CN114963268A - Smoke machine panel and preparation method and application thereof - Google Patents
Smoke machine panel and preparation method and application thereof Download PDFInfo
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- CN114963268A CN114963268A CN202210686006.3A CN202210686006A CN114963268A CN 114963268 A CN114963268 A CN 114963268A CN 202210686006 A CN202210686006 A CN 202210686006A CN 114963268 A CN114963268 A CN 114963268A
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- material layer
- porcelain
- sintering
- cigarette machine
- ink
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- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000000779 smoke Substances 0.000 title description 5
- 239000000463 material Substances 0.000 claims abstract description 75
- 229910052573 porcelain Inorganic materials 0.000 claims abstract description 48
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 41
- 238000005245 sintering Methods 0.000 claims abstract description 34
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 239000003973 paint Substances 0.000 claims abstract description 8
- 238000010422 painting Methods 0.000 claims abstract description 6
- 239000007921 spray Substances 0.000 claims abstract description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 37
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 239000000377 silicon dioxide Substances 0.000 claims description 16
- 235000012239 silicon dioxide Nutrition 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 13
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 229920002050 silicone resin Polymers 0.000 claims description 9
- 239000005341 toughened glass Substances 0.000 claims description 9
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 8
- 239000000292 calcium oxide Substances 0.000 claims description 8
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 8
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 8
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 8
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 8
- 239000004925 Acrylic resin Substances 0.000 claims description 7
- 229920000178 Acrylic resin Polymers 0.000 claims description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- GXDVEXJTVGRLNW-UHFFFAOYSA-N [Cr].[Cu] Chemical compound [Cr].[Cu] GXDVEXJTVGRLNW-UHFFFAOYSA-N 0.000 claims description 7
- 239000012752 auxiliary agent Substances 0.000 claims description 7
- 239000000839 emulsion Substances 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 229920001296 polysiloxane Polymers 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 239000013530 defoamer Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims 2
- 230000000996 additive effect Effects 0.000 claims 2
- 239000002023 wood Substances 0.000 abstract description 30
- 230000000694 effects Effects 0.000 abstract description 17
- 239000011521 glass Substances 0.000 abstract description 5
- 229910010293 ceramic material Inorganic materials 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 5
- 238000007639 printing Methods 0.000 description 5
- 239000003513 alkali Substances 0.000 description 4
- 239000006096 absorbing agent Substances 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 239000006233 lamp black Substances 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- -1 enamel Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C15/00—Details
- F24C15/20—Removing cooking fumes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/06—Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/38—Inkjet printing inks characterised by non-macromolecular additives other than solvents, pigments or dyes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Geochemistry & Mineralogy (AREA)
- General Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Textile Engineering (AREA)
- Vascular Medicine (AREA)
- Laminated Bodies (AREA)
Abstract
The invention provides a panel of a cigarette machine, a preparation method and application thereof. The preparation method comprises the following steps: after the main material layer is pretreated, selecting porcelain paint to spray on the main material layer, and sintering to obtain a porcelain material layer; inputting a pattern signal in a digital ink-jet printer, spraying and painting the vitreous ink on the porcelain material layer, and sintering the porcelain material layer for the second time to obtain the panel of the cigarette machine with the concave-convex vitreous ink layer. The ceramic material layer provides a wood grain effect, the concave-convex glass ink layer realizes a three-dimensional effect, the combination of the ceramic material layer and the concave-convex glass ink layer realizes the authenticity of the panel of the cigarette machine, a high-definition wood grain texture map is input into a computer system of the digital ink-jet printer, the digital ink-jet printer transfers ink to be accumulated on the surface of the three-dimensional effect of the pattern according to signals provided by the pattern, and the real concave-convex effect of the wood grain can be realized.
Description
Technical Field
The invention relates to the field of embedded panels, and relates to a panel of a cigarette machine, and a preparation method and application thereof.
Background
The embedded panel is characterized in that the cabinet table board is in a concave shape and can be just embedded into a gas stove, the stove cabinet and the cabinet table board form a plane, the embedded gas stove can be divided into four types of stainless steel, enamel, toughened glass and oil-free from the material of the panel, but the commonly used toughened glass back screen printing wood grain can not achieve the three-dimensional effect.
CN205447905U discloses a high-efficient lampblack absorber panel, sets up the package limit through setting up the lampblack absorber panel into the arc form, has improved smoke ventilator's extraction efficiency and high security. When having improved the practicality, do not realize the stereoeffect with lampblack absorber panel, consequently, structural limitation that has, space practicality need further improve.
TW137591 discloses a range hood panel, encloses as the frame with an oval protruding frame, establishes the face of opposite side into rectangle recess groove piece, makes whole face present a special unsmooth corresponding design, cooperates the special bending curvature of whole plate body, shows the new trend aesthetic feeling of three-dimensional orderly. But does not have a wood grain feel.
Therefore, how to prepare a smoke machine panel with three-dimensional toughened glass and screen-printed wood grains on the back surface is an important research direction in the field.
Disclosure of Invention
The invention aims to provide a smoke machine panel with a three-dimensional effect and screen-printed wood grains on the back surface of toughened glass, and a preparation method and application thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention aims to provide a panel of a cigarette machine, which comprises a main material layer, a porcelain material layer and a concave-convex vitreous ink layer which are sequentially laminated.
The panel of the cigarette machine provided by the invention comprises a main material layer, a porcelain material layer and a concave-convex vitreous ink layer, and the three-dimensional effect is realized through the structure of the concave-convex vitreous ink layer, so that the real wood grain touch of the cigarette plate machine is realized. The purpose that unsmooth glassy printing ink layer used concave-convex structure embodies the real wood grain effect of cigarette plate machine, utilizes the unsmooth straggly of touching to build the texture of a wood grain.
As a preferable technical scheme of the invention, the material of the main material layer comprises toughened glass.
Preferably, the thickness of the body material layer is 3 to 5mm, wherein the thickness may be 3mm, 4mm, 5mm, etc., but is not limited to the recited values, and other values not recited in the range of the values are also applicable. As the preferable technical scheme of the invention, the raw material of the porcelain material layer is porcelain paint.
Preferably, the porcelain coating comprises silicon dioxide, aluminum oxide, calcium oxide, zirconium oxide, nickel powder, an auxiliary agent and water.
Preferably, the nickel powder comprises the following components in parts by mass: 92-93% of metallic nickel and 6-7% of metallic iron, wherein the mass part of the metallic nickel can be 92%, 92.2%, 92.4%, 92.6%, 92.8% or 93%, and the mass part of the metallic iron can be 6%, 6.2%, 6.4%, 6.6%, 6.8% or 7.0%, but the invention is not limited to the recited numerical values, and other numerical values not recited in the numerical value range can be applied similarly.
Preferably, the adjuvant comprises a silicone resin and/or a silicone emulsion defoamer.
Preferably, the raw material of the porcelain material layer comprises: 25-35% of silicon dioxide, 8-12% of aluminum oxide, 5-7% of calcium oxide, 3-5% of zirconium oxide, 10-15% of nickel powder, 0.5-1% of auxiliary agent and 25-48.5% of water, wherein the silicon dioxide can be 25%, 26%, 27%, 28%, 29%, 30%, 31%, 32%, 33%, 34% or 35% in composition, the aluminum oxide can be 8%, 9%, 10%, 11% or 12% in composition, the calcium oxide can be 5%, 6% or 7% in composition, the zirconium oxide can be 3%, 4% or 5% in composition, the nickel powder can be 10%, 11%, 12%, 13%, 14% or 15% in composition, the auxiliary agent can be 0.5%, 0.6%, 0.7%, 0.8%, 0.9% or 1% in composition, the water can be 25%, 27%, 29%, 31%, 33%, 35%, 37%, 39% or 48% in composition, 41%, 43%, 45%, 47%, 48.5%, etc., but are not limited to the recited values, and other values not recited in the above numerical ranges are also applicable.
Preferably, the thickness of the porcelain material layer is 20 to 30 μm, wherein the thickness may be 20 μm, 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm or 30 μm, but is not limited to the enumerated values, and other values not enumerated within the numerical range are also applicable.
According to the preferable technical scheme, the raw materials of the vitreous ink layer comprise silicon dioxide, water-based acrylic resin, copper-chromium black, nickel powder, an organic silicon assistant and water.
Preferably, the nickel powder comprises the following components in parts by mass: 92-93% of metallic nickel and 6-7% of metallic iron, wherein the mass part of the metallic nickel can be 92%, 92.2%, 92.4%, 92.6%, 92.8% or 93%, and the mass part of the metallic iron can be 6%, 6.2%, 6.4%, 6.6%, 6.8% or 7.0%, but the invention is not limited to the recited numerical values, and other numerical values not recited in the numerical value range can be applied similarly.
Preferably, the organic auxiliary agent comprises silicone resin and/or a silicone emulsion defoamer.
Preferably, the raw materials of the vitreous ink layer comprise: 20 to 25% of silicon dioxide, 10 to 15% of water-based acrylic resin, 5 to 10% of copper-chromium black, 10 to 15% of nickel powder, 0.5 to 1% of organic silicon assistant and 34 to 54.5% of water, wherein the silicon dioxide can be 20%, 21%, 22%, 23%, 24% or 25% in composition, the water-based acrylic acid can be 10%, 11%, 12%, 13%, 14% or 15% in composition, the copper gong black can be 5%, 6%, 7%, 8%, 9% or 10% in composition, the nickel powder can be 10%, 11%, 12%, 13%, 14% or 15% in composition, the organic silicon assistant can be 0.5%, 0.6%, 0.7%, 0.8%, 0.9% or 1% in composition, the water can be 34%, 36%, 38%, 40%, 42%, 44%, 46%, 48%, 50%, 52% or 54.5% in composition, but not limited to the recited values, other values not listed in this range of values are equally applicable.
Preferably, the thickness of the vitreous ink layer is 50 to 100 μm, wherein the thickness can be 50 μm, 60 μm, 70 μm, 80 μm, 90 μm or 100 μm, but not limited to the recited values, and other values not recited in the numerical range are also applicable.
It is a second object of the present invention to provide a method of making a cigarette machine panel as described in the first object, the method comprising the steps of:
(1) after the main material layer is pretreated, selecting porcelain paint to spray on the main material layer, and performing first sintering to obtain a porcelain material layer;
(2) inputting a pattern signal in a digital ink-jet printer, spraying vitreous ink on the porcelain material layer in the step (1), and performing second sintering to obtain the cigarette machine panel containing the concave-convex vitreous ink layer.
The invention sprays a layer of qualification coating on the main material layer, a blank with a wood grain effect is obtained after sintering, then a high-definition wood grain texture graph is input into a digital ink-jet computer system, the digital ink-jet printer transfers ink to be accumulated on the surface of the pattern with a three-dimensional effect according to signals provided by the pattern, and the panel of the cigarette machine with the simulated solid wood grain effect is obtained after sintering.
As a preferable technical scheme of the invention, the pretreatment method in the step (1) comprises the following steps: and cleaning the surface of the main material layer.
Preferably, the washing solution is a lye.
As a preferable technical scheme of the invention, the spraying pressure in the step (1) is 2-4 Kgf/cm 2 Wherein the pressure may be 2Kgf/cm 2 、3Kgf/cm 2 Or 4Kgf/cm 2 And the like, but not limited to the recited values, and other values not recited within the range of values are also applicable.
Preferably, the temperature of the first sintering in step (1) is 600 to 650 ℃, wherein the temperature may be 600 ℃, 605 ℃, 610 ℃, 615 ℃, 620 ℃, 625 ℃, 630 ℃, 635 ℃, 640 ℃, 645 ℃ or 650 ℃, but is not limited to the recited values, and other values not recited in the range of the recited values are also applicable.
Preferably, the time for the first sintering in step (1) is 4-6 min, wherein the time can be 4min, 5min or 6min, but is not limited to the recited values, and other values not recited in the range of the recited values are also applicable.
Preferably, the thickness of the porcelain material layer in the step (1) is 20 to 30 μm, wherein the thickness may be 20 μm, 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm or 30 μm, but is not limited to the enumerated values, and other unrecited values in the numerical range are also applicable.
In a preferred embodiment of the present invention, the temperature of the second sintering in the step (2) is 650 to 700 ℃, wherein the temperature may be 650 ℃, 655 ℃, 660 ℃, 665 ℃, 670 ℃, 675 ℃, 680 ℃, 685 ℃, 690 ℃, 695 ℃ or 700 ℃, but is not limited to the above-mentioned values, and other values not listed in the above-mentioned value range are also applicable.
Preferably, the time of the second sintering in step (2) is 6-8 min, wherein the temperature can be 6min, 7min or 8min, but not limited to the recited values, and other values not recited in the range of the values are also applicable.
Preferably, the thickness of the vitreous ink layer in step (2) is 50-100 μm, wherein the thickness can be 50 μm, 60 μm, 70 μm, 80 μm, 90 μm or 100 μm, but not limited to the recited values, and other values not recited in the range of the values are also applicable.
As a preferred technical scheme of the invention, the preparation method comprises the following steps:
(1) after the main material layer is pretreated, a porcelain coating is selected to be used for carrying out pressure of 2-4 Kgf/cm on the main material layer 2 The first sintering is carried out for 4-6 min at 600-650 ℃ to obtain a porcelain material layer with the thickness of 20-30 mu m;
(2) inputting a pattern signal in a digital ink jet printer, spraying and painting vitreous ink with the thickness of 50-100 mu m on the porcelain material layer in the step (1), and sintering at 650-700 ℃ for the second time to obtain the cigarette machine panel with the concave-convex vitreous ink layer.
It is a further object of this invention to provide the use of a cigarette machine face sheet as described in one of the objects, for application in the field of an inset face sheet.
Compared with the prior art, the invention has the following beneficial effects:
(1) the ceramic material layer provides a wood grain effect, the structure of the concave-convex vitreous ink layer realizes a three-dimensional effect, and the authenticity of the panel of the cigarette machine is realized by combining the concave-convex vitreous ink layer and the ceramic material layer.
(2) The invention inputs the high-definition wood grain texture map into a digital ink-jet computer system, and the digital ink-jet printer can transfer ink to be accumulated on the surface of the three-dimensional effect of the pattern according to the signal provided by the pattern, thereby realizing the real wood grain concave-convex effect.
Drawings
Fig. 1 is a structural view of a face plate of a cigarette machine in embodiments 1 to 3 of the present invention.
In the figure: 1-a bulk material layer; 2-a layer of porcelain material; 3-vitreous ink layer.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
In particular embodiments there is provided a panel of a cigarette machine as shown in figure 1.
The cigarette machine panel includes the body material layer 1, the porcelain matter material layer 2 and the vitreous printing ink layer 3 that stack gradually, vitreous printing ink layer 3 is the vitreous printing ink layer 3 of concavo-convex form.
Example 1
The embodiment provides a panel of a cigarette making machine and a preparation method thereof.
The panel of the cigarette machine comprises a main material layer 1, a porcelain material layer 2 and a vitreous ink layer 3 which are sequentially laminated. The material of main part material layer 1 is 4 mm's toughened glass for thickness, the raw materials on porcelain matter material layer 2 include: 30% of silicon dioxide, 9% of aluminum oxide, 6% of calcium oxide, 4% of zirconium oxide, 10% of nickel powder (93% of metallic nickel and 7% of metallic iron), 1% of silicone resin and 40% of water, wherein the raw materials of the vitreous ink layer 3 comprise: 20% of silicon dioxide, 12% of water-based acrylic resin, 6% of copper-chromium black, 10% of nickel powder (93% of metallic nickel and 7% of metallic iron), 0.5% of an organic silicon emulsion defoaming agent and 51.5% of water.
The preparation method comprises the following steps:
(1) cleaning the surface of the main material layer 1 with alkali liquor, and selecting porcelain paint to perform pressure of 3Kgf/cm on the main material layer after the pretreatment is completed 2 Spraying, and sintering for 5min at 630 ℃ for the first time to obtain a porcelain material layer with the thickness of 25 mu m;
(2) inputting a pattern signal in a digital ink jet printer, spraying and painting vitreous ink with the thickness of 70 mu m on the porcelain material layer in the step (1), and sintering at 680 ℃ for 7min for the second time to obtain the cigarette machine panel containing the concave-convex vitreous ink layer.
Example 2
The embodiment provides a panel of a cigarette making machine and a preparation method thereof.
The panel of the cigarette machine comprises a main material layer 1, a porcelain material layer 2 and a vitreous ink layer 3 which are sequentially laminated. The material of main part material layer 1 is the toughened glass that thickness is 3mm, porcelain matter material layer 2's raw materials includes: 25% of silicon dioxide, 8% of aluminum oxide, 5% of calcium oxide, 3% of zirconium oxide, 10% of nickel powder (metal nickel accounts for 94%, metal iron accounts for 6%), 0.5% of silicone resin and 48.5% of water, wherein the raw materials of the vitreous ink layer 3 comprise: 20% of silicon dioxide, 10% of water-based acrylic resin, 5% of copper-chromium black, 10% of nickel powder (94% of metallic nickel and 6% of metallic iron), 0.5% of silicone resin and 54.5% of water.
The preparation method comprises the following steps:
(1) cleaning the surface of the main material layer 1 with alkali liquor, and selecting porcelain paint to perform pressure of 2Kgf/cm on the main material layer after the pretreatment is completed 2 Spraying, and sintering for 4min at 650 ℃ for the first time to obtain a porcelain material layer with the thickness of 20 mu m;
(2) inputting a pattern signal in a digital ink jet printer, spraying and painting vitreous ink with the thickness of 50 mu m on the porcelain material layer in the step (1), and sintering for 8min at 650 ℃ for the second time to obtain the cigarette machine panel with the concave-convex vitreous ink layer.
Example 3
The embodiment provides a panel of a cigarette making machine and a preparation method thereof.
The panel of the cigarette machine comprises a main material layer 1, a porcelain material layer 2 and a vitreous ink layer 3 which are sequentially laminated. The material of main material layer 1 is 5 mm's toughened glass for thickness, the raw materials of porcelain material layer 2 include: 35% of silicon dioxide, 12% of aluminum oxide, 7% of calcium oxide, 5% of zirconium oxide, 15% of nickel powder (metal nickel accounts for 94%, metal iron accounts for 6%), 0.5% of an organic silicon emulsion defoaming agent, 0.5% of silicone resin and 25% of water, wherein the raw materials of the vitreous ink layer 3 comprise: 25% of silicon dioxide, 15% of water-based acrylic resin, 10% of copper-chromium black, 15% of nickel powder (metal nickel accounts for 94%, metal iron accounts for 6%), 0.5% of silicone resin, 0.5% of an organic silicon emulsion defoaming agent and 34% of water.
The preparation method comprises the following steps:
(1) cleaning the surface of the main material layer 1 with alkali liquor, and selecting porcelain paint to perform pressure of 4Kgf/cm on the main material layer after the pretreatment is completed 2 Spraying, and sintering for 6min at 600 ℃ for the first time to obtain a porcelain material layer with the thickness of 30 mu m;
(2) inputting a pattern signal in a digital ink jet printer, spraying and painting vitreous ink with the thickness of 100 mu m on the porcelain material layer in the step (1), and sintering for 6min at 700 ℃ for the second time to obtain the cigarette machine panel with the concave-convex vitreous ink layer.
Example 4
This example was carried out under the same conditions as example 1 except that the first sintering at 630 ℃ for 5min in step (1) was replaced with the first sintering at 500 ℃ for 5 min.
Example 5
This example was carried out under the same conditions as example 1 except that the first sintering at 630 ℃ for 5min in step (1) was replaced with the first sintering at 700 ℃ for 5 min.
Example 6
This example was carried out under the same conditions as in example 1 except that the second sintering at 700 ℃ for 6min in step (2) was replaced with the second sintering at 550 ℃ for 6 min.
Example 7
The present example was carried out under the same conditions as in example 1 except that the second sintering at 700 ℃ for 6min in step (2) was replaced with the second sintering at 800 ℃ for 6 min.
Comparative example 1
This comparative example provides a cigarette machine panel and a method of making the same:
the existing wood grain panel preparation method comprises the following steps: and opening a wood grain screen printing plate, cleaning the glass by alkali liquor, printing the front side of the glass, and then tempering the glass in a tempering furnace at the temperature of 650-695 ℃ for 120-125 s. The above examples 1-3 can prepare the tobacco plate machine imitating real wood grains and three-dimensional effect.
Touch was made to the cigarette machine panels prepared in examples 1-7 and comparative example 1, and the feel was as shown in table 1:
TABLE 1
Tactile sensation | |
Example 1 | True wood grain touch |
Example 2 | True wood grain touch |
Example 3 | True wood grain touch |
Example 4 | Plane without real wood grain touch |
Example 5 | Plane without real wood grain touch |
Example 6 | Plane without real wood grain touch |
Example 7 | Plane without real wood grain touch |
Comparative example 1 | Plane without real wood grain touch |
As can be seen from the above table, the cigarette machine faceplates prepared by the present invention have a realistic wood grain feel and the cigarette machine faceplates prepared by the present invention have a realistic three-dimensional effect, as can be seen from examples 4-7, in which the temperature of the first and second sinters is either too high or too low during the preparation process, which affects the authenticity of the wood grain feel of the finished cigarette machine faceplates.
By way of comparative example 1, the prior art cigarette machine facing was a cigarette machine facing having a flat surface with no real wood grain touch.
The applicant declares that the above description is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and it should be understood by those skilled in the art that any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are within the scope and disclosure of the present invention.
Claims (10)
1. The panel of the cigarette machine is characterized by comprising a main material layer, a porcelain material layer and a concave-convex vitreous ink layer which are sequentially stacked.
2. The cigarette machine panel as in claim 1 wherein the material of the body material layer comprises tempered glass;
preferably, the thickness of the main material layer is 3-5 mm.
3. The cigarette machine panel as in claim 1 wherein the porcelain material layer is a porcelain paint;
preferably, the porcelain coating comprises silicon dioxide, aluminum oxide, calcium oxide, zirconium oxide, nickel powder, an auxiliary agent and water;
preferably, the nickel powder comprises the following components in parts by mass: 92-93% of metal nickel and 6-7% of metal iron;
preferably, the auxiliary agent comprises silicone resin and/or a silicone emulsion defoamer;
preferably, the raw material of the porcelain material layer comprises: 25-35% of silicon dioxide, 8-12% of aluminum oxide, 5-7% of calcium oxide, 3-5% of zirconium oxide, 10-15% of nickel powder, 0.5-1% of an auxiliary agent and 25-48.5% of water;
preferably, the thickness of the porcelain material layer is 20-30 μm.
4. The cigarette machine panel according to claim 1, wherein the raw materials of the vitreous ink layer comprise silica, water-based acrylic resin, copper chromium black, nickel powder, silicone additive and water;
preferably, the raw materials of the vitreous ink layer include: 20-25% of silicon dioxide, 10-15% of water-based acrylic resin, 5-10% of copper-chromium black, 10-15% of nickel powder, 0.5-1% of organic silicon assistant and 34-54.5% of water;
preferably, the nickel powder comprises the following components in parts by mass: 92-93% of metal nickel and 6-7% of metal iron;
preferably, the silicone additive comprises silicone resin and/or a silicone emulsion defoamer;
preferably, the thickness of the vitreous ink layer is 50-100 μm.
5. A method of making a cigarette machine panel as claimed in any one of claims 1 to 4 comprising the steps of:
(1) after the main material layer is pretreated, selecting porcelain paint to spray on the main material layer, and sintering to obtain a porcelain material layer;
(2) inputting a pattern signal in a digital ink-jet printer, spraying vitreous ink on the porcelain material layer in the step (1), and performing second sintering to obtain the cigarette machine panel containing the concave-convex vitreous ink layer.
6. The method of claim 5, wherein the pretreatment of step (1) comprises: cleaning the surface of the main material layer;
preferably, the washing solution is a lye.
7. The method according to claim 5, wherein the pressure for spraying in step (1) is 2 to 4Kgf/cm 2 ;
Preferably, the temperature of the first sintering in the step (1) is 600-650 ℃;
preferably, the time for the first sintering in the step (1) is 4-6 min;
preferably, the thickness of the porcelain material layer in the step (1) is 20-30 μm.
8. The preparation method according to claim 5, wherein the temperature of the second sintering in the step (2) is 650 to 700 ℃;
preferably, the time of the second sintering in the step (2) is 6-8 min;
preferably, the thickness of the vitreous ink layer in the step (2) is 50-100 μm.
9. The method of manufacturing according to claim 5, comprising the steps of:
(1) after the main material layer is pretreated, a porcelain coating is selected to be used for carrying out pressure of 2-4 Kgf/cm on the main material layer 2 The first sintering is carried out for 4-6 min at 600-650 ℃ to obtain a porcelain material layer with the thickness of 20-30 mu m;
(2) inputting a pattern signal into a digital ink jet printer, spraying and painting vitreous ink with the thickness of 50-100 mu m on the porcelain material layer in the step (1), and sintering to obtain the cigarette machine panel with the concave-convex vitreous ink layer.
10. Use of a cigarette machine panel as claimed in any one of claims 1 to 4 in the field of embedded panels.
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