Disclosure of Invention
In view of this, it is necessary to provide a method for manufacturing a display device and a display device, which address the problem that the display device is prone to light leakage.
According to an aspect of the present application, there is provided a display device manufacturing method including the steps of: arranging the display module and the backlight module in a stacking manner along a first direction; the display module is provided with a display side and a non-display side which are opposite along a first direction, the backlight module is positioned on the non-display side of the display module, and the backlight module is provided with a side surface which is vertical to the first direction; arranging a light shielding layer at the edge of the display module; the light shielding layer is bent and extends from the surface of the display side of the display module to the side face of the backlight module.
In some embodiments, the method further comprises the steps of: arranging a protective layer on the surface of one side of the light shielding layer, which is back to the display module and the backlight module; the protective layer completely covers the shading layer and extends to the side face of the backlight module.
In some embodiments, the disposing a light shielding layer at an edge of the display module includes: arranging a first sub-layer at the edge of the display module, and bending and extending the first sub-layer to the side face of the backlight module; a plurality of second sub-layers which are arranged in a stacked mode are arranged on the surface of one side, back to the display module, of the first sub-layer; wherein the second sublayer completely covers the first sublayer.
In some embodiments, the disposing a light shielding layer at an edge of the display module includes: and coating a shading material on the edge of the display module in a transfer printing, brushing or spraying manner.
According to another aspect of the present application, there is provided a display device including: the display module is provided with a display side and a non-display side which are opposite along a first direction; the backlight module is stacked on the non-display side of the display module along a first direction and is provided with a side surface vertical to the first direction; and the shading layer covers the edge of the display module and extends to the side face of the backlight module from the surface of the display side of the display module in a bending way.
In some embodiments, the display device further includes a protection layer, the protection layer is located on a surface of a side of the light shielding layer facing away from the display module, and the protection layer completely covers the light shielding layer and extends to a side surface of the backlight module.
In some embodiments, the protective layer comprises a light-curable glue; and/or light absorbing particles are provided within the protective layer.
In some embodiments, at a side surface of the backlight module, a sum T of the thickness of the light shielding layer and the thickness of the protective layer satisfies a condition: t is less than or equal to 0.1 mm; and/or the difference between the widths of the display module and the backlight module in the second direction is less than or equal to 0.25 mm; the second direction is perpendicular to the first direction, and the second direction is perpendicular to the side face of the backlight module.
In some embodiments, the light-shielding layer comprises a first sub-layer and several second sub-layers; the first sub-layer is arranged at the edge of the display module, and the first sub-layer bends and extends to the side face of the backlight module; the second sub-layer is arranged on the surface of one side, back to the display module, of the first sub-layer, and the second sub-layer completely covers the first sub-layer.
In some embodiments, the thickness of the first sublayer is less than or equal to 0.005 mm; and/or the thickness of the second sublayer is less than or equal to 0.005 mm; and/or the thickness of the light shielding layer is less than or equal to 0.02 mm.
In some embodiments, the light-shielding layer comprises a conductive ink.
In some embodiments, an adhesive layer is arranged between the display module and the backlight module to bond the edge of the display module and the edge of the backlight module; the edge of the bonding layer extends to be in contact with the light shielding layer.
According to the manufacturing method of the display device, the light shielding layer is arranged at the edge of the display module, and the light shielding layer is bent from the surface of the display side of the display module and extends to the side face of the backlight module, so that the gap between the display module and the backlight module is covered by the light shielding layer, light is prevented from leaking from the gap between the display module and the backlight module, and the problem that the display device is easy to leak light is solved.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and that modifications may be made by one skilled in the art without departing from the spirit and scope of the application and it is therefore not intended to be limited to the specific embodiments disclosed below.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
In the display device, in order to realize the ultra-narrow frame, the edge of the display module is aligned with the edge of the backlight module, a reserved space is not reserved between the display module and the backlight module to paste the shading adhesive tape, and ink is only coated on the edge of the display module so as to prevent light from leaking from the edge of the display module by utilizing the ink. However, a gap exists between the display module and the backlight module, light can leak from the gap, and if the display module deforms, the gap between the display module and the backlight module is increased, so that light leakage at the gap between the display module and the backlight module is more serious.
In order to solve the above problem, an embodiment of the present application provides a method for manufacturing a display device, in which a display module and a backlight module are stacked, a light shielding layer is disposed at an edge of the display module, and the light shielding layer is bent from a surface of a display side of the display module to a side surface of the backlight module, so that a gap between the display module and the backlight module is covered by the light shielding layer, thereby preventing light from leaking from the gap between the display module and the backlight module, and solving the problem of easy light leakage of a narrow-bezel display device.
Fig. 1 is a flow chart illustrating a method of manufacturing a display device according to an embodiment of the present application; fig. 2 shows a schematic structural diagram of a display device in an embodiment of the present application.
Referring to fig. 1 and 2, a method for manufacturing a display device according to an embodiment of the present application includes the following steps:
step S1, arranging the display module and the backlight module in a stacking mode along a first direction; the display module is provided with a display side and a non-display side which are opposite along a first direction, the backlight module is positioned on the non-display side of the display module, and the backlight module is provided with a side surface which is vertical to the first direction;
step S2, arranging a light shielding layer at the edge of the display module; the light shielding layer is bent from the surface of the display side of the display module and extends to the side face of the backlight module.
In the method for manufacturing a display device according to the embodiment of the present application, the light shielding layer 300 is disposed at the edge of the display module 100, and the light shielding layer 300 is bent from the surface of the display side 100a of the display module 100 to extend to the side surface 200a of the backlight module 200, so that the gap between the display module 100 and the backlight module 200 is covered by the light shielding layer 300, thereby preventing light from leaking from the gap between the display module 100 and the backlight module 200, and thus, even if the gap between the display module 100 and the backlight module 200 is enlarged due to the deformation of the display module 100, the light shielding layer 300 can also effectively prevent light from leaking from the gap between the display module 100 and the backlight module 200. Therefore, when the display device is a narrow-frame display device, the light shielding layer 300 can still effectively shield light, thereby solving the problem that the narrow-frame display device is easy to leak light.
In the above embodiments, the display module may be a liquid crystal display module.
In some embodiments, the display device manufacturing method further includes the steps of:
step S3, arranging a protective layer on the surface of one side of the light shielding layer, which is opposite to the display module and the backlight module; the protective layer completely covers the light shielding layer and extends to the side face of the backlight module.
Through set up protective layer 400 at a side surface that light shield layer 300 dorsad display module assembly 100 and backlight unit 200, cover protective layer 400 light shield layer 300 completely for light shield layer 300 obtains the protection, thereby avoids light shield layer 300 in the damage, with the good effect of shading of guarantee light shield layer 300. Accordingly, even in a high-temperature and high-humidity environment, the light-shielding layer 300 is not easily broken, and the probability of light leakage is further reduced. Moreover, the protection layer 400 further extends to the side surface 200a of the backlight module 200 on the basis of completely covering the light shielding layer 300, so that the gap between the light shielding layer 300 and the side surface 200a of the backlight module 200 is also covered, thereby further improving the protection effect of the protection layer 400 on the light shielding layer 300.
Fig. 3 is a flow chart illustrating a method for manufacturing a display device according to an embodiment of the present application.
Referring to fig. 3, in some embodiments, disposing a light-shielding layer at an edge of the display module includes:
step S21, arranging a first sublayer at the edge of the display module, and bending and extending the first sublayer to the side face of the backlight module;
step S22, arranging a plurality of second sub-layers which are arranged in a stacked mode on the surface of one side, back to the display module, of the first sub-layer; wherein the second sub-layer completely covers the first sub-layer.
Set up first sublayer through the edge at display module assembly, buckle first sublayer and extend to backlight unit's side, and set up the second sublayer of a plurality of range upon range of settings on one side surface at first sublayer display module assembly dorsad, cover first sublayer completely with the second sublayer, make the light shield layer form by a plurality of sublayers range upon range of, when certain sublayer covers incompletely, there are other sublayers to supply to cover, thereby the guarantee light shield layer can better cover display module assembly's edge and backlight unit's side, promote the shading effect. Wherein the number of second sublayers comprises one, two, three, four, five, ten or more.
In some embodiments, disposing the light-shielding layer at the edge of the display module includes: and (3) coating a shading material on the edge of the display module in a transfer printing, brushing or spraying manner. The shading material is coated on the edge of the display module in a transfer printing, brush coating or spraying mode, so that the shading material uniformly covers the edge of the display module, and a good shading effect is achieved.
Based on the same purpose, the application also provides a display device.
Referring to fig. 2, in an embodiment of the present disclosure, the display device includes a display module 100, a backlight module 200, and a light shielding layer 300. The display module 100 has a display side 100a and a non-display side 100b opposite to each other along a first direction X, the backlight module 200 is stacked on the non-display side 100b of the display module 100 along the first direction X, the backlight module 200 has a side 200a perpendicular to the first direction X, and the light shielding layer 300 covers an edge of the display module 100 and is bent from a surface of the display side 100a of the display module 100 to extend to the side 200a of the backlight module 200.
In the display device provided in the embodiment of the application, the light shielding layer 300 is disposed at the edge of the display module 100, and the light shielding layer 300 is bent from the surface of the display side 100a of the display module 100 to extend to the side 200a of the backlight module 200, so that the gap between the display module 100 and the backlight module 200 is covered by the light shielding layer 300, thereby preventing light from leaking from the gap between the display module 100 and the backlight module 200, and thus, even if the gap between the display module 100 and the backlight module 200 is increased due to the deformation of the display module 100, the light shielding layer 300 can also effectively prevent light from leaking from the gap between the display module 100 and the backlight module 200. Therefore, when the display device is a narrow-frame display device, the light shielding layer 300 can still effectively shield light, thereby solving the problem that the narrow-frame display device is easy to leak light.
In some embodiments, the display device further includes a protection layer 400, the protection layer 400 is located on a surface of the light shielding layer 300 opposite to the display module 100, and the protection layer 400 completely covers the light shielding layer 300 and extends to the side 200a of the backlight module 200. Through set up protective layer 400 at a side surface that light shield layer 300 dorsad display module assembly 100 and backlight unit 200, cover protective layer 400 light shield layer 300 completely for light shield layer 300 obtains the protection, thereby avoids light shield layer 300 to damage, with the good effect of shading of guarantee light shield layer 300. Accordingly, even in a high-temperature and high-humidity environment, the light-shielding layer 300 is not easily broken, and the probability of light leakage is further reduced. Moreover, the protection layer 400 further extends to the side surface 200a of the backlight module 200 on the basis of completely covering the light shielding layer 300, so that the gap between the light shielding layer 300 and the side surface 200a of the backlight module 200 is also covered, thereby further improving the protection effect of the protection layer 400 on the light shielding layer 300.
Further, the protection layer 400 includes a photo-curable glue. The light-shielding layer 300 is protected by disposing a light-curing adhesive outside the light-shielding layer 300. Moreover, the light-curable adhesive can stably stay outside the light-shielding layer 300 and is not easy to fall off or be damaged, so that the light-shielding layer 300 can be effectively protected for a long time, and the light-shielding layer 300 can effectively maintain a good light-shielding effect for a long time.
Specifically, the protective layer 400 includes a UV light-curing paste (ultraviolet-curing paste). The UV light curing adhesive has the advantages of long storage period, no solvent, high curing speed, good transparency, good heat resistance and chemical resistance and the like, and can be used as the protective layer 400 to cover the light shielding layer 300, so that the light shielding layer 300 can be effectively protected for a long time, and the light shielding layer 300 can effectively keep a good light shielding effect for a long time.
Fig. 4 shows a schematic structural diagram of a display device in another embodiment of the present application.
Referring to fig. 4, in some embodiments, light absorbing particles 410 are disposed within the protective layer 400. By disposing the light absorbing particles 410 in the protective layer 400, the light leakage probability of the display device is further reduced. In particular, the light absorbing particles 410 may be nano-carbon black particles having a size of 10nm to 15 nm.
In some embodiments, at the side 200a of the backlight module 200, the sum T of the thickness of the light shielding layer 300 and the thickness of the protection layer 400 satisfies the condition: t is less than or equal to 0.1 mm. It can be understood that, at the side 200a of the backlight module 200, the larger the sum of the thickness of the light shielding layer 300 and the thickness of the protection layer 400 is, the wider the frame of the display device is. Based on this, in the embodiment of the present application, the sum of the thickness of the light-shielding layer 300 and the thickness of the protection layer 400 is set to be less than or equal to 0.1mm, so as to reduce the influence of the light-shielding layer 300 and the protection layer 400 on the frame width of the display device.
In addition, the sizes of the display module 100 and the backlight module 200 also affect the width of the frame of the display device, and therefore, in some embodiments, the sizes of the display module 100 and the backlight module 200 are limited, specifically, the difference between the widths of the display module 100 and the backlight module 200 in a second direction is less than or equal to 0.25mm, wherein the second direction Y is perpendicular to the first direction X, and the second direction Y is perpendicular to the side 200a of the backlight module 200, so as to ensure that the frame of the display module 100 is narrower.
The sum of the thickness of the light-shielding layer 300 and the thickness of the protection layer 400, and the size of the display module 100 and the backlight module 200 may be selected to meet the requirements at the same time or meet the requirements at the same time, and may be specifically selected according to the practical application of the display device.
In some embodiments, the light shielding layer 300 includes a first sub-layer and several second sub-layers; the first sub-layer is disposed at the edge of the display module 100, and the first sub-layer is bent and extended to the side 200a of the backlight module 200; the second sub-layer is disposed on a surface of the first sub-layer opposite to the display module 100, and the second sub-layer completely covers the first sub-layer. Set up first sublayer through the edge at display module assembly 100, buckle first sublayer and extend to backlight unit 200's side 200a, and set up the second sublayer of a plurality of range upon range of settings at the first sublayer lateral surface that display module assembly 100 dorsad, cover first sublayer completely with the second sublayer, make light shield layer 300 form by a plurality of sublayers range upon range of, when certain sublayer covers imperfectly, there are other sublayers to supply to cover, thereby guarantee light shield layer 300 can cover display module assembly 100's edge and backlight unit 200's side 200a better, promote the shading effect.
Further, the thickness of the light-shielding layer 300 is less than or equal to 0.02 mm. It can be understood that, since the light-shielding layer 300 is bent and extended from the surface of the display side 100a of the display module 100 to the side surface 200a of the backlight module 200, the thickness of the light-shielding layer 300 affects the thickness of the display device and the width of the frame. Based on this, in the embodiment of the present application, the thickness of the light-shielding layer 300 is set to be less than or equal to 0.02mm, so as to ensure that the display device realizes an ultra-thin and ultra-narrow frame.
In some embodiments, the thickness of the first sublayer is less than or equal to 0.005 mm. When the thickness of the light-shielding layer 300 is determined and the light-shielding layer 300 is formed by laminating a plurality of sub-layers, the smaller the thickness of each sub-layer is, the more chance the sub-layers can make up the leaks of the rest of sub-layers, so that the light-shielding layer 300 achieves a good light-shielding effect. The thickness of the first sub-layer is smaller than or equal to 0.005mm, so that the shading effect is guaranteed. Similarly, the thickness of the second sub-layer can be set to be less than or equal to 0.005mm to ensure the shading effect. The thickness of the light-shielding layer 300, the thickness of the first sub-layer, and the thickness of the second sub-layer may satisfy the above conditions at the same time, or one or two of them may satisfy the above conditions.
In some embodiments, light absorbing particles 410 are disposed within the protective layer 400. Since the light absorbing particles 410 in the protection layer 400 have a light absorbing effect, the thickness of the light shielding layer 300 may be reduced accordingly based on this. For example, in an embodiment, the light absorbing particles 410 are disposed in the protection layer 400, and the thickness of the light shielding layer 300 is less than or equal to 0.01mm, so that the thickness of the light shielding layer 300 on the surface of the display side 100a of the display module 100 is smaller, and the display device is thinner, and meanwhile, the thickness of the light shielding layer 300 on the side 200a of the backlight module 200 is smaller, which is beneficial for realizing a narrow bezel.
In some embodiments, the light shielding layer 300 includes a conductive ink. The effect of electrostatic discharge is achieved through the conductive ink, so that the electrostatic effect at the edge of the display device is reduced while the good light shielding effect is achieved by using the light shielding layer 300, and the use experience of a user is improved.
In some embodiments, an adhesive layer 500 is disposed between the display module 100 and the backlight module 200 to adhere the edge of the display module 100 to the edge of the backlight module 200, and the edge of the adhesive layer 500 extends to contact with the light shielding layer 300. Because the adhesive layer 500 fills the gap between the display module 100 and the backlight module 200, and the edge of the adhesive layer 500 extends to contact with the light shielding layer 300, the adhesive layer 500 plays a supporting role in the middle of the process that the light shielding layer 300 bends from the surface of the display side 100a of the display module 100 to extend to the side 200a of the backlight module 200, and the light shielding layer 300 can be effectively prevented from cracking at the gap between the display module 100 and the backlight module 200.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.