CN114932311B - Full-automatic laser welding process for sheet metal box - Google Patents

Full-automatic laser welding process for sheet metal box Download PDF

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Publication number
CN114932311B
CN114932311B CN202210392993.6A CN202210392993A CN114932311B CN 114932311 B CN114932311 B CN 114932311B CN 202210392993 A CN202210392993 A CN 202210392993A CN 114932311 B CN114932311 B CN 114932311B
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Prior art keywords
welding
box
movable
welded
laser welding
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CN114932311A (en
Inventor
秦再强
宋邦斌
黄瑞
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Suzhou Heshimai Precision Machinery Co ltd
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Suzhou Heshimai Precision Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • B23K26/142Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment

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  • Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Analytical Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Biomedical Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses a full-automatic laser welding process for a sheet metal box body, relates to the technical field of full-automatic laser welding for the sheet metal box body, and aims to solve the problems that in the prior art, only welding of a box body and a reinforcing rib is realized, automatic welding operation of side seams and end face side seams of the box body cannot be effectively realized, and meanwhile, when feeding is performed, the phenomenon of welding suspension exists, and the overall welding efficiency is required to be improved. The welding bench is welded on the upper surface has two first fixed connection seats, the upper end rotation of first fixed connection seat installs flexible bracing piece, flexible end welding of flexible bracing piece has the support frame, the inside intermediate position department buckle of support frame installs the iron core, the outside winding of iron core has the coil, welded connection has four spacing supports on the side surface of flexible bracing piece, be provided with the spout on the surface of spacing support, and the inside slidable mounting of spout has movable grip block.

Description

Full-automatic laser welding process for sheet metal box
Technical Field
The invention relates to the technical field of full-automatic laser welding of sheet metal boxes, in particular to a full-automatic laser welding process of a sheet metal box.
Background
The metal plate box body is widely applied to a plurality of devices as a general part, and the metal plate box body has the functions of collision protection, water and moisture protection, fire and electricity protection and the like, so that the metal plate box body has wide market demands, when the metal plate box body is manufactured, the metal plate box body needs to be fed relative to the box body raw materials, then is molded by bending or stamping, and finally performs welding operation on the connecting edge seams;
For example, the issued patent publication number: CN108356449B (a novel welding process for sheet metal box body), which comprises the following specific steps: s1: sheet metal box, S2: reinforcing rib installation, S3: welding reinforcing ribs and S4: reinforcing rib surface treatment, S5: and welding the connecting seat. According to the invention, the reinforcing ribs are all adsorbed to the bottom of the reinforcing ribs through the frame, and then the reinforcing ribs are arranged in the sheet metal box body at one time, so that the welding efficiency of the reinforcing ribs is greatly improved.
The technology described above only welds the box and the reinforcing ribs, and can not effectively solve the automatic welding operation of the end face side seam and the side seam of the box, and simultaneously, when feeding exists, the phenomenon of welding suspension exists, and the whole welding efficiency is to be improved, so that the market is urgent to develop a full-automatic laser welding process for the sheet metal box to help people solve the existing problems.
Disclosure of Invention
The invention aims to provide a full-automatic laser welding process for a sheet metal box body, which aims to solve the problems that in the prior art, only the box body and a reinforcing rib are welded, the automatic welding operation of the edge seam and the side edge seam of the end face of the box body cannot be effectively solved, and meanwhile, the phenomenon of welding suspension exists during feeding, and the whole welding efficiency is required to be improved.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a full-automatic laser welding process of panel beating box, includes the welding bench, the welding has two first fixed connection seats on the upper surface of welding bench, the upper end rotation of first fixed connection seat installs flexible bracing piece, the flexible end welding of flexible bracing piece has the support frame, the inside intermediate position department buckle of support frame installs the iron core, the outside winding of iron core has the coil, welding connection has four spacing supports on the side surface of flexible bracing piece, be provided with the spout on the surface of spacing support, and the inside slidable mounting of spout has movable grip block.
Preferably, the welding bench is welded with two second fixed connection seats on the upper surface, the second fixed connection seat is located one side of first fixed connection seat, welded connection has the connecting rod on the surface of one side of flexible bracing piece, the one end side of connecting rod is on the surface and the upper end side of second fixed connection seat is on the surface swivelling joint has a movable block respectively, two fixed mounting has the upset hydraulic stem between the movable block.
Preferably, a plurality of mounting grooves are formed in the upper surface of the supporting frame, the anti-slip rubber raised strips are mounted on the inner buckles of the mounting grooves, through holes are formed in the middle shaft positions of the upper end face of the supporting frame and correspond to the positions of the iron cores, the end faces of the iron cores are not flush with the end faces of the supporting frame, and the end faces of the iron cores are located inside the supporting frame.
Preferably, a first moving module is fixedly installed on the symmetrical outer surface of the welding table, and a moving bracket is slidably installed inside each of the two first moving modules.
Preferably, the second movable module is fixedly installed on the upper end face of the movable support, a movable installation seat is movably installed in a sliding groove of the second movable module, an installation hole is formed in the outer surface of the movable installation seat, a hydraulic rod is fixedly installed in the installation hole, and a laser welding mechanism is fixedly installed at the telescopic end of the hydraulic rod.
Preferably, the mounting hole on the outer surface of the movable mounting seat is internally and fixedly provided with an air suction fan, the upper surface of the movable mounting seat is fixedly provided with a filter box, the air outlet end buckle of the air suction fan is provided with an air duct, and the air outlet end buckle of the air duct is arranged at the air inlet port of the filter box.
Preferably, the inner wall of the filter box is fixedly connected with an inner partition board, the lower surface of the inner partition board is fixedly connected with a plurality of air inlet pipes, and the spaces on the upper side and the lower side of the inner partition board are communicated through the air inlet pipes.
Preferably, the upper surface of the inner partition plate in the filter box is stuck with bearing cotton, activated carbon is contained in the space above the bearing cotton, washing solution is contained in the space below the inner partition plate in the filter box, and an exhaust pipe is fixedly connected to the upper surface of the filter box.
Preferably, a guide hopper is welded in the welding table, and the guide hopper is positioned between the two supporting frames.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the welding device, the two first fixed connecting seats are welded on the upper surface of the welding table, the telescopic supporting rods are rotatably arranged at the upper ends of the first fixed connecting seats, the supporting frames are welded at the telescopic ends of the telescopic supporting rods, the iron cores are buckled and arranged at the middle positions in the supporting frames, coils are wound outside the iron cores, four limit brackets are welded and connected on the side surfaces of the telescopic supporting rods, sliding grooves are formed in the outer surfaces of the limit brackets, movable clamping blocks are slidably arranged in the sliding grooves, the length of the telescopic supporting rods is adjusted according to the size of a box to be welded firstly, then the box to be welded is reversely buckled in the supporting frames, the coils are electrified, one end of each iron core is used for producing magnetic force, the box can be firmly adsorbed at one end of the supporting frames, meanwhile, the other end of each box abuts against the upper surface of each limit bracket, the movable clamping blocks are adjusted, the box can be limited and clamped by the movable clamping blocks, at the moment, the edge joints on the end faces of the box can be welded, the end faces are welded, the telescopic supporting rods are enabled to be overturned, the box body is transversely arranged, automatic operation can be carried out on the side joint of the box, and the two supporting frames can be welded, and the two supporting frames can be effectively welded, and time waste can be avoided;
2. According to the invention, the air suction fan is fixedly arranged in the mounting hole on the outer surface of the movable mounting seat, the filter box is fixedly arranged on the upper surface of the movable mounting seat, the air duct is arranged at the air outlet end clip of the air suction fan, the air outlet end clip of the air duct is arranged at the air inlet port of the filter box, the inner partition plate is fixedly connected to the inner wall of the filter box, the plurality of air inlets are fixedly connected to the lower surface of the inner partition plate, the spaces on the upper side and the lower side of the inner partition plate are communicated through the air inlets, the bearing cotton is adhered to the upper surface of the inner partition plate in the filter box, the activated carbon is contained in the upper space of the bearing cotton, the washing solution is contained in the lower space of the inner partition plate in the filter box, the exhaust pipe is fixedly connected to the upper surface of the filter box, the smoke generated during laser welding can be absorbed by the air suction fan, the absorbed smoke is introduced into the filter box along the air duct, the inside of the filter box is filtered and washed by the activated carbon and the washing solution in the filter box, the smoke in the filter box, harmful gas generated during the laser welding operation is effectively prevented from being diffused into the surrounding air, the environment-friendly device is effectively improved.
Drawings
FIG. 1 is an overall schematic of the present invention;
FIG. 2 is an enlarged view of the invention at A;
FIG. 3 is an enlarged view of the invention at B;
FIG. 4 is a top view of the present invention;
fig. 5 is a view showing the internal structure of the filter box according to the present invention.
In the figure: 1. a welding table; 2. a first mobile module; 3. a movable support; 4. a second mobile module; 5. a movable mounting seat; 6. a filter box; 7. a hydraulic rod; 8. an air duct; 9. an air suction fan; 10. a laser welding mechanism; 11. a guide hopper; 12. a telescopic support rod; 13. a support frame; 14. an iron core; 15. a coil; 16. an anti-slip rubber protruding strip; 17. a limit bracket; 18. a movable clamping block; 19. a first fixed connection base; 20. a connecting rod; 21. a movable block; 22. turning over the hydraulic rod; 23. the second fixed connecting seat; 24. activated carbon; 25. an inner partition; 26. supporting cotton; 27. an air inlet pipe; 28. washing the solution; 29. and an exhaust pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-5, an embodiment of the present invention is provided: the utility model provides a full-automatic laser welding process of panel beating box, including welding bench 1, the welding has two first fixed connection seat 19 on the upper surface of welding bench 1, the telescopic support rod 12 is installed to the upper end rotation of first fixed connection seat 19, telescopic support rod 12's telescopic end welding has support frame 13, iron core 14 is installed to the inside intermediate position department buckle of support frame 13, the outside winding of iron core 14 has coil 15, welding connection has four spacing brackets 17 on the side surface of telescopic support rod 12, be provided with the spout on the surface of spacing bracket 17, and the inside slidable mounting of spout has movable grip block 18, this is first according to the length of waiting to welded box size to adjust telescopic support rod 12, then will wait to weld the box back-off in the inside of support frame 13, then switch on coil 15, the one end production magnetic force of iron core 14 this moment, and then make the box can be firmly adsorbed in the one end of support frame 13, simultaneously, the other end butt at this moment is on the upper surface of spacing bracket 17, then adjust movable grip block 18 carries out spacing centre gripping to the box, can carry out the welding efficiency to the side face on the support frame end face, can carry out the welding operation when two side face to the support frame 13 is welded, can be put the welding efficiency, can be improved, the welding operation is carried out the two is realized to the support frame 13, the time is welded 13, can be welded to the side face 13 has been welded to the side face, the end face 13 has been welded, and can be put up at the end 13.
Further, two second fixed connection seats 23 are welded and connected to the upper surface of the welding table 1, the second fixed connection seats 23 are located on one side of the first fixed connection seats 19, a connecting rod 20 is welded and connected to the outer surface of one side of the telescopic supporting rod 12, one movable block 21 is respectively and rotatably connected to the outer surface of one end side of the connecting rod 20 and the outer surface of the upper end side of the second fixed connection seats 23, a turnover hydraulic rod 22 is fixedly installed between the two movable blocks 21, a plurality of installation grooves are formed in the upper surface of the supporting frame 13, anti-slip rubber protruding strips 16 are installed in inner buckles of the installation grooves, through holes are formed in the center shaft position of the upper end face of the supporting frame 13 and correspond to the positions of the iron cores 14, the end faces of the iron cores 14 are not flush with the end faces of the supporting frame 13, and the end faces of the iron cores 14 are located inside the supporting frame 13.
Further, a first movable module 2 is fixedly installed on the symmetrical outer surface of the welding table 1, a movable support 3 is installed in the two first movable modules 2 in a sliding mode, a second movable module 4 is fixedly installed on the upper end face of the movable support 3, a movable installation seat 5 is movably installed in a sliding groove of the second movable module 4, an installation hole is formed in the outer surface of the movable installation seat 5, a hydraulic rod 7 is fixedly installed in the installation hole, and a laser welding mechanism 10 is fixedly installed at the telescopic end of the hydraulic rod 7.
Further, the mounting hole on the surface of the movable mounting seat 5 is internally and fixedly provided with the air suction fan 9, the upper surface of the movable mounting seat 5 is fixedly provided with the filter box 6, the air outlet end buckle of the air suction fan 9 is provided with the air duct 8, the air outlet end buckle of the air duct 8 is arranged at the air inlet port of the filter box 6, the inner wall of the filter box 6 is fixedly connected with the inner partition plate 25, the lower surface of the inner partition plate 25 is fixedly connected with a plurality of air inlets 27, the spaces on the upper side and the lower side of the inner partition plate 25 are communicated through the air inlets 27, the upper surface of the inner partition plate 25 in the filter box 6 is stuck with bearing cotton 26, the upper space above the bearing cotton 26 is filled with active carbon 24, the lower space below the inner partition plate 25 in the filter box 6 is filled with washing solution 28, the upper surface of the filter box 6 is fixedly connected with the exhaust pipe 29, the smoke generated during laser welding can be absorbed by the air suction fan 9, the smoke absorbed by the air suction fan 8 is introduced into the air duct 8, the smoke enters the filter box 6, the smoke is filtered by the inner partition plate 8, the active carbon 24 and the washing solution 28 in the filter box 6 is used for filtering smoke, the smoke harmful gas is effectively avoided from being filtered, and the environment-friendly welding device is effectively welded to the environment.
Further, a guide hopper 11 is welded inside the welding table 1, and the guide hopper 11 is located between two support frames 13.
Working principle: when in use, the device is firstly arranged at a designated position, then the length of the telescopic supporting rod 12 is regulated according to the depth of a box body to be welded, then the bent box body is reversely buckled outside the supporting frame 13, then the coil 15 is wound outside the iron core 14, one end of the iron core 14 generates magnetic force to further generate suction force to the box body, the box body is firmly adsorbed at one end of the supporting frame 13, meanwhile, the other end of the box body is abutted against the upper surface of the limiting support 17, then the position of the movable clamping block 18 in the chute of the limiting support 17 is regulated, the box body is further limited and clamped and fixed by the movable clamping block 18, at the moment, the position of the movable support 3 is regulated by the first movable module 2, the position of the movable mounting seat 5 is regulated by the second movable module 4, and then the height of the laser welding mechanism 10 is regulated by the hydraulic rod 7, then the welding operation is carried out on the side seams of the end faces of the box body by using the laser welding mechanism 10, after the welding operation of the end faces is finished, the extension overturning hydraulic rod 22 is extended, under the action of the movable block 21 and the second fixed connecting seat 23, the telescopic supporting rod 12 overturns, the box body which is reversely buckled outside the supporting frame 13 is transversely arranged, the phenomenon that the box body slides on the end faces of the supporting frame 13 can be effectively avoided due to the plurality of anti-slip rubber convex strips 16 arranged on the end faces of the supporting frame 13, then the welding operation is carried out on the side seams of the box body by using the laser welding mechanism 10, the device carries out the welding operation on the box body which is reversely buckled outside one supporting frame 13, meanwhile, the box body to be welded is reversely buckled outside the other supporting frame 13, and at the moment, the box body which is completely welded is unloaded, the laser welding mechanism 10 can weld another box, improve welding efficiency, loosen movable grip block 18 at this moment and can make the box that the welding accomplished fall into the inside of guide hopper 11, and transfer to the outside of welding bench 1, at welded in-process, start suction fan 9, the rotation of suction fan 9 is with the inside of air duct 8 is introduced to the smog that produces when laser welding, smog gets into the inside of rose box 6 along air duct 8, after the filtration of the inside active carbon 24 of rose box 6 again, get into the inside of wash solution 28 from intake pipe 27, discharge from blast pipe 29 after the washing operation of wash solution 28.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (5)

1. The utility model provides a full-automatic laser welding process of panel beating box, includes welding bench (1), its characterized in that: two first fixed connection seats (19) are welded on the upper surface of the welding table (1), a telescopic support rod (12) is rotatably arranged at the upper end of each first fixed connection seat (19), a support frame (13) is welded at the telescopic end of each telescopic support rod (12), an iron core (14) is buckled and arranged at the middle position of the inside of each support frame (13), a coil (15) is wound outside each iron core (14), four limiting brackets (17) are welded and connected on the side surface of each telescopic support rod (12), a sliding groove is arranged on the outer surface of each limiting bracket (17), and a movable clamping block (18) is slidably arranged in each sliding groove;
Two second fixed connecting seats (23) are welded and connected to the upper surface of the welding table (1), the second fixed connecting seats (23) are positioned on one side of the first fixed connecting seats (19), a connecting rod (20) is welded and connected to the outer surface of one side of the telescopic supporting rod (12), one movable block (21) is respectively and rotatably connected to the side surface of one end of the connecting rod (20) and the side surface of the upper end of the second fixed connecting seats (23), and a turnover hydraulic rod (22) is fixedly installed between the two movable blocks (21);
The upper surface of the supporting frame (13) is provided with a plurality of mounting grooves, an anti-slip rubber raised strip (16) is mounted in the inner buckle of each mounting groove, a through hole is formed in the middle shaft position of the upper end face of the supporting frame (13), the through hole corresponds to the position of the iron core (14), the end face of the iron core (14) is not flush with the end face of the supporting frame (13), and the end face of the iron core (14) is located in the supporting frame (13);
A first movable module (2) is fixedly arranged on the symmetrical outer surfaces of the welding table (1), a movable support (3) is slidably arranged in each first movable module (2), a second movable module (4) is fixedly arranged on the upper end surface of each movable support (3), a movable mounting seat (5) is movably arranged in a sliding groove of each second movable module (4), a mounting hole is formed in the outer surface of each movable mounting seat (5), a hydraulic rod (7) is fixedly arranged in each mounting hole, and a laser welding mechanism (10) is fixedly arranged at the telescopic end of each hydraulic rod (7);
Utilize laser welding mechanism (10) to carry out welding operation to box side seam, when this welding bench carries out the welding to the box of one of them support frame (13) outside back-off, with another box back-off that waits to weld outside another support frame (13), when unloading one of them welded box, laser welding mechanism (10) can carry out welding operation to another box this moment, improves welding efficiency.
2. The full-automatic laser welding process for the sheet metal box body according to claim 1, wherein the process comprises the following steps of: the novel filter is characterized in that an air suction fan (9) is fixedly installed in an installation hole on the outer surface of the movable installation seat (5), a filter box (6) is fixedly installed on the upper surface of the movable installation seat (5), an air duct (8) is installed at an air outlet end buckle of the air suction fan (9), and an air outlet end buckle of the air duct (8) is installed at an air inlet port of the filter box (6).
3. The full-automatic laser welding process for the sheet metal box body according to claim 2, wherein the full-automatic laser welding process is characterized in that: an inner partition plate (25) is fixedly connected to the inner wall of the filter box (6), a plurality of air inlet pipes (27) are fixedly connected to the lower surface of the inner partition plate (25), and spaces on the upper side and the lower side of the inner partition plate (25) are communicated through the air inlet pipes (27).
4. A full-automatic laser welding process for sheet metal boxes according to claim 3, characterized in that: the upper surface of baffle (25) is stuck to the inside interior baffle of rose box (6) has bearing cotton (26), splendid attire active carbon (24) in the top space of bearing cotton (26), the below space of baffle (25) is held in inside rose box (6) has washing solution (28), fixedly connected with blast pipe (29) on the upper surface of rose box (6).
5. The full-automatic laser welding process for the sheet metal box body according to claim 1, wherein the process comprises the following steps of: the welding bench (1) is internally welded with a guide hopper (11), and the guide hopper (11) is positioned between the two supporting frames (13).
CN202210392993.6A 2022-04-14 2022-04-14 Full-automatic laser welding process for sheet metal box Active CN114932311B (en)

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