CN114872163A - Production method of low-formaldehyde light shaving board - Google Patents

Production method of low-formaldehyde light shaving board Download PDF

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Publication number
CN114872163A
CN114872163A CN202111567553.1A CN202111567553A CN114872163A CN 114872163 A CN114872163 A CN 114872163A CN 202111567553 A CN202111567553 A CN 202111567553A CN 114872163 A CN114872163 A CN 114872163A
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China
Prior art keywords
wood shavings
shavings
wood
low
core layer
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Application number
CN202111567553.1A
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Chinese (zh)
Inventor
靳冠森
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Shandong Heze Maosheng Wood Products Co ltd
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Shandong Heze Maosheng Wood Products Co ltd
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Priority to CN202111567553.1A priority Critical patent/CN114872163A/en
Publication of CN114872163A publication Critical patent/CN114872163A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L11/00Manufacture of wood shavings, chips, powder, or the like; Tools therefor
    • B27L11/02Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood shavings or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N1/00Pretreatment of moulding material
    • B27N1/02Mixing the material with binding agent
    • B27N1/0209Methods, e.g. characterised by the composition of the agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/14Distributing or orienting the particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/18Auxiliary operations, e.g. preheating, humidifying, cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/20Moulding or pressing characterised by using platen-presses
    • B27N3/203Moulding or pressing characterised by using platen-presses with heating or cooling means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The invention discloses a production method of a low-formaldehyde light-weight shaving board, which comprises the following steps: preparing wood shavings, drying, mixing glue, paving, prepressing and hot-pressing, and changing the common wood shavings of the core layer into a mixed material of foamed polystyrene and wood shavings on the basis of the existing production process of the shaving board; the usage amount of UF resin is reduced, the formaldehyde content is reduced, the integral physical property of the plate is improved, and the density can be manufactured
Figure DDA0003422347080000011

Description

Production method of low-formaldehyde light shaving board
Technical Field
The invention relates to the technical field of artificial boards, relates to production of shaving boards, and particularly relates to a production method of a low-formaldehyde light shaving board.
Background
The traditional artificial board is a board which is formed by taking wood or other non-wood plant fibers as raw materials, separating the raw materials into various unit materials through mechanical crushing or chemical processing, and then applying (or not applying) adhesives and other additives for hot pressing. Because the density of most wood is more than 0.5g/cm 3 And the density of most adhesives exceeds 1.0g/cm 3 The density of the board pressed by mixing is difficult to be less than 0.6g/cm 3 The numerical value of (c). In recent years, the market for lightweight low-formaldehyde panels has grown in demand due to the rise in the architectural decoration and custom furniture industries. Many applications for wood-based panels do not require the panels to have a high density, but rather require the panels to be lightweight.
The light shaving board is the product of the traditional artificial board in the wood science and technology which is continuously improved in the development process, and the density is 0.30
Figure BDA0003422347070000011
0.45g/cm 3 The particle board is light and soft in material, low in formaldehyde, proper in strength, and has certain water resistance and good stability. At present, the density of the domestic shaving board is 0.65
Figure BDA0003422347070000012
0.8g/cm 3 The method is applied to the fields of customized furniture, architectural decoration, vehicle and ship decoration and manufacture and the like. However, the shaving board in the density range is difficult to carry and process, has poor dimensional stability, consumes a large amount of wood and glue, and is far away from the increasingly required green environmental-friendly board.
The lightweight particle board is fluffy inside, so that the board has good sound insulation, heat insulation and machining performance. The technology for manufacturing the light shaving board by the traditional process is not mature at present, and the light shaving board is produced by improving the production process by using the light materials as raw materials.
Disclosure of Invention
The invention aims to provide a method for producing low-formaldehyde light weight chipboard, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a production method of low-aldehyde light-weight particle boards comprises the following steps:
A. preparing wood shavings: the surface layer is common wood shavings, and the core layer shavings are wood shavings and expanded polystyrene;
B. and (3) drying: drying the shavingsUntil the water content is 1.5
Figure BDA00034223470700000217
2.5%;
C. Glue mixing: applying oven-dried strands to dried surface strands 8
Figure BDA0003422347070000021
10% of MUF resin, solids content 50
Figure BDA0003422347070000022
56 percent and 1 percent
Figure BDA0003422347070000023
1.5% of emulsified paraffin, the mass of the core layer wood shavings applied to the absolute dry core layer wood shavings is 0
Figure BDA0003422347070000024
3% of MUF resin, solids content 60
Figure BDA0003422347070000025
66% and 1
Figure BDA0003422347070000026
1.5% molten paraffin, 0.3% curing agent:
D. paving and prepressing: paving the glued material into a plate blank with uniform thickness according to the surface-core-surface and then prepressing;
E. hot pressing: subjecting the pre-pressed mat to a temperature of 170
Figure BDA0003422347070000027
190 ℃ and 1.0MPa
Figure BDA0003422347070000028
Hot pressing 7 under 1.8MPa
Figure BDA0003422347070000029
Obtaining the light-weight shaving board after 10min, preferably at 180 ℃, under 1.2MPa and for 8 min.
In a preferred embodiment of the invention, the plane of step A isThe length of the wood shavings is 3
Figure BDA00034223470700000210
30mm, 0.5 mm wide
Figure BDA00034223470700000211
3mm and 0.5 mm in thickness
Figure BDA00034223470700000212
1.5mm。
In the preferred embodiment of the invention, the polystyrene in the step A accounts for 15 mass of the core layer wood shavings
Figure BDA00034223470700000218
25 percent of wood core layer wood shavings by mass 75
Figure BDA00034223470700000213
85%。
In a preferred embodiment of the present invention, the surface layer shavings in step C are wood fine shavings, and the mass of the surface layer shavings accounts for 20% of the total mass of the shavings
Figure BDA00034223470700000214
30 percent of the core layer wood shavings, the weight of the core layer wood shavings accounts for 70 percent of the total weight of the wood shavings
Figure BDA00034223470700000215
80%。
In a preferred embodiment of the invention, the MUF resin in the step C is prepared by self.
In a preferred embodiment of the invention, the core strands of step C are applied with a substantially dry core strand mass of 0
Figure BDA00034223470700000216
3% MUF resin (homemade), use 0
Figure BDA0003422347070000031
3% MUF resin (homemade, solids content 60)
Figure BDA0003422347070000032
66%) impregnated wood shavings.
In the preferred disclosed example of the invention, the curing agent in the step C is a 20% chlorinated string solution.
Has the advantages that:
the invention has the beneficial effects that: the invention provides a production method of a low-formaldehyde light shaving board, which takes light materials as raw materials and produces the light shaving board after improving the production process. On the basis of the existing shaving board production process, common wood shavings of the core layer are changed into a mixed material of expanded polystyrene and shavings; the usage amount of UF resin is reduced, the formaldehyde content is reduced, the overall physical property of the plate is improved, and the density of the plate can be manufactured to be 0.30
Figure BDA0003422347070000033
0.45g/cm 3 And the physicochemical indexes of the light-weight shaving board meet the national standard requirements.
Detailed Description
The technical solution of the present patent will be further described in detail with reference to the following embodiments.
Example 1
A production method of low-aldehyde light-weight particle boards comprises the following steps:
A. preparing wood shavings: the surface layer is common wood crushed particle wood shavings, the core layer wood shavings and polystyrene are crushed, sliced and screened into wood shavings with specified dimensions, wherein the polystyrene accounts for 20% of the mass of the core layer wood shavings, and the wood shavings account for 80% of the mass of the core layer wood shavings;
B. and (3) drying: drying the material until the water content is 2.0%;
C. glue mixing: applying MUF resin (solid content: 53.5%) and 1% emulsified paraffin to the dried surface layer shavings, applying MUF resin (solid content: 3%), 1% molten paraffin and 0.3% curing agent (20% chlorinated string solution) to the core layer shavings, wherein the weight of the dried surface layer shavings is 8% of that of the oven-dried shavings;
D. paving and prepressing: the surface layer wood shavings account for 20 percent of the total weight of the wood shavings, and the core layer wood shavings account for 80 percent of the total weight of the wood shavings; according to the board density of 0.45g/cm 3 Setting paving weight, paving the slabs according to the surface-core-surface paving mode to form slabs with uniform thickness, and then prepressing the slabs at room temperature:
E. hot pressing: and hot-pressing the pre-pressed plate blank at 190 ℃ and 1.2MPa for 9min to obtain the light shaving board.
The final particle board produced in this example had a density of 0.44g/cm 3
Example 2
A production method of low-aldehyde light-weight particle boards comprises the following steps:
A. preparing wood shavings: the surface layer is common wood crushed particle shavings, the core layer shavings are shavings with specified size, polystyrene accounts for 20%, and the mass of the wood shavings core layer shavings is 80%;
B. and (3) drying: drying the material until the water content is 2.0%;
C. glue mixing: applying MUF resin (solid content: 53.5%) and 1% emulsified paraffin to the dried surface layer shavings, applying MUF resin (solid content: 2%) and 1% molten paraffin to the core layer shavings, and applying curing agent (20% chlorinated string solution) to the core layer shavings;
D. paving and prepressing: the mass of the surface layer wood shavings accounts for 25% of the total weight of the wood shavings, and the mass of the core layer wood shavings accounts for 75% of the total weight of the wood shavings; according to the board density of 0.40g/cm 3 Setting paving weight, paving the pavement according to a table-core-table mode to form a plate blank with uniform thickness, and then prepressing the plate blank at room temperature;
E. hot pressing: and hot-pressing the pre-pressed plate blank at 185 ℃ and 1.2MPa for 8min to obtain the light shaving board.
The final particle board produced in this example had a density of 0.39g/cm 3
Example 3
A production method of low-aldehyde light-weight particle boards comprises the following steps:
A. preparing wood shavings: the surface layer is common wood crushed particle wood shavings, the core layer wood shavings and polystyrene are crushed, sliced and screened into wood shavings with specified dimensions, wherein the polystyrene accounts for 20% of the mass of the core layer wood shavings, and the wood shavings account for 80% of the mass of the core layer wood shavings;
B. and (3) drying: drying the material until the water content is 2.0%;
C. glue mixing: applying MUF resin (solid content: 53.5%) and 1% emulsified paraffin to the dried surface layer shavings, applying MUF resin (solid content: 0%), 1% molten paraffin and 0.3% curing agent (20% chlorinated string solution) to the core layer shavings, wherein the weight of the dried surface layer shavings is 10% of that of the oven-dried shavings;
D. paving and prepressing: the surface layer wood shavings account for 30 percent of the total weight of the wood shavings, and the core layer wood shavings account for 70 percent of the total weight of the wood shavings; according to the board density of 0.35g/cm 3 Setting paving weight, paving the slabs according to the surface-core-surface paving mode to form slabs with uniform thickness, and then prepressing the slabs at room temperature:
E. hot pressing: and hot-pressing the pre-pressed plate blank at the temperature of 180 ℃ and the pressure of 1.2MPa for 7min to obtain the light shaving board.
The final particle board produced in this example had a density of 0.34g/cm 3
The invention provides a production method of a low-formaldehyde light shaving board, which takes light materials as raw materials and produces the light shaving board after improving the production process. On the basis of the existing shaving board production process, common wood shavings of the core layer are changed into a mixed material of expanded polystyrene and shavings; the usage amount of UF resin is reduced, the formaldehyde content is reduced, and the overall physical properties of the board are improved. Can be manufactured with a density of 0.30
Figure BDA0003422347070000051
0.45g/cm 3 And the physicochemical indexes of the light-weight shaving board meet the national standard requirements.
The embodiments described above are preferred embodiments of the present invention, and not all embodiments. The detailed description of the embodiments of the present invention is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Claims (7)

1. The production method of the low-aldehyde light-weight particle board is characterized by comprising the following steps of:
A. preparing wood shavings: the surface layer is common wood shavings, and the core layer shavings are wood shavings and expanded polystyrene;
B. and (3) drying: drying the wood shaving material to water content
Figure FDA0003422347060000011
C. Glue mixing: applying oven-dried wood shaving quality to dried surface wood shavings
Figure FDA0003422347060000012
MUF resin of (2), solid content
Figure FDA0003422347060000013
And
Figure FDA0003422347060000014
emulsified paraffin, core layer wood shavings applying absolutely dry core layer wood shavings quality
Figure FDA0003422347060000015
MUF resin of (2), solid content
Figure FDA0003422347060000016
And
Figure FDA0003422347060000017
molten paraffin, 0.3% curing agent:
D. paving and prepressing: paving the glued material into a plate blank with uniform thickness according to the surface-core-surface and then prepressing;
E. hot pressing: subjecting the pre-pressed slab to a temperature
Figure FDA0003422347060000018
Pressure of
Figure FDA0003422347060000019
Bottom hot pressing
Figure FDA00034223470600000110
Thus obtaining the light shaving board.
2. A method of producing a low-aldehyde lightweight particle board as set forth in claim 1, wherein: step A, the wood shavings are long
Figure FDA00034223470600000111
Width of
Figure FDA00034223470600000112
Is thick and thick
Figure FDA00034223470600000113
3. A method of producing a low-aldehyde lightweight particle board as set forth in claim 1, wherein: step A. the polystyrene accounts for the mass of the core layer wood shavings
Figure FDA00034223470600000114
Of wood core wood shavings
Figure FDA00034223470600000115
Figure FDA00034223470600000116
4. A method of producing a low-aldehyde lightweight particle board as set forth in claim 1, wherein: c, the surface layer wood shavings are wood fine material wood shavings, and the mass of the surface layer wood shavings accounts for the mass of the total wood shavings
Figure FDA00034223470600000117
The mass of the core layer wood shavings accounts for the total wood shavings mass
Figure FDA00034223470600000118
5. A method of producing a low-aldehyde light weight particle board as claimed in claim 1, wherein: and step C, the MUF resin is self-made.
6. A method of producing a low-aldehyde lightweight particle board as set forth in claim 1, wherein: step C, applying absolute dry core layer shaving quality to the core layer shaving
Figure FDA0003422347060000021
MUF resin (self-made) of (2) and use
Figure FDA0003422347060000022
Resin (self-made, solids content)
Figure FDA0003422347060000023
) And (4) impregnating wood shavings.
7. A method of producing a low-aldehyde lightweight particle board as set forth in claim 1, wherein: and in the step C, the curing agent is 20% chlorinated string solution.
CN202111567553.1A 2021-12-21 2021-12-21 Production method of low-formaldehyde light shaving board Pending CN114872163A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1099328A (en) * 1994-03-16 1995-03-01 郭柏林 Light shaving board and its producing process
CN102020862A (en) * 2011-01-07 2011-04-20 福建农林大学 Light wood plastic composite and manufacturing method thereof
CN203738953U (en) * 2014-01-26 2014-07-30 昌吉州锐通木业有限公司 Composite shaving board
CN104786342A (en) * 2015-04-24 2015-07-22 东北林业大学 Wood composite board with low-density sandwich-type structure and preparation method thereof
CN104802229A (en) * 2015-03-30 2015-07-29 广西宾阳县荣良新材料科技有限公司 Cabinet board and manufacturing method thereof
CN107671979A (en) * 2017-09-14 2018-02-09 大亚人造板集团有限公司 A kind of production method of light particleboard

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1099328A (en) * 1994-03-16 1995-03-01 郭柏林 Light shaving board and its producing process
CN102020862A (en) * 2011-01-07 2011-04-20 福建农林大学 Light wood plastic composite and manufacturing method thereof
CN203738953U (en) * 2014-01-26 2014-07-30 昌吉州锐通木业有限公司 Composite shaving board
CN104802229A (en) * 2015-03-30 2015-07-29 广西宾阳县荣良新材料科技有限公司 Cabinet board and manufacturing method thereof
CN104786342A (en) * 2015-04-24 2015-07-22 东北林业大学 Wood composite board with low-density sandwich-type structure and preparation method thereof
CN107671979A (en) * 2017-09-14 2018-02-09 大亚人造板集团有限公司 A kind of production method of light particleboard

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Application publication date: 20220809