CN114951546A - Automatic sand filling method of continuous sand mixer - Google Patents

Automatic sand filling method of continuous sand mixer Download PDF

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Publication number
CN114951546A
CN114951546A CN202210601598.4A CN202210601598A CN114951546A CN 114951546 A CN114951546 A CN 114951546A CN 202210601598 A CN202210601598 A CN 202210601598A CN 114951546 A CN114951546 A CN 114951546A
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China
Prior art keywords
sand
information
casting model
casting
molding
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CN202210601598.4A
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Chinese (zh)
Inventor
唐至逸
向林
陶健全
孟照亮
冉洪伟
赵桂成
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Chongqing Linzhou Machinery Manufacturing Co ltd
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Chongqing Linzhou Machinery Manufacturing Co ltd
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Priority to CN202210601598.4A priority Critical patent/CN114951546A/en
Publication of CN114951546A publication Critical patent/CN114951546A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/0472Parts; Accessories; Controlling; Feeding; Discharging; Proportioning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C19/00Components or accessories for moulding machines
    • B22C19/04Controlling devices specially designed for moulding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/12Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose for filling flasks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Abstract

The invention relates to the technical field of sand casting, in particular to an automatic sand filling method of a continuous sand mixer, which comprises the following steps: s1, acquiring casting requirement information, and preparing a molding sand box and a casting model according to the casting requirement information; s2, scanning the coding information on the casting model, and acquiring the modeling parameter information of the corresponding casting model and the motion trail information of the sand mixing robot from the database; and S3, controlling the sand mixing robot to grab the casting model and place the casting model into the molding sand box according to the motion trail information, and filling sand according to the molding parameter information and the motion trail information until the molding sand box is filled to finish sand mold preparation. The invention can improve the sand mold quality and the molding efficiency.

Description

Automatic sand filling method of continuous sand mixer
Technical Field
The invention relates to the technical field of sand casting, in particular to an automatic sand filling method of a continuous sand mixer.
Background
Sand casting is widely used for preparing castings made of aluminum alloy, cast steel, magnesium alloy and the like, and various castings with complex shapes, and is an extremely important casting method. Because the sand mold is used as the forming mold, the mold has good air permeability, the defects of air holes, cold shut and the like are not easy to appear in the casting process, and the casting formed by the sand mold casting method has excellent mechanical properties. In the sand casting process, the preparation of the sand mold is very important. The good sand mould not only needs to have a forming shape, but also needs to have certain size precision and roughness so as to ensure the size and the surface quality of a formed part, and meanwhile, the sand mould also needs to have proper compactness so as to avoid the occurrence of box crossing, poor air permeability and the like. However, the traditional sand mold manufacturing process mainly depends on manual sand filling and molding, so that the quality consistency of the sand mold is poor, the molding efficiency is low, and human resources are wasted. Therefore, how to improve the quality of the sand mold and the molding efficiency is of great importance.
Disclosure of Invention
The invention aims to provide an automatic sand filling method of a continuous sand mixer, which can improve the sand mold quality and the molding efficiency.
In order to achieve the aim, the automatic sand filling method of the continuous sand mixer comprises the following steps:
s1, acquiring casting requirement information, and preparing a molding sand box and a casting model according to the casting requirement information;
s2, scanning the coding information on the casting model, and acquiring the modeling parameter information of the corresponding casting model and the motion trail information of the sand mulling robot from the database;
and S3, controlling the sand mixing robot to grab the casting model and place the casting model into the molding sand box according to the motion trail information, and filling sand according to the molding parameter information and the motion trail information until the molding sand box is filled to finish sand mold preparation.
The principle and the advantages are as follows:
the method comprises the steps of setting a code on a model, scanning the code on the code recognition model before sand mulling modeling, directly extracting modeling parameter information and motion trail information from a database when the code is recognized, and then controlling a sand mulling robot to automatically complete sand filling according to the modeling parameter information and the motion trail information. The whole process is highly automatic, artificial participation is not needed, the sand mold processing efficiency is high, the quality of the sand mold repeatedly manufactured has high consistency, and uncertain factors of artificial processing and manufacturing are eliminated.
Further, the step S2 specifically includes the following steps:
s21, scanning the casting model through the camera, and generating warning information if the coded information is not identified on the casting model, and informing an expert end of manual sand filling; if the coded information is recognized on the casting model, executing step S22;
and S22, after the coded information is recognized, obtaining the modeling parameter information of the corresponding casting model and the motion trail information of the sand mixing robot from the database, and if the modeling parameter information and the motion trail information of the sand mixing robot are not obtained, generating warning information and informing an expert end of manual sand filling.
When the coded information is not recognized on the casting model or the modeling parameter information of the corresponding casting model and the motion trail information of the sand mixing robot cannot be acquired from the database, warning information can be generated and an expert end is informed to perform manual sand filling. The manual sand filling is carried out by informing the expert end, so that the condition that the sand mixing robot stops working midway and is lack of intervention to influence the whole working efficiency can be avoided, and on the other hand, technical experts are informed to record related sand filling modeling data to avoid the same problem in the follow-up process.
Further, the generation of the coded information on the casting model in the step S2 specifically includes the following steps:
s23, marking coded information on the casting model, associating the casting model with the coded information, and storing the casting model and the coded information in a database;
s24, after the coded information is marked, collecting and recording modeling parameter information of a casting model and motion trail information of the sand mixing robot when the sand mixing robot is controlled in the manual sand filling process;
and S25, storing the modeling parameter information of the casting model and the movement track information of the sand mixing robot when the sand mixing robot is controlled into a database, and associating the modeling parameter information of the casting model and the movement track information with the coding information of the casting model.
When the sand mixer is manually operated to move for filling sand, the molding parameter information and the movement track information of the sand filling completed for the first time are recorded and stored in the database. When the same coding information is identified again, the modeling parameter information of the corresponding casting model and the motion trail information of the sand mixing robot can be obtained from the database, and the sand mixing robot is controlled to automatically complete sand filling, so that the working efficiency is improved.
Further, the molding parameter information comprises a sand filling starting point, liquid material proportioning, sand output, large arm rotation speed, small arm rotation speed, a large arm rotation angle and a small arm rotation angle; the large arm rotation speed is (300-1000) mm/min, the small arm rotation speed is (500-1500) mm/min, the large arm rotation angle is 0-120 degrees, the small arm rotation angle is 0-260 degrees, the liquid material comprises resin and a curing agent, wherein the mass ratio of the resin to the molding sand is (0.8-1.2)%: 1, the mass ratio of the curing agent to the resin is 0.5: 1.
The setting of molding parameter information, through quantifying each step for sand mould manufacturing efficiency is higher, the specification is more unified, sand mould quality uniformity is high, the foundry goods quality of production is more stable.
Further, the method also comprises the following steps:
s26, analyzing the segment-type action track in the motion track information, and carrying out continuous action optimization on the segment-type action track;
and S27, analyzing the segmented sand output in the molding parameter information, continuously optimizing the segmented sand output, recording the actual sand output and collecting the residual sand output, calculating the actual sand consumption according to the actual sand output and the residual sand output, storing the actual sand consumption into a database, and correlating the actual sand consumption with the coding information of the casting model.
The continuous action optimization and the continuous sand discharging optimization are used for ensuring the continuity of the operation of the sand mixing robot, so that the time is saved, and the working efficiency is improved. The calculation of the real sand consumption can ensure that the sand consumption is enough to be used without generating the problem of excessive waste, thereby saving the material cost.
Drawings
FIG. 1 is a flow chart of an automatic sand filling method of a continuous sand mixer according to an embodiment of the invention;
FIG. 2 is a schematic structural view of the sand mulling robot.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the sand-collecting device comprises a fixed base 1, a large arm 2, a sand-collecting port 3, a small arm 4, a sand outlet 5 and a servo motor 6.
Examples
An automatic sand filling method of a continuous sand mixer, which is used together with a sand mixing robot and a server, and is basically as shown in the attached figure 1: the method comprises the following steps:
s1, the server acquires casting demand information and controls the transfer robot to prepare and transfer the molding sand box and the casting model to the specified position according to the casting demand information; in this embodiment, the casting demand information is from an order from a client. The transfer robot is a part of the sand mixing robot, is provided with a manipulator and a hydraulic driving device, and is mainly used for preparing and transferring molding sand boxes and casting models.
S2, scanning the coding information on the casting model, and acquiring the modeling parameter information of the corresponding casting model and the motion trail information of the sand mulling robot from the database; the sand mulling robot comprises an existing sand mulling mechanical arm, the sand mulling robot in the step is referred to as the sand mulling mechanical arm, and as shown in figure 2, the sand mulling mechanical arm comprises a fixed base 1, a large arm 2 and a small arm 4. The big arm 2 is obliquely arranged and is similar to that of an excavator, the bottom of the big arm 2 is rotatably connected with the upper end of the fixed base 1, horizontal rotation can be achieved, and the angle is controlled by the servo motor 6. The lower part of the top of the large arm 2 is rotationally connected with the small arm 4, and the horizontal rotation can be realized and the angle is controlled by the servo motor 6. And the small arm 4 is a long strip-shaped stirring cage and is horizontally arranged. The large arm 2 is internally provided with a belt conveying channel, the front end of the belt conveying channel is opposite to the sand receiving port 3 on the large arm 2, the rear end of the belt conveying channel is opposite to the sand outlet 5 on the small arm 4, and the small arm 4 is connected with a liquid material pump. The molding parameter information comprises a sand filling starting point, liquid material proportioning, sand output, a large arm rotation speed, a small arm rotation speed, a large arm rotation angle and a small arm rotation angle;
the step S2 specifically includes the following steps:
s21, after the transfer robot prepares a molding sand box and a casting model and sends the molding sand box and the casting model to a designated position, scanning the casting model through a camera, and if the coded information is not identified on the casting model, generating warning information and informing an expert end of manual sand filling; if the coded information is identified on the casting model, executing step S22;
and S22, after the coded information is recognized, obtaining the modeling parameter information of the corresponding casting model and the motion trail information of the sand mixing robot from the database of the server, and if the modeling parameter information and the motion trail information of the sand mixing robot are not obtained, generating warning information and informing an expert end of manual sand filling.
The generation of the coded information on the casting model in the step S2 specifically includes the following steps:
s23, marking coded information on the casting model, associating the casting model with the coded information, and storing the casting model and the coded information in a database; the mode of marking coded information comprises the steps of sticking an RFID electronic label, a two-dimensional code label or a bar label, or laser printing the two-dimensional code label or the bar label. The RFID tag, the two-dimensional code tag or the bar tag belongs to the existing encoded information, and how to use and the correlation of the related information are not described in detail in this embodiment.
S24, after the coded information is marked, collecting and recording modeling parameter information of a casting model and motion trail information of the sand mixing robot when the sand mixing robot is controlled in the manual sand filling process; the motion trail information comprises motion trail information of a transfer robot and motion trail information of a mechanical arm of the sand mixer, and the motion trail information mainly comprises a rotation angle of a servo motor, an extension angle of a large arm and the like. The data are recorded by the technologist during the manual sanding process.
And S25, the server stores the modeling parameter information of the casting model and the movement track information of the sand mixing robot when being controlled into a database, and associates the modeling parameter information and the movement track information with the coding information of the casting model.
S26, the server analyzes the segment-type action track in the motion track information and carries out continuous action optimization on the segment-type action track; in contrast, manual operation is not precise in mechanical operation, so that the angle of the sand mixing mechanical arm needs to be adjusted repeatedly in the manual operation process, the actions are not consistent, and time is wasted. The server can perform optimization processing, so that the problem of incoherence caused by repeated adjustment in the server is avoided, and the working efficiency is improved.
And S27, analyzing the segmented sand output in the molding parameter information, continuously optimizing the segmented sand output, recording the actual sand output and collecting the residual sand output, calculating the actual sand consumption according to the actual sand output and the residual sand output, storing the actual sand consumption into a database, and correlating the actual sand consumption with the coding information of the casting model. Meanwhile, manual operation is not precise in mechanical operation, so that the angle of the sand mixing mechanical arm in the manual operation process needs to be adjusted repeatedly, and the actions are not consistent, so that sand production is also not consistent. The server can perform optimization processing, so that the problem of incoherence caused by repeated adjustment in the server is avoided, and the working efficiency is improved.
And S3, controlling the transfer robot to grab the casting model and place the casting model into the molding sand box according to the motion trail information, and filling sand according to the molding parameter information and the motion trail information until the molding sand box is filled to finish sand mold preparation. Because the casting model comprises an upper model and a lower model, two molding sand boxes are provided, and two sand moulds are manufactured and are used together for casting.
In this embodiment, the molding parameter information includes a sand filling starting point, a liquid-material ratio, a sand output amount, a large arm rotation speed, a small arm rotation speed, a large arm rotation angle, and a small arm rotation angle. The large arm rotation speed is 800mm/min, the small arm rotation speed is 1100mm/min, the large arm rotation angle is 0-40 degrees, the small arm rotation angle is 0-90 degrees, and the liquid material proportion is 1.0 percent, the dry sand has no viscosity, so liquid materials such as resin, curing agent and the like need to be added, and the mass ratio of the added resin to the molding sand is 1.0 percent: 1, the mass ratio of the curing agent to the resin is 0.5: 1.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is described herein in more detail, so that a person of ordinary skill in the art can understand all the prior art in the field and have the ability to apply routine experimentation before the present date, after knowing that all the common general knowledge in the field of the invention before the application date or the priority date of the invention, and the person of ordinary skill in the art can, in light of the teaching provided herein, combine his or her own abilities to complete and implement the present invention, and some typical known structures or known methods should not become an obstacle to the implementation of the present invention. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be defined by the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (5)

1. An automatic sand filling method of a continuous sand mixer is characterized by comprising the following steps:
s1, acquiring casting requirement information, and preparing a molding sand box and a casting model according to the casting requirement information;
s2, scanning the coding information on the casting model, and acquiring the modeling parameter information of the corresponding casting model and the motion trail information of the sand mulling robot from the database;
and S3, controlling the sand mixing robot to grab the casting model and place the casting model into the molding sand box according to the motion trail information, and filling sand according to the molding parameter information and the motion trail information until the molding sand box is filled to finish sand mold preparation.
2. The automatic sand filling method of the continuous sand mixer as claimed in claim 1, wherein: the step S2 specifically includes the following steps:
s21, scanning the casting model through the camera, and generating warning information if the coded information is not identified on the casting model, and informing an expert end of manual sand filling; if the coded information is identified on the casting model, executing step S22;
and S22, after the coded information is recognized, obtaining the modeling parameter information of the corresponding casting model and the motion trail information of the sand mixing robot from the database, and if the modeling parameter information and the motion trail information of the sand mixing robot are not obtained, generating warning information and informing an expert end of manual sand filling.
3. The automatic sand filling method of the continuous sand mixer as claimed in claim 2, characterized in that: the generation of the coded information on the casting model in the step S2 specifically includes the following steps:
s23, marking coding information on the casting model, associating the casting model with the coding information, and storing the casting model and the coding information in a database;
s24, after the coded information is marked, collecting and recording modeling parameter information of a casting model and motion trail information of the sand mixing robot when the sand mixing robot is controlled in the manual sand filling process;
and S25, storing the modeling parameter information of the casting model and the movement track information of the sand mixing robot when the sand mixing robot is controlled into a database, and associating the modeling parameter information of the casting model and the movement track information with the coding information of the casting model.
4. The automatic sand filling method of the continuous sand mixer as claimed in claim 3, characterized in that: the molding parameter information comprises a sand filling starting point, liquid material proportioning, sand output, a large arm rotation speed, a small arm rotation speed, a large arm rotation angle and a small arm rotation angle; the large arm rotation speed is (300-1000) mm/min, the small arm rotation speed is (500-1500) mm/min, the large arm rotation angle is 0-120 degrees, the small arm rotation angle is 0-260 degrees, the liquid material comprises resin and a curing agent, wherein the mass ratio of the resin to the molding sand is (0.8-1.2)%: 1, the mass ratio of the curing agent to the resin is 0.5: 1.
5. The automatic sand filling method of the continuous sand mixer as claimed in claim 4, wherein: further comprising the steps of:
s26, analyzing the segment-type action track in the motion track information, and carrying out continuous action optimization on the segment-type action track;
and S27, analyzing the segmented sand output in the molding parameter information, continuously optimizing the segmented sand output, recording the actual sand output and collecting the residual sand output, calculating the actual sand consumption according to the actual sand output and the residual sand output, storing the actual sand consumption into a database, and correlating the actual sand consumption with the coding information of the casting model.
CN202210601598.4A 2022-05-30 2022-05-30 Automatic sand filling method of continuous sand mixer Pending CN114951546A (en)

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Application publication date: 20220830