CN114906524B - Signature transport device and signature scheduling method - Google Patents
Signature transport device and signature scheduling method Download PDFInfo
- Publication number
- CN114906524B CN114906524B CN202210447359.8A CN202210447359A CN114906524B CN 114906524 B CN114906524 B CN 114906524B CN 202210447359 A CN202210447359 A CN 202210447359A CN 114906524 B CN114906524 B CN 114906524B
- Authority
- CN
- China
- Prior art keywords
- signature
- supporting plate
- transport device
- steering wheel
- row
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a signature transport device and a signature scheduling method, and belongs to the technical field of book printing and packaging. The signature transport device comprises a steering wheel, a supporting plate and a mounting plate; wherein, the steering wheel is installed on the mounting panel, and the mounting panel is installed on the layer board. The signature transport device can be effectively used for transport through steering wheel drive, and further can store and distribute signatures by utilizing AGV technology according to the scheduling step of the invention; according to the scheduling method based on the transportation device, the number of workers between printing processing procedures and post-printing processing procedures can be reduced, the degree of automation between the procedures is increased, the utilization rate of space is improved, and a foundation is laid for the study of signature storage.
Description
Technical Field
The invention relates to a signature transport device and a signature scheduling method, and belongs to the technical field of book printing and packaging.
Background
The production of the books and periodicals comprises three procedures: (1) a preprinting plate making process; (2) printing and processing procedures; (3) post-press processing. At present, three working procedures of books and periodicals are still independently produced, integration is not formed yet, a large amount of manual repeated labor still exists at the joint part between all links, the labor cost is high, and the production quality and efficiency of books and periodicals and the economic benefit of enterprises are seriously influenced.
At present, a printing enterprise has never been specially used for developing and designing products in the step of post-signature storage. In the aspect of book printing process, mechanical automation mode is not adopted except in the link parts of printing, binding and the like, and the aspect of storage after printing is lack.
In order to solve the problem of insufficient storage mechanization after signature printing, a signature transportation device and an adaptive dispatching method are necessary to be provided, and reference and guidance are provided for production practice.
Disclosure of Invention
The invention provides a signature transport device for transporting printed signatures, and further provides a signature scheduling method for realizing signature scheduling according to the signature transport device.
The technical scheme of the invention is as follows: a signature transport device comprises a steering wheel 1, a supporting plate 2 and a mounting plate 4; the steering wheel 1 is arranged on the mounting plate 4, and the mounting plate 4 is arranged on the supporting plate 2;
the steering wheel 1 comprises a driving motor 5, an encoder 6, a steering wheel 7, a supporting plate 8, a connecting column 9, a large gear 10, a bearing seat I11, a small gear 12, a sensor 13, a steering motor 14, a bearing seat II 15 and wheels 16; wherein, driving motor 5 passes through the bolt and installs 7 one end on the steering wheel, install wheel 16 on driving motor 5's the output shaft, steering motor 14 and encoder 6 are installed in backup pad 8 bottom, encoder 6, steering motor 14's axle head installs pinion 12 respectively, pinion 12 meshes with the gear wheel 10 of installing at backup pad 8 top, the steering wheel 7 other end stretches out the back from backup pad 8 and is fixed in proper order with gear wheel 10, pass through bearing cooperation with bearing frame I11, bearing frame I11 is fixed on gear wheel 10, spliced pole 9 one end welding is at backup pad 8 top, the mounting panel 4 is connected to the spliced pole 9 other end, connect layer board 2 through mounting panel 4.
Also comprises a control box 3 and a laser sensor 13; wherein, control box 3 installs in the below of layer board 2, and laser sensor 13 installs and be used for keeping away the barrier around backup pad 8.
A signature scheduling method, comprising:
arranging a plurality of the signature conveying devices, numbering each signature conveying device, and arranging signatures with corresponding page numbers by using the signature conveying devices with different numbers; the serial numbers of the signature transport devices and the corresponding page number information are stored in the dispatching center;
the signature transport device stacks the signatures in a crisscross and layer-by-layer stacking mode;
the control box 3 in the signature transportation device drives the driving motor 5 and the steering motor 14 according to the distributed positions of the dispatching center, and the driving motor 5 and the steering motor 14 drive the wheels 16 to move to the vacant storage grids on the grid map 18 for storing the signatures;
according to the input page number to be matched, the dispatching center drives a signature transport device for storing the page number to be matched to move from the grid map 18 to a corresponding station of the signature storage area 17 when the signatures are matched.
The grid map 18 is a row grid structure or a column grid structure, and the row grid structure comprises row storage grid units and a walking channel; a row of storage grid units represents a plurality of continuous storage grids which are sequentially arranged in a row, at most two rows of storage grid units are continuously arranged, and a walking channel is arranged between the separated row of storage grid units; the column grid structure is the same.
The beneficial effects of the invention are as follows: the signature transport device can be effectively used for transport through steering wheel drive, and further can store and distribute signatures by utilizing AGV technology according to the scheduling step of the invention; according to the scheduling method based on the transportation device, the number of workers between printing processing procedures and post-printing processing procedures can be reduced, the degree of automation between the procedures is increased, the utilization rate of space is improved, and a foundation is laid for the study of signature storage.
Drawings
FIG. 1 is a schematic view of the overall structure of a signature transport device of the present invention;
FIG. 2 is a schematic view of the steering wheel and mounting plate of the present invention;
FIG. 3 is a schematic view of the steering wheel of the present invention;
fig. 4 is a schematic structural view of a steering wheel in the present invention;
FIG. 5 is a schematic view of a grid map;
the reference numerals in the figures are: 1-steering wheel, 2-supporting plate, 3-control box, 4 mounting plate, 5-driving motor, 6-encoder, 7-steering wheel, 8-supporting plate, 9-connecting column, 10-large gear, 11-bearing seat, 12-small gear, 13-laser sensor, 14-steering motor, 15-bearing seat, 16-wheel, 17-signature storage area when gathering, 18-grid map, 19-folding machine and 20-gathering machine.
Detailed Description
The invention will be further described with reference to the drawings and examples, but the invention is not limited to the scope.
Example 1: as shown in fig. 1-5, a signature transport device comprises a steering wheel 1, a supporting plate 2 and a mounting plate 4; the steering wheel 1 is arranged on the mounting plate 4, and the mounting plate 4 is arranged on the supporting plate 2 by using screws;
the steering wheel 1 comprises a driving motor 5, an encoder 6, a steering wheel 7, a supporting plate 8, a connecting column 9, a large gear 10, a bearing seat I11, a small gear 12, a sensor 13, a steering motor 14, a bearing seat II 15 and wheels 16; wherein, driving motor 5 passes through the bolt and installs 7 one end on the steering wheel, install wheel 16 on driving motor 5's the output shaft, output shaft and wheel are shaft hole cooperation, steering motor 14 and encoder 6 are installed in backup pad 8 bottom with the bolt, encoder 6, steering motor 14's axle head installs pinion 12 respectively, pinion 12 meshes with the gear wheel 10 of installing at backup pad 8 top, the steering wheel 7 other end stretches out the back from backup pad 8 and is fixed with gear wheel 10 in proper order, pass through the bearing cooperation with bearing frame I11, bearing frame I11 is fixed on gear wheel 10, spliced pole 9 one end welding is at backup pad 8 top, the mounting panel 4 is connected to the spliced pole 9 other end, connect layer board 2 through mounting panel 4.
Optionally, the device also comprises a control box 3 and a laser sensor 13; wherein, control box 3 passes through the screw and installs in the below of layer board 2, and laser sensor 13 installs and be used for keeping away the barrier around backup pad 8.
A signature scheduling method, comprising:
arranging a plurality of the signature transport devices, numbering each signature transport device, and arranging signatures with different numbers into the signature transport devices; the serial numbers of the signature transport devices and the corresponding page number information are stored in the dispatching center;
the signature transport device stacks the signatures in a crisscross and layer-by-layer stacking mode;
the control box 3 in the signature transportation device drives the driving motor 5 and the steering motor 14 according to the distributed positions of the dispatching center, and the driving motor 5 and the steering motor 14 drive the wheels 16 to move to the vacant storage grids on the grid map 18 for storing the signatures;
according to the input page number to be matched, the dispatching center drives a signature transport device for storing the page number to be matched to move from the grid map 18 to a corresponding station of the signature storage area 17 when the signatures are matched.
Optionally, the grid map 18 is a row grid structure or a column grid structure, and the row grid structure includes row storage grid cells and walking channels; a row of storage grid units represents a plurality of continuous storage grids which are sequentially arranged in a row, at most two rows of storage grid units are continuously arranged, and a walking channel is arranged between the separated row of storage grid units; the column grid structure is the same. As shown in the figure, the grid map is of a row grid structure, 5 row storage grid units are used for storing the signature transportation device, and each row storage grid unit is provided with 9 continuous storage grids; the 1 st and 2 nd row storage grid units are arranged continuously, the 3 rd and 4 th row storage grid units are arranged continuously, a walking channel is arranged between the 2 nd row storage grid unit and the 3 rd row storage grid unit, and a walking channel is arranged between the 4 th row storage grid unit and the 5 th row storage grid unit. Based on the grid mode, the moving problem of the stored signature conveying device can be effectively solved while the number of storage grids is increased.
The application process of the invention is as follows:
a grid map 18 is provided as a signature storage area on the space between the post-signature printing process and the post-printing process. Taking a grid map with a row grid structure as an example, 5 row storage grid units and two walking channels are constructed, and as shown in fig. 5, the position information of each storage grid in the row storage grid units is stored in a dispatching center. According to the size of the use place, a plurality of signature transport devices are arranged, each signature transport device is numbered, the signature transport device corresponding to the number is used for placing signatures corresponding to the page number, the signature transport device corresponding to the code and stored signature page number information are stored in a dispatching center (for example, the signature transport device with the number 1 is used for arranging signatures with the page number 1 to the page number 10, the signature transport device with the number 2 is used for arranging signatures with the page number 11 to the page number 20, and so on, and according to different books and periodicals, different numbers of signature transport devices can be configured).
After passing through the folder 19, the signatures are automatically accumulated into a stack of 100 signatures, and then stacked by an operator in a layer-by-layer stacked, closely arranged manner into a rectangular parallelepiped, on the pallet 2 of the signature transport device. The dispatching center receives a start command of the signature transport device, allocates the nearest blank of the grid map 18 in the database as a destination of the signature transport device, drives the driving motor 5 and the steering motor 14 to move to the destination based on an AGV technology, sends arrival information to the dispatching center through the wifi communication module after the destination is reached to update the database of the storage position information of the dispatching center, and simultaneously sends the serial number of the signature transport device and the corresponding page number information to the dispatching center through the wifi communication module for storage. When a signature is required to be matched, a page number of the required signature is manually input in a dispatching center, the dispatching center drives a signature conveying device storing the page number in a grid map 18, the signature conveying device automatically navigates to the position of a corresponding station of a signature storage area 17 when the signature is matched in front of a collating machine 20 (the signature storage area 17 arranges the signature conveying devices from left to right according to the page number sequence when the signature is collated so as to adapt to site signature matching operation), and workers wait for matching the signature.
While the present invention has been described in detail with reference to the drawings, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (2)
1. A signature transport device, characterized by: comprises a steering wheel (1), a supporting plate (2) and a mounting plate (4); wherein, the steering wheel (1) is arranged on the mounting plate (4), and the mounting plate (4) is arranged on the supporting plate (2);
the steering wheel (1) comprises a driving motor (5), an encoder (6), a steering wheel (7), a supporting plate (8), a connecting column (9), a large gear (10), a bearing seat I (11), a pinion (12), a laser sensor (13), a steering motor (14), a bearing seat II (15) and wheels (16); the driving motor (5) is arranged at one end of the steering wheel (7) through a bolt, a wheel (16) is arranged on an output shaft of the driving motor (5), the steering motor (14) and the encoder (6) are arranged at the bottom of the supporting plate (8), the pinion (12) is respectively arranged at the shaft ends of the encoder (6) and the steering motor (14), the pinion (12) is meshed with the large gear (10) arranged at the top of the supporting plate (8), the other end of the steering wheel (7) is sequentially fixed with the large gear (10) after extending out of the supporting plate (8) and is matched with the bearing seat I (11) through a bearing, the bearing seat I (11) is fixed on the large gear (10), one end of the connecting column (9) is welded at the top of the supporting plate (8), the other end of the connecting column (9) is connected with the mounting plate (4), and the supporting plate (2) is connected with the supporting plate (2) through the mounting plate (4);
also comprises a control box (3); the control box (3) is arranged below the supporting plate (2), and the laser sensor (13) is arranged around the supporting plate (8) for avoiding barriers;
the signature transportation device adopts the following signature scheduling method, which comprises the following steps:
arranging a plurality of signature transport devices, numbering each signature transport device, wherein the signature transport devices with different numbers are used for placing signatures with corresponding page numbers; the serial numbers of the signature transport devices and the corresponding page number information are stored in the dispatching center;
the signature transport device stacks the signatures in a crisscross and layer-by-layer stacking mode;
a control box (3) in the signature transportation device drives a driving motor (5) and a steering motor (14) according to the distributed positions of the dispatching center, and the driving motor (5) and the steering motor (14) drive wheels (16) to move to vacant storage grids on a grid map (18) for signature storage;
according to the input page number to be matched, the dispatching center drives a signature transport device for storing the page number to be matched to move from the grid map (18) to a corresponding station of a signature storage area (17) when the signatures are matched.
2. The signature transport device as recited in claim 1 wherein: the grid map (18) is of a row grid structure or a column grid structure, and the row grid structure comprises row storage grid units and a walking channel; a row of storage grid units represents a plurality of continuous storage grids which are sequentially arranged in a row, at most two rows of storage grid units are continuously arranged, and a walking channel is arranged between the separated row of storage grid units; the column grid structure is the same.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210447359.8A CN114906524B (en) | 2022-04-26 | 2022-04-26 | Signature transport device and signature scheduling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210447359.8A CN114906524B (en) | 2022-04-26 | 2022-04-26 | Signature transport device and signature scheduling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114906524A CN114906524A (en) | 2022-08-16 |
| CN114906524B true CN114906524B (en) | 2023-05-30 |
Family
ID=82765438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210447359.8A Active CN114906524B (en) | 2022-04-26 | 2022-04-26 | Signature transport device and signature scheduling method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114906524B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9511928D0 (en) * | 1995-06-13 | 1995-08-09 | Setmasters Limited | Improvements in or relating to sheet and signature handling apparatus |
| DE102007035689B3 (en) * | 2007-07-30 | 2008-10-16 | Koenig & Bauer Aktiengesellschaft | Method of arranging printing forms on a forme cylinder of a printing machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2822804Y (en) * | 2005-05-27 | 2006-10-04 | 深圳市科图自动化新技术应用公司 | Intelligent apparatus for arranging shelf, sorting and transporting of documents |
| CN202575515U (en) * | 2012-04-09 | 2012-12-05 | 马政 | Collating machine |
| CN109016983B (en) * | 2018-08-10 | 2020-04-21 | 惠州欧士捷科技有限公司 | Automatic page-adding bookbinding equipment |
| US11175664B1 (en) * | 2019-01-15 | 2021-11-16 | Amazon Technologies, Inc. | Navigation directly from perception data without pre-mapping |
| CN209582637U (en) * | 2019-02-27 | 2019-11-05 | 苏州德启智能科技有限公司 | A kind of file intelligent storage AGV transport device |
| CN211642413U (en) * | 2019-12-06 | 2020-10-09 | 湖北威钺智能科技有限公司 | Intelligent AGV (automatic guided vehicle) carrying trolley and steering wheel travelling mechanism thereof |
| CN212197069U (en) * | 2020-05-13 | 2020-12-22 | 齐鲁师范学院 | Management and transportation device for books, data and files |
-
2022
- 2022-04-26 CN CN202210447359.8A patent/CN114906524B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9511928D0 (en) * | 1995-06-13 | 1995-08-09 | Setmasters Limited | Improvements in or relating to sheet and signature handling apparatus |
| DE102007035689B3 (en) * | 2007-07-30 | 2008-10-16 | Koenig & Bauer Aktiengesellschaft | Method of arranging printing forms on a forme cylinder of a printing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114906524A (en) | 2022-08-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101535151B (en) | Storage system and storage method | |
| CN101823627A (en) | Clamping plate automatic temporary storage mechanism and clamping plate access method | |
| CN114447389B (en) | Automatic stacking production line for series cell stacks and process method thereof | |
| CN208181930U (en) | A kind of device for the cargo that moves in the horizontal plane | |
| CN114906524B (en) | Signature transport device and signature scheduling method | |
| CN114308686B (en) | Logistics sorting and stacking system | |
| DE102022000571A1 (en) | Storage facility for material panels | |
| CN211140478U (en) | Material storage equipment with stacking and guiding functions | |
| CN210816274U (en) | Omnidirectional intelligent rapid sorting unit and shunting table | |
| CN203699402U (en) | Mechanical unstacking equipment for medicine packed in boxes | |
| CN105984704B (en) | The lifting method and its device of pallet conveying | |
| CN212923561U (en) | Novel double-upright-column stacker | |
| CN202571728U (en) | Assembling device of roller assembly | |
| CN109110497A (en) | Conveying system and conveying method for display panel | |
| CN208470692U (en) | A kind of tiered warehouse facility | |
| CN202138853U (en) | Transportation system for corrugated board | |
| CN113562462A (en) | Electricity core automatic feeding equipment | |
| CN202781120U (en) | Power steering gear cross pull rod assembly storage device | |
| CN210504726U (en) | Carrier recovery device | |
| CN217691251U (en) | Multi-cell battery module stacking machine | |
| EP1693300A1 (en) | Packaging device | |
| CN219314171U (en) | Dislocation hacking machine | |
| JPH05238515A (en) | Board material processing equipment | |
| US6869267B2 (en) | Robotic Stacker | |
| DE69302119T2 (en) | Device for moving production inside stack areas of an automated warehouse |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |