CN114873026A - 托板及其制造方法 - Google Patents

托板及其制造方法 Download PDF

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CN114873026A
CN114873026A CN202210640191.2A CN202210640191A CN114873026A CN 114873026 A CN114873026 A CN 114873026A CN 202210640191 A CN202210640191 A CN 202210640191A CN 114873026 A CN114873026 A CN 114873026A
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deck
pair
support blocks
pallet
spaced apart
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丹尼尔·J·兰茨
艾瑞克·库莫尔
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Chep Technology Pty Ltd
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明提供一种托板，包括：基础层；货物层，包括：一对间隔开的端部甲板；以及一对间隔开的中间甲板，而每一个中间甲板对接相应的端部甲板；以及多个间隔开的支撑块，所述多个间隔开的支撑块耦合于所述基础层与所述货物层之间且在其间形成间隙，以用于接收举升构件，所述多个支撑块包括角支撑块以及在所述角支撑块之间的中心支撑块，所述角支撑块以及所述中心支撑块中的每一者具有相同大小的矩形形状，且所述中心支撑块正交于所述角支撑块。

Description

托板及其制造方法
本申请是基于申请人集保科技有限公司的申请日为2018年7月25日、申请号为CN2018800519293(国际申请号为PCT/US2018/043595)且发明名称为“具对接甲板的木质托板及相关方法”的专利申请的分案申请。
技术领域
本公开关于托板的领域，且更特别关于木质托板，且关于用于制造同者的相关方法，所述木质托板具有对来自材料处置设备的冲击的改善的弹性。
背景技术
传统木质托板包含支撑块所分离的基础层以及货物层。货物层传统上具有在连接器板上组装的端部甲板，所述连接器板在托板的全长或宽度延续。端部甲板通过连接器板而被钉入支撑块，以建构托板的主结构。端部甲板也被称为边板(lead board)。中间甲板被置放在端部甲板之间。
为了移动有货物于上的托板，叉车叉齿被***在基础以及货物层之间的间隙。如果叉车未实时停止，则叉车可撞入托板的端部甲板的其中之一。端部甲板会不能随时间承受这样的冲击。诸如这样的意外弱化托板并大大缩短托板的使用期限，因而造成托板要被更常维修及/或在其预期生命周期达到之前被停用。
发明内容
根据本发明的一方面，提供一种托板，包括：基础层；货物层，包括：一对间隔开的端部甲板；以及一对间隔开的中间甲板，而每一个中间甲板对接相应的端部甲板；以及多个间隔开的支撑块，所述多个间隔开的支撑块耦合于所述基础层与所述货物层之间且在其间形成间隙，以用于接收举升构件，所述多个支撑块包括角支撑块以及在所述角支撑块之间的中心支撑块，所述角支撑块以及所述中心支撑块中的每一者具有相同大小的矩形形状，且所述中心支撑块正交于所述角支撑块。
根据本发明的另一方面，提供一种用于制造托板的方法，包括：提供基础层；提供货物层，所述货物层包括：一对间隔开的端部甲板；以及一对间隔开的中间甲板，而每一个中间甲板对接相应的端部甲板；以及将多个间隔开的支撑块耦合于所述基础层与所述货物层之间且在其间形成间隙，以用于接收举升构件，所述多个支撑块包括角支撑块以及在所述角支撑块之间的中心支撑块，而所述角支撑块以及所述中心支撑块中的每一者具有相同大小的矩形形状，且所述中心支撑块正交于所述角支撑块。
附图简要说明
图1是根据本公开的有对接甲板的木质托板的顶部透视图。
图2是图1中所示木质托板的底部透视图。
图3是图1中所示木质托板的顶部图。
图4是图1中所示木质托板的底部图。
图5是图1中所示木质托板的端部图。
图6是图1中所示木质托板的侧边图。
详细说明
本描述参考所附图式作成，其中范例实施例被示出。然而，许多不同实施例可被使用，且因此本描述不应被解读为限于本文中所列举的特别实施例。更确切地说，这些实施例被提供，以使得本公开将是完备且完整的。全文中类似数字指类似组件。
参考图1-6，所展示木质托板10包含基础层20、货物层30、以及耦合在基础层与货物层之间的多个木质支撑块40、46。支撑块40、46形成在基础以及货物层20、30之间的间隙50，以用于接收举升构件，诸如叉车叉齿。
货物层30包含一对间隔开的木质端部甲板32、以及在端部甲板之间的一对木质中间甲板34。更特别地，每一端部甲板32以及紧邻的中间甲板34彼此对接。托板耐用性通过具有端部甲板32对接紧邻的中间甲板34而被显著改善。
也在货物层30中包含的是一对间隔开的木质连接器板36以及木质中间连接器板37。连接器板36以及中间连接器板37正交于端部甲板32以及中间甲板34。端部甲板32以及中间甲板34被定位在连接器板36上。
基础层20包含底部甲板22、26，所述底部甲板22、26与货物层30中的端部甲板32以及中间甲板34在相同方向之中被定向。底部甲板22、26被直接耦合到支撑块40、46。
所展示支撑块包含角支撑块40以及在角支撑块40之间的中心支撑块46。角支撑块40以及中心支撑块46每一者具有矩形的形状，且中心支撑块46正交于角支撑块40。矩形形状具有不相等的相邻侧边，以使得矩形形状角支撑块40的长度和宽度不如同在方形形状角支撑块40之中相等。
底部甲板包含一对底部端部甲板22以及在所述对底部端部甲板22之间的底部中心甲板26。底部中心甲板26的宽度大于底部端部甲板22的宽度。
在其他实施例之中，角支撑块40以及中心支撑块46可具有矩形或是圆形形状。当支撑块40、46是相同大小，则底部中心甲板26的宽度等于底部端部甲板22的宽度。
在所展示木质托板10之中，每一端部甲板32以及与其对接的对应中间甲板34的大小具有相同的尺寸。例如，端部甲板32以及与其对接的中间甲板34的宽度可为例如145mm。在另一范例之中，所述宽度可为78mm。
在其他实施例之中，每一端部甲板32以及对应中间甲板34的大小具有不同尺寸。例如，端部甲板32的宽度可为78mm以及对应中间甲板34的宽度可为98mm。
传统上，木质托板中的中间甲板具有宽度，所述宽度小于端部甲板的宽度。此外，传统上，存在间隙于端部甲板与相邻中间甲板之间。在所展示木质托板10之中，当不存在间隙于端部甲板32与紧邻中间甲板34之间时，托板耐用性被显著改善，特别是端部甲板32与紧邻中间甲板34具有相同宽度。
货物层30也包含至少一额外中间甲板35，所述至少一额外中间甲板35定位于中间甲板34之间，中间甲板34对接于端部甲板32。额外中间甲板35被定位，以使得存在间隙于相邻中间甲板34之间。端部甲板32以及中间甲板34与在中间甲板34之间定位的额外中间甲板35的尺寸被选择以及间隔，以使得当不存在间隙于板之间时，货物层30的覆盖在货物层30的最大总表面积的70-80百分比的范围之内。
中间甲板35的宽度可相同于对接端部甲板32的中间甲板34的宽度。另一种方式是，在其他实施例之中，此中间甲板35可具有不同宽度。
如上所载，所展示木质托板10也包含在角支撑块40之间的中心支撑块46。当支撑块40、46是矩形形状的时候，中心支撑块46可在角支撑块40的不同定向之中被定位。换句话说，中心支撑块46对角支撑块40可处在90度的角度。在其他实施例之中，中心支撑块46的定向可以相同于角支撑块40的定向。
所展示木质托板10的另一特征是角度化或倒角的每一支撑块40的边缘。角度化边缘42可在约25至75度的范围之中，例如用以偏斜叉车叉齿的冲击力量(若这样的冲击发生)。所展示边缘在45度被角度化。
当每一支撑块40的边缘42被角度化，端部甲板32的对应最外边缘38被角度化，以匹配支撑块40中的角度化边缘42。货物层30中的连接器板36的对应最外边缘39被角度化，以也匹配支撑块40中的角度化边缘42。基础层20中的甲板22的对应最外边缘28也被角度化，以匹配支撑块40中的角度化边缘42。
本公开的另一方面是针对制造木质托板10，所述木质托板10包括基础层20、以及货物层30、以及一对间隔开的连接器板32，所述对间隔开的连接器板32正交于所述对间隔开的端部甲板。所述方法包含形成货物层30，以使得货物层包括一对间隔开的端部甲板32，以及在所述对间隔开的端部甲板之间的一对中间甲板34，而每一端部甲板32以及相邻中间甲板34彼此对接。所述方法更包括耦合在基础以及货物层20、30之间的多个间隔开的支撑块40以及形成其间的间隙，以用于接收举升构件。
许多修饰与其他实施列将为受益前文与关联图示中所呈现教示的本领域具有一般技术者领略。因此，了解的是本公开不限于所公开的特定实施例，且修饰与实施例旨在包含在所附权利要求书的范围之中。

Claims (20)

1.一种托板，包括：
基础层；
货物层，包括：
一对间隔开的端部甲板；以及
一对间隔开的中间甲板，而每一个中间甲板对接相应的端部甲板；以及
多个间隔开的支撑块，所述多个间隔开的支撑块耦合于所述基础层与所述货物层之间且在其间形成间隙，以用于接收举升构件，所述多个支撑块包括角支撑块以及在所述角支撑块之间的中心支撑块，所述角支撑块以及所述中心支撑块中的每一者具有相同大小的矩形形状，且所述中心支撑块正交于所述角支撑块。
2.根据权利要求1所述的托板，其中所述货物层还包括一对间隔开的连接器板，而每一个端部甲板以及每一个中间甲板在所述一对连接器板上，且每一个端部甲板以及每一个中间甲板正交于所述一对连接器板。
3.根据权利要求1所述的托板，其中每一个中间甲板与端部甲板具有相同宽度。
4.根据权利要求1所述的托板，其中所述货物层还包括所述一对中间甲板之间的至少一个额外中间甲板，而所述至少一个额外中间甲板与所述一对中间甲板间隔开。
5.根据权利要求1所述的托板，其中所述基础层包括一对底部端部甲板以及在所述一对底部端部甲板之间的底部中心甲板，而所述底部中心甲板的宽度大于所述底部端部甲板的宽度。
6.根据权利要求5所述的托板，其中所述底部端部甲板及所述底部中心甲板对准所述端部甲板及所述中间甲板。
7.根据权利要求1所述的托板，其中每一个角支撑块具有间隔开的上表面与下表面以及在所述上表面与所述下表面之间延伸的角度化边缘。
8.根据权利要求7所述的托板，其中每一个端部甲板的外角具有与所述角支撑块的所述角度化边缘对准的角度化边缘。
9.根据权利要求7所述的托板，其中所述基础层包括一对底部端部甲板以及在所述一对底部端部甲板之间的底部中心甲板，而每一个底部端部甲板的外角具有角度化边缘，所述每一个底部端部甲板的所述角度化边缘对准所述角支撑块的所述角度化边缘中的一个角度化边缘。
10.根据权利要求1所述的托板，其中所述基础层包括多个底部甲板，而每一个底部甲板耦合到至少二个支撑块且具有在所述一对支撑块之间的斜角边缘以及在每一个相应支撑块处的非斜角边缘。
11.一种用于制造托板的方法，包括：
提供基础层；
提供货物层，所述货物层包括：
一对间隔开的端部甲板；以及
一对间隔开的中间甲板，而每一个中间甲板对接相应的端部甲板；以及
将多个间隔开的支撑块耦合于所述基础层与所述货物层之间且在其间形成间隙，以用于接收举升构件，所述多个支撑块包括角支撑块以及在所述角支撑块之间的中心支撑块，而所述角支撑块以及所述中心支撑块中的每一者具有相同大小的矩形形状，且所述中心支撑块正交于所述角支撑块。
12.根据权利要求11所述的方法，其中所述货物层还包括一对间隔开的连接器板，而每一个端部甲板以及每一个中间甲板在所述一对连接器板上，且每一个端部甲板以及每一个中间甲板正交于所述一对连接器板。
13.根据权利要求11所述的方法，其中每一个中间甲板与端部甲板具有相同宽度。
14.根据权利要求11所述的方法，其中所述货物层还包括所述一对中间甲板之间的至少一个额外中间甲板，而所述至少一个额外中间甲板与所述一对中间甲板间隔开。
15.根据权利要求11所述的方法，其中所述基础层包括一对底部端部甲板以及在所述一对底部端部甲板之间的底部中心甲板，而所述底部中心甲板的宽度大于所述底部端部甲板的宽度。
16.根据权利要求15所述的方法，其中所述底部端部甲板及所述底部中心甲板对准所述端部甲板及所述中间甲板。
17.根据权利要求11所述的方法，其中每一个角支撑块具有间隔开的上表面与下表面以及在所述上表面与所述下表面之间延伸的角度化边缘。
18.根据权利要求17所述的方法，其中每一个端部甲板的外角具有与所述角支撑块的所述角度化边缘对准的角度化边缘。
19.根据权利要求17所述的方法，其中所述基础层包括一对底部端部甲板以及在所述一对底部端部甲板之间的底部中心甲板，而每一个底部端部甲板的外角具有角度化边缘，所述每一个底部端部甲板的所述角度化边缘对准所述角支撑块的所述角度化边缘中的一个角度化边缘。
20.根据权利要求11所述的方法，其中所述基础层包括多个底部甲板，而每一个底部甲板耦合到至少二个支撑块且具有在所述一对支撑块之间的斜角边缘以及在每一个相应支撑块处的非斜角边缘。
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