving the material loading module 132 to move along the first direction. The loading modules 132 of the two conveying devices 130 are located on the same line along the first direction, so that the moving routes of the two loading modules 132 are located in the same vertical plane passing through the first direction under the driving of the corresponding first line modules 131.
Further, the carrier module 132 includes a first lifting assembly 1320, a carrier 1321 and a carrier fixture 1322. The first lifting assembly 1320 is disposed at an output end of the first linear module 131, and thus, the first lifting assembly 1320 is driven by the first linear module 131 to move along a first direction. The carrier 1321 is disposed at an output end of the first lifting assembly 1320, that is, the carrier 1321 moves along with the first lifting assembly 1320 along the first direction. Wherein, the first lifting assembly 1320 is configured to drive the carrier 1321 to move along a second direction, the second direction is perpendicular to the first direction, and the second direction is perpendicular to the plane of the rack (in the illustration of the present embodiment, the first direction is indicated by the letter "X" and the second direction is indicated by the letter "Z"). The material loading fixture 1322 is disposed on the material loading frame 1321, and is used for positioning a product, and the material loading fixture 1322 moves along with the material loading frame 1321. Wherein, the loading jigs 1322 on the two loading modules 132 are located in the same vertical plane passing through the first direction.
It can be appreciated that the first linear module 131 drives the first lifting assembly 1320 to move the carrier 1321 back and forth along the first direction, so as to achieve feeding and returning of the carrier 1321. Since the first linear modules 131 of the two conveying devices 130 are alternately conveyed, when one first linear module 131 performs a feeding operation, the other first linear module 131 performs a returning operation, so that the two first linear modules 131 move toward each other in the conveying process of the carrier 1321.
Further, in order to avoid the interference of movement when two carriers 1321 meet, the carriers 1321 on at least one of the two first linear modules 131 need to be driven to move along a second direction, for example, to rise or fall along the second direction by the corresponding first lifting component 1320, so that the carriers 1321 can be spatially staggered when meeting with another carrier 1321 moving towards each other, and spatial avoidance is achieved. Therefore, the transposition of the two material carrying frames 1321 is completed in a space avoiding mode, so that alternate and circular conveying of products to be detected is ensured, and conveying efficiency is greatly improved.
Further, in this embodiment, the carrier 1321 in the return stroke may be set to avoid the carrier 1321 in the feeding, that is, the carrier 1321 in the return stroke is driven by the corresponding first lifting component 1320 to rise or fall along the second direction, so as to avoid the carrier 1321 in the feeding, and further ensure that the product on the carrier 1321 in the feeding is kept on the same horizontal line along the first direction from the feeding to the detecting in the whole feeding process, so that the product on the carrier 1322 is conveyed more stably, and the position accuracy in the product detection is ensured, thereby ensuring the detection accuracy. Of course, in some embodiments, the carrier 1321 in the feeding state may also be set to avoid the carrier 1321 in the return state.
Alternatively, the first linear module 131 may be selected from a motor screw structure, an electric push rod, a linear motor, a cylinder, or an oil cylinder.
The first lift assembly 1320 includes a first carriage 1320a and a first lift drive 1320b, the first carriage 1320a being coupled to an output of the first linear module 131. The first elevating driving part 1320b is installed at one side of the first carriage 1320a, and an output end of the first elevating driving part 1320b is connected to the carriage 1321 to drive the carriage 1321 to move in the second direction.
Alternatively, the first elevating driving 1320b may be selected as a motor screw structure, an electric push rod, a linear motor, a cylinder, or an oil cylinder.
In some embodiments, the carrier fixture 1322 is in a rotational fit with the carrier rack 1321. The material loading module 132 further includes a rotating assembly 1323, the rotating assembly 1323 is disposed on the material loading frame 1321, and an output end of the rotating assembly 1323 is connected to the material loading fixture 1322.
When the detection is performed, the rotating component 1323 drives the material loading fixture 1322 to rotate the product around the second direction. At this time, the visual detection module can acquire a rectangular image, so that more comprehensive image information can be obtained. Optionally, the rotating assembly 1323 is a motor.
Referring to fig. 5 and fig. 6 together, in the present embodiment, the first detecting device 120 includes a first detecting frame 121 and a first vision detecting module 122, the first detecting frame 121 is disposed on the first frame 110, and the first vision detecting module 122 is disposed on the first detecting frame 121. The first visual detection module 122 is used for collecting image information of a product for visual detection.
Further, the first vision inspection module 122 includes a first camera module 1220 and a first light source module 1221. The first camera assembly 1220 is used to capture image information of the top surface or side surface of the product. The first light source module 1221 is configured to provide illumination to the first camera module 1220 to ensure sharpness of the captured image by the first camera module 1220.
Referring to fig. 2, 3 and 4, in some embodiments, a plurality of loading jigs 1322, such as two, three, four, five, six or other numbers, are disposed on the loading rack 1321. The number of the rotating components 1323 corresponds to the number of the material carrying jigs 1322, and each material carrying jig 1322 is correspondingly provided with a product. Therefore, the first visual inspection module 122 can detect the products on the loading jigs 1322 one by one.
In some embodiments, the first visual inspection modules 122 corresponding to the number of the loading jigs 1322 are disposed on the loading rack 1321, so that the first visual inspection modules 122 can complete the inspection of the metal on all the loading jigs 1322 at one time. It is to be understood that the foregoing is illustrative only and is not to be construed as limiting the scope of the application.
Example two
Referring to fig. 2,3, 4 and 5, a product inspection machine 100 is provided in the present embodiment. The present embodiment is an improvement made on the technical basis of the first embodiment described above, and is different from the first embodiment described above in that:
In this embodiment, the first detecting device 120 is configured to perform visual detection on the appearance of the side of the product, that is, the shooting end of the first camera assembly 1220 in the first visual detecting module 122 faces the side of the product, so as to collect image information of the side of the product.
Further, six loading jigs 1322 are disposed on the loading rack 1321 in each conveying device 130. Thus, the carrier 1321 can position six products at a time by using the six carrier jigs 1322, and the first detecting device 120 can complete visual detection of six products at the same time.
Specifically, the first detecting device 120 includes two first detecting frames 121, the two first detecting frames 121 are symmetrically arranged on the first frame 110 with respect to the first direction, and the two conveying devices 130 are located between the two first detecting frames 121. Three first visual inspection modules 122 are arranged on the two first inspection frames 121, wherein the first visual inspection modules 122 on the two first inspection frames 121 are arranged in a staggered manner, and first camera assemblies 1220 in the first visual inspection modules 122 on the two first inspection frames 121 are oppositely arranged, and each first camera assembly 1220 corresponds to one first light source assembly 1221.
Further, the distance between two adjacent first camera assemblies 1220 on the same first detection frame 121 is 2 times the distance between two adjacent material loading jigs 1322 on the material loading frame 1321, so as to realize the dislocation detection of the products on the same material loading frame 1321.
It will be appreciated that the first camera assemblies 1220 of the three first vision inspection modules 122 on one of the first inspection racks 121 are respectively used to collect image information of the first, third and fifth product sides on the carrier 1321, and the first camera assemblies 1220 of the three first vision inspection modules 122 on the other one of the first inspection racks 121 are respectively used to collect image information of the second, fourth and sixth products on the carrier 1321, so that the simultaneous inspection of six products on the carrier 1321 can be realized.
Since the first camera assembly 1220 itself is larger in size than the product, if six first vision inspection modules 122 are disposed on only one first inspection frame 121 to inspect six products, it is necessary to design the interval between two adjacent carrier jigs 1322 on the carrier 1321 to be matched with the distance between two adjacent first camera assemblies 1220 on the first inspection frame 121, thereby resulting in an increase in the length of the carrier 1321 in the first direction, and an increase in the travel distance that the product needs to be conveyed, thereby indirectly increasing the size of the product inspection machine 100. Therefore, the product inspection machine 100 provided in this embodiment employs the dislocation inspection method by arranging two first inspection frames 121, so as to shorten the size of the material carrying frame 1321, shorten the conveying stroke, and further make the overall structure of the product inspection machine 100 more compact.
Example III
Referring to fig. 1, 2 and 3, a product inspection machine 100 is provided in the present embodiment. The present embodiment is an improvement made on the technical basis of the first or second embodiment, and is different from the first or second embodiment in that:
In this embodiment, the number of the first detecting devices 120 is plural, the plural first detecting devices 120 are sequentially arranged along the first direction, each first detecting device 120 is used for executing different detecting procedures, and the plural first detecting devices 120 share two conveying devices 130, and the conveying devices 130 alternately convey the products to the plural first detecting devices 120 in sequence for visual detection.
In some embodiments, the plurality of first detecting devices 120 may be divided into a first side detecting device 120a, a second side detecting device 120b, and a top detecting device 120c along the first direction according to the item detected by each first detecting device 120. The first side detecting device 120a and the second side detecting device 120b are respectively configured to detect defects of different side appearances of the product, and the first side detecting device 120a and the second side detecting device 120b have the same structure and can directly select the scheme of the first detecting device 120 provided in the second embodiment.
Referring to fig. 6, the top surface detecting device 120c is configured to visually detect an appearance of a top surface of a product, so that in the present embodiment, the first camera component 1220 in the top surface detecting device 120c is located above the loading fixture 1322, and a shooting end of the first camera component 1220 faces downward. Thus, when the product is conveyed under the first camera assembly 1220 of the top surface inspection device 120c, the first camera assembly 1220 may capture image information of the top surface of the product.
Example IV
Referring to fig. 1,2, 3 and 7, the present embodiment provides a detecting apparatus, including a carrying device 200 and a plurality of product detecting machines 100 provided by any one of the above embodiments.
The plurality of product inspection machines 100 share a first rack 110, and the first inspection device 120 in each product inspection machine 100 is configured to perform different inspection processes, and the two conveying devices 130 in each product inspection machine 100 are only responsible for conveying products to the first inspection device 120 in the corresponding product inspection machine 100.
A cross frame 111 is provided above the first frame 110. The carrying device 200 is movably disposed on the beam 111 and above the conveying device 130 in the product inspection machine 100. The handling device 200 is used for gripping a product and transferring between two adjacent inspection processes along a first direction.
Specifically, the handling device 200 includes a second linear module 210, a second lifting module 220, and a material taking module 230. The second linear module 210 is disposed on the beam 111 along the first direction, and the second linear module 210 is located above the conveying device 130. The second lifting module 220 is connected to the output end of the second linear module 210, and the material taking module 230 is disposed at the output end of the second lifting module 220.
When the product is carried, in the first step, the second linear module 210 can drive the second lifting module 220 to drive the material taking module 230 to move to the first preset position along the first direction, so that the material taking module 230 corresponds to the product on the material loading fixture 1322. In the second step, the second lifting module 220 drives the material taking module 230 to descend along the second direction by a predetermined height, so that the material taking module 230 can grasp the product. In the third step, the second lifting module 220 drives the material taking module 230 to lift and reset along the second direction. In the fourth step, the second linear module 210 continues to drive the second lifting module 220 to drive the material taking module 230 to move to the second preset position along the first direction, so that the material taking module 230 corresponds to the material loading fixture 1322 of the next detection process. Fifth, the second lifting module 220 repeats the driving of the second step, so that the material taking module 230 places the product on the material loading fixture 1322 of the detecting process, and the carrying is completed. Sixth, the whole of the transporting apparatus 200 returns to the initial position and waits for the next transporting.
The second lifting module 220 includes a second carriage 221 and a second lifting driving member 222. The material taking module 230 includes a gripper arm 231 and a gripper member 232 disposed on the gripper arm 231. The second carriage 221 is connected to an output end of the second linear module 210, and the second linear module 210 is configured to drive the second carriage 221 to move along the first direction. The second elevation driving member 222 is installed at one side of the second carriage 221, and an output end of the second elevation driving member 222 is connected to an end of the jaw arm 231 remote from the jaw member 232 to drive the jaw member 232 to move in the second direction. Jaw members 232 grip the sides of the product.
Alternatively, the second linear module 210 and the second lifting driving member 222 may be selected from a motor screw structure, an electric push rod, a linear motor, a cylinder, or an oil cylinder.
Referring to fig. 8, in some embodiments, the material taking module 230 further includes a variable-pitch driving module 233, the variable-pitch driving module 233 is disposed at an end of the gripper arm 231 away from the second lifting driving member 222, the variable-pitch driving module 233 is provided with a plurality of gripper members 232, and the variable-pitch driving module 233 can change a spacing between two adjacent gripper members 232 to adapt to products arranged at different spacings.
Optionally, the number of jaw members 232 corresponds to the number of loading jigs 1322 on the carrier 1321.
In some embodiments, the number of handling devices 200 may be plural, and one handling device 200 is disposed between every two adjacent first detecting devices 120. Thereby reducing the carrying stroke of one carrying device 200.
Example five
Referring to fig. 1 and fig. 9 to fig. 12, the present embodiment provides a detection apparatus, which is an improvement based on the technology of the fourth embodiment, and is different from the fourth embodiment in that:
referring to fig. 9, the inspection apparatus further includes a loading machine 500 and a unloading machine 600 disposed on two sides of the first frame 110 in the product inspection machine 100 along the first direction.
Referring to fig. 9 and 10, specifically, the loader 500 includes a second frame 510, a loading conveyor line 520, a first storage module 530, a second storage module 540, and a loading manipulator 550 disposed on the second frame 510. The second rack 510 is disposed on one side of the first rack 110, the first stock module 530, the feeding manipulator 550 and the second stock module 540 are disposed on the second rack 510, and the first stock module 530, the feeding manipulator 550 and the second stock module 540 are sequentially disposed along the conveying direction of the feeding conveying line 520.
The first stock module 530 is located the feed side of material loading transfer chain 520, and first stock module 530 can store the first carrier dish 700 that is equipped with a plurality of products, and during the material loading, first stock module 530 can shift first carrier dish 700 in proper order to carry on the material loading transfer chain 520.
The loading manipulator 550 is capable of grabbing products in the first carrier tray 700 on the loading conveyor line 520, and transferring the grabbed products to the corresponding conveying device 130.
The second storage module 540 is located at the discharging side of the feeding conveying line 520, when the products on the first carrier tray 700 are transferred by the feeding manipulator 550, the empty first carrier tray 700 is conveyed to the second storage module 540 by the feeding conveying line 520, and the second storage module 540 can collect the empty first carrier tray 700 after the products are taken out.
Referring to fig. 9, 11, 12 and 13, the blanking machine 600 includes a third frame 610, a blanking conveying line 620, a sorting module 630 and at least two placement modules 640, wherein the blanking conveying line 620 is disposed on the third frame 610. The conveying device 200 is also disposed between the blanking machine 600 and the product detecting machine 100, and the conveying device 200 can transfer the product detected by the first detecting device 120 to the blanking conveying line 620 for conveying.
At least two placing modules 640 are sequentially arranged on the third frame 610 along the conveying direction of the discharging conveying line 620, and at least two placing modules 640 are used for placing products with different detection results, so that the products are classified and stored according to the types or the quantity of the detected defects, and the consistency of the detection results of the products in the same placing module 640 is ensured.
The sorting module 630 is disposed above the third frame 610 and the blanking conveying line 620, and the sorting module 630 can grasp the product on the blanking conveying line 620 and transfer the product to the corresponding placement module 640 for storage.
In this embodiment, the placement modules 640 are provided with four, and meanwhile, the detection results of the products are divided into four categories, and each placement module 640 correspondingly places a category of products, so as to ensure the consistency of the detection results of the products in each placement module 640.
In some embodiments, the number of sorting modules 630 corresponds to the number of placement modules 640, i.e., one sorting module 630 is configured per placement module 640. Simultaneously, the blanking conveying line 620 is provided with a blocking positioning cylinder 650 corresponding to each sorting module 630 along the conveying direction of the products, and the blocking positioning cylinder 650 can selectively block conveying of the products so as to match the corresponding sorting module 630 to grasp the products.
Further, the placement module 640 includes a stock conveying line 641, a first stock sub-module 642 and a second stock sub-module 643 disposed on the third rack 610. The material storage conveying line 641 is provided with two opposite ends along the conveying direction of the product, the first material storage sub-module 642 and the second material storage sub-module 643 are arranged in the conveying direction of the material storage conveying line 641, and the first material storage sub-module 642 and the second material storage sub-module 643 are positioned at two ends of the material storage conveying line 641.
The first storage sub-module 642 can store the second carrier tray 800 without the product, and when the product needs to be stored, the first storage sub-module 642 can transfer the second carrier tray 800 onto the storage conveying line 641 for conveying, so that the second carrier tray 800 collects the product transferred by the corresponding sorting module 630.
After the second carrier tray 800 is full of products, the products are continuously transported to the second storage sub-module 643 through the storage conveying line 641, and the second storage sub-module 643 can store the second carrier tray 800 full of products.
Example six
Referring to fig. 1,2, 9 and 14, the present embodiment provides a detection apparatus, which is an improvement based on the technology of the fifth embodiment, and is different from the fifth embodiment in that:
A second detecting device 300 and a transferring device 400 are further arranged between the product detecting machine 100 and the blanking machine 600, and the second detecting device 300 is located between the first detecting device 120 and the blanking machine 600. The second detecting device 300 shares the first rack 110 with the first detecting device 120, and the second detecting device 300 is used for visually detecting the appearance of the bottom surface of the product.
Specifically, the second detecting device 300 includes a second detecting frame 310 and a second visual detecting module 320, the second visual detecting module 320 is disposed on the first frame 110 through the second detecting frame 310, the transferring device 400 is disposed on the beam frame 111, and the transferring device 400 is located above the second visual detecting module 320, and the transferring device 400 is used for grabbing a product that the first detecting device 120 completes detection, and passing above the second visual detecting module 320 in sequence, so that the second visual detecting module 320 can collect image information of the bottom surface of the product.
Referring to fig. 14, the second visual inspection module 320 includes a second camera assembly 321 and a second light source assembly 322, wherein the second camera assembly 321 is vertically mounted on the second inspection rack 310, a photographing end of the second camera assembly 321 faces upward, and the second light source assembly 322 is disposed on the photographing end of the second camera assembly 321 and is used for providing illumination to ensure that the collected image information is clearer.
Referring to fig. 7 and fig. 8 together, in the present embodiment, the solution of the transferring device 400 may be the solution of the handling device 200 provided in the fourth embodiment, and the handling device 200 is described in detail in the fourth embodiment, so that the description is omitted here.
In some embodiments, the transfer device 400 may be replaced directly by the handling device 200, i.e. the transfer device 400 is no longer provided in the second detection device 300. When the visual inspection of the bottom surface of the product is required, the handling device 200 grabs the first visual inspection module 122 to transfer the inspected product to the upper side of the second visual inspection module 320, so that the shooting end of the second camera assembly 321 of the second visual inspection module 320 can collect the image information of the bottom surface of the product.
The detection apparatus provided in this embodiment can realize visual detection of the appearance of the side or top surface and the bottom surface of the product through the cooperation of the conveying device 130, the carrying device 200, the first detection device 120 and the second detection device 300.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present application have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the application, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the application.

Claims (7)

1. The product detection machine is characterized by comprising a frame, a detection device and two conveying devices;
The two conveying devices are respectively and movably arranged on the rack and are arranged in parallel, and the two conveying devices are respectively used for conveying products to be detected along a first direction;
The two conveying devices comprise a linear module and a material carrying module, the linear module is arranged on the frame, the material carrying module is arranged at the output end of the linear module, and the linear module is used for driving the material carrying module to move along the first direction;
the material carrying module comprises a material carrying jig and a rotating assembly, wherein the material carrying jig is used for positioning the product to be detected, the output end of the rotating assembly is connected with the material carrying jig and used for driving the material carrying jig to rotate around a second direction, and the second direction is perpendicular to the first direction;
The detection device is arranged on the rack and is used for collecting image information of the product to be detected on the two conveying devices so as to carry out visual detection on the appearance of the product to be detected;
The detection device comprises a plurality of first detection devices, the plurality of first detection devices are sequentially arranged along the first direction, each first detection device is used for executing different detection procedures, and the plurality of first detection devices share two conveying devices;
each first detection device comprises a first detection frame and a first visual detection module arranged on the first detection frame;
Each first detection device comprises two first detection frames, the two first detection frames are symmetrically arranged in the first direction, the two conveying devices are located between the two first detection frames, each first detection frame is provided with a first visual detection module, and the two first visual detection modules are arranged in a staggered mode.
2. The product inspection machine of claim 1 wherein said carrier modules of said two conveyors are aligned along said first direction.
3. The product inspection machine of claim 2, wherein the carrier module further comprises a lifting assembly and a carrier rack;
the lifting assembly is arranged at the output end of the linear module;
The material carrying frame is arranged at the output end of the lifting assembly, and the lifting assembly is used for driving the material carrying frame to move along the second direction;
the material carrying jig is arranged on the material carrying frame.
4. The product inspection machine of claim 1 wherein said first inspection rack is disposed on said frame;
the first visual detection module is used for collecting the image information of the product to be detected for visual detection.
5. The product inspection machine of claim 4, wherein the first vision inspection module comprises a camera assembly and a light source assembly;
the camera component is used for collecting image information of the top surface or the side surface of the product to be detected;
the light source assembly is configured to provide illumination for the camera assembly.
6. A detection apparatus comprising a handling device and a product detection machine according to any one of claims 1 to 5;
the number of product detectors includes at least two;
the handling device is arranged on the frame and is used for transferring products between at least two product detection machines.
7. The apparatus according to claim 6, further comprising a feeder and a unloader, the feeder and the unloader being disposed on both sides of the frame along the first direction, respectively, wherein the feeder is used for feeding the two conveying devices, and the unloader is used for discharging the two conveying devices.
CN202210479546.4A 2022-05-05 2022-05-05 Product detection machine and detection equipment Active CN114985284B (en)

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CN113125461A (en) * 2021-04-21 2021-07-16 博众精工科技股份有限公司 Detection device and detection method

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AU2020102521A4 (en) * 2020-09-30 2020-11-19 Beijing University Of Posts And Telecommunications Mobile phone back cover visual inspection production line
CN213678729U (en) * 2020-10-23 2021-07-13 佛山市德力泰科技有限公司 Energy-conserving high-efficient glazed brick production transfer chain of throwing
CN112660484A (en) * 2020-12-29 2021-04-16 杭州千岛湖瑞淳机器人研究院有限公司 Coffee cup packing device
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