CN114904803A

CN114904803A - High temperature monitoring and alarm integrated device for manufacturing electronic element

Info

Publication number: CN114904803A
Application number: CN202210518786.0A
Authority: CN
Inventors: 陈祥
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-05-12
Filing date: 2022-05-12
Publication date: 2022-08-16

Abstract

The invention provides a high-temperature monitoring and alarm integrated device for manufacturing an electronic element, and relates to the technical field of electronic element manufacturing. This high temperature monitoring and alarm integral type device, including roasting the stove over a slow fire, fixedly connected with detection frame between the intermediate position of support top, fixedly connected with puts things in good order the frame between the support top right side, front end lean on right side position fixedly connected with dump bin in the middle of the support front end. Can shoot through the electronic component who passes through on the conveyer belt through the CCD camera and detect whether accord with the standard, high compression pump work produces high-pressure air and blows in the weighing plate of silo down with the wastrel on, slide to the sign indicating number on the conveyer belt through certified products and put the board, the horizontal position of second pneumatic cylinder work adjustment spacing ring afterwards, reversal motor work drives the lead screw and rotates, the longitudinal position of adjustable spacing ring, can be with certified products to putting the board front and back both ends removal through two spacing rings and placing in proper order, and is more convenient to use, and is worth wideling popularize.

Description

High temperature monitoring and alarm integrated device for manufacturing electronic element

Technical Field

The invention relates to the technical field of electronic element manufacturing, in particular to a high-temperature monitoring and alarm integrated device for electronic element manufacturing.

Background

Electronic components, which are basic elements of electronic circuits, are usually individually packaged and have two or more leads or metal contacts, and are connected to each other to form an electronic circuit with a specific function, one of the common ways of connecting electronic components is soldering to a printed circuit board, the electronic components may be individually packaged or groups of various complexities, and some electronic components need to be fired and formed by a firing process during manufacturing, such as capacitors and the like.

The electronic element is not good in temperature control and is easy to produce the brittle fracture of the capacitor in the roasting process, the traditional roasting furnace cannot detect and alarm the temperature, the roasting effect cannot be guaranteed, the roasted electronic element cannot be subjected to quality inspection, classification and stacking, and the use is very inconvenient.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a high-temperature monitoring and alarm integrated device for manufacturing electronic elements, which solves the problem that the traditional device cannot carry out quality inspection, classification and stacking on the baked electronic elements.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an electronic component makes with high temperature monitoring and alarm integral type device, includes bakes burning furnace, bake burning furnace right side intermediate position front and back both ends equal fixedly connected with support, two be provided with the conveyer belt between the support, run through and be provided with the even densely covered nib on inside intermediate position fixedly connected with template and the template of burning furnace, bake burning furnace left side intermediate position outer wall on the first pneumatic cylinder of fixedly connected with, the output fixedly connected with connecting rod and the connecting rod of first pneumatic cylinder are located the template bottom, the connecting rod right side runs through and bakes burning furnace and fixedly connected with fixed plate and connecting rod and bakes burning furnace between sliding connection, the even densely covered fore-set of fixed plate top fixedly connected with and the position of fore-set all correspond with the nib.

Preferably, an electric push rod is fixedly connected to the inner wall of the middle position of the left side of the roasting furnace, a push plate is fixedly connected to the output end of the electric push rod and is in sliding connection with the top of the template, a blanking groove is fixedly connected to the middle position of the right side of the roasting furnace, and the right side of the blanking groove is located on the left side of the top of the conveying belt.

Preferably, fixedly connected with test stand between the support top intermediate position, fixedly connected with controller on the test stand top intermediate position outer wall, electrically connected between fixedly connected with CCD camera and the controller on the test stand top intermediate position inner wall.

Preferably, the front end electric connection between support front end intermediate position fixedly connected with display screen and the thermal imaging system, the front end electric connection between support front end right side fixedly connected with alarm and the controller, the rear end lean on right side fixedly connected with high compression pump in the middle of the support top, the gas outlet fixedly connected with outlet duct of high compression pump.

Preferably, the stacking frame is fixedly connected between the right side of the top of the support, the reverse motor is fixedly connected to the front end of the top of the left side of the stacking frame, a lead screw is fixedly connected to the output end of the reverse motor, a nut pair is connected to the lead screw in a threaded manner, a second hydraulic cylinder is fixedly connected to the bottom of the nut pair, a second hydraulic rod is arranged at the output end of the second hydraulic cylinder, and the limiting rings are fixedly connected to two sides of one end of the second hydraulic rod in a semicircular manner.

Preferably, the inner side of the right end of the support is provided with sliding grooves in a penetrating mode, sliding plates are connected between the sliding grooves in a sliding mode, a first weight sensor is fixedly connected to the top of each sliding plate, the first weight sensor and the controller are electrically connected, and the first weight sensor top is fixedly connected with a stacking plate, the left side of the stacking plate and the top of the conveyor belt are located on the same horizontal plane.

Preferably, the front end lean on right side position fixedly connected with waste bin in the middle of the support front end, fixedly connected with second weight sensor and electric connection between the controller on the inner wall of waste bin bottom, second weight sensor top fixedly connected with weighing plate, the position of waste bin and the position of outlet duct are corresponding.

Preferably, a fixing frame is fixedly connected between the left sides of the tops of the supports, a top plate is fixedly connected to the left side of the top of the fixing frame, and a thermal imager and the controller are fixedly connected to the bottom of the top plate in an electrical connection mode.

The working principle is as follows: the electronic components are roasted in the template, the temperature in the roasting furnace can be monitored by a thermal imager, when the temperature is too high or too low, an alarm is sent out by an alarm to remind workers, after roasting is completed, a first hydraulic cylinder works to enable a connecting rod to drive a fixing plate to move upwards, a top column is inserted into a die hole to eject the electronic components, then an electric push rod works to enable a push plate to slide on the template to push the electronic components to a blanking groove, the electronic components sequentially slide to the middle position of a conveyor belt through the blanking groove, the roasted electronic components are automatically discharged, the electronic components passing through the conveyor belt can be photographed by a CCD camera to detect whether the specification meets the standard, when the electronic components with inconsistent specifications are detected, high-pressure air is generated by the work of a high-pressure air pump to blow defective products into a weighing plate in the blanking groove, and qualified products are continuously transported on the conveyor belt, qualified products slide to the stacking plate on the conveyer belt, second hydraulic cylinder work makes the extension of second hydraulic cylinder drive the spacing ring and removes afterwards, the horizontal position of adjustment spacing ring, make qualified products be located the spacing ring, reverse motor work drives the lead screw and rotates afterwards, make the nut vice move on the lead screw, drive the vertical position that second hydraulic cylinder removed adjustable spacing ring through the nut is vice, can be with qualified products to the front and back both ends removal of stacking plate in proper order and place through two spacing rings, a batch of product detects the completion of stacking, through the weight of first weight sensor detectable qualified products, through the weight of second weight sensor with detect out the wastrel, can calculate the qualification rate of this batch of product.

(III) advantageous effects

The invention provides a high-temperature monitoring and alarming integrated device for manufacturing an electronic element. The method has the following beneficial effects:

1. according to the invention, the electronic element is roasted in the template, the temperature in the roasting furnace can be monitored by the thermal imager, when the temperature is too high or too low, an alarm is given out by the alarm to remind a worker, after roasting is finished, the first hydraulic cylinder works to enable the connecting rod to drive the fixing plate to move upwards, the electronic element is ejected out by inserting the ejection column into the die hole, then the electric push rod works to enable the push plate to slide on the template to push the electronic element to the discharging groove, the electronic element sequentially slides to the middle position of the conveyor belt through the discharging groove, and the roasted electronic element is automatically discharged.

2. According to the invention, the CCD camera can be used for photographing the electronic elements passing through the conveyor belt to detect whether the specifications meet the standards, when the electronic elements with the specifications not meeting the standards are detected, the high-pressure air pump works to generate high-pressure air to blow the defective products into the weighing plate in the blanking groove, and the qualified products are continuously transported on the conveyor belt.

3. According to the invention, qualified products slide on the conveying belt to the stacking plate, then the second hydraulic cylinder works to enable the second hydraulic rod to extend to drive the limiting ring to move, the transverse position of the limiting ring is adjusted to enable the qualified products to be located in the limiting ring, then the motor is reversed to work to drive the screw rod to rotate, so that the nut pair moves on the screw rod, the second hydraulic cylinder is driven by the nut pair to move to adjust the longitudinal position of the limiting ring, the qualified products can be sequentially moved to the front end and the rear end of the stacking plate through the two limiting rings, after a batch of products are detected and stacked, the weight of the qualified products can be detected through the first weight sensor, the qualified rate of the batch of products can be calculated through the second weight sensor and the weight of defective products, the use is more convenient, and the device is worth widely popularizing.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a side perspective view of the present invention;

FIG. 3 is an exploded view of a roaster according to the present invention;

FIG. 4 is a schematic representation of the conveyor belt structure of the present invention;

FIG. 5 is an exploded view of the chute and mounting bracket of the present invention;

fig. 6 is an enlarged view of a portion a in fig. 4.

Wherein, 1, roasting furnace; 2. a support; 3. a conveyor belt; 4. a fixed mount; 5. a top plate; 6. a feeding trough; 7. a detection frame; 8. a controller; 9. a waste bin; 10. a high pressure air pump; 11. an air outlet pipe; 12. an alarm; 13. stacking the frames; 14. a sliding plate; 15. stacking plates; 16. a CCD camera; 17. a display screen; 18. a thermal imager; 19. a first hydraulic cylinder; 20. a connecting rod; 21. a fixing plate; 22. a top pillar; 23. a template; 24. an electric push rod; 25. pushing the plate; 26. a chute; 27. a first weight sensor; 28. a second weight sensor; 29. a weighing plate; 30. a reverse motor; 31. a screw rod; 32. a nut pair; 33. a second hydraulic cylinder; 34. a second hydraulic rod; 35. a limit ring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The embodiment is as follows:

as shown in fig. 1 to 6, an embodiment of the present invention provides an integrated high temperature monitoring and alarm device for manufacturing electronic components, including a baking furnace 1, wherein the front end and the rear end of the middle position of the right side of the baking furnace 1 are both fixedly connected with a support 2, a conveyor belt 3 is arranged between the two supports 2, a template 23 is fixedly connected to the middle position of the inside of the baking furnace 1, a mold plate 23 penetrates through and is provided with uniformly and densely distributed mold holes, a first hydraulic cylinder 19 is fixedly connected to the outer wall of the middle position of the left side of the baking furnace 1, an output end of the first hydraulic cylinder 19 is fixedly connected with a connecting rod 20, the connecting rod 20 is located at the bottom of the template 23, the right side of the connecting rod 20 penetrates through the baking furnace 1 and is fixedly connected with a fixing plate 21, the connecting rod 20 is slidably connected with the baking furnace 1, top of the fixing plate 21 is fixedly connected with uniformly and densely distributed top pillars 22, and the positions of the top pillars 22 are all corresponding to the mold holes.

Fixedly connected with electric putter 24 on the left side intermediate position inner wall of roaster 1, electric putter 24's output fixedly connected with push pedal 25 and push pedal 25 are at template 23 top sliding connection, 6 and the 6 right sides of feed chute are located 3 top left sides of conveyer belt under the fixedly connected with of roaster 1 right side intermediate position, roast first pneumatic cylinder 19 work of completion back makes connecting rod 20 drive fixed plate 21 rebound, insert the downthehole electronic component ejecting through fore-set 22, 24 work of electric putter makes push pedal 25 slide on template 23 and impel electronic component down on silo 6 afterwards, make electronic component slide in proper order on the 3 intermediate positions of conveyer belt through lower silo 6, carry out the ejection of compact to the electronic component that the calcination is good automatically.

Fixedly connected with detection frame 7 between 2 top intermediate positions of support, fixedly connected with controller 8 on the detection frame 7 top intermediate position outer wall, fixedly connected with CCD camera 16 and controller 8 between the electric connection on the detection frame 7 top intermediate position inner wall.

Electrically connected between 2 front end intermediate position fixedly connected with display screens 17 of front end support and display screens 17 and thermal imaging system 18, electrically connected between 2 front end right side fixedly connected with alarms 12 of front end support and alarms 12 and controller 8, lean on right side fixedly connected with high compression pump 10 in the middle of 2 tops of rear end support, the gas outlet fixedly connected with outlet duct 11 of high compression pump 10, can shoot through CCD camera 16 to the electronic component who passes through on the conveyer belt 3 and detect whether the specification accords with the standard, when detecting the electronic component that the specification does not accord with, high compression pump 10 work produces high-pressure air and blows in the weighing plate 29 in lower silo 6 with the wastrel, the certified products continue to be transported on conveyer belt 3.

A stacking frame 13 is fixedly connected between the top and the right side of the support 2, a reverse motor 30 is fixedly connected at the front end of the top of the left side of the stacking frame 13, a screw rod 31 is fixedly connected at the output end of the reverse motor 30, a nut pair 32 is connected on the screw rod 31 in a threaded manner, a second hydraulic cylinder 33 is fixedly connected at the bottom of the nut pair 32, a second hydraulic cylinder 34 is arranged at the output end of the second hydraulic cylinder 33, a limit ring 35 is fixedly connected at two sides of one end of the second hydraulic cylinder 34, the limit ring 35 is in a semi-circular ring shape, qualified products slide onto the stacking plate 15 on the conveyor belt 3, then the second hydraulic cylinder 33 works to extend the second hydraulic cylinder 34 to drive the limit ring 35 to move, the transverse position of the limit ring 35 is adjusted, the qualified products are positioned in the limit ring 35, then the reverse motor 30 works to drive the screw rod 31 to rotate, the nut pair 32 moves on the screw rod 31, the second hydraulic cylinder 33 is driven by the nut pair 32 to move the longitudinal position of the adjustable limit ring 35, qualified products can be moved to the front end and the rear end of the stacking plate 15 in sequence through the two limiting rings 35.

Support 2 right-hand member inboard all runs through and is provided with spout 26, sliding connection has sliding plate 14 between spout 26, electric connection between the first weighing sensor 27 of sliding plate 14 top fixedly connected with and first weighing sensor 27 and controller 8, first weighing sensor 27 top fixedly connected with is put things in good order board 15 and is put things in good order board 15 left side and conveyer belt 3 top and be in same horizontal plane, slide in spout 26 through sliding plate 14, can change putting things in good order board 15 after putting things in good order.

Lean on right side position fixedly connected with waste material case 9 in the middle of 2 front ends of front end support, fixedly connected with second weight sensor 28 and electric connection between 8 on the inner wall of waste material case 9 bottom, 28 top fixedly connected with weighing plate 29 of second weight sensor, the position of waste material case 9 is corresponding with the position of outlet duct 11, a batch of product detects the completion back of putting things in good order, go out the weight of certified products through first weight sensor 27 detectable, through the weight of second weight sensor 28 with detect out the wastrel, can calculate the qualification rate of this batch of product, it is more convenient to use.

Fixedly connected with mount 4 between 2 top left sides of support, 4 top left sides fixedly connected with roofs 5 of mount, between 5 bottom fixedly connected with thermal imager 18 of roof and thermal imager 18 and the controller 8 electric connection, roast in template 23 through electronic component, can monitor the temperature in roasting furnace 1 through thermal imager 18 simultaneously, send out the police dispatch newspaper through alarm 12 when the temperature is too high or low excessively and remind the staff.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an electronic component makes with high temperature monitoring and alarm integral type device, includes roaster (1), its characterized in that: the front end and the rear end of the middle position of the right side of the roasting furnace (1) are both fixedly connected with brackets (2), a conveying belt (3) is arranged between the two brackets (2), a template (23) is fixedly connected at the middle position in the roasting furnace (1), and the template (23) is penetrated and provided with evenly and densely distributed die holes, a first hydraulic cylinder (19) is fixedly connected to the outer wall of the middle position of the left side of the roasting furnace (1), the output end of the first hydraulic cylinder (19) is fixedly connected with a connecting rod (20), the connecting rod (20) is positioned at the bottom of the template (23), the right side of the connecting rod (20) penetrates through the roasting furnace (1) and is fixedly connected with a fixing plate (21), the connecting rod (20) is connected with the roasting furnace (1) in a sliding way, the top of the fixing plate (21) is fixedly connected with top pillars (22) which are uniformly and densely distributed, and the positions of the top pillars (22) correspond to the die holes.

2. The integrated high temperature monitoring and alarm device for electronic device manufacturing of claim 1, wherein: the automatic feeding device is characterized in that an electric push rod (24) is fixedly connected to the inner wall of the middle position of the left side of the roasting furnace (1), an output end of the electric push rod (24) is fixedly connected with a push plate (25) and the push plate (25) is connected to the top of the template (23) in a sliding mode, and a feeding groove (6) and a discharging groove (6) are fixedly connected to the middle position of the right side of the roasting furnace (1) and located on the left side of the top of the conveying belt (3).

3. The integrated high temperature monitoring and alarm device for electronic device manufacturing of claim 1, wherein: fixedly connected with detection frame (7) between support (2) top intermediate position, fixedly connected with controller (8) on detection frame (7) top intermediate position outer wall, fixedly connected with CCD camera (16) and electric connection between controller (8) on detection frame (7) top intermediate position inner wall.

4. The integrated high temperature monitoring and alarm device for electronic device manufacturing of claim 1, wherein: front end electric connection between support (2) front end intermediate position fixedly connected with display screen (17) and thermal imager (18), the front end electric connection between support (2) front end right side fixedly connected with alarm (12) and controller (8), the rear end lean on in the middle of support (2) top right side fixedly connected with high compression pump (10), the gas outlet fixedly connected with outlet duct (11) of high compression pump (10).

5. The integrated high temperature monitoring and alarm device for electronic device manufacturing of claim 1, wherein: fixedly connected with puts things in good order frame (13) between support (2) top right side, put things in good order frame (13) left side top front end fixedly connected with reversal motor (30), output fixedly connected with lead screw (31) of reversal motor (30), threaded connection has vice (32) of nut on lead screw (31), the vice (32) bottom fixedly connected with second hydraulic cylinder (33) of nut, the output of second hydraulic cylinder (33) is provided with second hydraulic cylinder (34), the shape of second hydraulic cylinder (34) one end both sides fixedly connected with spacing ring (35) and spacing ring (35) is half-circular.

6. The integrated high temperature monitoring and alarm device for electronic device manufacturing of claim 1, wherein: the inner side of the right end of the support (2) is provided with a sliding groove (26) in a penetrating mode, a sliding plate (14) is connected between the sliding grooves (26) in a sliding mode, a first weight sensor (27) is fixedly connected to the top of the sliding plate (14), the first weight sensor (27) is electrically connected with the controller (8), and the top of the first weight sensor (27) is fixedly connected with a stacking plate (15), the left side of the stacking plate (15) and the top of the conveyor belt (3) are located on the same horizontal plane.

7. The integrated high temperature monitoring and alarm device for electronic device manufacturing of claim 1, wherein: the front end lean on right side position fixedly connected with waste bin (9) in the middle of support (2) front end, fixedly connected with second weight sensor (28) and electric connection between controller (8) on the inner wall of waste bin (9) bottom, second weight sensor (28) top fixedly connected with weighing plate (29), the position of waste bin (9) corresponds with the position of outlet duct (11).

8. The integrated apparatus for monitoring and warning of high temperature in electronic device manufacturing as claimed in claim 1, wherein: fixedly connected with mount (4) between support (2) top left side, mount (4) top left side fixedly connected with roof (5), electric connection between roof (5) bottom fixedly connected with thermal imaging system (18) and controller (8).