CN114984608B - Method for preparing spherical reverse osmosis membrane storage crystal particles - Google Patents

Method for preparing spherical reverse osmosis membrane storage crystal particles Download PDF

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CN114984608B
CN114984608B CN202210660508.9A CN202210660508A CN114984608B CN 114984608 B CN114984608 B CN 114984608B CN 202210660508 A CN202210660508 A CN 202210660508A CN 114984608 B CN114984608 B CN 114984608B
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reverse osmosis
membrane
osmosis membrane
microspheres
film
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CN114984608A (en
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王靖涛
岳弘
朱茵
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Tianjin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D9/02Crystallisation from solutions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Preparation (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention discloses a method for preparing spherical reverse osmosis film storage crystal particles, which comprises the steps of soaking hydrogel microspheres in a saturated solution of required crystals to enable the microspheres to absorb water and swell; preparing a casting solution or a liquid reverse osmosis membrane of the film meeting the conditions; the membrane is a reverse osmosis membrane with selectivity to solute, and the pore diameter of the surface micropores is smaller than the diameter of solute molecules or ions; uniformly wrapping the casting solution on the soaked hydrogel microspheres; and selecting proper temperature and time according to the prepared crystal, and drying in an incubator to solidify the film so as to realize the crystallization process in the film. The preparation method of the green nontoxic reverse osmosis membrane has the characteristics of short process flow, simple and convenient operation, capability of preparing different types of reverse osmosis membranes suitable for different crystals, and the like, and provides a one-step continuous process for preparing spherical reverse osmosis membrane storage crystal particles.

Description

Method for preparing spherical reverse osmosis membrane storage crystal particles
Technical Field
The invention belongs to the field of crystallization and reverse osmosis membrane combination, and particularly relates to a method for preparing spherical reverse osmosis membrane storage crystal particles.
Background
Chemical crystallization is a chemical process with high efficiency, low energy consumption and low pollution, and is very popular in the modern industry. At present, the catalyst is not only applied to the traditional fields of food industry, chemical fertilizer and pesticide, inorganic salt production, medicine industry and the like, but also successfully extends to the industries of emerging biochemical industry, aerospace material, catalyst manufacture, electrochemistry, electronic material production and the like. The importance of developing high-end functional crystal grain products is fully recognized in all countries of the world, and therefore, the system engineering research of the modern industrial crystallization technology, which is a key core common technology, is rapidly developed to strive to preempt and monopoly the high-end functional product market.
Crystallization is the process whereby a substance precipitates in a crystalline state from a vapor, solution or melt. At present, research on crystallization is mainly focused on research on the process mechanism, such as factors influencing crystal growth, and the like, while less attention is paid to problems such as storage after crystal generation.
After the crystals are generated and separated out, the crystals have special physicochemical properties and can be changed under the action of external environment, if the storage mode is improper, the problems of moisture absorption, hardening, heating and melting and the like of the crystals can be caused, even some crystals are active in chemical properties, and can rub against each other in the storage process to burn or explode, for example, medicinal material particles and gunpowder crystals have the characteristics. Research into the storage of crystals is therefore of great importance in promoting the development of the crystallization industry. Meanwhile, the spherical space has better fluidity and compactness, and is an optimal storage form. The main storage mode at present is to package and store crystals after the crystals are separated from the solution and dried.
The present invention provides a one-step continuous process for preparing spherical reverse osmosis membrane storage crystal particles in a non-dry state.
Disclosure of Invention
The invention aims to provide a method for preparing spherical reverse osmosis membrane storage crystal particles, by which a spherical reverse osmosis membrane with selectivity can be manufactured. The crystallization process is completed in the film, so that the stable and closed growth environment of the crystal is ensured, and the crystal can be well protected due to the coating of the film, thereby providing convenience for the storage of crystal particles.
In order to achieve the above purpose, the present invention is implemented by adopting the following technical scheme (as shown in fig. 1):
a method for preparing spherical reverse osmosis membrane storage crystal particles comprising the steps of:
(1) Soaking the hydrogel microspheres in a saturated solution of the required crystals to enable the microspheres to absorb water and swell;
(2) Preparing a casting solution or a liquid reverse osmosis membrane of the film meeting the conditions; the membrane is a reverse osmosis membrane with selectivity to solute, and the pore diameter of the surface micropores is smaller than the diameter of solute molecules or ions;
(3) Uniformly wrapping the casting solution on the soaked hydrogel microspheres;
(4) And selecting proper temperature and time according to the prepared crystal, and drying in an incubator to solidify the film so as to realize the crystallization process in the film.
The crystal in the step (1) comprises the particle diameter of 10 nm-100 nm.
The crystal comprises Na-containing + 、Cu 2+ 、Ni 2+ Ion crystals and small organic molecule crystals.
The small organic molecule crystal comprises dodecanedioic acid.
The film in the step (2) comprises a cellulose acetate film, an aromatic polyamide film and a mixed film made of the two materials.
And (4) enabling the microspheres to rotate at a constant speed in the drying process so as to ensure that the film is uniformly formed on the microspheres.
The invention utilizes hydrogel microspheres to absorb solution containing crystals, and controls the solution in a latticed solid space. The crystallization in the microsphere is limited by the internal latticed space, so that the microsphere has the characteristics of relatively stable internal flow field and small influence of external conditions on the crystallization process, and the generated crystal can keep a specific form. And then coating the membrane casting solution of the reverse osmosis membrane on the microspheres, and rapidly solidifying the reverse osmosis membrane into a solid state by utilizing the characteristic of smooth surfaces of the microspheres. The reverse osmosis membrane is a film with water-based groups, has the function of screening and preferential adsorption on water molecules, namely, can effectively intercept all dissolved salts and organic matters with molecular weight larger than 100 by utilizing substances which can intercept the water molecules, and simultaneously allows the water molecules to pass through, so that the water exuded by the hydrogel microspheres in the drying process can pass through the reverse osmosis membrane, solute crystals can be remained in the membrane (in practical application, can refer to the sea water desalination process.) because the casting solution is liquid fluid, and the surface of the microspheres is smooth, the microspheres need to rotate at a constant speed in the drying process, and the casting solution can be uniformly wrapped on the microspheres to generate the reverse osmosis membrane with a certain thickness. Therefore, the film wraps the crystal in the liquid state, so that the internal crystal is effectively protected, and the influence of external conditions on the crystal is reduced (as shown in fig. 2).
The preparation method of the green nontoxic reverse osmosis membrane has the characteristics of short process flow, simple and convenient operation, capability of preparing different types of reverse osmosis membranes suitable for different crystals, and the like, and provides a one-step continuous process for preparing spherical reverse osmosis membrane storage crystal particles.
Drawings
FIG. 1 is a flow chart of the preparation of the present invention.
Wherein: (1) the method comprises the following steps Hydrogel microspheres; (2) the method comprises the following steps A saturated solution of the desired crystal; (3) the method comprises the following steps A culture dish; (4) the method comprises the following steps Casting film liquid; (5) the method comprises the following steps A magnetic stirrer; (6) the method comprises the following steps Microspheres wrapped by casting solution; (7) the method comprises the following steps Constant temperature box
Fig. 2 is a schematic diagram of the internal structure of the present invention.
(a) The hydrogel microspheres are coated with the casting solution, and the microspheres are dried at constant temperature.
Wherein, (1): hydrogel microspheres filled with a saturated solution; (8) the method comprises the following steps A reverse osmosis membrane; (9) the method comprises the following steps A network structure inside the microsphere; and (3) a step of: a cavity in which the crystal is stored;dried microspheres;
FIG. 3 is an optical microscope image of the internal structure of microspheres after drying by the spherical cellulose acetate membrane storage sodium chloride crystal method prepared in example 1.
FIG. 4 is an external morphology of the spherical cellulose acetate membrane prepared in example 1 obtained by the method of storing sodium chloride crystals.
Fig. 5 is an optical microscope image of the internal structure of a slice obtained by the method of storing sodium chloride crystals in a spherical cellulose acetate film prepared in example 1.
Fig. 6 is an SEM image of a film obtained by the spherical cellulose acetate film storage sodium chloride crystal method prepared in example 1.
Fig. 7 is an SEM image of sodium chloride crystals obtained by the method of storing sodium chloride crystals in a spherical cellulose acetate film prepared in example 1 and sodium chloride crystals under natural crystallization (a is sodium chloride crystals under natural crystallization; b is sodium chloride crystals obtained by evaporation crystallization under film encapsulation).
FIG. 8 is an optical microscopic image of the internal structure of a slice obtained by the method of storing dodecanedioic acid crystals in a spherical cellulose acetate film prepared in example 2.
FIG. 9 is an optical microscope image of the internal structure of a cut piece obtained by the method of storing sodium chloride crystals in a spherical aromatic polyamide membrane prepared in example 3.
FIG. 10 is an SEM image of a film obtained by storing potassium sulfate crystals in a spherical cellulose acetate film prepared in example 4
FIG. 11 is an SEM image of potassium sulfate crystals obtained by the method for storing potassium sulfate crystals in a spherical cellulose acetate film prepared in example 4 and potassium sulfate crystals under natural crystallization (a is a naturally crystallized potassium sulfate crystal; b is a potassium sulfate crystal obtained by evaporation crystallization under film encapsulation).
Detailed Description
The invention will be described in further detail with reference to the accompanying drawings and specific embodiments
(1) Soaking hydrogel microsphere in desired crystal (particle diameter between 10 nm-100 nm such as Na-containing + 、Cu 2+ 、Ni 2+ Plasma crystal, and organic small molecular crystal such as dodecanedioic acid, etc.), and taking out the microspheres after the microspheres are swelled by absorbing water;
(2) Preparing a casting solution or a liquid reverse osmosis membrane of a reverse osmosis membrane which meets the conditions and has selectivity to solute, wherein the pore diameter of the surface micropores of the casting solution or the liquid reverse osmosis membrane is smaller than the diameter of solute molecules or ions; the membrane is a reverse osmosis membrane with a certain selectivity to solute, and has a surface microporous pore diameter smaller than that of solute molecule or ion, wherein cellulose acetate membrane, aromatic polyamide membrane and mixed membrane containing the above two materials can be suitable for most crystals, especially with particle diameter between 10nm and 100nm such as Na-containing + 、Cu 2+ 、Ni 2+ Plasma crystals, and small organic molecule crystals such as dodecanedioic acid.
(3) Uniformly wrapping the casting solution on the soaked hydrogel microspheres;
(4) The film is solidified by drying in an oven at a proper temperature and time according to the prepared crystals, and crystallization process in the film is realized. The microspheres should be rotated at a constant speed during the drying process to ensure that the film is uniformly formed on the microspheres.
Example 1
The method for preparing spherical cellulose acetate membrane storage sodium chloride crystal in the embodiment comprises the following steps:
(1) Soaking hydrogel microspheres in saturated sodium chloride solution, and taking out the microspheres for later use after the microspheres absorb water and swell;
(2) Preparing sodium chloride crystal with pore size smaller than Na + Ion diameter cellulose acetate film casting solution: slowly adding cellulose diacetate into an acetone solvent in batches under the experimental conditions of the experimental temperature of 10-20 ℃ and the relative humidity of 50-75% (the dosage ratio of the acetone solvent to the cellulose acetate is 100ml: 5-10 g) while stirring for 12-14 hours, then adding distilled water (the dosage ratio of the acetone solvent to the distilled water is 4-25:1), continuing stirring for 2-6 hours, and finally standing for deaeration for 12-20 hours to obtain transparent and uniform casting film liquid;
(3) Scraping the casting film liquid on a clean glass plate or a non-woven fabric; uniformly dripping a small amount of distilled water on the scraped casting film liquid to accelerate wet film forming, and ensuring good plasticity; after the wet film is preliminarily molded, the wet film is gently taken out by forceps and is wrapped on the microspheres after absorbing the solution, and the wet film is wrapped for multiple times to ensure compactness.
(4) And drying for 24-48 hours at the temperature of 40 ℃ in a constant temperature box until the reverse osmosis membrane and the microspheres are completely dried, so as to realize the crystallization process in the membrane. As shown in fig. 3, 4, 5. The network structure in the hydrogel microspheres, and the crystals generated inside the microspheres, are evident in fig. 3; figures 4 and 6 show that the spherical film prepared after drying has smooth surface and certain thickness, and can reduce the interference of external environment; fig. 5 and 7 show crystal structures, smooth and transparent surfaces, complete morphology, no deliquescence, and comparison with sodium chloride crystal habit under natural crystallization, which proves that the sodium chloride crystal forms are stable after the reverse osmosis membrane is wrapped, namely, the cellulose acetate membrane plays a role in protecting the crystals.
Example 2
The method for preparing the spherical cellulose acetate membrane for storing dodecanedioic acid crystals comprises the following steps of:
(1) Soaking hydrogel microspheres in a saturated dodecanedioic acid solution, and taking out the microspheres for later use after the microspheres absorb water and swell;
(2) Preparing a cellulose acetate membrane casting solution with the micropore aperture smaller than the molecular diameter of the dodecanedioic acid crystal, which meets the screening condition of the dodecanedioic acid crystal: slowly adding cellulose diacetate into an acetone solvent in batches under the experimental conditions of the experimental temperature of 10-20 ℃ and the relative humidity of 50-75% (the dosage ratio of the acetone solvent to the cellulose acetate is 100ml: 10-15 g) while stirring for 16-24 hours, then adding distilled water (the dosage ratio of the acetone solvent to the distilled water is 4-25:1), continuing stirring for 4-8 hours, and finally standing and defoaming for 24 hours to obtain transparent and uniform casting film liquid;
(3) Scraping the casting film liquid on a clean glass plate or a non-woven fabric; uniformly dripping a small amount of distilled water on the scraped casting film liquid to accelerate wet film forming, and ensuring good plasticity; after the wet film is preliminarily molded, the wet film is gently taken out by forceps and is wrapped on the microspheres after absorbing the solution, and the wet film is wrapped for multiple times to ensure compactness.
(4) Drying for 32-48 h at 60 ℃ in a constant temperature box to realize the crystallization process in the film. As shown in fig. 6. Fig. 6 shows a crystal structure with a smooth and transparent surface and a complete morphology without deliquescence. After the reverse osmosis membrane is wrapped, the dodecanedioic acid crystal is stable in crystal form, namely the cellulose acetate membrane plays a role in protecting the crystal.
Example 3
The method for preparing spherical aromatic polyamide membrane storage sodium chloride crystal comprises the following steps:
(1) Soaking hydrogel microspheres in saturated sodium chloride solution, and taking out the microspheres for later use after the microspheres absorb water and swell;
(2) Preparing sodium chloride crystal with pore size smaller than Na + Ion diameter aromatic polyamide film casting solution: 5g of m-phenylenediamine, 0.1g of sodium dodecyl benzene sulfonate, 10g of thionyl chloride, 6ml of glycerol and 210ml of deionized water are mixed to form a mixed solution, and 0.8wt% of camphorsulfonic acid solution and 0.5wt% of sodium hydroxide solution are used for regulating pH=7.8, so that an aqueous phase solution is obtained; the trimesoyl chloride solution was dissolved in Isopa-G solution to give an oil having a concentration of 24wt%A phase solution; adding the coated thalli into normal hexane, uniformly mixing, adding 2v/v% linoleic acid, setting the temperature to be 30 ℃ and reacting for 4 hours; and (5) centrifuging to obtain n-hexane extract. Immersing the polysulfone support membrane in the aqueous phase solution for 1.5 minutes, and removing the redundant aqueous phase solution; transferring to an oil phase solution for interfacial polymerization for 2 minutes; activating in n-hexane extractive solution for 2 min; setting the temperature to 80 ℃ and drying for 5 minutes to obtain a polyamide reverse osmosis membrane; adding 1wt% of potassium persulfate into 0.8g/L chitosan solution to obtain a chitosan mixed solution; placing the polyamide reverse osmosis membrane into the chitosan mixed solution for soaking for 35 minutes; transferring to sodium chlorate solution of 1g/L for soaking for 30 minutes, and placing into sodium bisulfate solution of 2g/L for soaking for 25 minutes; washing with hot water at 75 ℃ to obtain a composite reverse osmosis membrane;
(3) After the wet film is preliminarily formed, the wet film is wrapped on the microspheres after absorbing the solution, and the wet film is wrapped for multiple times to ensure tightness.
(4) Drying for 24-48 h at 40 ℃ in a constant temperature box to realize the crystallization process in the film. As shown in fig. 7. Fig. 7 shows a crystal structure with a smooth and transparent surface and a complete morphology without deliquescence. After the reverse osmosis membrane is wrapped, the crystal form of the sodium chloride crystal is stable, namely the aromatic polyamide membrane plays a role in protecting the crystal.
Example 4
The method for preparing the spherical cellulose acetate film storage potassium sulfate crystal comprises the following steps:
(1) Soaking hydrogel microspheres in saturated potassium sulfate solution, and taking out the microspheres for later use after the microspheres absorb water and swell;
(2) Preparing microporous pore diameter smaller than K meeting potassium sulfate crystal screening condition + Ion diameter cellulose acetate film casting solution: slowly adding cellulose diacetate into an acetone solvent in batches under the experimental conditions of the experimental temperature of 10-20 ℃ and the relative humidity of 50-75% (the dosage ratio of the acetone solvent to the cellulose acetate is 100ml: 5-10 g) while stirring for 12-14 hours, then adding distilled water (the dosage ratio of the acetone solvent to the distilled water is 4-25:1), continuously stirring for 2-6 hours, finally standing for deaeration for 12-20 hours to obtain transparent and uniform casting film liquid;
(3) Scraping the casting film liquid on a clean glass plate or a non-woven fabric; uniformly dripping a small amount of distilled water on the scraped casting film liquid to accelerate wet film forming, and ensuring good plasticity; after the wet film is preliminarily molded, the wet film is gently taken out by forceps and is wrapped on the microspheres after absorbing the solution, and the wet film is wrapped for multiple times to ensure compactness.
(4) And drying for 24-48 hours at the temperature of 40 ℃ in a constant temperature box until the reverse osmosis membrane and the microspheres are completely dried, so as to realize the crystallization process in the membrane. As shown in fig. 10 and 11. The network structure in the hydrogel microspheres, and the crystals generated inside the microspheres, are evident in fig. 3; FIG. 10 shows that the spherical film prepared after drying has smooth surface and certain thickness, and can reduce the interference of external environment; fig. 11 shows a crystal structure, a smooth and transparent surface, a complete morphology, and no deliquescence. After the reverse osmosis membrane is wrapped, the potassium sulfate crystal is stable in crystal form, namely the cellulose acetate membrane plays a role in protecting the crystal.
The technical scheme disclosed and proposed by the invention can be realized by a person skilled in the art by appropriately changing the condition route and other links in consideration of the content of the present invention, although the method and the preparation technology of the invention have been described by the preferred embodiment examples, the related person can obviously modify or recombine the method and the technical route described herein to realize the final preparation technology without departing from the content, spirit and scope of the invention. It is expressly intended that all such similar substitutes and modifications apparent to those skilled in the art are deemed to be included within the spirit, scope and content of the invention. The invention belongs to the known technology.

Claims (3)

1. A method for preparing spherical reverse osmosis membrane storage crystal particles, comprising the steps of:
(1) Soaking the hydrogel microspheres in a saturated solution of the required crystals to enable the microspheres to absorb water and swell;
(2) Preparing a casting solution or a liquid reverse osmosis membrane of the film meeting the conditions; the membrane is a reverse osmosis membrane with selectivity to solute, and the pore diameter of the surface micropores is smaller than the diameter of solute molecules or ions;
(3) Uniformly wrapping the casting solution on the soaked hydrogel microspheres;
(4) According to the prepared crystal, selecting proper temperature and time, drying in an incubator to solidify the film and realize the crystallization process in the film;
the diameter of the crystal particles in the step (1) is 10 nm-100 nm; the crystal contains Na + 、Cu 2+ 、Ni 2+ An ionic crystal or a small organic molecule crystal of one of the above.
2. The method of preparing spherical reverse osmosis membrane storage crystal particles of claim 1, wherein the membrane of step (2) is one of a cellulose acetate membrane, an aromatic polyamide membrane, and a mixed membrane comprising the two materials.
3. The method of preparing spherical reverse osmosis membrane storage crystal particles according to claim 1, wherein step (4) is performed by rotating the microspheres at a constant speed during the drying process to ensure uniform formation of the membrane on the microspheres.
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Citations (5)

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US4793980A (en) * 1978-09-21 1988-12-27 Torobin Leonard B Hollow porous microspheres as substrates and containers for catalyst
WO2017174016A1 (en) * 2016-04-08 2017-10-12 华南理工大学 Medical macromolecular microsphere adsorbent for blood perfusion apparatus and manufacturing method thereof
CN107519767A (en) * 2017-09-25 2017-12-29 天津工业大学 The method that the phase separation of inorganic salt solution coordinated regulation prepares Super-hydrophobic micropore film
CN108636307A (en) * 2018-04-18 2018-10-12 天津大学 The method that film coats crystal is prepared by crystallization in microcapsules
CN111844827A (en) * 2020-07-23 2020-10-30 天津工业大学 Preparation method of microfiber leather facing layer film with microporous channel

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Publication number Priority date Publication date Assignee Title
US6387399B1 (en) * 1994-12-02 2002-05-14 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Microencapsulated bioactive agents and method of making
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Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4793980A (en) * 1978-09-21 1988-12-27 Torobin Leonard B Hollow porous microspheres as substrates and containers for catalyst
WO2017174016A1 (en) * 2016-04-08 2017-10-12 华南理工大学 Medical macromolecular microsphere adsorbent for blood perfusion apparatus and manufacturing method thereof
CN107519767A (en) * 2017-09-25 2017-12-29 天津工业大学 The method that the phase separation of inorganic salt solution coordinated regulation prepares Super-hydrophobic micropore film
CN108636307A (en) * 2018-04-18 2018-10-12 天津大学 The method that film coats crystal is prepared by crystallization in microcapsules
CN111844827A (en) * 2020-07-23 2020-10-30 天津工业大学 Preparation method of microfiber leather facing layer film with microporous channel

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