CN114888347B

CN114888347B - Forging device for complex special-shaped thin-wall aluminum alloy extrusion parts for photovoltaic industry

Info

Publication number: CN114888347B
Application number: CN202210509015.5A
Authority: CN
Inventors: 宋丹丹; 宋彬彬; 孙海阔
Original assignee: Anhui Jinbo New Material Technology Co ltd
Current assignee: Anhui Jinbo New Material Technology Co ltd
Priority date: 2022-05-11
Filing date: 2022-05-11
Publication date: 2023-07-18
Anticipated expiration: 2042-05-11
Also published as: CN114888347A

Abstract

The invention discloses a forging device for a complex special-shaped thin-wall aluminum alloy extrusion part for the photovoltaic industry, which comprises a second supporting plate, wherein mounting frames are symmetrically and fixedly arranged on two sides of the second supporting plate, a rotating plate is arranged above the mounting frames, a screw is fixedly arranged at the bottom of the rotating plate, the screw penetrates through the mounting frames and is in threaded connection with the mounting frames, one end of the screw is rotationally connected with a first extrusion plate, and electric push rods are symmetrically and fixedly arranged at the top and middle positions of the second supporting plate; according to the invention, through the mutual matching among components such as the double-shaft motor, the second rotating shaft, the sliding chute, the first bevel gear, the cutting blade and the like, the cutting blade is indirectly driven to rotate by the double-shaft motor, and then the first supporting plate is pushed to drive the double-shaft motor and the cutting blade to move towards the direction of the extrusion piece to cut the extrusion piece, so that the extrusion piece is cut by the saw blade without manpower, and meanwhile, the dangerous effect is greatly reduced.

Description

Forging device for complex special-shaped thin-wall aluminum alloy extrusion parts for photovoltaic industry

Technical Field

The invention relates to extrusion forging, in particular to a complex special-shaped thin-wall aluminum alloy extrusion forging device for the photovoltaic industry.

Background

The photovoltaic industry, namely PV for short, is full of 76% of domestic soil illumination in China, and the light energy resource distribution is uniform; compared with hydropower, wind power, nuclear power and the like, the solar power generation has no emission or noise, the application technology is mature, and the solar power generation system is safe and reliable. Is a technology for directly converting light energy into electric energy by utilizing the photovoltaic effect of a semiconductor interface. A key element of this technology is the solar cell. The solar cells are packaged and protected after being connected in series to form a large-area solar cell module, and then the solar cell module is matched with components such as a power controller and the like to form the photovoltaic power generation device. Photovoltaic power generation has the advantage of being less limited by regions because sunlight shines on the earth; the photovoltaic system has the advantages of safety, reliability, no noise, low pollution, no fuel consumption, and short construction period, and can generate and supply electricity on site without erecting a power transmission line. Photovoltaic devices typically have extrusions made of complex profiled thin-walled aluminum alloys, and therefore forging of aluminum alloy extrusions is very important.

At present, the extruded extrusion part of the existing aluminum alloy extrusion part forging device needs to be manually cut by a saw blade, and has certain danger while being troublesome in operation, so that the problem is solved by the complex special-shaped thin-wall aluminum alloy extrusion part forging device for the photovoltaic industry.

Disclosure of Invention

The invention aims to provide a forging device for a complex special-shaped thin-wall aluminum alloy extrusion part for the photovoltaic industry, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the present invention provides the following technical solutions:

the utility model provides a photovoltaic industry is with complicated abnormal shape thin wall aluminum alloy extrusion piece forging device, includes the second backup pad, the both sides symmetry fixed mounting of second backup pad has the mounting bracket, the top of mounting bracket is provided with the revolving plate, the bottom fixed mounting of revolving plate has the screw rod, the screw rod runs through the mounting bracket and with mounting bracket threaded connection, the one end rotation of screw rod is connected with first stripper plate, the top of second backup pad just is located the position symmetry fixed mounting of intermediate position has electric putter, two electric putter's push rod end common fixed mounting has the roof, the equal fixed mounting in bottom both sides of roof has the connecting rod, the one end fixed mounting of connecting rod has the second stripper plate, the equal fixed mounting in bottom both sides of second backup pad has the riser, two be provided with the bottom plate between the riser, the spout has been seted up to the top symmetry of bottom plate, the inside sliding connection of spout, two the top common fixed mounting of slider has first backup pad, the top of first backup pad just is located the position fixed mounting of intermediate position motor has the roof, the equal fixed mounting of push rod has the second pivot piece, the second pivot is installed through the second pivot, the first pivot is installed to the second pivot, the first pivot is installed the second pivot, the pivot is installed the first pivot, the bevel gear is installed the top.

As still further aspects of the invention: the bottom of first stripper plate fixed mounting has the slipmat, the size of second stripper plate and the big or small looks adaptation of extrusion groove.

As still further aspects of the invention: handles are symmetrically and fixedly arranged on the front side of the first supporting plate.

As still further aspects of the invention: the mounting grooves are formed in two sides of the bottom plate, the springs are fixedly mounted on one side of the inside of the mounting grooves, the limiting plates are fixedly mounted at one ends of the springs, two limiting grooves are symmetrically formed in the vertical plates, two limiting plates are respectively inserted into the two symmetrical limiting grooves, the size of each limiting plate is matched with the corresponding limiting groove, and idler wheels are fixedly mounted at four corners of the bottom plate.

As still further aspects of the invention: the connecting rod and the second extrusion plate are made of rigid materials, and the inner wall of the chute and the surface of the sliding block are both of polishing design.

As still further aspects of the invention: the top fixed mounting of bottom plate has the switch, biax motor and electric putter all are connected with the switch electricity through the wire, and the switch passes through the wire and is connected with external power supply electricity.

As still further aspects of the invention: the mounting block is provided with a through groove for the second rotating shaft to pass through, and the size of the through groove is far larger than that of the second rotating shaft.

As still further aspects of the invention: the first support plate is provided with a slot for the first bevel gear to pass through, and the size of the slot is matched with that of the first bevel gear

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, through the mutual matching among components such as the double-shaft motor, the second rotating shaft, the sliding chute, the first bevel gear, the cutting blade and the like, the cutting blade is indirectly driven to rotate by the double-shaft motor, and then the first supporting plate is pushed to drive the double-shaft motor and the cutting blade to move towards the direction of the extrusion piece to cut the extrusion piece, so that the extrusion piece is cut by the saw blade without manpower, and meanwhile, the dangerous effect is greatly reduced.

2. According to the invention, through the mutual matching among the components such as the limiting plate, the limiting groove, the spring, the roller, the bottom plate and the like, the limiting plate is positioned at the limiting grooves at different positions by adjusting the position of the bottom plate, so that the lowest position of the roller is higher than or lower than the lowest position of the vertical plate, the device can be stably placed when the roller is higher than the limiting groove, the device can be pushed to move when the roller is lower than the limiting groove, and the position of the cutting blade corresponds to the position to be cut when the device is stably parked.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is an enlarged view of the invention at a in fig. 1.

Fig. 3 is a partial front view of the present invention.

Fig. 4 is a partial side cross-sectional view of the present invention.

Fig. 5 is a partial top view of the present invention.

Fig. 6 is an enlarged view of the present invention at B in fig. 1.

1. A mounting frame; 2. a first pressing plate; 3. a first support plate; 4. a riser; 5. a chute; 6. a biaxial motor; 7. a bottom plate; 8. a slide block; 9. a roller; 10. a cutting blade; 11. an extrusion groove; 12. a second pressing plate; 13. an electric push rod; 14. a top plate; 15. a connecting rod; 16. a screw; 17. a first rotation shaft; 18. a second rotation shaft; 19. a mounting block; 20. a first bevel gear; 21. penetrating a groove; 22. a second bevel gear; 23. a second support plate; 24. a handle; 25. a spring; 26. a mounting groove; 27. a limiting plate; 28. and a limit groove.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-6, in the embodiment of the invention, a forging device for a complex special-shaped thin-wall aluminum alloy extrusion for photovoltaic industry comprises a second supporting plate 23, wherein mounting frames 1 are symmetrically and fixedly arranged at two sides of the second supporting plate 23, rotating plates are arranged above the mounting frames 1, screw rods 16 are fixedly arranged at the bottoms of the rotating plates, the screw rods 16 penetrate through the mounting frames 1 and are in threaded connection with the mounting frames 1, one ends of the screw rods 16 are rotationally connected with a first extrusion plate 2, electric push rods 13 are symmetrically and fixedly arranged at the top of the second supporting plate 23 and are positioned in the middle, top plates 14 are fixedly arranged at push rod ends of the two electric push rods 13 together, connecting rods 15 are fixedly arranged at two sides of the bottom of the top plates 14, a second extrusion plate 12 is fixedly arranged at one end of each connecting rod 15, extrusion grooves 11 are formed in positions on the second supporting plate 23 and correspond to the second extrusion plates 12, the two sides of the bottom of the second supporting plate 23 are fixedly provided with risers 4, a bottom plate 7 is arranged between the two risers 4, the top of the bottom plate 7 is symmetrically provided with sliding grooves 5, the inside of the sliding grooves 5 is connected with sliding blocks 8 in a sliding way, the tops of the two sliding blocks 8 are fixedly provided with a first supporting plate 3 together, the top of the first supporting plate 3 is fixedly provided with a double-shaft motor 6 in the middle, two output shafts of the double-shaft motor 6 are fixedly provided with a second rotating shaft 18, the outer side of the second rotating shaft 18 is fixedly provided with a first bevel gear 20, the top of the first supporting plate 3 is symmetrically and fixedly provided with a mounting block 19, the second rotating shaft 18 penetrates through the mounting block 19, the top of the mounting block 19 is rotationally connected with a first rotating shaft 17 through a bearing seat, the outer side of the first rotating shaft 17 is fixedly provided with a second bevel gear 22, the second bevel gear 22 is meshed with the first bevel gear 20, the cutting blade 10 is fixedly mounted on the top end of the first rotating shaft 17.

The bottom of the first extrusion plate 2 is fixedly provided with an anti-slip pad, and the size of the second extrusion plate 12 is matched with the size of the extrusion groove 11.

The front side of the first support plate 3 is symmetrically and fixedly provided with a handle 24, and a slot for the first bevel gear 20 to pass through is formed in the position, corresponding to the first bevel gear 20, on the first support plate 3, and the size of the slot is matched with that of the first bevel gear 20.

The mounting groove 26 has all been seted up to the both sides of bottom plate 7, and the inside one side fixed mounting of mounting groove 26 has spring 25, and the one end fixed mounting of spring 25 has limiting plate 27, and two limiting grooves 28 have been seted up to the symmetry on two risers 4, and two limiting plates 27 insert the inside of two symmetrical limiting grooves 28 respectively, and limiting plate 27's size and limiting groove 28 looks adaptation, the equal fixed mounting of bottom four corners of bottom plate 7 have gyro wheel 9.

The connecting rod 15 and the second extrusion plate 12 are made of rigid materials, the inner wall of the chute 5 and the surface of the sliding block 8 are of polishing design, the mounting block 19 is provided with a through groove 21 for the second rotating shaft 18 to pass through, and the size of the through groove 21 is far greater than that of the second rotating shaft 18.

The top of the bottom plate 7 is fixedly provided with a switch, the double-shaft motor 6 and the electric push rod 13 are electrically connected with the switch through wires, and the switch is electrically connected with an external power supply through wires.

The mounting block 19 is provided with a through groove 21 for the second rotating shaft 18 to pass through, and the size of the through groove 21 is far larger than that of the second rotating shaft 18.

The first support plate 3 is provided with a slot for the first bevel gear 20 to pass through at a position corresponding to the first bevel gear 20, and the size of the slot is matched with that of the first bevel gear 20.

The working principle of the invention is as follows:

when the device is required to be stably parked, the pushing device can drive the device to move through the idler wheels 9, the two limiting plates 27 are pressed inwards to enable the limiting plates 27 to be clamped into the limiting grooves 28, the device is lifted upwards, the bottom plate 7 is lifted to enable the position of the limiting plates 27 to correspond to the position of the limiting grooves 28 above, the limiting plates 27 are loosened, the limiting plates 27 can be clamped into the corresponding limiting grooves 28 under the action of the springs 25, at the moment, the idler wheels 9 are retracted, the lowest position of the idler wheels 9 is higher than the lowest position of the vertical plates 4, both sides of aluminum alloy are placed at the bottom of the first extrusion plate 2, the electric push rod 13 is opened to drive the top plate 14 to descend, further the connecting rod 15 is used for driving the second extrusion plate 12 to extrude aluminum alloy plates, after extrusion is completed, the pushing handle 24 is used for driving the first support plate 3 to move towards the extrusion direction, the double-shaft motor 6 is used for driving the second rotation shaft 18, the second rotation shaft 18 is used for driving the first bevel gear 20 and the second bevel gear 22 to mesh to rotate, the first rotation shaft 17 is driven by the first rotation shaft 17, at the same time, the double-shaft motor 17 is driven by the cutting blade 10 to rotate, and the extrusion 6 is driven to move towards the extrusion direction, and the cutting blade is completed.

Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.

Claims

1. The photovoltaic industry is with complicated abnormal shape thin wall aluminum alloy extrusion forging device, including second backup pad (23), its characterized in that: the utility model discloses a sliding block type electric machine, including first backup pad (23), second backup pad (23), mounting bracket (1) is installed to both sides symmetry fixed mounting, the top of mounting bracket (1) is provided with the revolving board, the bottom fixed mounting of revolving board has screw rod (16), screw rod (16) run through mounting bracket (1) and with mounting bracket (1) threaded connection, the one end rotation of screw rod (16) is connected with first extruded plate (2), the top and the position symmetry fixed mounting that is located the centre of second backup pad (23) have electric putter (13), two the push rod end of electric putter (13) is fixed mounting jointly has roof (14), the bottom both sides of roof (14) are fixed mounting has connecting rod (15), the one end fixed mounting of connecting rod (15) has second extruded plate (12), extrusion groove (11) have been seted up in the position that corresponds on second backup pad (23) and with second extruded plate (12), the bottom both sides of second backup pad (23) are fixed mounting riser (4), are provided with bottom plate (7) between two riser (4), top (7) have slider (5) are seted up at the top (8) and are fixed mounting has slider (8) inside slider (8), the utility model discloses a cutting blade cutting machine, including first backup pad (3), second pivot (18), top and the position fixed mounting that is located the centre of just first backup pad (3) have biax motor (6), two output shafts of biax motor (6) are all fixed mounting have second pivot (18), the outside fixed mounting of second pivot (18) has first bevel gear (20), the top symmetry fixed mounting of first backup pad (3) has installation piece (19), second pivot (18) run through installation piece (19), the top of installation piece (19) is connected with first pivot (17) through the bearing frame rotation, the outside fixed mounting of first pivot (17) has second bevel gear (22), second bevel gear (22) and first bevel gear (20) meshing, the top fixed mounting of first pivot (17) has cutting blade (10).

2. The forging device for complex profiled thin-walled aluminum alloy extrusion for photovoltaic industry according to claim 1, wherein: the anti-slip mat is fixedly arranged at the bottom of the first extrusion plate (2), and the size of the second extrusion plate (12) is matched with the size of the extrusion groove (11).

3. The forging device for complex profiled thin-walled aluminum alloy extrusion for photovoltaic industry according to claim 1, wherein: the front side of the first supporting plate (3) is symmetrically and fixedly provided with handles (24).

4. The forging device for complex profiled thin-walled aluminum alloy extrusion for photovoltaic industry according to claim 1, wherein: mounting groove (26) have all been seted up to the both sides of bottom plate (7), inside one side fixed mounting of mounting groove (26) has spring (25), the one end fixed mounting of spring (25) has limiting plate (27), two limiting grooves (28) have been seted up to the symmetry on riser (4), two limiting plate (27) insert the inside of two symmetrical limiting grooves (28) respectively, the size and the limiting groove (28) looks adaptation of limiting plate (27), the equal fixed mounting of four corners in bottom of bottom plate (7) have gyro wheel (9).

5. The forging device for complex profiled thin-walled aluminum alloy extrusion for photovoltaic industry according to claim 1, wherein: the connecting rod (15) and the second extrusion plate (12) are made of rigid materials, and the inner wall of the chute (5) and the surface of the sliding block (8) are both of polishing design.

6. The forging device for complex profiled thin-walled aluminum alloy extrusion for photovoltaic industry according to claim 1, wherein: the top of bottom plate (7) fixed mounting has the switch, biax motor (6) and electric putter (13) are all connected with the switch electricity through the wire, and the switch passes through the wire and is connected with external power supply electricity.

7. The forging device for complex profiled thin-walled aluminum alloy extrusion for photovoltaic industry according to claim 1, wherein: the mounting block (19) is provided with a through groove (21) for the second rotating shaft (18) to pass through, and the size of the through groove (21) is larger than that of the second rotating shaft (18).

8. The forging device for complex profiled thin-walled aluminum alloy extrusion for photovoltaic industry according to claim 1, wherein: the first support plate (3) is provided with a slot for the first bevel gear (20) to pass through at a position corresponding to the first bevel gear (20), and the size of the slot is matched with that of the first bevel gear (20).