CN114907168A - Process and equipment for preparing composite microbial fertilizer from algae powder - Google Patents
Process and equipment for preparing composite microbial fertilizer from algae powder Download PDFInfo
- Publication number
- CN114907168A CN114907168A CN202210455102.7A CN202210455102A CN114907168A CN 114907168 A CN114907168 A CN 114907168A CN 202210455102 A CN202210455102 A CN 202210455102A CN 114907168 A CN114907168 A CN 114907168A
- Authority
- CN
- China
- Prior art keywords
- algae
- power
- stirring
- box body
- impact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 241000195493 Cryptophyta Species 0.000 title claims abstract description 88
- 239000003337 fertilizer Substances 0.000 title claims abstract description 28
- 239000000843 powder Substances 0.000 title claims abstract description 28
- 230000000813 microbial effect Effects 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 16
- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 144
- 238000003756 stirring Methods 0.000 claims abstract description 100
- 238000002156 mixing Methods 0.000 claims abstract description 42
- 238000001125 extrusion Methods 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 16
- 150000001875 compounds Chemical class 0.000 claims abstract description 13
- 238000002360 preparation method Methods 0.000 claims abstract description 9
- 238000000227 grinding Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 102000004190 Enzymes Human genes 0.000 claims abstract description 4
- 108090000790 Enzymes Proteins 0.000 claims abstract description 4
- 238000007865 diluting Methods 0.000 claims abstract description 4
- 239000002002 slurry Substances 0.000 claims abstract description 4
- 239000007858 starting material Substances 0.000 claims abstract description 4
- 239000002245 particle Substances 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 12
- 238000010564 aerobic fermentation Methods 0.000 claims description 3
- 238000000855 fermentation Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000035699 permeability Effects 0.000 claims description 3
- 239000006228 supernatant Substances 0.000 claims description 3
- 230000002452 interceptive effect Effects 0.000 claims description 2
- 239000002689 soil Substances 0.000 abstract description 6
- 230000012010 growth Effects 0.000 abstract description 3
- 230000035764 nutrition Effects 0.000 abstract description 2
- 235000016709 nutrition Nutrition 0.000 abstract description 2
- 230000008635 plant growth Effects 0.000 abstract description 2
- 230000002255 enzymatic effect Effects 0.000 abstract 1
- 239000000413 hydrolysate Substances 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 8
- 239000008187 granular material Substances 0.000 description 8
- 230000001066 destructive effect Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 208000032765 Device extrusion Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 229940088710 antibiotic agent Drugs 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010170 biological method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 150000002772 monosaccharides Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 235000021049 nutrient content Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F11/00—Other organic fertilisers
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/50—Treatments combining two or more different biological or biochemical treatments, e.g. anaerobic and aerobic treatment or vermicomposting and aerobic treatment
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/70—Controlling the treatment in response to process parameters
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
- C05G3/80—Soil conditioners
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/10—Solid or semi-solid fertilisers, e.g. powders
- C05G5/12—Granules or flakes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Biotechnology (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Engineering & Computer Science (AREA)
- Pest Control & Pesticides (AREA)
- Soil Sciences (AREA)
- Fertilizers (AREA)
Abstract
The invention discloses a process and equipment for preparing a composite microbial fertilizer by using algae powder, and the process for preparing the composite microbial fertilizer by using the algae powder comprises the following steps: s1: crushing algae; crushing and grinding the cleaned algae, diluting the obtained grinding slurry, adding a complex enzyme preparation, and uniformly stirring; s2: centrifuging the algae; separating the enzymatic hydrolysate obtained in the step S1 in a centrifuge, wherein the separation ratio of S3: fermenting the algae; mixing the algae powder obtained in the step S2 with a microbial starter, fermenting uniformly, and granulating; s4: drying the algae; drying to prepare a compound fertilizer; an equipment for preparing a composite microbial fertilizer from algae powder is a drying and crushing integrated device and comprises a box body mechanism, a power mechanism, a stirring mechanism, an extrusion mechanism and an impact mechanism; the composite microbial fertilizer prepared from the algae powder can loosen soil, remarkably promote the rooting and growth of plants, provide nutrition required by the growth of the plants, improve the quality of the soil, is safer and healthier, and realizes greenness and no pollution.
Description
Technical Field
The invention belongs to the technical field of fertilizer preparation, and particularly relates to a process and equipment for preparing a compound microbial fertilizer from algae powder.
Background
The algae fertilizer is prepared by taking algae as a raw material and extracting effective components in the algae by a chemical or physical or biological method, and can promote the growth of plants, improve the yield and improve the quality of agricultural products by applying the algae fertilizer to the plants as nutrients; however, the extraction process of the effective components in the prior preparation technology has complicated steps and cannot be popularized in a large area; meanwhile, in the drying process, the hardening phenomenon is easy to occur due to the loss of water in the fertilizer.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide a process and equipment for preparing a composite microbial fertilizer from algae powder.
The technical scheme adopted by the invention is as follows:
a process for preparing a composite microbial fertilizer from algae powder comprises the following steps:
s1: crushing algae; crushing and grinding the cleaned algae, diluting the obtained grinding slurry, adding a complex enzyme preparation, and uniformly stirring;
s2: centrifuging the algae; separating the enzymolysis liquid obtained in the step S1 in a centrifuge, and removing the supernatant to obtain algae powder;
s3: fermenting the algae; mixing the algae powder obtained in the step S2 with a microbial starter, fermenting uniformly, and granulating;
s4: drying the algae; and (5) putting the algae particles obtained in the step (S3) into a drying and crushing integrated device for drying, and preparing the compound fertilizer.
Preferably, step S3 includes aerobic reaction and anaerobic reaction:
the aerobic reaction comprises the following steps: raising the temperature of the pile to 30-55 ℃, turning the pile in time, increasing air permeability and dissipating moisture, and fermenting for 10-20 days until the temperature in the pile does not rise any more;
the anaerobic reaction comprises the following steps: after the aerobic fermentation is finished, the materials are piled up and are subjected to anaerobic fermentation for 10 to 15 days.
An equipment for preparing a composite microbial fertilizer from algae powder is a drying and crushing integrated device and comprises a box body mechanism, a power mechanism, a stirring mechanism, an extrusion mechanism and an impact mechanism;
the power mechanism is fixedly connected to the inner side top of the box body mechanism, and the symmetry axis of the power mechanism is superposed with the symmetry axis of the box body mechanism;
the stirring mechanisms are symmetrically arranged inside the box body mechanism and are in transmission connection with two sides of the power mechanism;
the extruding mechanism is provided with two extruding mechanisms which are respectively arranged on the two stirring mechanisms, and an impact mechanism is arranged between each extruding mechanism and the stirring mechanism connected with the extruding mechanism.
Preferably, the box mechanism comprises a mixing box body, feed inlets are formed in two sides of the mixing box body, a discharge outlet is formed in the bottom of the mixing box body, an electromagnetic valve is arranged on the discharge outlet, and a lead screw is arranged in the mixing box body.
Preferably, power unit includes fixed connection and is in the power motor and the sliding connection at the inboard top of hybrid box are in the power balladeur train at hybrid box top, the epaxial equal fixedly connected with transfer line of both sides output of power motor, the power balladeur train is provided with two, every the power balladeur train with all be provided with first elastic component that resets between the hybrid box, every all rotate on the power balladeur train and be connected with the power sleeve, every equal fixedly connected with first helical gear on the power sleeve.
Preferably, the two power sleeves are respectively provided with an interactive sleeve which is sleeved on the two transmission rods, and each transmission rod is in transmission connection with the power sleeve sleeved outside the transmission rod.
Preferably, the stirring mechanism comprises a second stirring support in threaded connection with the screw rod, a first stirring support is fixedly connected to the outer side of the second stirring support, the first stirring support is tightly attached to the inner wall of the mixing box body, a semi-annular rack is fixedly connected to one side of the first stirring support, the semi-annular rack is connected with the first helical gear in a meshed mode, and an outer gear ring is arranged on the second stirring support.
Preferably, a torsional elastic part is arranged between the second stirring support and the mixing box body, and a second elastic resetting part is arranged on one side of the second stirring support and between the second stirring support and the extrusion mechanism sleeve.
Preferably, an impact mechanism is arranged on the bottom side of the power carriage, and the lower side of the power carriage is connected with the extrusion mechanism in a sliding manner;
the impact mechanism comprises an impact gear rotationally connected to the power sliding frame and an impact piston arranged in a piston sleeve of the extrusion mechanism, the impact piston is connected with the impact gear through a connecting rod, and an impact block is arranged between the impact piston in the piston sleeve and the extrusion mechanism.
Preferably, the impact gear is in meshed connection with the outer gear ring.
The invention has the beneficial effects that:
the preparation method of the algae compound microbial fertilizer has simple process and low cost, solves the environmental protection problem of algae processing enterprises, improves the economic benefit of the enterprises, and strengthens the comprehensive utilization width and depth of algae in the algae processing enterprises; the algae biological compound fertilizer has high content of active substances and high nutrient content, can be decomposed by microorganisms in soil and absorbed by plants, can loosen the soil, can remarkably promote the rooting and growth of the plants, provides the nutrition required by the growth of the plants, improves the quality of the soil, is safer and healthier, realizes green and pollution-free, and has good development prospect;
the device can enable the stirring mechanism to move in the box body mechanism while stirring the algae particles through the driving power mechanism, and meanwhile, the stirring mechanism can also stir the algae particles concentrated at the bottom of the mixing box body to the upper part of the box body mechanism through vertical rotation, so that the stirring effect of the device is improved;
the device can utilize the cover to establish its upper portion extrusion mechanism to extrude the algae granule at the in-process that rabbling mechanism removed, prevents to appear hardening because of the algae granule behind the moisture content runs off, utilizes the running fit impact mechanism of rabbling mechanism to increase simultaneously and forms the impact force at the in-process of extrusion algae granule, and then the destructive power of the algae granule of improvement device, can effectual improvement device's extrusion effect.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall front side of the present invention;
FIG. 2 is a schematic structural view of the case mechanism of the present invention;
FIG. 3 is a schematic structural view of the power mechanism of the present invention;
FIG. 4 is a schematic structural view of the power mechanism and the stirring mechanism according to the present invention;
FIG. 5 is a schematic structural view of the stirring mechanism of the present invention;
fig. 6 is a schematic view of the structure of the impact mechanism of the present invention.
In the figure: 1-box mechanism, 101-mixing box, 102-feeding port, 103-discharging port, 104-solenoid valve, 105-screw rod, 2-power mechanism, 201-power motor, 202-transmission rod, 203-power carriage, 204-power sleeve, 205-first helical gear, 3-stirring mechanism, 301-first stirring bracket, 302-second stirring bracket, 303-semi-annular rack, 304-outer gear ring, 305-stirring baffle, 4-extrusion mechanism, 5-impact mechanism, 501-impact gear, 502-connecting rod, 503-impact piston and 504-impact block.
Detailed Description
The invention is further described with reference to the following figures and specific embodiments.
The following describes a specific embodiment of the present invention with reference to fig. 1-6, a process for preparing a composite microbial fertilizer from algae powder, the preparation process comprises the following steps:
s1: crushing algae; crushing and grinding the cleaned algae, diluting the obtained grinding slurry, adding a complex enzyme preparation, and uniformly stirring;
s2: centrifuging the algae; separating the enzymolysis liquid obtained in the step S1 in a centrifuge, and removing the supernatant to obtain algae powder;
s3: fermenting the algae; mixing the algae powder obtained in the step S2 with a microbial starter, fermenting uniformly, and granulating; step S3 includes aerobic reaction and anaerobic reaction: the aerobic reaction: raising the temperature of the pile to 30-55 ℃, turning the pile in time, increasing air permeability and dissipating moisture, and fermenting for 10-20 days until the temperature in the pile does not rise any more; the anaerobic reaction comprises the following steps: after the aerobic fermentation is finished, stacking the materials, and carrying out anaerobic fermentation for 10-15 days; the algae powder and the biological leaven are uniformly mixed, fermented and decomposed, so that macromolecular substances such as algae fibers, proteins and the like in algae can be decomposed into micromolecular polysaccharides, monosaccharides, nitrogen-containing compounds and the like which are more favorable for absorption, and simultaneously, a large amount of soil beneficial bacteria and a plurality of specific metabolites such as hormones, antibiotics and the like can be generated.
S4: drying the algae; and (5) putting the algae particles obtained in the step (S3) into a drying and crushing integrated device for drying to prepare the compound fertilizer.
The equipment for preparing the compound microbial fertilizer by using the algae powder is described below with reference to fig. 1-6, and the equipment is a drying and crushing integrated device and comprises a box body mechanism 1, a power mechanism 2, a stirring mechanism 3, an extrusion mechanism 4 and an impact mechanism 5;
the power mechanism 2 is fixedly connected to the top of the inner side of the box body mechanism 1, and the symmetry axis of the power mechanism 2 is superposed with the symmetry axis of the box body mechanism 1;
the stirring mechanisms 3 are symmetrically arranged inside the box body mechanism 1 and are in transmission connection with two sides of the power mechanism 2;
two extrusion mechanisms 4 are arranged, the two extrusion mechanisms 4 are respectively arranged on the two stirring mechanisms 3, and an impact mechanism 5 is arranged between each extrusion mechanism 4 and the stirring mechanism 3 connected with the extrusion mechanism 4; the stirring mechanism 3 can move in the box body mechanism 1 while stirring the algae particles by driving the power mechanism 2, and meanwhile, the algae particles concentrated at the bottom of the mixing box body can be stirred to the upper part of the mixing box body 101 by the vertical rotation of the stirring mechanism 3, so that the stirring effect of the device is improved; the device can utilize the cover to establish at the in-process that rabbling mechanism 3 removed and extrude the algae granule at its upper portion extrusion mechanism 4, prevents to appear hardening because of moisture content runs off the back algae granule, utilizes the in-process formation impact force that rabbling mechanism 3's normal running fit impact mechanism 5 increased at the extrusion algae granule simultaneously, and then the destructive power of the algae granule of improvement device, can effectual improvement device's extrusion effect.
Preferably, the box mechanism 1 includes a mixing box 101, wherein feed inlets 102 are disposed on two sides of the mixing box 101, a discharge outlet 103 is disposed at the bottom of the mixing box 101, an electromagnetic valve 104 is disposed on the discharge outlet 103, and a screw 105 is disposed inside the mixing box 101.
Preferably, in an embodiment of the present invention, referring to fig. 3 again, the power mechanism 2 includes a power motor 201 fixedly connected to the top inside the mixing box 101 and a power carriage 203 slidably connected to the top of the mixing box 101, output shafts on two sides of the power motor 201 are fixedly connected to transmission rods 202, two power carriages 203 are provided, a first return elastic member is provided between each power carriage 203 and the mixing box 101, each power carriage 203 is rotatably connected to a power sleeve 204, and each power sleeve 204 is fixedly connected to a first bevel gear 205; the two power sleeves 204 are respectively arranged and interactively sleeved on the two transmission rods 202, and each transmission rod 202 is in transmission connection with the power sleeve 204 sleeved outside the transmission rod; during the use, the driving power motor 201 drives the power sleeve 204 to rotate through the transmission rod 202, and then drives the first bevel gear 205 fixedly connected to the power sleeve 204 to rotate, and through the first reset elastic piece arranged between the power sliding frame 203 and the mixing box body 101, the arrangement can always keep the joint between the first bevel gear 205 and the stirring mechanism 3 under the action of the first reset elastic piece when the stirring mechanism 3 moves, and then drives the stirring mechanism 3 to stir the algae particles.
Preferably, in an embodiment of the present invention, referring to fig. 4 to 5 again, the stirring mechanism 3 includes a second stirring bracket 302 screwed on the screw 105, a first stirring bracket 301 is fixedly connected to an outer side of the second stirring bracket 302, the first stirring bracket 301 is tightly attached to an inner wall of the mixing box 101, a semi-annular rack 303 is fixedly connected to one side of the first stirring bracket 301, the semi-annular rack 303 is engaged with the first helical gear 205, and an external gear ring 304 is disposed on the second stirring bracket 302; a torsional elastic piece is arranged between the second stirring bracket 302 and the mixing box body 101, the extrusion mechanism 4 is sleeved on one side of the second stirring bracket 302, and a second elastic reset piece is arranged between the extrusion mechanism and the second stirring bracket 302; the stirring mechanism 3 is driven to rotate under the action of the first bevel gear 205 meshed with the semi-annular rack 303, and the second stirring support 302 and the screw thread are connected to the screw rod 105, so that the stirring mechanism 3 moves in the axial direction of the screw rod 105 in the mixing box 101 under the action of the screw thread in the rotating process, the stirring mechanism 3 can move in the mixing box 101 while stirring algae particles, and meanwhile, the stirring mechanism 3 adopts vertical rotation, and the stirring baffle 305 arranged on the circumference of the first stirring support 301 can also stir the algae particles concentrated at the bottom of the mixing box to the upper part of the mixing box 101, so that the stirring effect of the device is improved; after the first bevel gear 205 is disengaged from the semi-annular rack 303, the first bevel gear will rotate reversely under the action of the torsional elastic member, so as to drive the stirring mechanism 3 to move in the opposite direction.
Preferably, in an embodiment of the present invention, referring to fig. 6 again, an impact mechanism 5 is disposed on a bottom side of the power carriage 203, and a sliding connection is formed between a lower side of the power carriage 203 and the pressing mechanism 4; the impact mechanism 5 comprises an impact gear 501 rotatably connected to the power carriage 203 and an impact piston 503 arranged in a piston sleeve of the extrusion mechanism 4, the impact piston 503 is connected with the impact gear 501 through a connecting rod 502, and an impact block 504 is arranged between the impact piston 503 in the piston sleeve and the extrusion mechanism 4; the impact gear 501 is in meshed connection with the outer gear ring 304; the extrusion mechanisms 4 are sleeved on the stirring mechanisms 3, the two stirring mechanisms 3 push and extrude algae particles agglomerated due to water loss in the process of moving in an internal measurement mode, so that the algae particles form algae powder under the extrusion effect, under the rotating effect of the stirring mechanisms 3, the impact gear 501 is driven to rotate by meshing the external gear ring 304 and the impact gear 501 in the stirring mechanism 3, the impact piston 503 is pushed to slide in the piston sleeve through the airing connecting rod 502, the impact piston 503 is matched with the piston sleeve to compress air between the impact block 504 in the moving process, the impact block 504 is pushed to slide in the piston sleeve by using the change of two air pressure intensities of the impact block 504, the kinetic energy of the impact block 504 is increased, so that impact force can be formed in the process of extruding the algae particles, and the destructive power of the algae particles of the device is improved, the extrusion effect of the device can be effectively improved.
The invention relates to a process and equipment for preparing a compound microbial fertilizer by using algae powder, wherein the working principle of the device is as follows:
when the algae-stirring device is used, the power motor 201 is driven to drive the power sleeve 204 to rotate through the transmission rod 202, so that the first bevel gear 205 fixedly connected to the power sleeve 204 is driven to rotate, and the first reset elastic piece is arranged between the power sliding frame 203 and the mixing box 101, so that the first bevel gear 205 and the stirring mechanism 3 can be always attached to each other under the action of the first reset elastic piece when the stirring mechanism 3 moves, and the stirring mechanism 3 is driven to stir algae particles; the stirring mechanism 3 is driven to rotate under the action of the first bevel gear 205 meshed with the semi-annular rack 303, and the second stirring bracket 302 and the screw thread are connected to the screw rod 105, so that the stirring mechanism 3 moves in the axial direction of the screw rod 105 in the mixing box 101 under the action of the screw thread in the rotating process, the stirring mechanism 3 can move in the mixing box 101 while stirring algae particles, and meanwhile, due to the vertical rotation adopted by the stirring mechanism 3, the algae particles concentrated at the bottom of the mixing box can be stirred to the upper part of the mixing box 101 by using the stirring baffle 305 arranged on the circumference of the first stirring bracket 301, so that the stirring effect of the device is improved; after the first bevel gear 205 is disengaged from the semi-annular rack 303, the first bevel gear will rotate reversely under the action of the torsional elastic element, so as to drive the stirring mechanism 3 to move in the opposite direction; the extrusion mechanism 4 is sleeved on the stirring mechanisms 3, the two stirring mechanisms 3 push and extrude algae particles agglomerated due to water loss in the process of moving in an internal measurement mode, so that the algae particles form algae powder under the extrusion effect, under the rotating effect of the stirring mechanisms 3, the impact gear 501 is driven to rotate by the meshing of the external gear ring 304 and the impact gear 501 in the stirring mechanism 3, the impact piston 503 is pushed to slide in the piston sleeve through the airing connecting rod 502, the impact piston 503 is matched with the piston sleeve to compress air between the impact block 504 in the moving process, the impact block 504 is pushed to slide in the piston sleeve by using the change of two air pressure intensities of the impact block 504, the kinetic energy of the impact block 504 is further increased to enable the impact block 504 to impact the extrusion mechanism 4, and the arrangement can form impact force in the process of extruding the algae particles, so that the destructive power of the algae particles of the device is improved, the extrusion effect of the device can be effectively improved.
The invention is not limited to the above alternative embodiments, and any other various forms of products can be obtained by anyone in the light of the present invention, but any changes in shape or structure thereof, which fall within the scope of the present invention as defined in the claims, fall within the scope of the present invention.
Claims (10)
1. A process for preparing a composite microbial fertilizer from algae powder is characterized by comprising the following steps: the preparation process comprises the following steps:
s1: crushing algae; crushing and grinding the cleaned algae, diluting the obtained grinding slurry, adding a complex enzyme preparation, and uniformly stirring;
s2: centrifuging the algae; separating the enzymolysis liquid obtained in the step S1 in a centrifuge, and removing the supernatant to obtain algae powder;
s3: fermenting the algae; mixing the algae powder obtained in the step S2 with a microbial starter, fermenting uniformly, and granulating;
s4: drying the algae; and (5) putting the algae particles obtained in the step (S3) into a drying and crushing integrated device for drying, and preparing the compound fertilizer.
2. The process for preparing the compound microbial fertilizer from the algae powder as claimed in claim 1, wherein the process comprises the following steps: step S3 includes aerobic reaction and anaerobic reaction:
the aerobic reaction: raising the temperature of the pile to 30-55 ℃, turning the pile in time, increasing air permeability and dissipating moisture, and fermenting for 10-20 days until the temperature in the pile does not rise any more;
the anaerobic reaction comprises the following steps: after the aerobic fermentation is finished, the materials are piled up and are subjected to anaerobic fermentation for 10 to 15 days.
3. The utility model provides an equipment of compound microbial fertilizer is prepared to algae powder which characterized in that: the device is a drying and crushing integrated device and comprises a box body mechanism (1), a power mechanism (2), a stirring mechanism (3), an extrusion mechanism (4) and an impact mechanism (5);
the power mechanism (2) is fixedly connected to the top of the inner side of the box body mechanism (1), and the symmetry axis of the power mechanism (2) is superposed with the symmetry axis of the box body mechanism (1);
the stirring mechanisms (3) are symmetrically arranged in the box body mechanism (1) and are in transmission connection with two sides of the power mechanism (2);
the two extruding mechanisms (4) are arranged, the two extruding mechanisms (4) are respectively arranged on the two stirring mechanisms (3), and an impact mechanism (5) is arranged between each extruding mechanism (4) and the stirring mechanism (3) connected with the extruding mechanism.
4. The apparatus of claim 3, wherein the apparatus comprises: the box mechanism (1) comprises a mixing box body (101), wherein feed inlets (102) are formed in two sides of the mixing box body (101), a discharge outlet (103) is formed in the bottom of the mixing box body (101), an electromagnetic valve (104) is arranged on the discharge outlet (103), and a screw rod (105) is arranged inside the mixing box body (101).
5. The apparatus of claim 4 for preparing compound microbial fertilizer from algae powder, wherein: the power mechanism (2) comprises a power motor (201) fixedly connected to the top of the inner side of the mixing box body (101) and a power sliding frame (203) connected to the top of the mixing box body (101) in a sliding mode, transmission rods (202) are fixedly connected to output shafts of the two sides of the power motor (201), the power sliding frame (203) is provided with two power sliding frames (203), each power sliding frame (203) and a first reset elastic piece is arranged between the mixing box body (101), each power sliding frame (203) is connected with a power sleeve (204) in a rotating mode, and each power sleeve (204) is connected with a first bevel gear (205) in a fixed mode.
6. The apparatus of claim 5, wherein the apparatus comprises: the two power sleeves (204) are respectively provided with an interactive sleeve which is sleeved on the two transmission rods (202), and each transmission rod (202) is in transmission connection with the power sleeve (204) sleeved outside the transmission rod.
7. The apparatus of claim 6, wherein the apparatus comprises: the stirring mechanism (3) comprises a second stirring support (302) which is connected with the screw rod (105) in a threaded manner, a first stirring support (301) is fixedly connected to the outer side of the second stirring support (302), the first stirring support (301) is tightly attached to the inner wall of the mixing box body (101), a semi-annular rack (303) is fixedly connected to one side of the first stirring support (301), the semi-annular rack (303) is connected with the first bevel gears (205) in a meshed manner, and an outer gear ring (304) is arranged on the second stirring support (302).
8. The apparatus of claim 7, wherein the apparatus comprises: a torsion elastic piece is arranged between the second stirring support (302) and the mixing box body (101), and a second elastic reset piece is arranged between the extrusion mechanism (4) and one side of the second stirring support (302) in a sleeved mode and the second stirring support (302).
9. The apparatus of claim 8, wherein the apparatus comprises: an impact mechanism (5) is arranged on the bottom side of the power carriage (203), and the lower side of the power carriage (203) is connected with the extrusion mechanism (4) in a sliding mode;
the impact mechanism (5) comprises an impact gear (501) rotationally connected to the power carriage (203) and an impact piston (503) arranged in a piston sleeve of the extrusion mechanism (4), the impact piston (503) is connected with the impact gear (501) through a connecting rod (502), and an impact block (504) is arranged between the impact piston (503) in the piston sleeve and the extrusion mechanism (4).
10. The apparatus of claim 9 for preparing compound microbial fertilizer from algae powder, wherein: the impact gear (501) is in meshed connection with the outer gear ring (304).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210455102.7A CN114907168A (en) | 2022-04-26 | 2022-04-26 | Process and equipment for preparing composite microbial fertilizer from algae powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210455102.7A CN114907168A (en) | 2022-04-26 | 2022-04-26 | Process and equipment for preparing composite microbial fertilizer from algae powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114907168A true CN114907168A (en) | 2022-08-16 |
Family
ID=82764356
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210455102.7A Pending CN114907168A (en) | 2022-04-26 | 2022-04-26 | Process and equipment for preparing composite microbial fertilizer from algae powder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114907168A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058582A (en) * | 2015-09-16 | 2015-11-18 | 成都爆米花信息技术有限公司 | Horizontal movable stirring machine |
| CN108440194A (en) * | 2018-04-27 | 2018-08-24 | 青岛明月海藻集团有限公司 | A kind of preparation method of seaweed bio compound fertilizer |
| CN110156530A (en) * | 2019-04-17 | 2019-08-23 | 青岛明月蓝海生物科技有限公司 | A kind of preparation method of yellow tang slag organic granulated fertilizer |
| CN214553284U (en) * | 2021-03-18 | 2021-11-02 | 深圳市寰保化工科技有限公司 | Be applied to high-efficient material loading agitating unit of flocculating agent production |
| CN215996356U (en) * | 2021-09-30 | 2022-03-11 | 杭州航民钱江染整有限公司 | Printing and dyeing agent agitating unit for printing and dyeing |
-
2022
- 2022-04-26 CN CN202210455102.7A patent/CN114907168A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058582A (en) * | 2015-09-16 | 2015-11-18 | 成都爆米花信息技术有限公司 | Horizontal movable stirring machine |
| CN108440194A (en) * | 2018-04-27 | 2018-08-24 | 青岛明月海藻集团有限公司 | A kind of preparation method of seaweed bio compound fertilizer |
| CN110156530A (en) * | 2019-04-17 | 2019-08-23 | 青岛明月蓝海生物科技有限公司 | A kind of preparation method of yellow tang slag organic granulated fertilizer |
| CN214553284U (en) * | 2021-03-18 | 2021-11-02 | 深圳市寰保化工科技有限公司 | Be applied to high-efficient material loading agitating unit of flocculating agent production |
| CN215996356U (en) * | 2021-09-30 | 2022-03-11 | 杭州航民钱江染整有限公司 | Printing and dyeing agent agitating unit for printing and dyeing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203451505U (en) | Full-automatic white spirit brewing equipment | |
| CN113122456B (en) | Mixed fermentation tank for preparing fermentation bacteria of fermented feed | |
| CN103008333A (en) | Resource utilization outfit and matrixing method of straw scrap wastes | |
| CN204724094U (en) | A kind of storehouse, axle reverse differential speed rotation formula feces of livestock and poultry mixing and blending machine | |
| CN101129159A (en) | Method for producing single cell protein (SCP) feedstuff by using waste slag of citrus | |
| CN213570438U (en) | Strain culture tank for producing high-efficiency microbial fermentation | |
| CN207308554U (en) | A kind of device that organic fertilizer is prepared using breeding waste | |
| CN114907168A (en) | Process and equipment for preparing composite microbial fertilizer from algae powder | |
| CN215560238U (en) | Seed for fermentation of bacillus wine | |
| CN217578723U (en) | Energy-saving and environment-friendly microbial fermentation organic fertilizer production equipment | |
| CN103146571B (en) | Column type immobilization reactor for producing rhamnose gum through fermentation and process thereof | |
| CN114538977B (en) | Energy-saving microbial fertilizer fermentation tank and fermentation method thereof | |
| CN213037756U (en) | Efficient fruit ferment production is with tertiary fermenting installation of cultivateing | |
| CN210410368U (en) | Agitated vessel is used in bio-fertilizer production | |
| CN214032428U (en) | A agitating unit for microbial fermentation | |
| CN105036837A (en) | Application of distributed solid phase dual dynamic enzymatic hydrolysis fermentation device to preparation of bio-fertilizers | |
| CN220149546U (en) | Sealing device is used in fruit ferment production | |
| CN216303670U (en) | Fermenting installation is used in organic fertilizer production | |
| CN218665828U (en) | Fermentation equipment for producing agricultural microbial fertilizer | |
| CN213624119U (en) | Multifunctional yeast fermentation tank | |
| CN220257905U (en) | Continuous feeding stirring device for rice wine fermentation raw materials | |
| CN220265674U (en) | Fruit fermenting installation with stirring function | |
| CN217077573U (en) | Strain production fermentation tower | |
| CN114395454B (en) | White spirit saccharification fermentation equipment | |
| CN217838987U (en) | Raw materials degradation device is used in plant ferment preparation |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220816 |