CN114888918A - Crystal floor and preparation method thereof - Google Patents
Crystal floor and preparation method thereof Download PDFInfo
- Publication number
- CN114888918A CN114888918A CN202210417625.2A CN202210417625A CN114888918A CN 114888918 A CN114888918 A CN 114888918A CN 202210417625 A CN202210417625 A CN 202210417625A CN 114888918 A CN114888918 A CN 114888918A
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- CN
- China
- Prior art keywords
- crystal
- cylinder
- base material
- glue
- full
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000013078 crystal Substances 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 239000003292 glue Substances 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000011347 resin Substances 0.000 claims abstract description 20
- 229920005989 resin Polymers 0.000 claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 19
- 239000002023 wood Substances 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims abstract description 3
- 238000005498 polishing Methods 0.000 claims abstract description 3
- 230000011218 segmentation Effects 0.000 claims abstract description 3
- 239000000428 dust Substances 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F5/00—Slotted or mortised work
- B27F5/02—Slotting or mortising machines tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0086—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by connecting using glue
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
Abstract
The invention provides a crystal floor and a preparation method thereof, wherein the preparation method comprises the following steps: carrying out segmentation, splitting and polishing treatment on the raw materials to form a base material to be processed; clamping and fixing the base material to be processed on a clamping device; mounting the clamping device on a telescopic cylinder; controlling the telescopic cylinder to stretch at a constant speed through a control system, and slotting the surface of the base material to be machined on the clamping device through a full-automatic slotting machine; cleaning burrs on the surface of the base material through a full-automatic grinding machine; carving the surface of the base material by using a full-automatic carving machine to obtain a sample; dispensing glue on the surface groove of the sample through a full-automatic glue dispenser; uniformly and flatly paving the crystal in the groove coated with the glue by adopting a smooth batten; and carrying out resin sealing treatment on the sample with the crystal spread. The method can ensure the stability of the wood floor grooving process, enables the grooving to be uniform and further ensures the quality of the crystal floor.
Description
Technical Field
The invention relates to the technical field of building materials, in particular to a crystal floor and a preparation method thereof.
Background
In the existing preparation method of the crystal floor, when the crystal floor is processed and manufactured, a grooving machine is usually used for directly grooving the surface of wood, but in the grooving process, the moving speed of the wood and the wood can influence the stability of the grooving, the change of the speed of the wood and the shake of the wood can cause the non-uniformity of the grooving, and further the manufacture quality of the crystal floor is poor.
Patent document No. CN106965508A discloses a crystal mosaic floor and a production method thereof, the technical scheme is as follows: a crystal mosaic floor, wherein: including plank blank, mirror board, crystal, sealing layer, balancing layer and acrylic resin layer, mirror board is established on plank blank and is bonded with plank blank, the balancing layer is established at plank blank lower surface, the sealing layer is established on mirror board, crystal is established on mirror board, inside the sealing layer, acrylic resin layer establishes in sealing layer top and floor edge all around, the production method on type floor is inlayed to crystal, wherein: it comprises the following steps: preparing and pretreating a blank; crystal pretreatment; bonding the mirror panel; sticking crystal; baking; and (5) sealing. However, the patent document still has the defect of poor stability of the grooving process.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a crystal floor and a preparation method thereof.
The preparation method of the crystal floor provided by the invention comprises the following steps:
step 1: carrying out segmentation, splitting and polishing treatment on the raw materials to form a base material to be processed;
step 2: clamping and fixing the base material to be processed on a clamping device;
and step 3: mounting the clamping device on a telescopic cylinder;
and 4, step 4: controlling the telescopic cylinder to stretch at a constant speed through a control system, and slotting the surface of the base material to be machined on the clamping device through a full-automatic slotting machine;
and 5: cleaning burrs on the surface of the base material through a full-automatic grinding machine;
step 6: carving the surface of the base material by using a full-automatic carving machine to obtain a sample;
and 7: dispensing glue on the surface groove of the sample through a full-automatic glue dispenser;
and 8: uniformly and flatly paving the crystal in the groove coated with the glue by adopting a smooth batten;
and step 9: and carrying out resin sealing treatment on the sample with the crystal spread.
Preferably, in step 2, the clamping device includes a placing plate, a first cylinder, a first clamping plate, a second cylinder and a second clamping plate; the first cylinder and the second cylinder are telescopic cylinders;
the first cylinder and the second cylinder are respectively and fixedly arranged at the positions of two ends of the placing plate, the first clamping plate is arranged at the piston end of the first cylinder, the second clamping plate is arranged at the piston end of the second cylinder, and the first clamping plate and the second clamping plate are used for clamping and fixing the substrate to be processed.
Preferably, in step 3, a connecting block is arranged at the piston end of the telescopic cylinder, and a connecting groove matched with the connecting block is arranged on the placing plate.
Preferably, in the step 4, the rotation speed of the grooving machine is 1800-2000 rpm.
Preferably, in the step 4, the dust collector is adopted to suck the wood chips during the grooving process of the grooving machine.
Preferably, in the step 7, the glue is epoxy crystal glue.
Preferably, in the step 9, the resin used in the resin sealing compound is PE resin.
Preferably, in the step 9, the glue used in the resin sealing treatment is an instant glue.
Preferably, in the step 9, the resin sealing treatment is performed in a clean room.
The invention also provides a crystal floor which is prepared by adopting the preparation method of the crystal floor.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the method, the wood is clamped and fixed on the clamping device, so that the stability of the wood is guaranteed, the clamping device is driven to move at a constant speed through the telescopic air cylinder, so that the constant speed movement of the wood is guaranteed, the uniformity of slotting is guaranteed, and the quality of the crystal floor is improved;
2. according to the method, the full-automatic grinding machine is adopted to grind the burrs, so that the grinding effect is ensured, and the grinding efficiency is improved;
3. according to the method, the wood chips are cleaned by the dust collector while being grooved, so that the influence of the wood chips on the grooving is avoided, the stability of the grooving process is further ensured, the pollution of the wood chips to air is avoided, and the environment-friendly effect is achieved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a flow chart of the method for manufacturing a crystal floor according to the present invention.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that it would be obvious to those skilled in the art that various changes and modifications can be made without departing from the spirit of the invention. All falling within the scope of the present invention.
Example (b):
the embodiment provides a preparation method of a crystal floor, which comprises the following steps:
step 1: the raw materials are segmented, sliced and polished to form the base material to be processed.
Step 2: clamping and fixing a base material to be processed on a clamping device, wherein the clamping device comprises a placing plate, a first cylinder, a first clamping plate, a second cylinder and a second clamping plate; first cylinder and second cylinder are telescopic cylinder, and first cylinder and second cylinder are fixed respectively and are set up the both ends position department of placing the board, and first splint set up the piston end at first cylinder, and second splint set up the piston end at the second cylinder, and first splint and second splint are used for pressing from both sides the tight fixed substrate of waiting to process.
And step 3: install clamping device on telescopic cylinder, telescopic cylinder's piston end is provided with the connecting block, places and is provided with the spread groove with connecting block looks adaptation on the board.
And 4, step 4: the control system controls the telescopic cylinder to stretch at a constant speed, the full-automatic grooving machine is used for grooving the surface of the base material to be processed on the clamping device, and the rotating speed of the grooving machine is 1800-2000 revolutions per minute.
And 5: the burr on the surface of the base material is cleaned through the full-automatic grinding machine, and the dust collector is adopted to absorb the sawdust in the grooving process of the grooving machine.
Step 6: and engraving the surface of the substrate by using a full-automatic engraving machine to obtain the sample.
And 7: and (3) dispensing glue in the surface groove of the sample through a full-automatic glue dispenser, wherein the glue is epoxy crystal glue.
And step 8: and uniformly and flatly paving the crystal in the groove coated with the glue by adopting a smooth wood strip.
And step 9: and (2) performing resin sealing treatment on the sample with the laid crystal, wherein the resin used in the resin sealing treatment is PE (polyethylene) resin, the glue used in the resin sealing treatment is instant glue, the resin sealing treatment is performed in a dust-free chamber, the volume ratio of the resin to the glue in the resin sealing treatment is 3.5: 1.5, and the temperature is controlled at 22-27 ℃.
In the step 2, the distance between the first clamping plate and the second clamping plate is adjusted, the base materials to be processed with different sizes can be clamped and fixed, the practicability of the method is further improved, the first clamping plate and the second clamping plate can be further provided with protective layers, the base materials are further prevented from being damaged, and the protective layers can be colloid layers. In the step 4, the speed of the telescopic cylinder can be controlled through the control system, different telescopic speeds can be adjusted according to grooving requirements while the uniform speed is ensured, the processing requirements of more types of wood are further met, and the control system can be an existing control chip capable of realizing speed control. And 9, after the resin sealing glue treatment is finished, naturally curing for 6 hours.
According to the preparation method, the stability of the groove is ensured through the telescopic cylinder and the clamping and fixing device, and most of devices participating in processing are full-automatic devices, so that the processing accuracy is ensured, the processing efficiency is improved, and the processing quality of the crystal floor is ensured.
The embodiment also provides a crystal floor which is prepared by adopting the preparation method of the crystal floor.
The method can ensure the stability of the wood floor grooving process, enables the grooving to be uniform and further ensures the quality of the crystal floor.
The foregoing description of specific embodiments of the present invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes or modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the invention. The embodiments and features of the embodiments of the present application may be combined with each other arbitrarily without conflict.
Claims (10)
1. The preparation method of the crystal floor is characterized by comprising the following steps:
step 1: carrying out segmentation, splitting and polishing treatment on the raw materials to form a base material to be processed;
step 2: clamping and fixing the base material to be processed on a clamping device;
and step 3: mounting the clamping device on a telescopic cylinder;
and 4, step 4: controlling the telescopic cylinder to stretch at a constant speed through a control system, and slotting the surface of the base material to be machined on the clamping device through a full-automatic slotting machine;
and 5: cleaning burrs on the surface of the base material through a full-automatic grinding machine;
step 6: carving the surface of the base material by using a full-automatic carving machine to obtain a sample;
and 7: dispensing glue on the surface groove of the sample by a full-automatic glue dispenser;
and 8: uniformly and flatly paving the crystal in the groove coated with the glue by adopting a smooth batten;
and step 9: and carrying out resin sealing treatment on the sample with the crystal spread.
2. The method for preparing a crystal floor according to claim 1, wherein in the step 2, the clamping device comprises a placing plate, a first air cylinder, a first clamping plate, a second air cylinder and a second clamping plate; the first cylinder and the second cylinder are telescopic cylinders;
the first cylinder and the second cylinder are respectively and fixedly arranged at the positions of two ends of the placing plate, the first clamping plate is arranged at the piston end of the first cylinder, the second clamping plate is arranged at the piston end of the second cylinder, and the first clamping plate and the second clamping plate are used for clamping and fixing the substrate to be processed.
3. The method for preparing a crystal floor according to claim 2, wherein in the step 3, a connecting block is arranged at the piston end of the telescopic cylinder, and a connecting groove matched with the connecting block is arranged on the placing plate.
4. The method for preparing crystal floor according to claim 1, wherein in the step 4, the rotation speed of the grooving machine is 1800-2000 rpm.
5. The method for preparing crystal floor according to claim 1, wherein in the step 4, the groover sucks wood chips by a dust collector during the grooving process.
6. The method for preparing a crystal floor according to claim 1, wherein in the step 7, the glue is epoxy crystal glue.
7. The method for preparing a crystal floor as claimed in claim 1, wherein in the step 9, the resin used in the resin sealing compound is PE resin.
8. The method for preparing a crystal floor as claimed in claim 1, wherein in the step 9, the glue used in the resin sealing process is an instant glue.
9. The method for preparing a crystal floor as claimed in claim 1, wherein the step 9 is carried out in a clean room.
10. A crystal floor, which is prepared by the preparation method of the crystal floor according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210417625.2A CN114888918A (en) | 2022-04-20 | 2022-04-20 | Crystal floor and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210417625.2A CN114888918A (en) | 2022-04-20 | 2022-04-20 | Crystal floor and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114888918A true CN114888918A (en) | 2022-08-12 |
Family
ID=82716680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210417625.2A Pending CN114888918A (en) | 2022-04-20 | 2022-04-20 | Crystal floor and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114888918A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101032823A (en) * | 2006-03-08 | 2007-09-12 | 山东格瑞木业有限公司 | Processing technique of floscular wood floor by mould pressing emulational grain and the wood floor |
| CN103216080A (en) * | 2013-05-02 | 2013-07-24 | 付光华 | Wall body and wall space automatic construction equipment |
| CN104495493A (en) * | 2014-11-26 | 2015-04-08 | 常州昌瑞汽车部品制造有限公司 | Energy-saving type airbag folding device |
| CN205529750U (en) * | 2016-03-28 | 2016-08-31 | 福建省德化艺飞工艺品有限公司 | Cement paving brick with three -dimensional sign |
| CN107938985A (en) * | 2017-10-30 | 2018-04-20 | 书香门地(上海)新材料科技有限公司 | Tile method for paving on a kind of crystal element floor |
| CN112276705A (en) * | 2020-10-27 | 2021-01-29 | 书香门地集团股份有限公司 | Processing equipment and processing technology of crystal element embedded floor |
| CN215319727U (en) * | 2021-07-07 | 2021-12-28 | 常州市贝美家居科技有限公司 | Slitting and grooving equipment for SPC (SPC) floor |
-
2022
- 2022-04-20 CN CN202210417625.2A patent/CN114888918A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101032823A (en) * | 2006-03-08 | 2007-09-12 | 山东格瑞木业有限公司 | Processing technique of floscular wood floor by mould pressing emulational grain and the wood floor |
| CN103216080A (en) * | 2013-05-02 | 2013-07-24 | 付光华 | Wall body and wall space automatic construction equipment |
| CN104495493A (en) * | 2014-11-26 | 2015-04-08 | 常州昌瑞汽车部品制造有限公司 | Energy-saving type airbag folding device |
| CN205529750U (en) * | 2016-03-28 | 2016-08-31 | 福建省德化艺飞工艺品有限公司 | Cement paving brick with three -dimensional sign |
| CN107938985A (en) * | 2017-10-30 | 2018-04-20 | 书香门地(上海)新材料科技有限公司 | Tile method for paving on a kind of crystal element floor |
| CN112276705A (en) * | 2020-10-27 | 2021-01-29 | 书香门地集团股份有限公司 | Processing equipment and processing technology of crystal element embedded floor |
| CN215319727U (en) * | 2021-07-07 | 2021-12-28 | 常州市贝美家居科技有限公司 | Slitting and grooving equipment for SPC (SPC) floor |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220812 |