CN114933215A - Hose rolling and film winding and blanking integrated machine - Google Patents

Hose rolling and film winding and blanking integrated machine Download PDF

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Publication number
CN114933215A
CN114933215A CN202210613110.XA CN202210613110A CN114933215A CN 114933215 A CN114933215 A CN 114933215A CN 202210613110 A CN202210613110 A CN 202210613110A CN 114933215 A CN114933215 A CN 114933215A
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CN
China
Prior art keywords
hose
plate
pipe
movable
winding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210613110.XA
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Chinese (zh)
Inventor
朱其军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiaxing Zhushi Plastic Hardware Co ltd
Original Assignee
Jiaxing Zhushi Plastic Hardware Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiaxing Zhushi Plastic Hardware Co ltd filed Critical Jiaxing Zhushi Plastic Hardware Co ltd
Priority to CN202210613110.XA priority Critical patent/CN114933215A/en
Publication of CN114933215A publication Critical patent/CN114933215A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18—Constructional details
    • B65H75/24—Constructional details adjustable in configuration, e.g. expansible
    • B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
    • B65H75/249—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages expansion caused by actuator movable in direction perpendicular to or about the axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40—Arrangements for rotating packages
    • B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/044—Continuous winding apparatus for winding on two or more winding heads in succession
    • B65H67/048—Continuous winding apparatus for winding on two or more winding heads in succession having winding heads arranged on rotary capstan head
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/33—Hollow or hose-like material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/81—Packaging machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Abstract

The invention discloses a hose winding, film winding and blanking integrated machine which comprises a rotating beam, two hose frames, a material pushing device, an end plate assembling and disassembling device, an annular film winding machine, a supporting and rotating device and a pipe distributing device, wherein the two hose frames are respectively and rotatably arranged at two ends of the rotating beam and are respectively driven to rotate by a pipe frame motor, each hose frame comprises an installation circular plate, a movable end plate and a plurality of movable shafts, each pipe distributing device comprises a swinging wiring pipe, each material pushing device comprises a push plate and a material pushing driving mechanism, each end plate assembling and disassembling device comprises a tensioning clamping jaw, a pull rod and a pull rod driving mechanism, each annular film winding machine comprises a U-shaped arm and a machine body, and each supporting and rotating device comprises two rotating shafts. According to the hose winding, film winding and blanking integrated machine, the hose frames with the changeable virtual central shafts are used for switching, the working efficiency is improved, the labor cost is reduced, and the hose winding and forming effect is good.

Description

Hose rolling and film winding and blanking integrated machine
Technical Field
The invention belongs to the technical field of hose production equipment, and particularly relates to a hose winding, film winding and blanking integrated machine.
Background
After the PVC pipe, the PU pipe and other hoses are produced, the PVC pipe, the PU pipe and other hoses need to be wound according to fixed lengths, then films are wound, and the hoses are sold in rolls. Because the hose is softer, the hose can be conveniently wound and formed by the central shaft in the winding process. However, the hose is difficult to separate from the central shaft after being wound on the central shaft, so that the hose is difficult to blank. Meanwhile, the coiled hose is generally a film which is manually wound to play a role in protection, the winding process is time-consuming and labor-consuming, and the existing automatic winding equipment cannot be directly used. The process of taking off the hose coil and winding the film is easy to cause the hose coil to be loose, the hose coil is not well formed, transportation, storage and sale are influenced, and therefore the hose winding and film winding and blanking integrated machine which can facilitate the hose winding and film winding needs to be designed.
Disclosure of Invention
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a hose winding, film winding and blanking integrated machine comprises a rotating beam, a hose frame, a material pushing device, an end plate assembling and disassembling device, an annular film winding machine, a supporting and rotating device and a pipe distributing device,
the hose frame comprises two hose frames, the two hose frames are respectively rotatably arranged at two ends of a rotating beam and are respectively driven to rotate by a pipe frame motor, the middle part of the rotating beam is vertically connected with a main shaft, the main shaft is driven to rotate by a switching motor, one end of the rotating beam is set as a pipe coiling working position when the rotating beam keeps horizontal, and the other end of the rotating beam is set as a blanking working position;
the hose frame comprises an installation circular plate, a movable end plate and a plurality of movable shafts, the movable shafts are arranged in an array around the axis circumference of the installation circular plate, all the movable shafts surround a virtual central shaft of the hose frame, one end of each movable shaft is fixedly connected with an adjusting slider, the other end of each movable shaft is connected with a plug, a plurality of adjusting slide rails are fixedly installed on the installation circular plate and correspond to the adjusting sliders one to one, the adjusting sliders move on the corresponding adjusting slide rails along the radial direction of the installation circular plate, the adjusting sliders are respectively connected with springs, the springs apply elastic force to the adjusting sliders towards the circle center direction of the installation circular plate, a push rod is arranged in the middle of the installation circular plate and comprises a small-diameter section, a conical section and a large-diameter section which are sequentially connected, the large-diameter section is connected with an adjusting cylinder, the adjusting cylinder is fixedly installed on the installation circular plate, and the adjusting cylinder drives the push rod to move along the axis of the installation circular plate, the adjusting slide block is fixedly connected with contact plates which point to the push rods respectively, the movable end plate is provided with a plurality of jacks which correspond to the movable shafts one by one, plugs are clamped into the corresponding jacks respectively, and the middle part of the mounting circular plate is provided with a through hole;
the pipe distribution device comprises a swinging wiring pipe, one end of the swinging wiring pipe is provided with an outlet, the other end of the swinging wiring pipe is provided with an inlet, one end of the swinging wiring pipe is vertically connected with a swinging rod, the swinging rod is close to the inlet, the swinging rod is driven by a swinging motor to rotate, and the outlet of the swinging wiring pipe is close to a pipe coiling working position;
the pushing device comprises a pushing plate and a pushing driving mechanism, one end of the pushing plate vertically points to the virtual central shaft, the other end of the pushing plate is vertically connected with a pushing rod, the pushing plate is positioned between the mounting circular plate and the movable end plate and is close to the mounting circular plate, and the pushing driving mechanism drives the pushing rod to move along the direction parallel to the movable shaft;
the end plate assembling and disassembling device comprises a tension clamping jaw, a pull rod and a pull rod driving mechanism, one end of the pull rod is connected with the pull rod driving mechanism, the other end of the pull rod is connected with the tension clamping jaw, and the tension clamping jaw is over against a through hole of a movable end plate of the hose frame on the blanking working position;
the annular film winding machine comprises a U-shaped arm and a machine body, wherein the machine body is arranged on a slide rail, one end of the slide rail is close to the hose frame and is arranged as a film winding working end, the machine body is driven by a moving motor to move on the slide rail, and after the machine body moves to the film winding working end, two ends of the U-shaped arm are respectively inserted into the virtual central shaft from between two adjacent movable shafts;
the supporting and rotating device comprises two rotating shafts, the two rotating shafts are rotatably mounted on a supporting frame, the supporting frame is driven by a jacking cylinder to lift, a rotary driving motor is mounted on the supporting frame, the rotary driving motor drives the two rotating shafts to rotate synchronously, the supporting and rotating device is located under the hose frame, the lowest point of the hose frame is located between the two rotating shafts, and the axes of the rotating shafts are parallel to the axes of the movable shafts.
According to the technical scheme, the blanking device is preferably arranged above the blanking working position, the tube pressing device comprises a tube pressing plate, a tube pressing cylinder, a rotating plate and a rotating plate motor, one end of the tube pressing plate is vertically bent upwards and then connected with an extension plate, the extension plate is driven by the tube pressing cylinder to move up and down, the tube pressing cylinder is fixedly connected with one end of the rotating plate, and the other end of the rotating plate is connected with the rotating plate motor.
Preferably, the cutter blade is installed above the reel pipe working position, the cutter blade is driven by the shearing cylinder to move, and the cutter blade is located between the highest point of the reel pipe working position and the highest point of the upper hose frame of the blanking working position and above the upper hose frame of the reel pipe working position.
Preferably, the movable shaft is provided with a bayonet, the bayonet is arranged towards the outer side of the virtual central shaft, the bayonet is close to the adjusting slide block or the plug, the swing motor is installed on the lifting motor, the inlet is provided with a pressing block, the pressing block is driven by the pressing block cylinder to move, and the pressing block cylinder is installed on the swing wiring pipe.
As the optimization of the technical scheme, the through hole is circular, a plurality of positioning holes are formed in the periphery of the through hole at uniform intervals, the tensioning clamping jaw is provided with a plurality of claw pieces, the number of the claw pieces is equal to that of the positioning holes, the outer side of each claw piece is an arc surface, a positioning bulge is arranged in the middle of each arc surface, and the positioning bulge is matched with the positioning holes.
Preferably, two sides of the positioning opening are in smooth transition with the inner wall of the through hole respectively, and two sides of the positioning protrusion are in smooth transition with the arc surface respectively.
Preferably, the pushing driving mechanism and the pull rod driving mechanism are cylinders, respectively, an inclined supporting plate is arranged between the hose frame and the end plate assembling and disassembling device, and a baffle is connected to the lower end of the inclined supporting plate.
Preferably, the plug includes a hemispherical head, a circular plate, and a plurality of elastic folding pieces, one end of each elastic folding piece is fixedly connected to the circular plate, the other end of each elastic folding piece is fixedly connected to the hemispherical head, the middle of each elastic folding piece is bent outwards to form an arch part, the diameter of each insertion hole is smaller than that of the movable shaft, and the diameter of the circular plate is smaller than that of each insertion hole.
Preferably, a fixed limit plate is fixedly connected to one end, close to the adjusting slider, of the movable shaft.
As the optimization of the technical scheme, the periphery of the movable end plate is connected with a plurality of movable limiting plates, and the movable limiting plates correspond to the fixed limiting plates one by one.
Preferably, a limit ring is sleeved on a central shaft surrounded by the movable shaft and close to the adjusting slide block, the limit ring is fixedly connected with the mounting circular plate, a fixing notch is formed in the limit ring, an end plate notch is formed in the movable end plate, the fixing notch corresponds to the end plate notch, a through hole is formed in the middle of the movable end plate, and the end plate notch is communicated with the through hole.
The use method of the hose winding, film winding and blanking integrated machine comprises the following steps: the pipe frame motor is used for driving the mounting circular plate to rotate, and the hose is wound on a central shaft surrounded by the movable shafts, so that the hose can be tightly wound to form a stable roll; after the winding is finished, the switching motor drives the rotating beam to rotate, so that the wound hose frame moves to a blanking working position; the empty hose frame which is originally at the blanking working position moves to the pipe coiling working position; the empty hose frame opens the hose to wind; then the movable end plate of the hose frame wound on the blanking working position is detached through an end plate assembling and disassembling device, the adjusting cylinder drives the push rod to move, the contact plate moves to a small-diameter section under the action of the elastic force of the spring and drives the movable shaft to move towards the center direction of the mounting circular plate, the diameter of a central shaft surrounded by the movable shaft is reduced, and the hose coil is in a free state; at this time, the film is wound on a hose coil; finally, the hose coil is withdrawn from the central shaft with the reduced diameter, and the blanking of the hose coil is completed; after the blanking is finished, the adjusting cylinder drives the push rod to move in a reverse direction, so that the adjusting slide block moves in a reverse direction, and the diameter of the central shaft is recovered; then the movable end plate is arranged on the movable shaft, so that the hose frame is restored to the initial state.
The beneficial effects of the invention are: according to the hose winding, film winding and blanking integrated machine, the hose frame with the changeable virtual central shaft is used for switching, the working efficiency is improved, the labor cost is reduced, and the hose winding and forming effect is good.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the pusher mechanism;
FIG. 3 is a schematic structural view of a ring winding film machine;
FIG. 4 is a schematic structural view of a hose rack;
FIG. 5 is a schematic structural view of the supporting and rotating means;
FIG. 6 is a schematic view of the location of the cutter and hose rack;
FIG. 7 is a schematic diagram of the construction of a swinging conduit;
FIG. 8 is a schematic view of the construction of the plug;
fig. 9 is a schematic view of the structure of the plug.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in figures 1-8, a hose winding, film winding and blanking integrated machine comprises a rotating beam 400, a hose frame, a material pushing device, an end plate loading and unloading device, an annular film winding machine, a supporting and rotating device and a pipe distribution device,
the quantity of hose frame is two, two the hose frame is rotatable respectively and installs the both ends at rotatory roof beam 400, and the hose frame is rotated by pipe support motor 401 drive respectively, the middle part of rotatory roof beam 400 is connected with main shaft 402 perpendicularly, and main shaft 402 is rotated by switching motor 403 drive, rotatory roof beam 401 is established as reelpipe work position 409 in the one end of rotatory roof beam 401 when keeping the level, and the other end is established as unloading work position 410, the export 405 of swing wiring pipe 404 is close to reelpipe work position 409.
The hose frame comprises an installation circular plate 100, a movable end plate 102 and a plurality of movable shafts 101, the movable shafts 101 are arranged in a row around the axis circumference of the installation circular plate 100, all the movable shafts 101 surround a virtual central shaft of the hose frame, one end of each movable shaft 101 is fixedly connected with an adjusting slider 103, the other end of each movable shaft 101 is connected with a plug 104, the installation circular plate 100 is fixedly provided with a plurality of adjusting slide rails 105, the adjusting slide rails 105 correspond to the adjusting sliders 103 one by one, the adjusting sliders 103 move along the radial direction of the installation circular plate 100 on the corresponding adjusting slide rails 105, the adjusting sliders 103 are respectively connected with springs 106, the springs 106 apply elasticity to the adjusting sliders 103 towards the direction of the circle center of the installation circular plate 100, the middle part of the installation circular plate 100 is provided with a push rod, the push rod comprises a small-diameter section 107, a conical section 108 and a large-diameter section 109 which are sequentially connected, and the large-diameter section 109 is connected with an adjusting cylinder 110, adjusting cylinder 110 fixed mounting is on installation plectane 100, and adjusting cylinder 110 drive push rod moves 1 along the axis of installation plectane 100, fixedly connected with contact plate 111 on the adjusting slide block 103, the directional push rod of contact plate 111 respectively, be equipped with a plurality of jacks 112 on the activity end plate 102, jack 112 and loose axle 101 one-to-one, during corresponding jack 112 is gone into to plug 104 card respectively, the middle part of activity end plate 102 is equipped with through-hole 118.
The pipe distribution device comprises a swing wiring pipe 404, one end of the swing wiring pipe 404 is provided with an outlet 405, the other end of the swing wiring pipe 404 is provided with an inlet 406, one end of the swing wiring pipe 404 is vertically connected with a swing rod 407, the swing rod 407 is close to the inlet 406, and the swing rod 407 is driven to rotate by a swing motor 408. The swing motor 408 drives the swing rod 407 to drive the swing wiring pipe 404 to rotate back and forth by a certain angle, so that the hoses can be uniformly wound on the hose rack.
The material pushing device comprises a push plate 200 and a material pushing driving mechanism, one end of the push plate 200 points to the virtual central shaft vertically, the other end of the push plate 200 is connected with a material pushing rod 201 vertically, the push plate 200 is located between the installation circular plate 100 and the movable end plate 102 and is close to the installation circular plate 100, and the material pushing driving mechanism drives the material pushing rod 201 to move along the direction parallel to the movable shaft 101.
The end plate assembling and disassembling device comprises a tension clamping jaw 300, a pull rod 301 and a pull rod driving mechanism, one end of the pull rod 301 is connected with the pull rod driving mechanism, the other end of the pull rod 301 is connected with the tension clamping jaw 300, and the tension clamping jaw 300 is opposite to the through hole 118. The tension rod driving mechanism drives the tension clamping jaw 300 to extend into the through hole 118, and then the tension clamping jaw 300 is started to fixedly clamp the movable end plate 102 through tension. The pull rod drive mechanism is withdrawn and the movable end plate 102 is removed from the hose frame under tension. After the hose coil 500 is completely fed, the movable end plate 102 is mounted on the hose frame by the end plate mounting and dismounting device.
The annular film winding machine 600 comprises an annular arm 602 with a notch and a machine body 603, the annular arm 602 is horizontally arranged, the machine body 603 is installed on a sliding rail 604, one end of the sliding rail 604 is close to the hose frame and is arranged as a film winding working end 605, the machine body 603 is driven by a moving motor to move on the sliding rail 604, and two ends of the annular arm 602 are respectively inserted into the virtual central shaft from the space between two adjacent movable shafts 101 after the machine body 603 moves to the film winding working end 605. The ends of the loop-type arm 602 extend into the hose roll 500, respectively, and the loop-type arm 602 rotates to wind the film around the hose roll 500.
The supporting and rotating device 601 comprises two rotating shafts 610, the two rotating shafts 610 are rotatably mounted on a supporting frame 611, the supporting frame 611 is driven to lift by a jacking cylinder 612, a rotating driving motor 613 is mounted on the supporting frame 611, the rotating driving motor 613 drives the two rotating shafts 610 to synchronously rotate, the supporting and rotating device 601 is located right below the hose frame, the lowest point of the hose frame is located between the two rotating shafts 610, and the axis of the rotating shaft 610 is parallel to the axis of the movable shaft 101. When the circular film winding machine 600 winds the film on the hose coil, the rotary driving motor 613 drives the two rotary shafts 610 to synchronously rotate, and further drives the hose coil 500 to rotate, so that the position of the film wound by the circular film winding machine 600 is continuously changed, and after the hose coil 500 rotates for one circle, all parts of the hose coil are wound with the film. And finally, the hose coil is withdrawn from the virtual central shaft with the reduced diameter, and the blanking of the hose coil is completed. After the blanking is finished, the adjusting cylinder 110 drives the push rod to move reversely, so that the adjusting slide block 103 moves reversely, and the diameter of the central shaft is recovered. The movable end plate 102 is then mounted on the movable shaft 101 so that the hose frame is restored to the original state for the next roll of hose to be rolled and wound.
The pipe frame motor 401 is used for driving the installation circular plate 100 to rotate, and the hose is wound on a central shaft surrounded by the plurality of movable shafts 101, so that the hose can be tightly wound to form a stable roll shape. After the winding is finished, the switching motor 403 drives the rotating beam 401 to rotate, so that the wound hose frame moves to the blanking working position 410. The empty hose frame, which was originally at the blanking station 410, is moved to the reel pipe station 409. The empty hose rack opens the hose reel. Then the movable end plate 102 of the hose frame wound on the blanking work position 410 is detached through the end plate detaching device, the adjusting cylinder 110 drives the push rod to move, the contact plate 111 moves to the small-diameter section 107 under the action of the elastic force of the spring 106, the movable shaft 101 is driven to move towards the center direction of the mounting circular plate 100, the diameter of the central shaft surrounded by the movable shaft 101 is reduced, and the hose coil is in a free state. At which point the film is wound onto a hose reel 500. Finally, the hose coil 500 is withdrawn from the central shaft with the reduced diameter, and the blanking of the hose coil 500 is completed. After the blanking is finished, the adjusting cylinder 110 reversely drives the push rod to move, so that the adjusting slide block 103 reversely moves, and the diameter of the central shaft is recovered. Movable end plate 102 is then mounted on movable shaft 101 so that the hose frame is restored to the original state for the next coil of hose 500.
Furthermore, a pressure pipe device is arranged above the blanking working position 410, the pressure pipe device comprises a pressure pipe plate 412, a pressure pipe cylinder 413, a rotating plate 414 and a rotating plate motor 415, one end of the pressure pipe plate 412 is vertically bent upwards and then is connected with an extension plate 411, the extension plate 411 is driven by the pressure pipe cylinder 413 to move up and down, the pressure pipe cylinder 413 is fixedly connected with one end of the rotating plate 414, and the other end of the rotating plate 414 is connected with the rotating plate motor 415. The rotating plate motor 415 drives the rotating plate 414 to rotate, so that the tube pressing plate 412 moves above the hose frame on which the hose is wound on the blanking station 410. The tube pressing cylinder 413 drives the tube pressing plate 412 to descend, and the redundant hoses are wound on the hose frame in cooperation with the rotation of the hose frame. The hose reel 500 is lightly pressed during the rotation of the hose reel 500 driven by the support rotating means 601 so that it can be maintained in a stable state.
Further, a blade 416 is installed above the pipe coiling working position 409, the blade 416 is driven by a shearing cylinder 417 to move, and the blade 416 is located between the highest point of the pipe coiling working position 409 and the highest point of the hose frame on the blanking working position 410 and above the hose frame on the pipe coiling working position 409. The blade 416 can cut the hose after it is lowered.
Further, a bayonet 130 is arranged on the movable shaft 101, the bayonet 130 is arranged towards the outer side of the virtual central shaft, the bayonet 130 is close to the adjusting slider 103 or the plug 104, the swing motor 408 is arranged on the lifting motor 420, a pressing block 421 is arranged at the inlet 406, the pressing block 421 is driven by a pressing block cylinder 422 to move, and the pressing block cylinder 422 is arranged on the swing wiring pipe 404. After the winding is completed, the rotary beam 400 is rotated by 180 degrees, so that the wound hose frame is moved to the discharging work position 410, and the empty hose frame is moved to the pipe winding work position 409. A part of the hose is located on the empty hose rack. The lift motor 420 drives the swing wiring pipe 404 to descend, and the swing motor 408 drives the swing wiring pipe 404 to swing by a certain angle, so that the outlet 405 is aligned with the bayonet 130 of the movable shaft 101 on the empty hose rack. The press 421 presses against the hose at the inlet 406. So that a section of hose between the outlet 405 and the hose holder after winding is snapped into the bayonet 130 under the pull-down force of the swinging conduit 404. The blade 416 is then lowered to cut the hose between the bayonet 130 and the hose mount at the blanking station 410. Then the hose frame on the blanking working position 410 continues to rotate for a certain angle, and all the hoses are wound on the hose frame. The movable end plate 102 of the hose frame on the blanking working position 410 is removed, the virtual central axis is reduced, and the hose coil 500 is removed, so that the hose coil 500 is blanked. The lift motor 420 then drives the swing wiring pipe 404 up, the pressure block 421 up, and the hose in the swing wiring pipe 404 returns to a free state. The hose rack at the hose reel work station 409 is then rotated to wind the hose around the hose rack. During the winding process, the swinging wiring pipe 404 swings back and forth to uniformly wind the hose on the hose rack.
Further, the through hole 118 is circular, and the periphery of the through hole 118 is provided with a plurality of positioning holes 302 which are uniformly arranged at intervals, the tensioning clamping jaw 300 is provided with a plurality of claw pieces 303, the number of the claw pieces 303 is equal to that of the positioning holes 302, the outer side of each claw piece 303 is an arc surface 304, a positioning bulge 305 is arranged in the middle of each arc surface 304, and the positioning bulge 305 is matched with the positioning holes 302.
Furthermore, two sides of the positioning opening 302 are in smooth transition with the inner wall of the through hole 118, and two sides of the positioning protrusion 302 are in smooth transition with the arc surface 304. In the process of the inner support, the smooth transition of the positioning opening 302 and the through hole 118 and the smooth transition of the positioning protrusion 302 and the arc surface 304 are utilized to slightly adjust the angle of the hose frame in a free state, and finally the positioning protrusion 305 is clamped into the positioning opening 302. So that the angle of the hose rack is initially positioned. The hose coil 500 is pushed down by the pushing plate 200 acting on the hose coil 500, and the pushing plate 200 is prevented from touching other parts of the hose frame such as the adjusting slide rail 105.
Further, the number of the positioning openings 302 is three, the number of the positioning protrusions 302 is three, and the number of the movable shafts 101 is six. The material pushing driving mechanism and the pull rod driving mechanism are respectively an air cylinder 306. An inclined supporting plate 307 is arranged between the hose frame and the end plate loading and unloading device, and the lower end of the inclined supporting plate 307 is connected with a baffle 308. The hose coil is pushed down and falls on the inclined support plate 307, then automatically rolls down and is stopped by the baffle plate 308, and the hose coil is transported away by a worker.
Furthermore, the plug 104 includes a hemispherical head 113, a circular plate 114 and a plurality of elastic folding pieces 115, one end of each elastic folding piece 115 is fixedly connected to the circular plate 114, the other end of each elastic folding piece 115 is fixedly connected to the hemispherical head 113, the middle portion of each elastic folding piece 115 is bent outwards to form an arched portion 116, the diameter of the insertion hole 112 is smaller than that of the movable shaft 101, and the diameter of the circular plate 114 is smaller than that of the insertion hole 112. When the plug 104 is inserted into the insertion hole 112, the elastic flap 115 is deformed under a force, so that the circular plate 114 is inserted into the insertion hole 112, and the raised portion 116 forms a limiting function, so that the movable end plate 102 cannot be easily separated from the movable shaft 101.
One end of the movable shaft 101 close to the adjusting slide block 103 is fixedly connected with a fixed limiting plate 117. The fixed limit plate 117 can prevent the hose from contacting the adjustment slider 103 and the adjustment slide 105, and prevent the hose from affecting the movement of the adjustment slider 103.
Further, a plurality of movable limiting plates 118 are connected around the movable end plate 102, and the movable limiting plates 118 correspond to the fixed limiting plates 117 one to one. The movable limit plate 118 and the fixed limit plate 117 limit the position of the hose on the movable shaft 101, so that the hose can be smoothly wound and molded.
Or, as shown in fig. 9, the hose frame may be further designed such that a limiting ring 155 is sleeved on one end of a central shaft surrounded by the movable shaft 101, which is close to the adjusting slider 103, the limiting ring 155 is fixedly connected to the mounting circular plate 100, a fixing notch 150 is formed in the limiting ring 155, an end plate notch 151 is formed in the movable end plate 102, the fixing notch 150 corresponds to the end plate notch 151, a through hole 118 is formed in the middle of the movable end plate 102, and the end plate notch 151 is communicated with the through hole 118. Thus, when the film is wound, the film is wound with the end plate notch 151 through the fixing notch 150 by a section, so that the hose coil is not loosened, then the central axis surrounded by the movable shaft 101 is reduced, the movable end plate 102 is detached, and the subsequent film winding operation is performed. This allows a short section of film to be wound before the movable end plate 102 is removed, so that the hose coil can be tightened to prevent the hose coil from unraveling after the movable shaft 101 has been moved.
It should be noted that the technical features of the annular film winding machine 600, the gas, the motor, etc. related to the present patent application should be regarded as the prior art, and the specific structure, the operation principle, the control mode and the spatial arrangement mode of the technical features may be conventional in the art, and should not be regarded as the invention point of the present patent, and the present patent is not further specifically described in detail.
Having described preferred embodiments of the present invention in detail, it is to be understood that modifications and variations may be resorted to without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A hose winding, film winding and blanking integrated machine is characterized by comprising a rotating beam, a hose frame, a material pushing device, an end plate loading and unloading device, an annular film winding machine, a supporting and rotating device and a pipe distributing device,
the hose frame comprises two hose frames, the two hose frames are respectively rotatably arranged at two ends of a rotating beam and are respectively driven to rotate by a pipe frame motor, the middle part of the rotating beam is vertically connected with a main shaft, the main shaft is driven to rotate by a switching motor, one end of the rotating beam is set as a pipe coiling working position when the rotating beam keeps horizontal, and the other end of the rotating beam is set as a blanking working position;
the hose frame comprises an installation circular plate, a movable end plate and a plurality of movable shafts, the movable shafts are arranged in an array around the axis circumference of the installation circular plate, all the movable shafts surround a virtual central shaft of the hose frame, one end of each movable shaft is fixedly connected with an adjusting slider, the other end of each movable shaft is connected with a plug, a plurality of adjusting slide rails are fixedly installed on the installation circular plate and correspond to the adjusting sliders one to one, the adjusting sliders move on the corresponding adjusting slide rails along the radial direction of the installation circular plate, the adjusting sliders are respectively connected with springs, the springs apply elastic force to the adjusting sliders towards the circle center direction of the installation circular plate, a push rod is arranged in the middle of the installation circular plate and comprises a small-diameter section, a conical section and a large-diameter section which are sequentially connected, the large-diameter section is connected with an adjusting cylinder, the adjusting cylinder is fixedly installed on the installation circular plate, and the adjusting cylinder drives the push rod to move along the axis of the installation circular plate, the adjusting slide block is fixedly connected with contact plates which point to the push rods respectively, the movable end plate is provided with a plurality of jacks, the jacks correspond to the movable shafts one by one, plugs are clamped into the corresponding jacks respectively, and the middle part of the mounting circular plate is provided with a through hole;
the pipe distribution device comprises a swinging wiring pipe, one end of the swinging wiring pipe is provided with an outlet, the other end of the swinging wiring pipe is provided with an inlet, one end of the swinging wiring pipe is vertically connected with a swinging rod, the swinging rod is close to the inlet, the swinging rod is driven by a swinging motor to rotate, and the outlet of the swinging wiring pipe is close to a pipe coiling working position;
the pushing device comprises a pushing plate and a pushing driving mechanism, one end of the pushing plate vertically points to the virtual central shaft, the other end of the pushing plate is vertically connected with a pushing rod, the pushing plate is positioned between the mounting circular plate and the movable end plate and is close to the mounting circular plate, and the pushing driving mechanism drives the pushing rod to move along the direction parallel to the movable shaft;
the end plate assembling and disassembling device comprises a tension clamping jaw, a pull rod and a pull rod driving mechanism, one end of the pull rod is connected with the pull rod driving mechanism, the other end of the pull rod is connected with the tension clamping jaw, and the tension clamping jaw is over against a through hole of a movable end plate of the hose frame on the blanking working position;
the annular film winding machine comprises a U-shaped arm and a machine body, wherein the machine body is arranged on a slide rail, one end of the slide rail is close to the hose frame and is arranged as a film winding working end, the machine body is driven by a moving motor to move on the slide rail, and after the machine body moves to the film winding working end, two ends of the U-shaped arm are respectively inserted into the virtual central shaft from between two adjacent movable shafts;
the supporting and rotating device comprises two rotating shafts, the two rotating shafts are rotatably mounted on a supporting frame, the supporting frame is driven by a jacking cylinder to lift, a rotary driving motor is mounted on the supporting frame, the rotary driving motor drives the two rotating shafts to rotate synchronously, the supporting and rotating device is located under the hose frame, the lowest point of the hose frame is located between the two rotating shafts, and the axes of the rotating shafts are parallel to the axes of the movable shafts.
2. The integrated machine for winding and discharging the flexible pipe according to claim 1, wherein a pipe pressing device is arranged above the discharging working position, the pipe pressing device comprises a pipe pressing plate, a pipe pressing cylinder, a rotating plate and a rotating plate motor, one end of the pipe pressing plate is vertically bent upwards and then connected with an extension plate, the extension plate is driven by the pipe pressing cylinder to move up and down, the pipe pressing cylinder is fixedly connected with one end of the rotating plate, and the other end of the rotating plate is connected with the rotating plate motor.
3. The hose winding, film winding and blanking integrated machine according to claim 2, wherein a blade is mounted above the hose reeling working position, the blade is driven by a shearing cylinder to move, and the blade is located between the highest point of the hose reeling working position and the highest point of the hose frame on the blanking working position and above the hose frame on the hose reeling working position.
4. The hose winding, film winding and blanking integrated machine according to claim 3, wherein the movable shaft is provided with bayonets which are arranged towards the outer side of the virtual central shaft, the bayonets are close to the adjusting slide block or the plug, the swing motor is installed on the lifting motor, a pressing block is installed at the inlet, the pressing block is driven to move by a pressing block cylinder, and the pressing block cylinder is installed on the swing wiring pipe.
5. The integrated machine for winding, winding and blanking the hose as claimed in claim 1, wherein the through hole is circular, a plurality of positioning holes are uniformly arranged around the through hole, the tensioning clamping jaw is provided with a plurality of claw pieces, the number of the claw pieces is equal to that of the positioning holes, the outer sides of the claw pieces are arc surfaces, the middle part of the arc surfaces is provided with positioning protrusions, and the positioning protrusions are matched with the positioning holes.
6. The integrated machine for winding and discharging the flexible pipe as claimed in claim 5, wherein two sides of the positioning opening are in smooth transition with the inner wall of the through hole respectively, and two sides of the positioning protrusion are in smooth transition with the arc surface respectively.
7. The integrated machine for winding and discharging the flexible pipe as claimed in claim 6, wherein the pushing driving mechanism and the pull rod driving mechanism are cylinders respectively, an inclined supporting plate is arranged between the flexible pipe frame and the end plate loading and unloading device, and a baffle is connected to the lower end of the inclined supporting plate.
8. The hose winding, film winding and blanking integrated machine according to claim 1, wherein the plug comprises a hemispherical head, a circular plate and a plurality of elastic folding pieces, one end of each elastic folding piece is fixedly connected with the circular plate, the other end of each elastic folding piece is fixedly connected with the hemispherical head, the middle parts of the elastic folding pieces are bent outwards to form an arch part, the diameter of each jack is smaller than that of each movable shaft, and the diameter of each circular plate is smaller than that of each jack.
9. The integrated machine for winding and discharging the flexible pipe as claimed in claim 1, wherein a limiting ring is sleeved on one end of a central shaft surrounded by the movable shaft, which is close to the adjusting slide block, the limiting ring is fixedly connected with the mounting circular plate, a fixing notch is formed in the limiting ring, an end plate notch is formed in the movable end plate, the fixing notch corresponds to the end plate notch, and the end plate notch is communicated with the through hole.
10. The use method of the hose winding, film winding and blanking integrated machine as claimed in claims 1 to 9, characterized by comprising the following steps: the pipe frame motor is used for driving the mounting circular plate to rotate, and the hose is wound on a central shaft surrounded by the movable shafts, so that the hose can be tightly wound to form a stable roll; after the winding is finished, the motor is switched to drive the rotating beam to rotate, so that the wound hose frame moves to a blanking working position; the empty hose frame which is originally at the blanking working position moves to the pipe coiling working position; the empty hose frame opens the hose to wind; then the movable end plate of the hose frame wound on the blanking working position is dismounted through an end plate loading and unloading device, the adjusting cylinder drives the push rod to move, the contact plate moves to a small-diameter section under the elastic action of the spring and drives the movable shaft to move towards the center direction of the mounting circular plate, the diameter of a central shaft surrounded by the movable shaft is reduced, and the hose coil is in a free state; at this time, the film is wound on a hose coil; finally, the hose coil is withdrawn from the central shaft with the reduced diameter, and the blanking of the hose coil is completed; after the blanking is finished, the adjusting cylinder drives the push rod to move in a reverse direction, so that the adjusting slide block moves in a reverse direction, and the diameter of the central shaft is recovered; then the movable end plate is arranged on the movable shaft, so that the hose frame is restored to the initial state.
CN202210613110.XA 2022-05-31 2022-05-31 Hose rolling and film winding and blanking integrated machine Pending CN114933215A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210613110.XA CN114933215A (en) 2022-05-31 2022-05-31 Hose rolling and film winding and blanking integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210613110.XA CN114933215A (en) 2022-05-31 2022-05-31 Hose rolling and film winding and blanking integrated machine

Publications (1)

Publication Number Publication Date
CN114933215A true CN114933215A (en) 2022-08-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210613110.XA Pending CN114933215A (en) 2022-05-31 2022-05-31 Hose rolling and film winding and blanking integrated machine

Country Status (1)

Country Link
CN (1) CN114933215A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115258829A (en) * 2022-08-31 2022-11-01 成都大西洋线缆有限公司 Wire coiling machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115258829A (en) * 2022-08-31 2022-11-01 成都大西洋线缆有限公司 Wire coiling machine
CN115258829B (en) * 2022-08-31 2023-05-26 成都大西洋线缆有限公司 Wire coiling machine

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