CN114877953A - Multistage regulation spinning formula starching and finishing control system - Google Patents
Multistage regulation spinning formula starching and finishing control system Download PDFInfo
- Publication number
- CN114877953A CN114877953A CN202210810477.0A CN202210810477A CN114877953A CN 114877953 A CN114877953 A CN 114877953A CN 202210810477 A CN202210810477 A CN 202210810477A CN 114877953 A CN114877953 A CN 114877953A
- Authority
- CN
- China
- Prior art keywords
- module
- sizing
- cord fabric
- pressing plate
- instruction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009987 spinning Methods 0.000 title claims abstract description 14
- 238000009955 starching Methods 0.000 title claims abstract description 14
- 230000033228 biological regulation Effects 0.000 title claims description 6
- 238000004513 sizing Methods 0.000 claims abstract description 125
- 238000001514 detection method Methods 0.000 claims abstract description 52
- 238000003825 pressing Methods 0.000 claims abstract description 50
- 230000000694 effects Effects 0.000 claims abstract description 45
- 239000011521 glass Substances 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 239000004744 fabric Substances 0.000 claims description 122
- 238000000034 method Methods 0.000 claims description 34
- 238000012545 processing Methods 0.000 claims description 32
- 238000013461 design Methods 0.000 claims description 25
- 230000006698 induction Effects 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 22
- 239000002002 slurry Substances 0.000 claims description 21
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- 230000008859 change Effects 0.000 claims description 15
- 238000007405 data analysis Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 12
- 230000008439 repair process Effects 0.000 claims description 12
- 230000001502 supplementing effect Effects 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000009990 desizing Methods 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000004364 calculation method Methods 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 8
- 230000008901 benefit Effects 0.000 claims 1
- 210000004262 dental pulp cavity Anatomy 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 230000004044 response Effects 0.000 claims 1
- 238000003756 stirring Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000002151 serous membrane Anatomy 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a multistage adjustment spinning type sizing and finishing control system, which comprises a main control box and a sizing treatment system, wherein a control box is arranged at the rear side of the main control box, a group of sliding plates are connected inside the control box in a sliding manner, an upper frame is fixed at the upper end of the group of sliding plates, a detection frame is fixed on the upper surface of the control box, a first support and a second support are respectively arranged at the front end and the rear end of the control box, a first transmission roller is connected to the inner bearing of the first support, a second transmission roller is connected to the inner bearing of the second support, motors are fixed at one ends of the first transmission roller and the second transmission roller, a glass plate is fixed above the detection frame, a hole is formed in the middle of the glass plate, a first pressing plate and a second pressing plate are arranged above the glass plate, two ends of the first pressing plate and the second pressing plate are connected with two sides inside the detection frame in a sliding manner, and both the first pressing plate and the second pressing plate are of a telescopic structure, the device has solved the current not good problem of starching the effect.
Description
Technical Field
The invention relates to the technical field of sizing, in particular to a multi-stage regulation spinning type sizing and finishing control system.
Background
Carry out the starching to the curtain cloth of same batch and handle and can strengthen fibre adhesion cohesion to form the firm serous membrane of one deck on the yarn surface, make the yarn become closely and smooth, before dispatching from the factory, should carry out corresponding starching to the toughness of curtain cloth and handle, but often the phenomenon that the starching is excessive or the starching is not enough takes place, how accurate starching effect who improves the cleaning material nevertheless, and the use field that cooperates the curtain cloth carries out accurate starching, the problem that the skilled person needs a urgent need to solve always.
Disclosure of Invention
The invention aims to provide a multi-stage regulation spinning type sizing and finishing control system to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a multi-stage regulating spinning type sizing finishing control system comprises a main control box and a sizing processing system, a control box is arranged at the rear side of the main control box, a group of sliding plates are connected in the control box in a sliding way, an upper frame is fixed at the upper ends of the group of sliding plates, a detection frame is fixed on the upper surface of the control box, a first support and a second support are respectively arranged at the front end and the rear end of the control box, the inner bearing of the first bracket is connected with a first transmission roller, the inner bearing of the second bracket is connected with a second transmission roller, a motor is fixed at one end of each of the first transmission roller and the second transmission roller, a glass plate is fixed above the detection frame, the middle part of the glass plate is provided with a hole, a first pressing plate and a second pressing plate are arranged above the glass plate, the two ends of the first pressing plate and the two ends of the second pressing plate are in sliding connection with the two sides of the interior of the detection frame, and the first pressing plate and the second pressing plate are both of telescopic structures.
The invention further discloses that a group of fixed rods are arranged in the middle of the upper frame, a hydraulic cylinder is fixed on the group of fixed rods, a push rod is fixedly connected to the output end of the hydraulic cylinder, a scanner is fixed on the side wall of the glass plate, a hollow groove is formed in the inner part of the second pressing plate, a fixed plate is installed in the middle of the inner part of the hollow groove, a plurality of shifting pieces are hinged to the lower part of the fixed plate, an induction spring is fixed between the middle of the plurality of shifting pieces and the left wall of the hollow groove, a processing box is arranged on the right lower part of the second conveying roller, a water tank and a pulp box are arranged on the outer side of the processing box, the inner part of the pulp box is divided into a pulp feeding cavity and a pulp eliminating cavity, pulp is filled in the pulp feeding cavity, and a softener is filled in the pulp eliminating cavity.
The invention further discloses that the sizing processing system comprises a detection module, a data processing module and a repairing module, wherein the detection module comprises a clamping module, a thickness detection module and a pressing module, the clamping module comprises a flattening unit and a concave-convex sensing unit, the pressing module comprises a depth control unit and a timing unit, the data processing module comprises a data analysis module and an instruction design module, and the repairing module comprises a transmission module, a sizing supplementing module and a sizing eliminating module;
the automatic slurry feeding device is characterized in that the flattening unit is electrically connected with the first pressing plate and the second pressing plate, the concave-convex sensing unit is electrically connected with the sensing spring, the thickness detection module is electrically connected with the scanning machine, the depth control unit is electrically connected with the hydraulic cylinder, the timing unit is electrically connected with the thickness detection module, the data processing module is installed inside the main control box, the transmission module is electrically connected with the motor, the slurry supplementing module is electrically connected with the slurry feeding cavity, and the slurry eliminating module is electrically connected with the slurry eliminating cavity.
The invention further discloses an operation method of the sizing treatment system, which comprises the following steps:
s1: placing the sized and dried cord fabric on a glass plate, controlling one side of a pair of cord fabrics of a pressing plate to be fixed by a clamping module, moving a clamping plate II rightwards from the right side of the clamping plate I, leveling the cord fabric on the glass plate, and detecting concave-convex points on the upper surface of the leveled cord fabric by a concave-convex sensing unit in the leveling process to determine whether the cord fabric is excessively sized;
s2: after the right ends of the cord fabric on the two pairs of glass plates of the pressing plate are fixed, the scanner collects cord fabric thickness data through a thickness detection module, the cord fabric thickness data are marked as H, and then the system detects the toughness of the cord fabric;
s3: the data analysis module analyzes the concave-convex data and the toughness detection data, and analyzes the sizing effect of the cord fabric after primary sizing;
s4: and the instruction design module repairs the cord fabric according to the sizing effect, so that the detected cord fabric achieves the optimal sizing effect, meanwhile, the sizing agent proportion during primary sizing is adjusted, the system is detected again, S1-S3 is repeated until the optimal sizing effect is determined, the system stops detecting, the sizing agent proportion during primary sizing is determined, and the optimal sizing effect is achieved.
Further, the present invention provides a method for detecting the unevenness detecting unit in S1, comprising:
the left side of the cord fabric on the pair of glass plates of the pressing plate is fixed, the right side of the lower end of the second pressing plate flattens the cord fabric, meanwhile, in the process that the cord fabric is flattened, the stirring sheet in the second pressing plate detects the degree of obstruction of the surface of the cord fabric, the degree of obstruction is used for indicating that after one sizing process is finished, if the proportion of sizing agent is high, the slurry is easy to condense on the upper surface of the cord fabric, particles protruding out of the upper surface of the cord fabric are formed, leftward thrust is exerted on the right movement of the stirring sheet due to the formation of the particles, the induction spring induces the stress of the stirring sheet, and the force is transmitted to the concave-convex induction unit in a force form.
The invention further describes that the degree of obstruction of the concave-convex sensing unit is calculated according to data transmitted by the sensing spring, and the degree of obstruction is marked as Z, and the calculation formula is as follows:
wherein the content of the first and second substances,
，
is the maximum pressure value borne by the induction spring, n is the total number of the induction springs, T is the total time of the detection of the induction springs, j is the arrangement serial number of the induction springs,
the sum of the products of the pressure of the jth induction spring in the moving process and the corresponding maintaining time change is the j, m is the frequency of the pressure change of one induction spring in the moving process, i is the sequence number of the change frequency,
to be the pressure value at which the ith change occurs,
for the maintenance time when the ith pressure change occurs, when
It shows that the particles are too many in number and the effect of excessive sizing is shown as a whole.
Further, the present invention provides the following steps in the detection step S2:
s21: when the cloth with good toughness after sizing is placed on the holes for toughness detection, the thickness of the cloth is measured
And the push module controls the push rod in the hydraulic cylinder to
The downward moving speed of the upper and lower rollers contacts with the cloth and extrudes the cloth to a depth
After the distance, the push rod retracts, and the cloth returns to the initial state within the time T;
s22: when the depth control unit obtains the H value, the push rod will be driven by the H value
The downward moving speed of the curtain cloth is contacted with the curtain cloth in the fixed hole, and the curtain cloth at the contact part is downwards extruded to the depth which is in direct proportion to the thickness
Therein after that
When the push rod retracts, the scanner compares the curved surface of the extruded concave surface of the curtain cloth through the glass plate, and the timing unit performs timing when the lower end of the push rod is separated from the concave surface, so that the time required when the concave surface returns to the state in the range of the initial plane is recorded as
To do so by
The value represents the toughness of the cord fabric.
In further elaboration of the invention, the data analysis module pair
And
the analytical procedure was as follows:
a1: when in use
When the sizing agent is used, the size is higher in one-time sizing, so that the size is bonded on the cord fabric, the size is changed into particles after drying is finished and is fixed on the surface of the cord fabric, the excessive sizing is determined, and an instruction A is sent to an instruction design module;
a2: when in use
When the amount of the pulp is not excessive, the pulp needs to be combined
Judging whether the amount of the slurry is proper or small in the primary sizing process;
when the temperature is higher than the set temperature
In time, the recovery time of the concave surface is in a normal range, the toughness is good, the sizing effect is considered to be good, and an instruction is sentB, giving a command design module;
when in use
And when the sizing effect is not enough, the concave surface is judged to be not recovered to the range of the initial plane within the specified time, the toughness is not good, the sizing effect is considered to be poor, the sizing effect is mainly insufficient, and an instruction C is sent to the instruction design module.
The invention further illustrates that the specific steps of the instruction design module are as follows:
s41: when an instruction A is received, the transmission module is started, the detected cord fabric enters the inside of the treatment box, water enters the inside of the treatment box, the desizing module controls the desizing cavity to supply liquid to the inside of the treatment box, the input proportion of the softener is in direct proportion to the Z value, and meanwhile, in one sizing procedure, the proportion of the size is reduced, so that the optimal sizing effect of the subsequent cord fabric is realized;
s42: when the instruction B is received, the transmission module is started, the detected cord fabric enters the processing box, a worker directly picks up the cord fabric from the processing box, and the proportion of the slurry in primary sizing is maintained when the same batch of cord fabric is sized;
s43: when receiving the instruction C, the transmission module is started, the water tank supplies water to the inside of the treatment box, and the slurry supplementing module controls the slurry supplementing cavity to supply liquid to the inside of the treatment box, wherein the liquid supply amount and the liquid supply amount are equal to those of the slurry supplementing cavity
And the proportion is in direct proportion, the size amount in sizing is increased in one sizing procedure, after sizing is finished, detection is carried out again, when the detection reaches the level B, the size proportion is determined, and the subsequent cord fabrics in the same batch are sized by adopting the determined size proportion.
The invention further discloses that the clamping module is used for detecting clamping of the curtain cloth and concave-convex condition of the surface, the thickness detection module is conveniently used for detecting the thickness of the curtain cloth and controlling the scanner to observe the recovery condition of the concave surface, the pressing module is used for detecting the toughness of the cloth on the hole, the data analysis module is used for analyzing the detection data and judging the sizing effect, the instruction design module is used for carrying out special subsequent repair instruction design according to the sizing effect judgment result and adjusting the size proportion in the primary sizing process, and the repair module is used for detecting size adjustment of the curtain cloth so as to improve the toughness of the detected cloth.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by adopting the sizing treatment system, after the cord fabric is sized once, the sizing effect is detected, and the detected cord fabric is repaired by the size and the size proportion in the sizing process is increased according to the sizing effect, so that the sizing effect of the cord fabric is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic left side view of the overall structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the second pressing plate of the present invention;
FIG. 4 is a schematic diagram of the system of the present invention;
in the figure: 1. a master control box; 2. a control box; 3. a motor; 4. a first bracket; 5. a second bracket; 6. a first transmission roller; 7. pressing a first plate; 8. putting on a shelf; 9. a hydraulic cylinder; 10. a second transmission roller; 11. a scanner; 12. pressing a second plate; 13. a glass plate; 14. a treatment tank; 15. a water tank; 16. a pulp box; 17. a hole; 18. a fixing plate; 19. a shifting sheet; 20. a sensing spring.
Detailed Description
The present invention will be described in further non-limiting detail with reference to the following preferred embodiments and accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a multistage regulation spinning formula starching and finishing control system, including master control case 1 and starching processing system, the rear side of master control case 1 is provided with control box 2, the inside sliding connection of control box 2 has a set of slide, the upper end of a set of slide is fixed with upper bracket 8, the upper surface department of control box 2 is fixed with the test rack, both ends are provided with support one 4 and support two 5 respectively around the control box, the inside bearing of support one 4 is connected with passes roller one 6, the inside bearing of support two 5 is connected with passes roller two 10, the one end department of passing roller one 6 and passing roller two 10 all is fixed with motor 3, the test rack top is fixed with glass board 13, hole 17 has been seted up at the middle part of glass board 13, the top of glass board 13 is provided with clamp plate one 7 and clamp plate two 12, the both ends of clamp plate one 7 and clamp plate two 12 and the inside both sides sliding connection of test rack, clamp plate one 7 and clamp plate two 12 are extending structure.
The centre of upper bracket 8 is provided with a set of dead lever, be fixed with hydraulic cylinder 9 on a set of dead lever, the output fixedly connected with push rod of hydraulic cylinder 9, be fixed with scanner 11 on the lateral wall of glass board 13, the dead slot has been seted up to the inside of clamp plate two 12, install fixed plate 18 in the middle of the dead slot is inside, the below of fixed plate 18 articulates there are a plurality of plectrums 19, be fixed with induction spring 20 between the centre of a plurality of plectrums 19 and the left wall of dead slot, the right side below of biography roller two 10 is provided with handles case 14, the outside of handling case 14 is provided with water tank 15 and thick liquid case 16, the inside of thick liquid case 16 is divided into dressing chamber and destarch chamber, the dressing chamber intussuseption is filled with the thick liquid, the intracavity that destarchs is filled with the softener.
The sizing processing system comprises a detection module, a data processing module and a repair module, wherein the detection module comprises a clamping module, a thickness detection module and a pressing module, the clamping module comprises a flattening unit and a concave-convex sensing unit, the pressing module comprises a depth control unit and a timing unit, the data processing module comprises a data analysis module and an instruction design module, and the repair module comprises a transmission module, a slurry supplementing module and a slurry eliminating module;
the flattening unit is electrically connected with the first pressing plate 7 and the second pressing plate 12, the concave-convex sensing unit is electrically connected with the sensing spring 20, the thickness detection module is electrically connected with the scanner 11, the depth control unit is electrically connected with the hydraulic cylinder 9, the timing unit is electrically connected with the thickness detection module, the data processing module is installed inside the main control box 1, the transmission module is electrically connected with the motor 3, the pulp supplementing module is electrically connected with the sizing cavity, and the pulp eliminating module is electrically connected with the pulp eliminating cavity.
The operation method of the sizing treatment system comprises the following steps:
s1: placing the sized and dried curtain cloth on a glass plate 13, controlling a first pressing plate 7 to fix one side of the curtain cloth by a clamping module, moving a second pressing plate 12 rightwards from the right side of the first pressing plate 7, leveling the curtain cloth on the glass plate 13, and detecting concave-convex points on the upper surface of the leveled curtain cloth by a concave-convex sensing unit in the leveling process to determine whether the curtain cloth is excessively sized;
s2: after the pressing plate II 12 fixes the right end of the cord on the glass plate 13, the scanner 11 collects cord thickness data through a thickness detection module, the cord thickness data is marked as H, and then the system detects the toughness of the cord;
s3: the data analysis module analyzes the concave-convex data and the toughness detection data and analyzes the sizing effect of the cord fabric after primary sizing;
s4: and the instruction design module repairs the cord fabric according to the sizing effect, so that the detected cord fabric achieves the optimal sizing effect, meanwhile, the sizing agent proportion during primary sizing is adjusted, the system is detected again, S1-S3 is repeated until the optimal sizing effect is determined, the system stops detecting, the sizing agent proportion during primary sizing is determined, and the optimal sizing effect is achieved.
The detection method of the concave-convex sensing unit in S1 is as follows:
the left side of the cord fabric on the glass plate 13 is fixed by the first pressing plate 7, the cord fabric is leveled by the right side of the lower end of the second pressing plate 12, meanwhile, in the process that the cord fabric is leveled, the blocking degree of the surface of the cord fabric by the shifting sheet 19 in the second pressing plate 12 is detected, the blocking degree is used for indicating that after one sizing process is finished, if the proportion of sizing agent is higher, the sizing agent is easy to condense on the upper surface of the cord fabric, particles protruding out of the upper surface of the cord fabric are formed, leftward thrust is applied to the right movement of the shifting sheet 19 due to the formation of the particles, and the stress of the shifting sheet 19 is sensed by the sensing spring 20 and is transmitted to the concave-convex sensing unit in a force mode.
The concave-convex sensing unit calculates the degree of obstruction according to the data transmitted by the sensing spring 20, and the degree of obstruction is marked as Z, and the calculation formula is as follows:
wherein the content of the first and second substances,
，
is the maximum pressure value of the induction spring 20, n is the total number of the induction springs 20, T is the total time of detection of the induction springs 20, j is the arrangement serial number of the induction springs 20,
the sum of the products of the pressure of the jth sense spring 20 during the moving process and the corresponding maintaining time change, m is the number of times of pressure change of one sense spring 20 during the moving process, i is the sequence number of the number of times of change,
to be the pressure value at which the ith change occurs,
for the maintenance time when the ith pressure change occurs, when
It shows that the particles are too many in number and the effect of excessive sizing is shown as a whole.
The detection process of S2 is as follows:
s21: when the cloth with good toughness after sizing is placed on the hole 17 for toughness detection, the thickness of the cloth is measured
And the push module controls the push rod in the hydraulic cylinder 9 to push
The downward moving speed of the upper and lower rollers is contacted with the cloth and is extruded downwards to a depth
After the distance, the push rod retracts, and the cloth returns to the initial state within the time T;
s22: when the depth control unit obtains the H value, the push rod will be driven by the H value
The downward moving speed of the movable part is contacted with the cord in the fixed hole 17, and the cord at the contact part is downwards extruded to the depth which is in direct proportion to the thickness
Therein after that
When the push rod retracts, the scanner 11 compares the curved surface of the extruded concave surface of the curtain cloth through the glass plate 13, and the timing unit performs timing when the lower end of the push rod is separated from the concave surface, so that the time required when the concave surface returns to the state in the range of the initial plane is recorded as the time required when the concave surface returns to the state in the range of the initial plane
To in order to
The value represents the toughness of the cord fabric.
Data analysis module pair
And
the analytical procedure was as follows:
a1: when in use
When the sizing agent is used, the size is higher in one-time sizing, so that the size is bonded on the cord fabric, the size is changed into particles after drying is finished and is fixed on the surface of the cord fabric, the excessive sizing is determined, and an instruction A is sent to an instruction design module;
a2: when in use
When the amount of the slurry is not excessive, the combination is required
Judging whether the amount of the slurry is proper or small in the primary sizing process;
when in use
When the time is in a normal range, the concave surface recovery time is in a normal range, the toughness is good, the sizing effect is considered to be good, and an instruction B is sent to an instruction design module;
when in use
And when the sizing effect is not enough, the concave surface is judged to be not recovered to the range of the initial plane within the specified time, the toughness is not good, the sizing effect is considered to be poor, the sizing effect is mainly insufficient, and an instruction C is sent to the instruction design module.
The specific steps of the instruction design module are as follows:
s41: when an instruction A is received, the transmission module is started, the detected cord fabric enters the inside of the processing box 14, water enters the inside of the processing box 14, the desizing module controls the desizing cavity to supply liquid to the inside of the processing box 14, the input proportion of the softener is in direct proportion to the Z value, and meanwhile, in the primary sizing procedure, the proportion of the size is reduced, so that the optimal sizing effect of the subsequent cord fabric is realized;
s42: when the instruction B is received, the transmission module is started, the detected cord fabric enters the processing box 14, the worker directly picks up the cord fabric from the processing box 14, and the proportion of the slurry in primary sizing is maintained when the same batch of cord fabric is sized;
s43: when receiving the instruction C, the transmission module is started and water is suppliedThe box 15 supplies water to the inside of the processing box 14, and the pulp replenishing module controls the pulp replenishing cavity to supply liquid to the inside of the processing box 14, and the liquid supply amount of the pulp replenishing cavity are equal to those of the pulp replenishing cavity
And the proportion is in direct proportion, the size amount in sizing is increased in one sizing procedure, after sizing is finished, detection is carried out again, when the detection reaches the level B, the size proportion is determined, and the subsequent cord fabrics in the same batch are sized by adopting the determined size proportion.
The centre gripping module is used for detecting the centre gripping of curtain cloth and the unsmooth condition on surface, thickness detection module detects with the thickness that conveniently is used for curtain cloth, and control scanner 11 observes the recovering condition of concave surface, press the module and be used for carrying out toughness to the cloth on hole 17 and detect, data analysis module is used for detecting the analysis of data, and carry out the sizing effect and judge, instruction design module is used for carrying out special follow-up repair instruction design according to sizing effect judged result, and the thick liquid proportion adjustment of sizing in-process once, repair module is used for detecting the thick liquid volume adjustment of curtain cloth, in order to improve the toughness that detects the cloth.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: it is to be understood that modifications may be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions may be made in some technical features thereof, without departing from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A multistage regulation spinning type sizing finishing control system comprises a main control box (1) and a sizing treatment system, and is characterized in that: the rear side of the main control box (1) is provided with a control box (2), the inside of the control box (2) is connected with a group of sliding plates in a sliding manner, the upper end of the group of sliding plates is fixed with an upper frame (8), the upper surface of the control box (2) is fixed with a detection frame, a first support (4) and a second support (5) are respectively arranged at the front end and the rear end of the control box, an inner bearing of the first support (4) is connected with a first transmission roller (6), an inner bearing of the second support (5) is connected with a second transmission roller (10), motors (3) are respectively fixed at one ends of the first transmission roller (6) and the second transmission roller (10), a glass plate (13) is fixed above the detection frame, a hole (17) is formed in the middle of the glass plate (13), a first pressing plate (7) and a second pressing plate (12) are arranged above the glass plate (13), the two ends of the first pressing plate (7) and the second pressing plate (12) are connected with the two sides inside of the detection frame in a sliding manner, the first pressing plate (7) and the second pressing plate (12) are both of telescopic structures.
2. A multi-stage regulated spinning sizing and finishing control system as recited in claim 1, further comprising: a group of fixed rods are arranged in the middle of the upper frame (8), a hydraulic cylinder (9) is fixed on one group of fixed rods, the output end of the hydraulic cylinder (9) is fixedly connected with a push rod, the side wall of the glass plate (13) is fixed with a scanner (11), a hollow groove is arranged inside the second pressure plate (12), a fixing plate (18) is arranged in the middle inside the hollow groove, a plurality of shifting pieces (19) are hinged below the fixed plate (18), an induction spring (20) is fixed between the middle of the plurality of shifting pieces (19) and the left wall of the empty groove, a treatment box (14) is arranged at the lower right part of the second conveying roller (10), a water tank (15) and a pulp tank (16) are arranged at the outer side of the treatment box (14), the inside of the pulp box (16) is divided into a pulp feeding cavity and a pulp eliminating cavity, the pulp feeding cavity is filled with pulp, and the pulp eliminating cavity is filled with a softener.
3. A multi-stage regulated spinning sizing and finishing control system as recited in claim 2, further comprising: the sizing processing system comprises a detection module, a data processing module and a repair module, wherein the detection module comprises a clamping module, a thickness detection module and a pressing module, the clamping module comprises a flattening unit and a concave-convex sensing unit, the pressing module comprises a depth control unit and a timing unit, the data processing module comprises a data analysis module and an instruction design module, and the repair module comprises a transmission module, a slurry supplementing module and a slurry eliminating module;
the utility model discloses a thick liquid package material machine, including main control box (1), flattening unit, unsmooth induction element, thickness detection module, conveying module, motor (3), the unit that flattens is connected with clamp plate (7) and clamp plate two (12) electricity, unsmooth induction element is connected with response spring (20) electricity, thickness detection module is connected with scanner (11) electricity, degree of depth control unit is connected with hydraulic cylinder (9) electricity, timing unit is connected with thickness detection module electricity, data processing module installs in the inside of main control box (1), conveying module is connected with motor (3) electricity, the benefit thick liquid module is connected with the upper pulp chamber electricity, the thick liquid module that disappears is connected with the thick liquid chamber electricity that disappears.
4. A multi-stage regulated spinning sizing and dressing control system according to claim 3, wherein: the operation method of the sizing treatment system comprises the following steps:
s1: placing the sized and dried curtain cloth on a glass plate (13), firstly controlling a first pressing plate (7) to fix one side of the curtain cloth by a clamping module, moving a second clamping plate (12) rightwards from the right side of the first clamping plate (7), leveling the curtain cloth on the glass plate (13), and detecting concave-convex points on the upper surface of the leveled curtain cloth by a concave-convex sensing unit in the leveling process to determine whether the curtain cloth is excessively sized;
s2: after the pressing plate II (12) fixes the right end of the cord fabric on the glass plate (13), the scanner (11) collects cord fabric thickness data through a thickness detection module, the cord fabric thickness data are marked as H, and then the system detects the toughness of the cord fabric;
s3: the data analysis module analyzes the concave-convex data and the toughness detection data and analyzes the sizing effect of the cord fabric after primary sizing;
s4: and the instruction design module repairs the cord fabric according to the sizing effect, so that the detected cord fabric achieves the optimal sizing effect, meanwhile, the sizing agent proportion during primary sizing is adjusted, the system is detected again, S1-S3 is repeated until the optimal sizing effect is determined, the system stops detecting, the sizing agent proportion during primary sizing is determined, and the optimal sizing effect is achieved.
5. The system as claimed in claim 4, wherein the system comprises: the detection method of the concave-convex sensing unit in S1 is as follows:
the left side of the cord fabric on the glass plate (13) is fixed by the first pressing plate (7), the cord fabric is leveled by the right side of the lower end of the second pressing plate (12), meanwhile, in the process that the cord fabric is leveled, the blocking degree of the surface of the cord fabric is detected by the shifting sheet (19) in the second pressing plate (12), the blocking degree is used for indicating that after one sizing process is finished, if the proportion of sizing agent is higher, the cord fabric is easy to condense on the upper surface of the cord fabric, particles protruding out of the upper surface of the cord fabric are formed, leftward thrust is applied to the right movement of the shifting sheet (19) due to the formation of the particles, and the stress of the shifting sheet (19) is induced by the induction spring (20) and is transmitted to the concave-convex induction unit in a force mode.
6. The system as claimed in claim 5, wherein the system comprises: the concave-convex sensing unit carries out obstruction degree calculation according to data transmitted by the sensing spring (20), and the calculation formula is marked as Z and is as follows:
wherein the content of the first and second substances,
，
is the maximum pressure value borne by the induction spring (20), n is the total number of the induction springs (20), T is the total time detected by the induction spring (20), j is the arrangement serial number of the induction spring (20),
the sum of the products of the pressure and the corresponding maintaining time change of the jth induction spring (20) in the moving process is taken as the value, m is the number of times of pressure change of one induction spring (20) in the moving process, i is the sequence number of the change times,
to be the pressure value at which the ith change occurred,
for the maintenance time when the ith pressure change occurs, when
It shows that the particles are too many in number and the effect of excessive sizing is shown as a whole.
7. The system as claimed in claim 6, wherein the system comprises: the detection process of S2 is as follows:
s21: when the cloth with good toughness after sizing is placed on the hole (17) for toughness detection, the thickness of the cloth is measured
And the push module controls the push rod in the hydraulic cylinder (9) to push
The downward moving speed of the upper and lower rollers contacts with the cloth and extrudes the cloth to a depth
After the distance, the push rod retracts, and the cloth returns to the initial state within the time T;
s22: when the depth control unit obtains the H value, the push rod will be driven by the H value
The downward moving speed of the curtain cloth is contacted with the curtain cloth in the fixed hole (17), and the curtain cloth at the contact part is extruded downwards to the depth which is in direct proportion to the thickness
Therein after that
When the push rod retracts, the scanner (11) compares the curved surface of the extruded concave surface of the curtain cloth through the glass plate (13), and the timing unit performs timing when the lower end of the push rod is separated from the concave surface to obtain the time required by the concave surface to return to the state in the range of the initial plane, and the time is recorded as
To in order to
The value represents the toughness of the cord fabric.
8. A multi-stage regulated spinning sizing and dressing control system according to claim 7, wherein: the data analysis module pair
And
the analytical procedure was as follows:
a1: when in use
When the sizing agent is used, the size is higher in one-time sizing, so that the size is bonded on the cord fabric, the size is changed into particles after drying is finished and is fixed on the surface of the cord fabric, the excessive sizing is determined, and an instruction A is sent to an instruction design module;
a2: when in use
When the amount of the slurry is not excessive, the combination is required
Judging whether the amount of the slurry is proper or small in the primary sizing process;
when in use
When the time is in a normal range, the concave surface recovery time is in a normal range, the toughness is good, the sizing effect is considered to be good, and an instruction B is sent to an instruction design module;
when in use
And when the sizing effect is not enough, the concave surface is judged to be not recovered to the range of the initial plane within the specified time, the toughness is not good, the sizing effect is considered to be poor, the sizing effect is mainly insufficient, and an instruction C is sent to the instruction design module.
9. A multi-stage regulated spinning sizing and dressing control system according to claim 8, wherein: the instruction design module comprises the following specific steps:
s41: when an instruction A is received, the transmission module is started, the detected cord fabric enters the inside of the processing box (14), water enters the inside of the processing box (14), meanwhile, the desizing module controls the desizing cavity to supply liquid to the inside of the processing box (14), the input proportion of the softener is in direct proportion to the Z value, and meanwhile, in the primary sizing procedure, the proportion of the size is reduced, so that the optimal sizing effect of the subsequent cord fabric is realized;
s42: when the instruction B is received, the transmission module is started, the detected cord fabric enters the processing box (14), a worker directly picks up the cord fabric from the processing box (14), and the proportion of the slurry in primary sizing is maintained when the same batch of cord fabric is sized;
s43: when receiving the instruction C, the transmission module is started, the water tank (15) supplies water to the inside of the processing box (14), and the pulp replenishing module controls the pulp replenishing cavity to supply liquid into the processing box (14), wherein the liquid supply amount and the liquid supply amount are equal to those of the pulp replenishing cavity
And the sizing agent is in direct proportion, the sizing agent amount in sizing is increased in one sizing procedure, after sizing is finished, detection is performed again, when the detection reaches the level B, the sizing agent proportion is determined, and the cord fabric in the same subsequent batch is sized by adopting the determined sizing agent proportion.
10. A multi-stage regulated spinning sizing and dressing control system according to claim 9, wherein: the utility model discloses a quick-witted, including centre gripping module, thickness detection module, data analysis module, instruction design module, and sizing effect, the centre gripping module is used for detecting the centre gripping of curtain cloth and the unsmooth condition on surface and detects, thickness detection module detects with the thickness that conveniently is used for the curtain cloth to and control scanner (11) observe the recovering condition of concave surface, press the module and be used for carrying out toughness to the cloth on hole (17), data analysis module is used for detecting the analysis of data to the effect of starching is judged, instruction design module is used for carrying out special follow-up repair instruction design according to starching effect judged result to and the thick liquid proportion adjustment of starching in-process once, the module of mending is used for detecting the thick liquid volume adjustment of curtain cloth, in order to improve the toughness that detects the cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210810477.0A CN114877953B (en) | 2022-07-11 | 2022-07-11 | Multistage regulation spinning formula starching and finishing control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210810477.0A CN114877953B (en) | 2022-07-11 | 2022-07-11 | Multistage regulation spinning formula starching and finishing control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114877953A true CN114877953A (en) | 2022-08-09 |
| CN114877953B CN114877953B (en) | 2022-11-29 |
Family
ID=82683349
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210810477.0A Active CN114877953B (en) | 2022-07-11 | 2022-07-11 | Multistage regulation spinning formula starching and finishing control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114877953B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115722493A (en) * | 2022-11-03 | 2023-03-03 | 南通弘厦纺织科技有限公司 | Intelligent textile processing system and processing method |
| CN116752314A (en) * | 2023-08-17 | 2023-09-15 | 连云港爱仕沃玛技术纺织有限公司 | Textile production sizing device convenient for adding auxiliary agent and application method thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1966097A (en) * | 1933-07-22 | 1934-07-10 | Charles B Johnson | Warp sizing machine |
| CN109868596A (en) * | 2019-03-08 | 2019-06-11 | 段谟焱 | A kind of warp yarn sizing equipment |
| CN110965224A (en) * | 2019-12-06 | 2020-04-07 | 湖州甬邦纺织品织造有限公司 | Textile fabric continuous sizing equipment |
| CN214193753U (en) * | 2020-12-31 | 2021-09-14 | 徐州志正装饰材料有限公司 | Sizing device is used in fine cloth processing of glass |
| CN214225954U (en) * | 2021-03-05 | 2021-09-17 | 江苏电子信息职业学院 | Label detection equipment based on electronic information technology |
| CN113578764A (en) * | 2021-09-28 | 2021-11-02 | 南通宝硕纺织品有限公司 | Non-woven fabric production detection device based on Internet of things |
| CN113668125A (en) * | 2021-10-09 | 2021-11-19 | 布鲁希斯纺织用品(南通)有限公司 | Multi-stage adjustment type textile broken yarn monitoring device and method |
| CN215403892U (en) * | 2021-08-06 | 2022-01-04 | 秦皇岛皇嘉建材股份有限公司 | Sizing device capable of uniformly sizing for glass fiber yarns |
| CN114653526A (en) * | 2022-04-01 | 2022-06-24 | 南通厉秣纺织有限公司 | Non-woven fabric production equipment with self-adaptation tectorial membrane packing function |
-
2022
- 2022-07-11 CN CN202210810477.0A patent/CN114877953B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1966097A (en) * | 1933-07-22 | 1934-07-10 | Charles B Johnson | Warp sizing machine |
| CN109868596A (en) * | 2019-03-08 | 2019-06-11 | 段谟焱 | A kind of warp yarn sizing equipment |
| CN110965224A (en) * | 2019-12-06 | 2020-04-07 | 湖州甬邦纺织品织造有限公司 | Textile fabric continuous sizing equipment |
| CN214193753U (en) * | 2020-12-31 | 2021-09-14 | 徐州志正装饰材料有限公司 | Sizing device is used in fine cloth processing of glass |
| CN214225954U (en) * | 2021-03-05 | 2021-09-17 | 江苏电子信息职业学院 | Label detection equipment based on electronic information technology |
| CN215403892U (en) * | 2021-08-06 | 2022-01-04 | 秦皇岛皇嘉建材股份有限公司 | Sizing device capable of uniformly sizing for glass fiber yarns |
| CN113578764A (en) * | 2021-09-28 | 2021-11-02 | 南通宝硕纺织品有限公司 | Non-woven fabric production detection device based on Internet of things |
| CN113668125A (en) * | 2021-10-09 | 2021-11-19 | 布鲁希斯纺织用品(南通)有限公司 | Multi-stage adjustment type textile broken yarn monitoring device and method |
| CN114653526A (en) * | 2022-04-01 | 2022-06-24 | 南通厉秣纺织有限公司 | Non-woven fabric production equipment with self-adaptation tectorial membrane packing function |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115722493A (en) * | 2022-11-03 | 2023-03-03 | 南通弘厦纺织科技有限公司 | Intelligent textile processing system and processing method |
| CN115722493B (en) * | 2022-11-03 | 2023-11-03 | 安徽华烨特种材料有限公司 | Intelligent textile processing system and processing method |
| CN116752314A (en) * | 2023-08-17 | 2023-09-15 | 连云港爱仕沃玛技术纺织有限公司 | Textile production sizing device convenient for adding auxiliary agent and application method thereof |
| CN116752314B (en) * | 2023-08-17 | 2023-11-07 | 连云港爱仕沃玛技术纺织有限公司 | Textile production sizing device convenient for adding auxiliary agent and application method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114877953B (en) | 2022-11-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114877953A (en) | Multistage regulation spinning formula starching and finishing control system | |
| CN209039839U (en) | The whole colored machine of whole latitude with feed forward detection | |
| CN211284923U (en) | Automatic change cloth leveling device for spinning machine | |
| CN104652064A (en) | Dyeing and finishing production line | |
| CN208933661U (en) | A kind of linear velocity detection regulation device suitable for dye jigger | |
| CN112265856A (en) | Flat pressing device for textile processing | |
| CN206039314U (en) | Temperature control system of forming machine | |
| CN210100683U (en) | Geogrid roughness detects processing integrated device | |
| CN114045652A (en) | Quilt cover ironing process based on humidification and static elimination | |
| CN208235147U (en) | A kind of textile cloth pressuring flat device | |
| CN107475960B (en) | Uniform padder pressure control system | |
| CN210085890U (en) | Fabric weft straightening or pattern straightening and shaping device with overfeed control | |
| CN218175353U (en) | Knitted fabric straightening device for textile mill | |
| CN115434091B (en) | Intelligent cloth dyeing aftertreatment processing line | |
| ITBS990120A1 (en) | DEVICE AND PROCEDURE FOR CHECKING THE WEIGHT OF THE FABRIC PRODUCED BY A TEXTILE MACHINE, IN PARTICULAR FROM A CIRCOL TEXTILE MACHINE | |
| CN214688405U (en) | Compound layer laminating equipment for producing flame-retardant textile | |
| CN210104310U (en) | Intelligent cloth ironing and drying device for textile production | |
| CN210368316U (en) | Fabric sizing and correcting device with gram weight feedback | |
| CN215441003U (en) | Adjustable tension's pulp dyeing machine for clothing production | |
| CN114457528A (en) | Dyeing device and dyeing method for textile production and processing | |
| CN111172694B (en) | Cloth ironing and drying equipment and using method thereof | |
| CN208362449U (en) | A kind of optical coating system | |
| CN205874712U (en) | Printing and dyeing padding machine | |
| CN213896452U (en) | Elasticity machine is used in outdoor clothes processing | |
| CN110436250B (en) | Automatic antiwind spinning machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |