CN114874593A - Preparation method of PET silver film - Google Patents

Preparation method of PET silver film Download PDF

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Publication number
CN114874593A
CN114874593A CN202210661314.0A CN202210661314A CN114874593A CN 114874593 A CN114874593 A CN 114874593A CN 202210661314 A CN202210661314 A CN 202210661314A CN 114874593 A CN114874593 A CN 114874593A
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parts
silver
pet
silver film
stretching
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CN202210661314.0A
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Inventor
林壁鹏
赵成海
秦柏威
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Shenzhen Xiliu Photoelectroicite Technic Co ltd
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Shenzhen Xiliu Photoelectroicite Technic Co ltd
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Publication of CN114874593A publication Critical patent/CN114874593A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2467/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

The invention discloses a preparation method of a PET silver film, which comprises the following preparation steps: the method comprises the following steps: carrying out anti-oxidation treatment on the silver powder; step two: preparing raw materials; step three: and stretching by adopting a biaxial stretching method, and then heating to shape the stretched PET so as to obtain the PET silver film. Compared with the prior art, the PET silver film has the advantages that the service life is effectively prolonged, the surface friction resistance is improved, sputtering equipment is not needed, the preparation steps are saved, the production efficiency is improved, the polyester has better corrosion resistance to water vapor, oxygen, halide and sulfur-containing gas through the sandwich protection of the silver powder, the service life of the silver-plated reflecting film is prolonged, the layering phenomenon is effectively prevented, and the problems that the existing silver film is general in corrosion resistance, a coating is easy to fall off, large in equipment investment and easy to oxidize are solved.

Description

Preparation method of PET silver film
Technical Field
The invention relates to the technical field of reflecting materials, in particular to a preparation method of a PET silver film.
Background
With the demands for thinner, smaller and lower power consumption of LCDs for mobile phones, notebook computers, etc., high performance backlight technology must be compatible with them. The reflecting film in the backlight component is mainly used for improving the reflectivity of the optical surface and reflecting the light leaked out of the bottom of the light guide plate with high efficiency and no loss, thereby reducing the light loss, reducing the power consumption and improving the light saturation of the liquid crystal display surface. The silver-plated reflective film has the advantages of high reflectivity, thin thickness and the like, and is widely used for portable equipment such as mobile phones and tablet computers at present. However, the silver metal is unstable and reacts with water, oxygen, halide, sulfide and the like in the environment, so that the reflectivity is obviously reduced, and the whole display effect is influenced.
The silver film on the market at present is a composite material formed by plating a layer of extremely thin metal silver on the surface of PET by a special process, wherein the most common processing method is a magnetron sputtering silver plating method, namely, the silver film is deposited on the surface of PET by high-temperature precipitation in a high vacuum state. However, the penetration of water and oxygen also causes corrosion of the silver layer, which affects the service life of the reflective film, and an interlayer peeling phenomenon easily occurs between two layers, and element migration easily occurs between deposited layers to cause surface fogging, which affects the reflectivity of the reflective film.
In conclusion, silver films with oxidation resistance, long service life and excellent corrosion resistance are still the targets pursued in the industry.
Disclosure of Invention
The invention aims to provide a preparation method of a PET silver film, which solves the problems in practical use.
In order to achieve the purpose, the invention provides the following technical scheme:
a preparation method of a PET silver film comprises the following preparation steps:
the method comprises the following steps: performing oxidation resistance treatment on silver powder
Chemical reduction: adding 300 parts of purified water into a reaction container, and adding 50 parts of silver nitrate under the stirring condition to completely dissolve the silver nitrate; then 60 parts of purified water is used for dissolving 15 parts of sodium hydroxide to prepare a sodium hydroxide aqueous solution; dropwise adding a sodium hydroxide aqueous solution into a silver nitrate aqueous solution, and after the dropwise adding is finished; immediately dripping 15 parts of formaldehyde solution to carry out chemical reaction for 1 hour, and washing the silver powder;
weighing 5 parts of the silver powder, adding 30 parts of zirconia with the diameter of phi 5mm, filling the silver powder into a ball milling tank, adding 7.5 parts of absolute ethyl alcohol as a ball milling solvent, simultaneously adding 0.05 part of oleic acid as an auxiliary agent, setting the rotating speed of 320rpm for ball milling for 16 hours, and stopping ball milling after the grain size is qualified through sampling detection;
dissolving 0.1 part of silver surface treatment passivator (phosphite) by using a small amount of absolute ethyl alcohol, adding the solution into a ball mill, continuously ball-milling for 30min, discharging, drying at 60 ℃, and dispersing to obtain antioxidant flaky silver powder;
step two: preparing raw materials
Respectively adding 65 parts of polyethylene terephthalate, 15 parts of polybutylene terephthalate, 10 parts of polyethylene naphthalate, 3 parts of copolymerized modified polyester and 20 parts of antioxidant silver powder into a double-screw blender;
step three: and stretching by adopting a biaxial stretching method, and then heating to shape the stretched PET so as to obtain the PET silver film.
Preferably: and the extrusion temperature in the single-screw extruder in the second step is 270 ℃, which is beneficial to improving the processability and facilitating the subsequent stretching process.
Preferably: the drying temperature in the third step was 165 ℃.
Preferably: the longitudinal stretching temperature in the two-way stretching in the third step is 85 ℃, and the transverse stretching temperature is 110 ℃.
Preferably: the thickness after stretching in the third step is 0.3 mm.
Preferably: the setting temperature in the third step is 230 ℃.
Compared with the prior art, the invention has the beneficial effects that:
the PET silver film effectively prolongs the service life, improves the surface friction resistance, does not need sputtering equipment, saves preparation steps, and improves the production efficiency, and the reflectivity of the PET silver film reflecting film at the position of 550nm wavelength is more than or equal to 99 percent. Silver surface treatment passivator is added to silver powder, and surface passivation is carried out on flake silver powder through ball-milling mechanical passivation technology, so that a passivation layer is formed on the surface of the silver powder, the oxidation resistance of the silver powder is improved, and the silver powder is protected by filling polyester, so that the silver powder has more excellent corrosion resistance to water vapor, oxygen, halide and sulfur-containing gas, the service life of a silver-plated reflecting film is prolonged, the layering phenomenon is effectively prevented, and the problems that the existing silver film is general in corrosion resistance, easy to drop a plating layer, large in equipment investment and easy to oxidize are solved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below.
Example 1
In the embodiment of the invention, the preparation method of the PET silver film comprises the following preparation steps:
the method comprises the following steps: performing oxidation resistance treatment on silver powder
Chemical reduction: adding 300 parts of purified water into a reaction container, and adding 50 parts of silver nitrate under the condition of stirring to completely dissolve the silver nitrate; then 60 parts of purified water is used for dissolving 15 parts of sodium hydroxide to prepare a sodium hydroxide aqueous solution; dropwise adding a sodium hydroxide aqueous solution into a silver nitrate aqueous solution, and after the dropwise adding is finished; immediately dripping 15 parts of formaldehyde solution to carry out chemical reaction for 1 hour, and washing the silver powder;
weighing 5 parts of the silver powder, adding 30 parts of zirconia with the diameter of phi 5mm, filling the mixture into a ball milling tank, adding 7.5 parts of absolute ethyl alcohol as a ball milling solvent, simultaneously adding 0.05 part of oleic acid as an auxiliary agent, setting the rotating speed to 320rpm, carrying out ball milling for 16 hours, and stopping ball milling after the particle size is qualified through sampling detection;
dissolving 0.1 part of silver surface treatment passivator (phosphite) by using a small amount of absolute ethyl alcohol, adding the solution into a ball mill, continuously ball-milling for 30min, discharging, drying at 60 ℃, and dispersing to obtain antioxidant flaky silver powder;
step two: preparing raw materials
Respectively adding 65 parts of polyethylene terephthalate, 15 parts of polybutylene terephthalate, 10 parts of polyethylene naphthalate, 3 parts of copolymerized modified polyester and 20 parts of antioxidant silver powder into a double-screw blender;
step three: and stretching by adopting a biaxial stretching method, and then heating to shape the stretched PET so as to obtain the PET silver film.
And the extrusion temperature in the single-screw extruder in the second step is 270 ℃, which is beneficial to improving the processability and facilitating the subsequent stretching process.
The drying temperature in the third step was 165 ℃.
The longitudinal stretching temperature in the two-way stretching in the third step is 85 ℃, and the transverse stretching temperature is 110 ℃.
The thickness after stretching in the third step is 0.3mm
The setting temperature in the third step is 230 ℃.
The PET silver film effectively prolongs the service life, improves the surface friction resistance, does not need sputtering equipment, saves preparation steps and improves the production efficiency, and the reflectivity of the PET silver film reflecting film at the wavelength of 550nm is more than or equal to 99 percent. Silver surface treatment passivator is added to silver powder, and surface passivation is carried out on flake silver powder through ball-milling mechanical passivation technology, so that a passivation layer is formed on the surface of the silver powder, the oxidation resistance of the silver powder is improved, and the silver powder is protected by filling polyester, so that the silver powder has more excellent corrosion resistance to water vapor, oxygen, halide and sulfur-containing gas, the service life of a silver-plated reflecting film is prolonged, the layering phenomenon is effectively prevented, and the problems that the existing silver film is general in corrosion resistance, easy to drop a plating layer, large in equipment investment and easy to oxidize are solved.
Example 2
A preparation method of a PET silver film comprises the following preparation steps:
the method comprises the following steps: performing oxidation resistance treatment on silver powder
Chemical reduction: adding 200 parts of purified water into a reaction container, and adding 40 parts of silver nitrate under the condition of stirring to completely dissolve the silver nitrate; dissolving 10 parts of sodium hydroxide in 50 parts of purified water to prepare a sodium hydroxide aqueous solution; dropwise adding a sodium hydroxide aqueous solution into a silver nitrate aqueous solution, and after the dropwise adding is finished; immediately dripping 10 parts of formaldehyde solution to carry out chemical reaction for 1 hour, and washing the silver powder;
weighing 3 parts of the silver powder, adding 25 parts of zirconia with the diameter of phi 5mm, filling the mixture into a ball milling tank, adding 5 parts of absolute ethyl alcohol as a ball milling solvent, simultaneously adding 0.05 part of oleic acid as an auxiliary agent, setting the rotating speed to 320rpm, carrying out ball milling for 16 hours, and stopping ball milling after the particle size is qualified through sampling detection;
dissolving 0.1 part of silver surface treatment passivator (phosphite) by using a small amount of absolute ethyl alcohol, adding the solution into a ball mill, continuously ball-milling for 30min, discharging, drying at 60 ℃, and dispersing to obtain antioxidant flaky silver powder;
step two: preparing raw materials
Respectively adding 60 parts of poly (terephthalate), 10 parts of polybutylene terephthalate, 8 parts of polyethylene naphthalate, 2 parts of copolymerized modified polyester and 15 parts of antioxidant silver powder into a double-screw blender;
step three: and stretching by adopting a biaxial stretching method, and then heating to shape the stretched PET so as to obtain the PET silver film.
And the extrusion temperature in the single-screw extruder in the second step is 270 ℃, which is beneficial to improving the processability and facilitating the subsequent stretching process.
The drying temperature in the third step was 165 ℃.
The longitudinal stretching temperature in the bidirectional stretching in the third step is 85 ℃, and the transverse stretching temperature is 110 ℃.
The thickness after stretching in the third step is 0.3mm
The setting temperature in the third step is 230 ℃.
Example 3
A preparation method of a PET silver film comprises the following preparation steps:
the method comprises the following steps: performing oxidation resistance treatment on silver powder
Chemical reduction: adding 400 parts of purified water into a reaction container, and adding 60 parts of silver nitrate under the stirring condition to completely dissolve the silver nitrate; dissolving 20 parts of sodium hydroxide in 70 parts of purified water to prepare a sodium hydroxide aqueous solution; dropwise adding a sodium hydroxide aqueous solution into a silver nitrate aqueous solution, and after the dropwise adding is finished; immediately dropping 20 parts of formaldehyde solution to carry out chemical reaction for 1 hour, and then washing the silver powder;
weighing 7 parts of the silver powder, adding 35 parts of zirconia with the diameter of phi 5mm, filling the mixture into a ball milling tank, adding 10 parts of absolute ethyl alcohol as a ball milling solvent, simultaneously adding 0.05 part of oleic acid as an auxiliary agent, setting the rotating speed to 320rpm, carrying out ball milling for 16 hours, and stopping ball milling after the particle size is qualified through sampling detection;
dissolving 0.1 part of silver surface treatment passivator (phosphite) by using a small amount of absolute ethyl alcohol, adding the solution into a ball mill, continuously ball-milling for 30min, discharging, drying at 60 ℃, and dispersing to obtain antioxidant flaky silver powder;
step two: preparing raw materials
70 parts of poly terephthalate, 20 parts of polybutylene terephthalate, 12 parts of polyethylene naphthalate, 4 parts of copolymerized modified polyester and 25 parts of antioxidant silver powder are respectively added into a double-screw blender;
step three: and stretching by adopting a biaxial stretching method, and then heating to shape the stretched PET so as to obtain the PET silver film.
And the extrusion temperature in the single-screw extruder in the second step is 270 ℃, which is beneficial to improving the processability and facilitating the subsequent stretching process.
The drying temperature in the third step was 165 ℃.
The longitudinal stretching temperature in the two-way stretching in the third step is 85 ℃, and the transverse stretching temperature is 110 ℃. The thickness after stretching in the third step is 0.3mm, and the setting temperature in the third step is 230 ℃.

Claims (6)

1. The preparation method of the PET silver film is characterized by comprising the following preparation steps:
the method comprises the following steps: performing oxidation resistance treatment on silver powder
Chemical reduction: adding 200-400 parts of purified water into a reaction container, and adding 40-60 parts of silver nitrate under the stirring condition to completely dissolve the silver nitrate; dissolving 10-20 parts of sodium hydroxide by using 50-70 parts of purified water to prepare a sodium hydroxide aqueous solution; dropwise adding a sodium hydroxide aqueous solution into a silver nitrate aqueous solution, and after the dropwise adding is finished; immediately dropwise adding 10-20 parts of formaldehyde solution to carry out chemical reaction for 1 hour, and then washing the silver powder;
weighing 3-7 parts of the silver powder, adding 25-35 parts of zirconia with the diameter of phi 5mm, filling the mixture into a ball milling tank, adding 5-10 parts of absolute ethyl alcohol as a ball milling solvent, simultaneously adding 0.05 part of oleic acid as an auxiliary agent, setting the rotating speed of 320rpm for ball milling for 16 hours, and stopping ball milling after the particle size is qualified through sampling detection;
dissolving 0.1 part of silver surface treatment passivator by using a small amount of absolute ethyl alcohol, adding the solution into a ball mill, continuously ball-milling for 30min, discharging, drying at 60 ℃, and dispersing to obtain antioxidant flaky silver powder;
step two: preparing raw materials
Respectively adding 60-70 parts of poly terephthalate, 10-20 parts of polybutylene terephthalate, 8-12 parts of polyethylene naphthalate, 2-4 parts of copolymerized modified polyester and 15-25 parts of antioxidant silver powder into a double-screw blender;
step three: and stretching by adopting a biaxial stretching method, and then heating to shape the stretched PET so as to obtain the PET silver film.
2. The method for preparing a PET silver film according to claim 1, wherein the extrusion temperature in the single-screw extruder in the second step is 270 ℃.
3. The method for preparing a PET silver film according to claim 1, wherein the drying temperature in the third step is 165 ℃.
4. The method for preparing a PET silver film according to claim 1, wherein the longitudinal stretching temperature in the three-step biaxial stretching is 85 ℃ and the transverse stretching temperature is 110 ℃.
5. The method for preparing a PET silver film according to claim 1, wherein the thickness of the PET silver film after stretching in the third step is 0.3 mm.
6. The method for preparing a PET silver film according to claim 1, wherein the setting temperature in the third step is 230 ℃.
CN202210661314.0A 2022-06-13 2022-06-13 Preparation method of PET silver film Pending CN114874593A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN114874593A true CN114874593A (en) 2022-08-09

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880632A (en) * 2016-06-14 2016-08-24 深圳市中金岭南科技有限公司 Method for preparing oxidation-resistant flaky silver powder
CN113752514A (en) * 2021-09-03 2021-12-07 宁波东旭成新材料科技有限公司 Preparation method of Mini-LED backlight module optical reflection film

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880632A (en) * 2016-06-14 2016-08-24 深圳市中金岭南科技有限公司 Method for preparing oxidation-resistant flaky silver powder
CN113752514A (en) * 2021-09-03 2021-12-07 宁波东旭成新材料科技有限公司 Preparation method of Mini-LED backlight module optical reflection film

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Application publication date: 20220809