CN114909915A - Carbon electrode roasting charging and discharging system and carbon electrode roasting charging and discharging method - Google Patents

Carbon electrode roasting charging and discharging system and carbon electrode roasting charging and discharging method Download PDF

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Publication number
CN114909915A
CN114909915A CN202210608059.3A CN202210608059A CN114909915A CN 114909915 A CN114909915 A CN 114909915A CN 202210608059 A CN202210608059 A CN 202210608059A CN 114909915 A CN114909915 A CN 114909915A
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CN
China
Prior art keywords
carbon electrode
clamp
crown block
fixture
carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210608059.3A
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Chinese (zh)
Inventor
李铁山
关小敏
张力
张江涛
吴乐贤
李峰
魏巍
王伟国
刘新苗
刘汉雷
王军军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baofang Carbon Material Technology Co ltd
Luoyang Vibration Machinery Co ltd
Original Assignee
Baofang Carbon Material Technology Co ltd
Luoyang Vibration Machinery Co ltd
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Publication date
Application filed by Baofang Carbon Material Technology Co ltd, Luoyang Vibration Machinery Co ltd filed Critical Baofang Carbon Material Technology Co ltd
Priority to CN202210608059.3A priority Critical patent/CN114909915A/en
Publication of CN114909915A publication Critical patent/CN114909915A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0034Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
    • F27D2003/0051Means for moving, conveying, transporting the charge in the furnace or in the charging facilities comprising means to pick up the charge and put it down
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0034Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
    • F27D2003/0059Means for moving, conveying, transporting the charge in the furnace or in the charging facilities comprising tracks, e.g. rails and wagon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0034Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
    • F27D2003/0069Means for moving, conveying, transporting the charge in the furnace or in the charging facilities the device being suspended, e.g. from a crane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/04Sintering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The invention relates to a carbon electrode roasting charging and discharging system and a carbon electrode roasting charging and discharging method, wherein the carbon electrode roasting charging and discharging system comprises a clamp crown block, a carbon electrode conveying line, a carbon electrode tipping device and a carbon electrode roasting furnace, wherein the carbon electrode conveying line, the carbon electrode tipping device and the carbon electrode roasting furnace are arranged below the clamp crown block; the fixture crown block comprises a frame, a cart, a trolley, a lifting mechanism and a carbon electrode fixture device, wherein the lifting mechanism is arranged on a trolley frame of the trolley and comprises a hoisting motor, a reduction gearbox, a winding drum, two movable pulley blocks and two fixed pulley blocks; the carbon electrode clamp device comprises a clamp beam, a clamp opening and closing mechanism and a plurality of clamping mechanisms, the movable pulley blocks are symmetrically arranged at two ends of the carbon electrode clamp device, the clamp opening and closing mechanism comprises an electro-hydraulic push rod, a push-pull rod and a limiting pull rod assembly, and the limiting pull rod assembly comprises a pull rod, a round nut and a limiting spacer bush. The invention has the advantages of reducing the charging and discharging time of the carbon electrode, improving the quality of the carbon electrode, reducing the damage of equipment personnel, saving the production cost and the like.

Description

Carbon electrode roasting charging and discharging system and carbon electrode roasting charging and discharging method
Technical Field
The invention belongs to the technical field of carbon electrode roasting and discharging equipment, and particularly relates to a carbon electrode roasting and discharging system and a carbon electrode roasting and discharging method.
Background
The roasting, charging and discharging of the carbon electrode always influences the overall operation efficiency of a workshop, certain potential safety hazards exist in the charging process, and damage can be caused to personnel and equipment. In the prior art, under the operating mode of a set of six electrodes, the interval and the vertical degree of six electrodes can not be guaranteed, for example, the stable lifting, hoisting and transportation of a carbon electrode group can not be realized, so that the discharging cost can be increased, the quality of the carbon electrodes can be influenced, and the great resource waste is caused, so that the discharging efficiency and the discharging safety of the roasting of the graphite electrodes can be improved for years, and the technical problem that various graphite electrode manufacturers are difficult to solve is always solved.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a carbon electrode roasting charging and discharging system and a carbon electrode roasting charging and discharging method, which can achieve the purpose of quickly charging and discharging carbon electrodes, and have the characteristics of reducing charging and discharging time, improving the quality of the carbon electrodes, reducing the damage of equipment personnel, saving the production cost, being high in efficiency and the like.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme. According to the invention, the carbon electrode roasting charging and discharging system comprises: the device comprises a fixture crown block, a carbon electrode conveying line, a carbon electrode tipping device and a carbon electrode roasting furnace, wherein the carbon electrode conveying line, the carbon electrode tipping device and the carbon electrode roasting furnace are arranged below the fixture crown block;
the fixture crown block comprises a rack, a cart, a trolley, a lifting mechanism and a carbon electrode fixture device, wherein the cart is arranged on the rack in a sliding manner along the front-back direction, the trolley is arranged on the cart in a sliding manner along the left-right direction, the lifting mechanism is arranged on a trolley frame of the trolley, the lifting mechanism comprises a hoisting motor, a reduction gearbox, a winding drum, two movable pulley blocks and two fixed pulley blocks, an output shaft of the hoisting motor is connected with an input shaft of the reduction gearbox, the winding drum is symmetrically arranged on two sides of the reduction gearbox, output shafts on two sides of the reduction gearbox are respectively connected with the corresponding winding drum, a steel wire rope is wound on the winding drum, and the steel wire rope is connected with the corresponding movable pulley block through the fixed pulley blocks;
the carbon electrode clamp device comprises a clamp crossbeam, a clamp opening and closing mechanism and a plurality of clamping mechanisms, wherein the clamp crossbeam is horizontally arranged, two movable pulley blocks are symmetrically arranged at two ends of the clamp crossbeam, the clamp opening and closing mechanism comprises an electro-hydraulic push rod, a push-pull rod and a limiting pull rod assembly, the limiting pull rod assembly comprises a pull rod and a limiting spacer bush, the electro-hydraulic push rod is fixedly arranged on the clamp crossbeam, the output end of the electro-hydraulic push rod is connected with the push-pull rod, the push-pull rod is arranged above the clamp crossbeam in parallel, a plurality of limiting pin shafts are uniformly arranged on the push-pull rod at intervals along the length direction, and the limiting pin shafts are horizontally arranged; the clamping mechanism comprises a connecting rod seat, connecting rods, clamping arms and a supporting seat, the connecting rod seat is fixed at the bottom of the clamp beam, the connecting rods are symmetrically arranged on two sides of the connecting rod seat, one end of each connecting rod is hinged with the connecting rod seat, and the other end of each connecting rod is hinged with the upper end of each clamping arm; two arm lock symmetric distribution are in the both sides of connecting rod seat, the bottom inboard of every arm lock is equipped with the clamp splice, the centre of two arm lock is located to the supporting seat, the middle part and the supporting seat of arm lock are articulated, pull rod lower extreme and supporting seat rigid coupling, the pull rod upper end upwards is worn out connecting rod seat and anchor clamps crossbeam in proper order the activity, and the pull rod upper end is equipped with the otic placode, the slot hole has been seted up on the otic placode, the slot hole is used for keeping the spacing round pin axle that supplies to correspond when opening the state to penetrate at fixture, so that spacing round pin axle keeps opening the state with the slot hole backstop cooperation on the upper and lower side, the cover is equipped with on the connecting rod between supporting seat and the connecting rod seat spacing spacer.
Further, anchor clamps overhead traveling crane still includes the guider who is used for guiding carbon electrode fixture device along the steady lift of upper and lower direction, guider is including setting up the direction stand on the dolly frame, and it is provided with a balladeur train to slide along upper and lower direction on the direction stand, and the lower extreme and the anchor clamps crossbeam of balladeur train are connected.
Furthermore, a vertically extending rail is arranged on the guide upright post, and a rail wheel matched with the rail is arranged on the sliding frame.
Further, the lower end of the sliding frame is detachably connected with the clamp beam through bolts; the movable pulley block and the clamp beam are detachably connected by bolts.
Furthermore, a round nut is sleeved on the connecting rod between the supporting seat and the connecting rod seat and in threaded connection with the connecting rod, the limiting spacer is arranged above the round nut, and the height of the round nut is adjusted to realize height adjustment of the limiting spacer, so that the opening amount of two clamping arms in the clamping mechanism is controlled.
Furthermore, the carbon electrode tipping device comprises a support, a turnover connecting block platform hinged on the support and used for placing a plurality of carbon electrodes, a clamping arm arranged on the turnover connecting block platform through a swing rod, a clamping driving device hinged on the turnover connecting block platform and the output end of the clamping driving device is hinged with the swing rod, and a turnover driving device hinged on the rack and the output end of the turnover driving device is hinged with the turnover connecting block platform; the overturning and connecting block platform is provided with a plurality of material receiving roller ways which are distributed in parallel, the material receiving roller ways are provided with a plurality of V-shaped rollers which are distributed along the length direction of the carbon electrode, and the clamping arms are provided with compression rollers which are in tight fit with the carbon electrode in a clamping state.
Furthermore, at least one material receiving roller way is slidably mounted on the overturning connecting block platform along the distribution direction of the plurality of carbon electrodes.
Further, the overturning connecting block platform comprises a frame, sliding grooves are formed in two ends of the frame, the material receiving roller way comprises a roller way frame provided with the V-shaped roller, and convex rails matched with the sliding grooves are formed in two ends of the roller way frame; the material receiving roller way is fixedly connected with the frame through a fastener after sliding to a proper position.
Furthermore, an included angle of 45 degrees is formed between the clamping mechanism and the axis of the clamp beam in the length direction.
The invention also provides a carbon electrode roasting charging and discharging method, which comprises a carbon electrode charging method and a carbon electrode discharging method, wherein the carbon electrode charging method comprises the following steps:
a1, conveying the carbon electrode to a discharge end of an incoming material conveying line through the incoming material conveying line;
a2, moving the ferry vehicle to align the material receiving position of the ferry vehicle with the material discharging end of the incoming material conveying line, and conveying the carbon electrode to the ferry vehicle from the incoming material conveying line;
a3, moving the ferry vehicle and aligning the ferry vehicle with the material receiving position of the carbon electrode tipping device, and conveying the carbon electrode from the ferry vehicle to the carbon electrode tipping device;
a4, repeating the steps A1 to A3 until the carbon electrode is filled with the carbon electrode tipping device;
a5, the carbon electrode tipping device acts to turn the carbon electrode group in the horizontal state to the vertical state;
a6, moving a fixture crown block to align the carbon electrode fixture device in an open state with the carbon electrode group in a vertical state on the carbon electrode tipping device;
a7, the clamp crown block acts, the carbon electrode clamp device is lowered to the carbon electrode group in the vertical state, and the carbon electrode clamp device is in a clamping state, so that the carbon electrode group is clamped;
a8, moving a fixture crown block, and lifting the carbon electrode fixture device to automatically clamp the carbon electrode group and synchronously lift the carbon electrode group;
a9, moving the clamp crown block to align the carbon electrode clamp device with the charging position of the bin of the carbon electrode roasting furnace;
a10, moving a clamp crown block, lowering a carbon electrode clamp device for clamping the carbon electrode group, placing the carbon electrode group on the filler in the material box, and keeping the carbon electrode clamp device in an open state;
a11, the clamp crown block acts to lift the carbon electrode clamp device keeping the open state, and the carbon electrode group is left in the feed box;
a12, the clamp crown block continues to circulate to finish the procedure of clamping the carbon electrode from the carbon electrode tipping device and loading the carbon electrode into the carbon electrode roasting furnace;
after the carbon electrode group is clamped and lifted by the clamp crown block so as to be separated from the carbon electrode tipping device, the carbon electrode tipping device is turned from a vertical state to a horizontal state; in the process that a fixture crown block clamps the carbon electrode group into a material box of the carbon electrode roasting furnace, the material receiving and overturning processes of the carbon electrode overturning device are synchronously carried out; filling all material boxes in the same carbon electrode roasting furnace with carbon electrodes, and reserving the materials to be covered for roasting operation;
the carbon electrode discharging method comprises the following steps:
b1, after the roasting operation is finished, firstly, a filler sucking and discharging crown block is used for sucking out the filler covered on the top of the carbon electrode so as to expose the carbon electrode;
b2, moving the clamp crown block to align the carbon electrode clamp device in the open state with the exposed carbon electrode group in the carbon electrode roasting furnace;
b3, the clamp crown block acts, the carbon electrode clamp device is lowered to the carbon electrode group in the vertical state, and the carbon electrode clamp device is in a clamping state, so that the carbon electrode group is clamped;
b4, the clamp crown block acts to lift the carbon electrode clamp device, so as to realize automatic clamping and synchronous lifting of the carbon electrode group;
b5, moving the fixture crown block to align the carbon electrode fixture device with the carbon electrode tipping device in the vertical state;
b6, the clamp crown block moves, the carbon electrode clamp device for clamping the carbon electrode group is lowered, the carbon electrode group is placed in the carbon electrode tipping device in the vertical state, and the carbon electrode clamp device is kept in the open state;
b7, the clamp crown block acts to lift the carbon electrode clamp device keeping the open state, and the carbon electrode group is left in the carbon electrode tipping device;
b8, after the carbon electrode fixture device is lifted by the fixture crown block so as to be separated from the carbon electrode tipping device, the carbon electrode tipping device is turned from the vertical state to the horizontal state;
b9, moving the ferry vehicle to align the material receiving position of the ferry vehicle with the material discharging position of the carbon electrode tipping device, and conveying the carbon electrode from the carbon electrode tipping device to the ferry vehicle;
b10, moving the ferry vehicle to align the ferry vehicle with the discharging conveying line, and conveying the carbon electrodes from the ferry vehicle to the discharging conveying line;
b11, repeating the steps B9 to B10 until the carbon electrode in the carbon electrode overturning device is emptied;
b12, turning the carbon electrode tipping device from a horizontal state to a vertical state, and placing the carbon electrode group by a crown block to be clamped;
and in the process of discharging the carbon electrode tipping device to the carbon electrode conveying line, the clamp crown block synchronously finishes the procedure of clamping the carbon electrodes from the material boxes of the carbon electrode roasting furnace until the carbon electrodes in the material boxes in the same carbon electrode roasting furnace are emptied.
The invention has the beneficial effects that: the carbon electrode roasting charging and discharging system designed by the invention has high automation degree, far exceeds the effect of manual charging and discharging, improves the productivity of a carbon plant, ensures the product quality, reduces the labor intensity and saves the production cost.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a carbon electrode roasting charging and discharging system according to the present invention.
FIG. 2 is a schematic diagram showing the positional relationship between a carbon electrode conveying line and a carbon electrode tipping device in the carbon electrode roasting charging and discharging system of the invention.
FIG. 3 is a schematic top view of a fixture crown block in a carbon electrode baking charging and discharging system according to the present invention.
FIG. 4 is a schematic side view of a fixture crown block in a carbon electrode baking charging and discharging system according to the present invention.
FIG. 5 is a structural diagram of a carbon electrode fixture device in a carbon electrode roasting charging and discharging system according to the present invention.
Fig. 6 is a schematic view showing a state in which a clamping mechanism in the carbon electrode clamp apparatus is in a clamped state and an opened state.
Fig. 7 is a schematic view showing the installation position angle of each holding mechanism with respect to the carbon electrode roasting furnace.
Fig. 8 is a schematic view of the positions of the pull rod and the limiting pin in the clamped state of the carbon electrode clamp device.
Fig. 9 is a schematic diagram of the position of the pull rod and the limiting pin when the carbon electrode holder assembly is held open.
Fig. 10 is a schematic view showing the connection of the guide, the carriage, and the carbon electrode holder device.
Fig. 11 is a schematic view of the carbon electrode tilting device in a clamped state (a flat state).
Fig. 12 is a schematic view of the carbon electrode tipping device in an inverted state (erected state).
Fig. 13 is a schematic view of the installation and the matching of the material receiving roller way and the frame.
Fig. 14 is a schematic view of a press roll cooperating with a V-roll to achieve clamping of the carbon electrode.
Figure 15 is a partial mating schematic of a track frame and frame.
Detailed Description
The following detailed description is to be read in connection with the drawings and the preferred embodiments.
As shown in fig. 1 to 15, a carbon electrode roasting charging and discharging system includes a clamp crown block, a carbon electrode transfer line 9, a carbon electrode tipping device 10 and a carbon electrode roasting furnace 6, which are arranged below the clamp crown block, wherein the carbon electrode transfer line is arranged on one side of the carbon electrode tipping device, and the carbon electrode transfer line and the carbon electrode tipping device are mutually connected, so that on one hand, the carbon electrode transfer line is used for transporting the carbon electrode to the carbon electrode tipping device for subsequent processes of lifting, roasting and the like, and on the other hand, the carbon electrode roasted is also used for transporting the carbon electrode out of the carbon electrode tipping device; specifically, carbon electrode transfer chain 9 includes supplied materials transfer chain 91, ejection of compact transfer chain 92 and locates the ferry vehicle 93 that comes/ejection of compact transfer chain and carbon electrode tipping device between, and supplied materials transfer chain, ejection of compact transfer chain parallel arrangement each other, ferry vehicle 93 sets up on car rail 931, can make a round trip to move between supplied materials transfer chain, ejection of compact transfer chain to realize connecing of carbon electrode tipping device and the ejection of compact.
The carbon electrode tipping device 10 comprises a support 101, a turnover connecting block platform 102 which is hinged on the support and used for placing a plurality of carbon electrodes, a clamping arm 104 which is arranged on the turnover connecting block platform through a swing rod 103, a clamping driving device 105 which is hinged on the turnover connecting block platform and the output end of which is hinged with the swing rod, and a turnover driving device 106 which is hinged on a rack and the output end of which is hinged with the turnover connecting block platform, wherein the support is arranged on the rack and used for supporting other components; the upset piecing platform articulates on the support through the pivot, is equipped with a plurality of connecing material roll table 107 that distribute side by side on the upset piecing platform, connects to be equipped with a plurality of V type rollers 1071 that distribute along carbon electrode length direction on the material roll table, is in a plurality of V type rollers on same connecing the material roll table and is used for placing a carbon electrode 100, realizes the rolling friction fit with the carbon electrode. Under the action of the clamping driving device, the clamping arm 104 approaches to the carbon electrode placed on the overturning block platform to clamp the carbon electrode, or the clamping arm is far away from the electrode placed on the overturning block platform to release the clamping state; under the action of the overturning driving device, the carbon electrodes placed on the overturning connecting block platform are switched between a horizontal state and a vertical state. And a press roller 108 which is tightly matched with the carbon electrode in a pressing manner in a clamping state is arranged on the clamping arm, and the press roller can be in rolling friction fit with the carbon electrode, so that the damage to the surface of the carbon electrode is reduced in the process of tilting or lifting. In this embodiment, the clamping driving device is a clamping hydraulic cylinder, and the overturning driving device is an overturning hydraulic cylinder; of course, it can also be a clamping cylinder or a corresponding tilting cylinder.
In order to adapt to carbon electrodes with different diameters and specifications, at least one material receiving roller way is slidably arranged on the overturning connecting block platform along the distribution direction of the carbon electrodes and is positioned after sliding to a proper position; the upset connects a platform to include frame 1021, and the frame is used for the supporting installation to connect the material roll table, and the frame all is equipped with spout 1022 at the ascending both ends of carbon electrode length direction, corresponds, connects the material roll table including installing the roll table frame 1072 of V type roller, the both ends of roll table frame be equipped with spout sliding fit's tongue 1073, through the direction sliding fit of tongue and spout, realize connecing the removal of material roll table along carbon electrode distribution direction, connect the material roll table to slide to realize through the fastener after the suitable position with the fixed connection of frame. Preferably, the fastener includes fixing bolt 109 and nut 110, and fixing bolt passes behind frame and the roller bed frame and nut locking cooperation, realizes connecing the fixed of material roller bed, is equipped with the bolt track through-hole 1023 that the pole portion that supplies the bolt passed and extended along the distribution direction of many carbon electrodes on the frame.
In this embodiment, in the distribution direction of many carbon electrodes, a connect the material roll table of one end department for welded fastening installs on upset piecing platform, and it can't carry out position adjustment, and remaining connect the material roll table for slidable mounting on upset piecing platform to through adjusting each slidable mounting connect the material roll table position, come the tipping of adaptation to various diameter specification carbon electrodes. In addition, when the diameter of the carbon electrode is larger, the material receiving roller ways with corresponding quantity can be detached from the other end, or when the diameter of the carbon electrode is smaller, the quantity of the material receiving roller ways is increased, so that the special working conditions are adapted. In another embodiment, all the material receiving roller ways are slidably mounted on the overturning and connecting block platform, and the position of the roller way frame is fixed after the center distance L of the adjacent roller way frames is adjusted to a proper position, so that the overturning device is suitable for carbon motors with different diameters to overturn. In this embodiment, six material receiving roller ways are provided, and six carbon electrodes can be tilted at one time, but the invention is not limited thereto.
The anchor clamps overhead traveling crane includes frame 1, cart 2, dolly 3, hoist mechanism 4 and carbon electrode fixture device 5, and the rail has been laid at the both ends of frame, and in this embodiment, for the convenience of description to the direction of laying of rail in the frame is as fore-and-aft direction, then a plurality of material receiving roll tables distribute along the fore-and-aft direction, and material receiving roll table self extends the setting along the left-and-right direction, and the ferry vehicle is along the back-and-forth movement. The cart is installed on the rail of frame, and the cart includes cart frame 21 and sets up the cart travel drive mechanism on the cart frame, and cart travel drive mechanism includes cart walking wheel and cart walking motor 22, and the cart walking wheel cooperates with the rail, and cart walking motor 22 output is connected with the cart walking wheel to the drive cart is along fore-and-aft direction (Y to) freely walking on the rail. The trolley 3 is arranged on the cart 2, the trolley 3 comprises a trolley frame 31 and a trolley walking driving mechanism arranged on the trolley frame, the trolley walking driving mechanism comprises a trolley walking wheel 32 and a trolley walking motor 33, the trolley walking wheel is used for being matched with a corresponding steel rail laid on the cart frame along the left-right direction, and the output end of the trolley walking motor is connected with the trolley walking wheel so as to drive the trolley to freely walk on the cart bridge frame along the left-right direction (X direction); the steel rail on the rack and the steel rail on the frame of the cart are both the existing I-shaped steel rails.
The lifting mechanism 4 adopts a hoisting device, the hoisting device is arranged on the trolley frame 31, the hoisting device comprises a hoisting motor 41, a reduction box 42, a winding drum 43, a movable pulley block 44 and a fixed pulley block 45, the output end of the hoisting motor is connected with the output end of the reduction box, in the embodiment, the reduction box adopts the existing reduction box with double input shafts and double output shafts, the output shafts at two sides of the reduction box are respectively connected with the winding drums at the corresponding sides in a one-to-one correspondence manner through couplers 46, and the winding drums are arranged at two sides of the reduction box and are symmetrically distributed at the two sides of the reduction box, so that the two winding drums are driven by the same hoisting motor to synchronously rotate. A steel wire rope is arranged on the winding drum and is connected with the movable pulley block through the fixed pulley block, so that the movable pulley block moves up and down under the winding and unwinding action of the winding drum, and the movable pulley block 44 is arranged on the carbon electrode clamp device, so that the carbon electrode clamp device moves up and down finally through the hoisting and lifting device; and the double-output-shaft reduction box can also ensure the lifting synchronism of the lifting points of the two movable pulley blocks. In the embodiment, a rotary encoder is arranged in the hoisting motor, and a signal of the rotary encoder is connected to a control system so as to realize automatic rising and falling of a quantitative height; in addition, all install reel rotary encoder 47 on the reel axle of two reels, control system compares its signal to the synchronism of two reels of further monitoring, after the shaft coupling of preventing to dispose on a certain reel damages or a certain movable pulley group lifting point is obstructed, another reel normal operating and cause whole promotion slope and the dangerous condition that produces takes place. Preferably, bearing seat type lifting capacity limiters 48 are arranged at two ends of a drum shaft of each drum, and the drums are assembled on the trolley frame through the bearing seat type lifting capacity limiters; the bearing seat type lifting capacity limiter has a supporting function on the winding drums, so that the bearing seat type lifting capacity limiter can be used for monitoring and comparing the lifting weights of the two winding drums so as to prevent the danger caused by overload such as inclination and jamming caused by uneven lifting weight. Preferably, the two input shafts of the reduction gearbox are provided with electric hydraulic drum brakes 49, so that the lifting safety is guaranteed. When the hoisting device works, the hoisting motor is started, the reduction box drives the winding drums on the two sides to synchronously rotate, and the winding drums pull the movable pulley block to move in the up-and-down direction through the steel wire rope and the fixed pulley block, so that the carbon electrode clamp device can vertically lift.
The carbon electrode clamp device 5 comprises a clamp beam 51, a clamp opening and closing mechanism and clamping mechanisms, wherein the clamp beam extends along the horizontal direction and is used for installing the clamp opening and closing mechanism and connecting the clamping mechanisms; two ends of the clamp beam are respectively provided with a group of movable pulley blocks 44, so that the swinging amount of the clamp device can be effectively reduced in the lifting process, and the stability of the whole clamp device is improved; and six clamping mechanisms are uniformly arranged at intervals in the length direction of the clamp beam of the clamping mechanism, so that six carbon electrodes 100 can be clamped at one time.
The clamp opening and closing mechanism comprises an electro-hydraulic push rod 521, a push-pull rod 522, a guide seat 523, a limiting pin 524 and a limiting pull rod assembly, wherein the limiting pull rod assembly comprises a pull rod 525, an adjusting nut 526, a locking nut 527, a round nut 528 and a limiting spacer 529; the electro-hydraulic push rod is used as a driving mechanism and fixedly arranged on the clamp beam 51 through the push rod seat 530, and the output end of the electro-hydraulic push rod is connected with the push-pull rod 522 and used for driving the push-pull rod to move along the horizontal direction. The push-pull rod is arranged above the clamp beam in parallel, six limiting pin shafts 524 are uniformly arranged on the push-pull rod at intervals along the length direction of the push-pull rod, the limiting pin shafts are all horizontally arranged, and horizontal movement is realized under the driving of the push-pull rod; the limiting pull rod assemblies are matched with the clamping mechanisms in a one-to-one correspondence mode. In order to ensure that the push-pull rod and the limiting pin shaft stably perform horizontal movement, at least two guide seats 523 are arranged on the upper side of the clamp beam, and the push-pull rod penetrates through a through hole of each guide seat and is in guide sliding fit with the through hole in the horizontal direction, so that the guide seats play a role in guiding, supporting and sliding the push-pull rod, and the push-pull rod is prevented from inclining.
Fixture includes connecting rod seat 53, connecting rod 54, arm lock 55, supporting seat 56 and V type clamp splice 57, the connecting rod seat is fixed in anchor clamps crossbeam bottom, the connecting rod symmetry sets up in connecting rod seat both sides, and connecting rod one end is articulated with the connecting rod seat, the other end is articulated with the upper end of arm lock, two arm lock 55 symmetries set up, the bottom inboard of every arm lock is equipped with V type clamp splice, the centre of two arm lock is located to supporting seat 56, the middle part of every arm lock is articulated mutually with the corresponding side of supporting seat, the lower extreme of pull rod is fixed on supporting seat 56 through adjusting nut 526 and lock nut 527, realize the fixed connection of pull rod and supporting seat. The round nut 528 and the limiting spacer 529 are sleeved on the connecting rod between the locking nut and the connecting rod seat, the round nut is in threaded connection with the connecting rod, the limiting spacer is arranged above the round nut, and the height of the limiting spacer can be adjusted by adjusting the height of the round nut, so that the opening amount of two clamping arms in the clamping mechanism is controlled. The pull rod 525 and the connecting rod seat 53 are movably arranged in a penetrating manner, the upper end of the pull rod is upwards movably penetrated out of the clamp beam, the upper end of the pull rod is provided with an ear plate 5251, the ear plate is provided with a long hole 5252, the long hole is used for allowing a corresponding limiting pin shaft to penetrate when the clamping mechanism needs to keep an opening state, and the relative position of the long hole at the upper end of the pull rod and the limiting pin shaft can be adjusted, so that the limiting pin shaft can smoothly penetrate into the long hole, and the limiting pin shaft is matched with the long hole in a stopping manner in the up-and-down direction when the clamping mechanism keeps the opening state; and the ear plate with the long hole can eliminate the height error among the clamping mechanisms when the ear plate falls on the carbon electrode. The V-shaped clamping block can eliminate the influence of diameter errors of the carbon electrode, ensure the upright state of the carbon electrode when clamping the carbon electrode and prevent the carbon electrode from toppling.
In this embodiment, the mounting position of each clamping mechanism 50 (i.e. the connecting line of the top ends of the two clamping arms in the same clamping mechanism) is at a certain angle with the axis in the length direction of the clamp beam (i.e. the length direction of the bin 61 of the carbon electrode roasting furnace 6), and the angle is preferably 45 degrees, so that the clamping mechanisms do not interfere with each other, and can adapt to the limited bin width of the carbon electrode roasting furnace chamber, and a safety margin is left.
The trolley frame is also provided with a guide device 7 for assisting in guiding the carbon electrode clamp device to move stably in the up-down direction, and the guide device comprises a guide upright column 71 and an auxiliary diagonal draw bar group 72; the guide device is provided with a cable drag chain 73 for the fixture device to supply power to the carbon electrode fixture device. In this embodiment, the auxiliary diagonal rod set includes four total diagonal rod sets in two planes to vertically fix the guide column, one end of the auxiliary diagonal rod set is hinged to the frame of the trolley, the other end of the auxiliary diagonal rod set is hinged to the guide column, two sub-diagonal rods of the same diagonal rod set are connected by a nut 74, the overall length of the auxiliary diagonal rod set is adjusted by rotating a left-handed nut or a right-handed nut, and the vertical degree of the guide column is adjusted. The sliding frame 8 is assembled on the guide upright post in a sliding manner, the sliding frame can slide along the vertical direction, a vertically extending track is arranged on the guide upright post, a corresponding track wheel is arranged on the sliding frame, the lower end of the sliding frame (the lower end of the sliding frame is set as a hanging frame 81 in a figure 10) is rigidly connected with the clamp cross beam through a bolt, and the movable pulley block is also connected with the cross beam through a bolt, so that carbon electrode clamp devices with different specifications can be replaced according to production requirements. Secondly, the carriage is hinged with the hanging bracket at the lower end of the carriage in a cross manner, and the carriage is flexibly connected with the hanging bracket 81 through four groups of spring dampers 82, so that a certain buffering effect is realized when the carbon electrode is placed on a bearing surface. Under the cooperation of the guide device, the carbon electrode clamp device can ensure good vertical movement performance under the driving of the hoisting device. In another embodiment, the guide upright post can also be directly and fixedly arranged on the frame of the trolley along the vertical direction, but the verticality is ensured.
The working principle and the working process of the carbon electrode clamp device are as follows:
step S1, the hoisting device drives the carbon electrode fixture device to descend integrally, and the lower end surface of the support seat of the clamping mechanism kept in the open state (at this time, the limit pin shaft penetrates into the long hole of the corresponding ear plate) is firstly contacted with the upper end surface of the carbon electrode placed on the support surface and in the vertical state. Then, the supporting seat and the limiting pull rod cannot move downwards any more, and because a gap is reserved between the connecting rod seat and the limiting spacer sleeve, the clamp beam can continue to descend until the connecting rod seat contacts with the limiting spacer sleeve, at the moment, the whole clamp device cannot continue to descend, and the limiting pin shaft and the lug plate of the pull rod can be separated by a certain distance, so that the electro-hydraulic push rod can be started, the push-pull rod is pushed to drive the limiting pin shaft to slide so as to stagger the crossed position of the limiting pin shaft and the lug plate, and the limiting pin shaft is moved out of the corresponding long hole;
step S2, after the limiting pin shaft and the lug plate of the pull rod are staggered, starting a lifting mechanism to lift the carbon electrode clamp device;
step S3, when the lifting is initial, the clamp beam is lifted at first, and the pull rod and the supporting seat are still kept still on the carbon electrode; then, in the process that the clamp beam and the connecting rod seat are lifted together, the connecting rod seat and the limiting spacer bush gradually separate for a certain distance, the connecting rod seat drives one end of the connecting rod to ascend, and further drives the upper end of the clamping arm to move outwards through the connecting rod, meanwhile, due to the hinging action of the clamping arm and the supporting seat, the lower end of the V-shaped clamping block is driven by the clamping arm to be retracted, the clamping arm gradually approaches the carbon electrode and contacts the carbon electrode until the two ends of the clamping arm are stressed in balance, and finally the carbon electrode is clamped, and the carbon electrode clamp device and the carbon electrode are integrally lifted; the carbon electrode can be conveyed between the carbon electrode tipping device 10 and the carbon electrode roasting furnace chamber 6 by freely walking the trolley and the cart along the front-back direction and the left-right direction;
step S4, after the carbon electrode is conveyed to a required station by the fixture crown block, the lifting mechanism drives the carbon electrode fixture device for clamping the carbon electrode to descend integrally, the lower end of the carbon electrode is firstly contacted with a bearing surface (the bearing surface is a carbon electrode tipping device or a supporting surface of a carbon electrode roasting furnace chamber), then the supporting seat and the pull rod cannot move downwards any more, and because a gap is left between the connecting rod seat and the limiting spacer sleeve, the fixture beam can continue to descend, the connecting rod seat drives one end of the connecting rod to move downwards, and then the upper ends of the clamping arms on two sides are driven to move inwards by the connecting rod, and simultaneously because of the hinging action of the clamping arms and the supporting seat, the lower ends of the V-shaped clamping blocks of the clamping arms are outwards stretched and gradually away from the carbon electrode until the connecting rod seat is contacted with the limiting spacer sleeve, and the clamping mechanism is opened for a certain distance; at the moment, the whole carbon electrode clamp device cannot descend any more, and the upper edge of the long hole in the lug plate of the pull rod is higher than the limit pin shaft by a certain distance, so that the electro-hydraulic push rod can be started, and the push-pull rod is pulled to drive the limit pin shaft to slide so as to penetrate into the long hole in the lug plate of the pull rod;
step S5, after the limiting pin shaft penetrates into the ear plate, starting a lifting mechanism to lift the carbon electrode clamp device; when the lifting is initial, the clamp beam is firstly lifted, and the limiting pull rod and the supporting seat are still kept still on the carbon electrode; until the ear plate of the pull rod contacts with the limit pin shaft, the clamping mechanism keeps the open state, the carbon electrode clamp device is integrally lifted, and the carbon electrode is left on the bearing surface.
Furthermore, the trolley frame is also provided with a cab 11 and a hanging maintenance platform 12, and the cab is positioned on one side of the carbon electrode clamp device and is hung below the trolley frame 31 so as to facilitate the transportation operation of operators. The hanging maintenance platform is arranged above the cab and is positioned on one side of the carbon electrode clamp device, so that maintenance operation is facilitated. In addition, the invention also comprises a filling material sucking and discharging crown block (not shown), which is the existing equipment of the roasting workshop and is mainly used for filling the filling material into the carbon electrode roasting furnace and sucking the filling material out of the carbon electrode roasting furnace, and the specific structure and the working principle are not described again.
A carbon electrode roasting charging and discharging method based on the carbon electrode roasting charging and discharging system comprises a carbon electrode charging method and a carbon electrode discharging method, wherein the carbon electrode charging method comprises the following steps:
the carbon electrode charging method comprises the following steps:
a1, conveying the carbon electrode to the discharge end of the incoming material conveying line through the incoming material conveying line;
a2, moving the ferry vehicle to align the material receiving position of the ferry vehicle with the material discharging end of the incoming material conveying line, and conveying the carbon electrode to the ferry vehicle from the incoming material conveying line;
a3, moving the ferry vehicle and aligning the ferry vehicle with the material receiving position of the carbon electrode tipping device, and conveying the carbon electrode from the ferry vehicle to the carbon electrode tipping device;
a4, repeating the steps A1 to A3 until all the material receiving roller ways of the carbon electrode tipping device are full;
a5, the carbon electrode tipping device acts to tip the carbon electrode group which is horizontally arranged into a vertical state;
a6, moving a fixture crown block to align the carbon electrode fixture device in an open state with the carbon electrode group in a vertical state on the carbon electrode tipping device;
a7, the clamp crown block acts, the carbon electrode clamp device is lowered to the carbon electrode group in the vertical state, and the carbon electrode clamp device is in a clamping state to clamp the carbon electrode group;
a8, moving a fixture crown block, and lifting the carbon electrode fixture device to automatically clamp the carbon electrode group and synchronously lift the carbon electrode group;
a9, moving the clamp crown block to align the carbon electrode clamp device with the material loading position of the carbon electrode roasting furnace to be loaded with the carbon electrode group;
a10, moving a clamp crown block, lowering a carbon electrode clamp device for clamping the carbon electrode group, placing the carbon electrode group on the filler in the material box, and keeping the carbon electrode clamp device in an open state;
a11, the clamp crown block acts to lift the carbon electrode clamp device keeping the open state, and the carbon electrode group is left in the feed box;
a12, the clamp crown block continues to circulate to finish the procedure of clamping the carbon electrode from the carbon electrode tipping device and loading the carbon electrode into the carbon electrode roasting furnace;
after the carbon electrode group is clamped and lifted by the fixture crown block so as to be separated from the carbon electrode tipping device, the carbon electrode tipping device turns the turning joint block platform in the vertical state into a horizontal state; in the process that a fixture crown block clamps the carbon electrode group into a material box of the carbon electrode roasting furnace, the material receiving and overturning processes of the carbon electrode overturning device are synchronously carried out;
filling all material boxes in the same carbon electrode roasting furnace with carbon electrodes, and reserving the materials to be covered for roasting operation;
a13, using a filling material sucking and discharging crown block to finish filling operation of filling materials in a material box of the carbon electrode roasting furnace;
step a13 specifically includes:
a13.1, using a filling material sucking and discharging crown block to suck filling material from a filling material buffer pool;
a13.2, filling a layer of filling material into the material box by using a filling material sucking and discharging crown block, and leveling the upper surface of the filling material;
and A13.3, after the same material box is filled with the carbon electrodes, filling materials are filled by using a filling material sucking and discharging crown block to cover the carbon electrodes.
The carbon electrode discharging method comprises the following steps:
b1, after the roasting operation is finished, firstly, a filler sucking and discharging crown block is used for sucking out the filler covered on the top of the carbon electrode so as to expose the carbon electrode;
b2, moving the clamp crown block to align the carbon electrode clamp device in the open state with the exposed carbon electrode group in the carbon electrode roasting furnace;
b3, the clamp crown block acts, the carbon electrode clamp device is lowered to the carbon electrode group in the vertical state, and the carbon electrode clamp device is in a clamping state, so that the carbon electrode group is clamped;
b4, a fixture crown block acts to lift the carbon electrode fixture device, so as to automatically clamp the carbon electrode group and synchronously lift the carbon electrode group;
b5, moving the clamp crown block to align the carbon electrode clamp device with the overturning joint block platform of the carbon electrode tipping device in the vertical state;
b6, moving a clamp crown block, lowering a carbon electrode clamp device for clamping the carbon electrode group, placing the carbon electrode group into the overturning joint block platform of the carbon electrode overturning device in the vertical state, and keeping the carbon electrode clamp device in an opened state;
b7, the clamp crown block acts to lift the carbon electrode clamp device keeping the open state, and the carbon electrode group is left in the turning joint block platform in the vertical state in the carbon electrode turning device;
b8, after the carbon electrode fixture device is lifted by the fixture crown block so as to be separated from the carbon electrode tipping device, the carbon electrode tipping device turns the turning joint block platform in the vertical state into a horizontal state;
b9, moving the ferry vehicle to align the material receiving position of the ferry vehicle with the material discharging position of the carbon electrode tipping device, and conveying the carbon electrode from the carbon electrode tipping device to the ferry vehicle;
b10, moving the ferry vehicle to align the ferry vehicle with the discharging conveying line, and conveying the carbon electrodes from the ferry vehicle to the discharging conveying line;
b11, repeating the steps B9 to B10 until the carbon electrode on the carbon electrode tipping device is emptied;
b12, then, the carbon electrode tipping device turns over the turning joint block platform in the horizontal state to the vertical state, and a crown block to be clamped places the carbon electrode group;
in the discharging process of the carbon electrode tipping device, the clamp crown block synchronously finishes the procedure of clamping the carbon electrodes from the material boxes of the carbon electrode roasting furnace until the carbon electrodes in the material boxes in the same carbon electrode roasting furnace are emptied.
Therefore, the carbon electrode charging and discharging process flow is realized, and the carbon electrode charging and discharging process flow can be executed circularly according to the integral roasting period of the carbon electrode.
The above description is only a preferred embodiment of the present invention, and any person skilled in the art can make any simple modification, equivalent change and modification to the above embodiments according to the technical essence of the present invention without departing from the scope of the present invention, and still fall within the scope of the present invention.

Claims (10)

1. A carbon electrode roasting charging and discharging system is characterized by comprising: the device comprises a fixture crown block, a carbon electrode conveying line, a carbon electrode tipping device and a carbon electrode roasting furnace, wherein the carbon electrode conveying line, the carbon electrode tipping device and the carbon electrode roasting furnace are arranged below the fixture crown block;
the fixture crown block comprises a rack, a cart, a trolley, a lifting mechanism and a carbon electrode fixture device, wherein the cart is arranged on the rack in a sliding manner along the front-back direction, the trolley is arranged on the cart in a sliding manner along the left-right direction, the lifting mechanism is arranged on a trolley frame of the trolley, the lifting mechanism comprises a hoisting motor, a reduction gearbox, a winding drum, two movable pulley blocks and two fixed pulley blocks, an output shaft of the hoisting motor is connected with an input shaft of the reduction gearbox, the winding drum is symmetrically arranged on two sides of the reduction gearbox, output shafts on two sides of the reduction gearbox are respectively connected with the corresponding winding drum, a steel wire rope is wound on the winding drum, and the steel wire rope is connected with the corresponding movable pulley block through the fixed pulley blocks;
the carbon electrode clamp device comprises a clamp crossbeam, a clamp opening and closing mechanism and a plurality of clamping mechanisms, wherein the clamp crossbeam is horizontally arranged, two movable pulley blocks are symmetrically arranged at two ends of the clamp crossbeam, the clamp opening and closing mechanism comprises an electro-hydraulic push rod, a push-pull rod and a limiting pull rod assembly, the limiting pull rod assembly comprises a pull rod and a limiting spacer bush, the electro-hydraulic push rod is fixedly arranged on the clamp crossbeam, the output end of the electro-hydraulic push rod is connected with the push-pull rod, the push-pull rod is arranged above the clamp crossbeam in parallel, a plurality of limiting pin shafts are uniformly arranged on the push-pull rod at intervals along the length direction, and the limiting pin shafts are horizontally arranged; the clamping mechanism comprises a connecting rod seat, connecting rods, clamping arms and a supporting seat, the connecting rod seat is fixed at the bottom of the clamp beam, the connecting rods are symmetrically arranged on two sides of the connecting rod seat, one end of each connecting rod is hinged with the connecting rod seat, and the other end of each connecting rod is hinged with the upper end of each clamping arm; two arm lock symmetric distribution are in the both sides of connecting rod seat, the bottom inboard of every arm lock is equipped with the clamp splice, the centre of two arm lock is located to the supporting seat, the middle part and the supporting seat of arm lock are articulated, pull rod lower extreme and supporting seat rigid coupling, the pull rod upper end upwards is worn out connecting rod seat and anchor clamps crossbeam in proper order the activity, and the pull rod upper end is equipped with the otic placode, the slot hole has been seted up on the otic placode, the slot hole is used for keeping the spacing round pin axle that supplies to correspond when opening the state to penetrate at fixture, so that spacing round pin axle keeps opening the state with the slot hole backstop cooperation on the upper and lower side, the cover is equipped with on the connecting rod between supporting seat and the connecting rod seat spacing spacer.
2. The carbon electrode roasting charging and discharging system of claim 1, wherein: the fixture crown block further comprises a guide device for guiding the carbon electrode fixture device to stably lift up and down along the up-down direction, the guide device comprises a guide stand column arranged on the trolley frame, a sliding frame is arranged on the guide stand column in a sliding mode along the up-down direction, and the lower end of the sliding frame is connected with the fixture cross beam.
3. A gripping crown block according to claim 2, characterized in that: the guide upright post is provided with a vertically extending track, and the sliding frame is provided with a track wheel matched with the track.
4. The fixture overhead traveling crane of claim 2, wherein: the lower end of the sliding frame is detachably connected with the clamp beam through bolts; the movable pulley block and the clamp beam are detachably connected by bolts.
5. The carbon electrode roasting charging and discharging system of claim 1, wherein: the connecting rod between the supporting seat and the connecting rod seat is sleeved with a round nut, the round nut is in threaded connection with the connecting rod, the limiting spacer is arranged above the round nut, and the height of the round nut is adjusted to achieve height adjustment of the limiting spacer, so that the opening amount of two clamping arms in the clamping mechanism is controlled.
6. The carbon electrode roasting charging and discharging system of claim 1, wherein: the carbon electrode tipping device comprises a support, a turnover connecting block platform hinged on the support and used for placing a plurality of carbon electrodes, a clamping arm arranged on the turnover connecting block platform through a swing rod, a clamping driving device hinged on the turnover connecting block platform and the output end of the clamping driving device is hinged with the swing rod, and a turnover driving device hinged on the rack and the output end of the turnover driving device is hinged with the turnover connecting block platform; the overturning and connecting block platform is provided with a plurality of material receiving roller ways which are distributed in parallel, the material receiving roller ways are provided with a plurality of V-shaped rollers which are distributed along the length direction of the carbon electrode, and the clamping arms are provided with compression rollers which are in tight fit with the carbon electrode in a clamping state.
7. The carbon electrode roasting charging and discharging system of claim 6, wherein: at least one material receiving roller way is slidably arranged on the overturning connecting block platform along the distribution direction of the plurality of carbon electrodes.
8. A carbon electrode tipping device as claimed in claim 7, wherein: the overturning connecting block platform comprises a frame, sliding grooves are formed in two ends of the frame, the material receiving roller way comprises a roller way frame provided with the V-shaped roller, and convex rails matched with the sliding grooves are formed in two ends of the roller way frame; the material receiving roller way is fixedly connected with the frame through a fastener after sliding to a proper position.
9. A carbon electrode tipping device as claimed in claim 8, wherein: an included angle of 45 degrees is formed between the clamping mechanism and the axis of the clamp beam in the length direction.
10. A carbon electrode firing charging and discharging method of the carbon electrode firing charging and discharging system as recited in any one of claims 1 to 9, characterized by comprising: a carbon electrode charging method and a carbon electrode discharging method, wherein,
the carbon electrode charging method comprises the following steps:
a1, conveying the carbon electrode to the discharge end of the incoming material conveying line through the incoming material conveying line;
a2, moving the ferry vehicle to align the material receiving position of the ferry vehicle with the material discharging end of the incoming material conveying line, and conveying the carbon electrode to the ferry vehicle from the incoming material conveying line;
a3, moving the ferry vehicle and aligning the ferry vehicle with the material receiving position of the carbon electrode tipping device, and conveying the carbon electrode from the ferry vehicle to the carbon electrode tipping device;
a4, repeating the steps A1 to A3 until the carbon electrode is filled with the carbon electrode tipping device;
a5, the carbon electrode tipping device acts to turn the carbon electrode group in the horizontal state to the vertical state;
a6, moving a fixture crown block to align the carbon electrode fixture device in an open state with the carbon electrode group in a vertical state on the carbon electrode tipping device;
a7, the clamp crown block acts, the carbon electrode clamp device is lowered to the carbon electrode group in the vertical state, and the carbon electrode clamp device is in a clamping state, so that the carbon electrode group is clamped;
a8, moving a fixture crown block, and lifting the carbon electrode fixture device to automatically clamp the carbon electrode group and synchronously lift the carbon electrode group;
a9, moving the clamp crown block to align the carbon electrode clamp device with the charging position of the bin of the carbon electrode roasting furnace;
a10, moving a clamp crown block, lowering a carbon electrode clamp device for clamping the carbon electrode group, placing the carbon electrode group on the filler in the material box, and keeping the carbon electrode clamp device in an open state;
a11, the clamp crown block acts to lift the carbon electrode clamp device keeping the open state, and the carbon electrode group is left in the feed box;
a12, the fixture crown block continues to circulate to finish the procedure of clamping the carbon electrode from the carbon electrode tipping device and loading the carbon electrode into the carbon electrode roasting furnace;
after the carbon electrode group is clamped and lifted by the clamp crown block so as to be separated from the carbon electrode tipping device, the carbon electrode tipping device is turned from a vertical state to a horizontal state; in the process that a fixture crown block clamps the carbon electrode group into a material box of the carbon electrode roasting furnace, the material receiving and overturning processes of the carbon electrode overturning device are synchronously carried out; filling all material boxes in the same carbon electrode roasting furnace with carbon electrodes, and reserving the materials to be covered for roasting operation;
the carbon electrode discharging method comprises the following steps:
b1, after the roasting operation is finished, firstly, a filler sucking and discharging crown block is used for sucking out the filler covered on the top of the carbon electrode so as to expose the carbon electrode;
b2, moving the clamp crown block to align the carbon electrode clamp device in the open state with the exposed carbon electrode group in the carbon electrode roasting furnace;
b3, the clamp crown block acts, the carbon electrode clamp device is lowered to the carbon electrode group in the vertical state, and the carbon electrode clamp device is in a clamping state, so that the carbon electrode group is clamped;
b4, the clamp crown block acts to lift the carbon electrode clamp device, so as to realize automatic clamping and synchronous lifting of the carbon electrode group;
b5, moving the fixture crown block to align the carbon electrode fixture device with the carbon electrode tipping device in the vertical state;
b6, the clamp crown block moves, the carbon electrode clamp device for clamping the carbon electrode group is lowered, the carbon electrode group is placed in the carbon electrode tipping device in the vertical state, and the carbon electrode clamp device is kept in the open state;
b7, the clamp crown block acts to lift the carbon electrode clamp device keeping the open state, and the carbon electrode group is left in the carbon electrode tipping device;
b8, after the carbon electrode fixture device is lifted by the fixture crown block so as to be separated from the carbon electrode tipping device, the carbon electrode tipping device is turned from the vertical state to the horizontal state;
b9, moving the ferry vehicle to align the material receiving position of the ferry vehicle with the material discharging position of the carbon electrode tipping device, and conveying the carbon electrode from the carbon electrode tipping device to the ferry vehicle;
b10, moving the ferry vehicle to align the ferry vehicle with the discharging conveying line, and conveying the carbon electrodes from the ferry vehicle to the discharging conveying line;
b11, repeating the steps B9 to B10 until the carbon electrode in the carbon electrode overturning device is emptied;
b12, turning the carbon electrode tipping device from a horizontal state to a vertical state, and placing the carbon electrode group by a crown block to be clamped;
and in the process of discharging the carbon electrode tipping device to the carbon electrode conveying line, the clamp crown block synchronously finishes the procedure of clamping the carbon electrodes from the material boxes of the carbon electrode roasting furnace until the carbon electrodes in the material boxes in the same carbon electrode roasting furnace are emptied.
CN202210608059.3A 2022-05-31 2022-05-31 Carbon electrode roasting charging and discharging system and carbon electrode roasting charging and discharging method Pending CN114909915A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116164543A (en) * 2023-04-23 2023-05-26 福建福碳新材料科技有限公司 Graphitization roasting production line capable of realizing self-contained efficient taking and placing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116164543A (en) * 2023-04-23 2023-05-26 福建福碳新材料科技有限公司 Graphitization roasting production line capable of realizing self-contained efficient taking and placing
CN116164543B (en) * 2023-04-23 2023-08-04 四川沪碳半导体材料科技有限公司 Graphitization roasting production line capable of realizing self-contained efficient taking and placing

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