CN114870966B - Ceramic material manufacturing is with smashing device of kneading - Google Patents

Ceramic material manufacturing is with smashing device of kneading Download PDF

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Publication number
CN114870966B
CN114870966B CN202210801142.2A CN202210801142A CN114870966B CN 114870966 B CN114870966 B CN 114870966B CN 202210801142 A CN202210801142 A CN 202210801142A CN 114870966 B CN114870966 B CN 114870966B
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CN
China
Prior art keywords
barrel
crushing
stirring
wall
screening
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CN202210801142.2A
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Chinese (zh)
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CN114870966A (en
Inventor
孔伟华
扈百直
董冬青
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Jiangsu Dicheng Photoelectric Material Co ltd
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Jiangsu Dicheng Photoelectric Material Co ltd
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Priority to CN202210801142.2A priority Critical patent/CN114870966B/en
Publication of CN114870966A publication Critical patent/CN114870966A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2216Discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0007Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention relates to a crushing and rolling device for manufacturing ceramic materials, which comprises a stirring component, a crushing component and a screening component. The stirring component comprises a hollow stirring barrel with a preset accommodating space and a stirring mechanism arranged in a hollow cavity of the stirring barrel. The crushing assembly comprises a feeding pipe connected with the stirring barrel, a hollow crushing barrel which has preset accommodation and is connected with the feeding pipe, a crushing mechanism arranged in the accommodating cavity of the crushing barrel, and a discharging pipe connected with the crushing barrel. The screening component comprises a hollow screening barrel connected with the discharge pipe, a rolling mechanism arranged in the cavity chamber of the screening barrel, and a screen arranged in the cavity chamber of the screening barrel. Through stirring subassembly, crushing unit and screening subassembly mutually supporting can carry out even and careful shredding with the raw materials. And the stirring barrel is provided with an electric heating interlayer, so that clay raw materials can be stirred and dried at the same time, and the influence of raw material adhesive connecting blocks on the efficiency and quality of subsequent treatment is avoided.

Description

Ceramic material manufacturing is with smashing device of kneading
Technical Field
The invention relates to the field of ceramic material production and processing, in particular to a crushing and twisting device for ceramic material manufacturing.
Background
The ceramic material is an inorganic non-metallic material prepared by forming and high-temperature sintering natural or synthetic compounds. Has the advantages of high melting point, high hardness, high wear resistance, oxidation resistance and the like. The ceramic can be used as a structural material and a cutter material, and can also be used as a functional material because the ceramic also has certain special properties. The ceramic material can be divided into two categories of common material and special material, the common material is sintered by natural raw materials such as feldspar, clay and quartz, is a typical silicate material, the main constituent elements are silicon, aluminum and oxygen, the three elements occupy 90% of the total amount of shell elements, and the common ceramic material has rich sources, low cost and mature process. The ceramics can be divided into daily ceramics, building ceramics, electric insulating ceramics, chemical ceramics and the like according to performance characteristics and purposes. Wherein the clay is rarely composed of a single mineral but a mixture of a plurality of fine minerals. The clay minerals mainly comprise kaolinite and montmorillonite, and the clay raw materials mainly comprise kaolinite.
With the rapid development of modern science and technology, special ceramics with excellent performance are widely applied, the preparation of raw material powder is required to be carried out in the preparation process of ceramic materials, and the fineness and the uniformity of the raw material powder directly influence the quality of finished products in the later period.
When the traditional ceramic material crushing device crushes the clay raw material, the crushing device needs to be dried in advance for avoiding the blockage of the sticky connecting blocks, and the integral uniformity and the fine degree of the crushed particles cannot be controlled in the crushing process. Meanwhile, clay materials on the inner wall of the crushing device cannot be crushed sufficiently, so that raw materials are wasted to a certain extent.
Disclosure of Invention
The purpose of the invention is as follows: provides a crushing and twisting device for manufacturing ceramic materials, which solves the problems in the prior art.
The technical scheme is as follows: a crushing and rolling device for manufacturing ceramic materials comprises an agitating component, a crushing component and a screening component.
The stirring assembly comprises a stirring barrel and a stirring mechanism; the stirring barrel is hollow and is provided with a preset accommodating space for bearing each part of the stirring assembly; a feeding hole for raw material to flow in is formed above the working direction of the stirring barrel; and the stirring mechanism is arranged in the cavity chamber in the stirring barrel and is used for carrying out primary stirring and crushing treatment on the clay raw material.
The crushing assembly comprises a feeding pipe, a crushing barrel, a crushing mechanism and a discharging pipe; the feeding pipe is connected with the stirring barrel and is used for feeding and drainage operation of the crushing assembly; the crushing barrel is connected with the feeding pipe, is hollow and has preset accommodation performance, and is used for accommodating raw materials flowing in through the feeding pipe and bearing each part of the crushing assembly; the crushing mechanism is arranged in the accommodating cavity of the crushing barrel and is used for carrying out secondary crushing operation on the raw materials subjected to primary stirring and crushing treatment; the discharging pipe is connected with the crushing barrel and used for enabling the raw materials crushed by the crushing mechanism to flow out.
The screening component comprises a screening barrel, a rolling mechanism and a screen mesh; the screening barrel is hollow inside and connected with the discharge pipe and is used for bearing raw materials flowing out through the discharge pipe and bearing various components of the screening assembly; the rolling mechanism is arranged in a hollow cavity chamber of the screening barrel; the screen is erected in the hollow cavity chamber of the screening barrel; in the later operation process, the large-particle raw materials are fully rolled and screened through the matching of the rolling mechanism and the screen, so that the integral uniformity and the fineness of the crushed raw materials are ensured.
The stirring barrel is provided with an electric heating interlayer which has a preset drying effect.
In a further embodiment, the stirring mechanism comprises four parts, namely a starting motor, a driving wheel, a stirring rod and a stirring sheet. The starting electric power is arranged on the surface of the working surface of the stirring barrel and is used for providing preset driving electric power for the integral operation of the stirring mechanism; the driving wheel is arranged at one side of the starting motor and is communicated with the starting motor through a driving belt; one end of the stirring rod is connected with the driving wheel, penetrates through the wall surface of the stirring barrel and can drive along with the rotation of the driving wheel; the stirring sheet is threaded and evenly distributed on the surface of the working face of the stirring rod and can rotate along with the rotation of the stirring rod.
In a further embodiment, an open through hole is formed in the bottom of the stirring barrel in the working direction, the other end of the stirring rod is connected with a sealing cover matched with the open through hole in the bottom of the stirring barrel in the working direction, the stirring rod is connected with the driving wheel through a telescopic rod, and the telescopic rod can be used for telescopic adjustment to drive the position adjustment of the sealing cover. Inlet pipe one end with agitator working direction bottom open hole links to each other, the other end with smash the bucket and link to each other, just smash the bucket with the inlet pipe junction be equipped with the feed through hole of inlet pipe size looks adaptation.
In a further embodiment, the shredding mechanism comprises four parts, a shredding motor, a shredding rod, shredding blades and a wall cylinder. One end of the crushing motor is connected with the crushing barrel and used for providing preset driving power for the integral operation of the crushing mechanism; the crushing rod is coupled with the crushing motor, extends into the accommodating cavity of the crushing barrel and can rotate around a connection point of the crushing rod and the crushing motor; the crushing blades are arranged on the surface of the working surface of the crushing rod and can rotate along with the rotation of the crushing rod, and the crushing blades are uniformly distributed on the surface of the working surface of the crushing rod; the wall cylinder is erected in the crushing barrel accommodating cavity, and the surface of the wall cylinder is provided with a plurality of through holes; wall section of thick bamboo both ends with smash the bucket and accept the indoor wall sliding connection of chamber, can follow smash the bucket and accept the indoor wall of chamber and carry out all-round slip. The crushing motor is in circuit connection with the crushing rod and the wall cylinder.
In a further embodiment, the discharge pipe is arranged at the bottom of the crushing barrel in the working direction, and a discharge through hole matched with the discharge pipe in size is formed at the joint of the crushing barrel and the discharge pipe;
and a through hole matched with the discharge pipe in size is formed at the joint of the screening barrel and the discharge pipe and used for feeding operation of the screening barrel.
In a further embodiment, a discharge recycling box is arranged below the sieving barrel in the working direction and is arranged in a hollow cavity of the sieving barrel; the screening barrel and the side wall corresponding to the position of the discharge recycling box are provided with discharge drawing through holes matched with the discharge recycling box in size, and the discharge drawing through holes are used for material recycling operation of the discharge recycling box. And a hand grab handle is arranged at the position, close to the discharge drawing through hole, of the discharge recycling box, so that drawing operation of the discharge recycling box is facilitated. The screening bucket cavity working direction department is equipped with the guide plate below for with the material drainage after the screening is accomplished extremely in the ejection of compact collection box, just guide plate center department and be equipped with the through-hole, be used for the outflow of material and pass through the ejection of compact collection box is collected. The guide plate is provided with a preset inclination angle and inclines towards the direction close to the discharge recovery box, so that the material can be guided conveniently.
In a further embodiment, the rolling mechanism comprises four parts of a driving unit, a rolling rod, a rolling sheet and a wall scraping blade. The driving unit is arranged on the wall surface of the guide plate close to the discharge recovery box and used for providing preset driving power for the integral operation of the rolling mechanism; one end of the twisting rod is connected with the driving unit, penetrates through the guide plate and can rotate around a connecting point with the driving unit; the twisting sheet is connected with the twisting rod, can rotate along with the rotation of the twisting rod and is attached to the screen mesh; the wall scraping blade is connected with the inner wall of the cavity chamber in the screening barrel in a sliding mode and can slide back and forth along the inner wall of the cavity chamber in the screening barrel.
In a further embodiment, the driving unit comprises three parts, namely a fixed box, a rolling motor and a wall scraping motor. The fixed box is arranged on the wall surface of the material guiding plate close to the discharging recovery box and is used for mutual connection between the driving unit and the material guiding plate; the rolling motor is connected with the fixed box and is in circuit connection with the rolling rod through the fixed box, and the rolling rod can be driven to rotate; the wall scraping motor is arranged on the surface of one side face of the fixed box and is in circuit connection with the wall scraping blade through the fixed box, and the wall scraping blade can be driven to slide.
In a further embodiment, the screen is multiple, has predetermined elasticity, and has different screen hole sizes; the sieve mesh size of the screen cloth is reduced from top to bottom in sequence by the working direction of the sieving barrel. One end of the rolling rod, which is close to the material guide plate, is provided with a telescopic cylinder, and the rolling rod is driven to move integrally at preset time intervals in a telescopic manner; the rolling piece is attached to the upper surface of the screen in the working direction; the wall scrapers are arranged above the working direction of the screen. In the later operation process, the position of the twisting rod is adjusted to drive the twisting sheet to be adjusted, so that the screen generates vibration, residual materials in screen holes of the screen are shaken off, the blocking of the screen holes is avoided, and the screening efficiency of the screen is improved.
In a further embodiment, the electric heating interlayer is embedded in the wall surface of the stirring barrel and consists of a plurality of electric heating tubes in an arrangement manner; the electric heating interlayer is connected with the starting motor circuit and can be driven by the starting motor to perform electric heating operation; the inner wall of the cavity chamber in the stirring barrel is connected with a scraping plate in a sliding mode, the inner wall surface of the cavity chamber in the stirring barrel can slide in a reciprocating mode, and the scraping plate is connected with the starting motor through a circuit and can slide under the driving of the starting motor.
Has the advantages that: the invention relates to a crushing and rolling device for manufacturing ceramic materials, which comprises a stirring component, a crushing component and a screening component. The stirring component comprises a hollow stirring barrel with a preset accommodating space and a stirring mechanism arranged in a hollow cavity of the stirring barrel. The crushing assembly comprises a feeding pipe connected with the stirring barrel, a hollow crushing barrel which has preset accommodation and is connected with the feeding pipe, a crushing mechanism arranged in the accommodating cavity of the crushing barrel, and a discharging pipe connected with the crushing barrel. The screening component comprises a hollow screening barrel connected with the discharge pipe, a rolling mechanism arranged in the cavity chamber of the screening barrel, and a screen arranged in the cavity chamber of the screening barrel. Through stirring subassembly, crushing unit and screening subassembly mutually support can carry out even and careful shredding with the raw materials. And the stirring barrel is provided with an electric heating interlayer, so that clay raw materials can be stirred and dried at the same time, and the influence of the raw materials on the efficiency and quality of subsequent treatment is avoided. Simultaneously, be equipped with in the agitator and scrape the flitch, be equipped with the wall section of thick bamboo in the crushing barrel, be equipped with the wall doctor-bar in the screening bucket, can strike off the material that remains in the wall, avoid remaining the material of wall to obtain not utilizing, cause the extravagant condition of material.
Drawings
Fig. 1 is a schematic view of the present invention as a whole.
Fig. 2 is a cross-sectional view of the invention as a whole.
FIG. 3 is a cross-sectional view at any angle of the stirring assembly of the present invention.
Figure 4 is a cross-sectional view at any angle of the size reduction assembly of the present invention.
Figure 5 is a cross-sectional view at any angle of a screen assembly according to the present invention.
Fig. 6 is an overall schematic view of the rolling mechanism of the present invention.
The figures are numbered: stirring assembly 1, stirring barrel 101, material inlet hole 102, starting motor 103, driving wheel 104, stirring rod 105, stirring sheet 106, sealing cover 107, telescopic rod 108, electric heating tube 109, scraping plate 110, crushing assembly 2, material inlet pipe 201, crushing barrel 202, material outlet pipe 203, crushing motor 204, crushing rod 205, crushing blade 206, wall cylinder 207, screening assembly 3, screening barrel 301, rolling mechanism 302, screen 303, material outlet recovery box 304, material guiding plate 305, driving unit 306, rolling rod 307, rolling sheet 308, wall scraping blade 309, fixing box 316, rolling motor 326, wall scraping motor 336 and telescopic cylinder 315.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
The applicant believes that the traditional ceramic material crushing device needs to be dried in advance in order to avoid the sticky connection blocks from blocking the crushing device when the clay raw material is crushed, and the overall uniformity and fineness of crushed particles cannot be controlled in the crushing process. Meanwhile, clay materials on the inner wall of the crushing device cannot be crushed sufficiently, so that raw materials are wasted to a certain extent.
For this purpose, the applicant has designed a crushing and kneading machine for the manufacture of ceramic materials, comprising three parts, namely a stirring assembly 1, a crushing assembly 2 and a screening assembly 3. And the electric heating interlayer is arranged, so that the clay raw material can be dried while being stirred, and the overall efficiency of raw material crushing is effectively improved. Meanwhile, the scraping plate 110, the wall cylinder 207 and the wall scraping blade 309 are arranged, so that materials remained on the wall surface can be scraped, and the situation that the materials remained on the wall surface cannot be used and are wasted is avoided.
The crushing and rolling device for manufacturing the ceramic material mainly comprises three parts, namely an agitating component 1, a crushing component 2 and a screening component 3. The stirring assembly 1 comprises a stirring barrel 101 and a stirring mechanism; the stirring barrel 101 is hollow and has a predetermined accommodating space for bearing each component of the stirring assembly 1; a feeding hole 102 for raw material to flow in is formed above the working direction of the stirring barrel 101; the stirring mechanism is arranged in the cavity of the stirring barrel 101 and is used for carrying out primary stirring and crushing treatment on the clay raw material. The crushing assembly 2 comprises four parts, namely a feeding pipe 201, a crushing barrel 202, a crushing mechanism and a discharging pipe 203; the feeding pipe 201 is connected with the stirring barrel 101 and is used for feeding and draining the crushing assembly 2; the crushing barrel 202 is connected with the feeding pipe 201, is hollow and has a predetermined accommodating performance, and is used for accommodating raw materials flowing in through the feeding pipe 201 and bearing various components of the crushing assembly 2; the crushing mechanism is arranged in the accommodating chamber of the crushing barrel 202 and is used for carrying out secondary crushing operation on the raw materials subjected to the primary stirring and crushing treatment; the discharge pipe 203 is connected to the crushing barrel 202, and is used for discharging the raw material crushed by the crushing mechanism. The screening assembly 3 comprises three parts, namely a screening barrel 301, a twisting mechanism 302 and a screen 303; the screening barrel 301 is hollow inside and connected with the discharge pipe 203 and is used for bearing raw materials flowing out through the discharge pipe 203 and bearing various components of the screening assembly 3; the rolling mechanism 302 is arranged in a hollow cavity of the screening barrel 301; the screen 303 is erected in the hollow cavity of the screening barrel 301; in the later operation process, the large-particle raw materials are sufficiently rolled and sieved through the matching of the rolling mechanism 302 and the screen 303, so that the integral uniformity and fineness of the crushed raw materials are ensured. And the mixing tank 101 is provided with an electric heating interlayer, so that the mixing tank has a preset drying effect, and can fully dry the raw materials while mixing the raw materials.
In a further preferred embodiment, the stirring mechanism comprises four parts, namely a starting motor 103, a driving wheel 104, a stirring rod 105 and a stirring blade 106. The starting electric power is arranged on the surface of the working surface of the stirring barrel 101 and is used for providing preset driving electric power for the integral operation of the stirring mechanism; the driving wheel 104 is arranged at one side of the starting motor 103 and is communicated with the starting motor 103 through a driving belt; one end of the stirring rod 105 is connected with the driving wheel 104, penetrates through the wall surface of the stirring barrel 101 and can drive along with the rotation of the driving wheel 104; the stirring pieces 106 are threaded and uniformly distributed on the surface of the working surface of the stirring rod 105, and can rotate along with the rotation of the stirring rod 105. In the later stage operation process, the starting motor 103 is started to rotate, then the transmission belt transmits, the transmission wheel 104 is driven to rotate, the stirring rod 105 is driven to rotate, the stirring sheet 106 is driven to rotate, and the material flowing into the cavity chamber in the stirring barrel 101 through the feeding hole 102 is primarily stirred and crushed.
In a further preferred embodiment, an open through hole is formed in the bottom of the stirring barrel 101 in the working direction, a sealing cover 107 matched with the open through hole in the bottom of the stirring barrel 101 in the working direction is connected to the other end of the stirring rod 105, the stirring rod 105 is connected to the driving wheel 104 through an expansion link 108, and the expansion link 108 can be adjusted to drive the sealing cover 107 to adjust the position. The inlet pipe 201 one end with agitator 101 working direction bottom open through hole links to each other, the other end with smash bucket 202 and link to each other, just smash bucket 202 with the department that links to each other of inlet pipe 201 is equipped with the feed through hole of inlet pipe 201 size looks adaptation. In the later stage operation process, when the material flows into the cavity of the stirring barrel 101 through the feeding hole 102, the telescopic rod 108 is in an extending state, so that the sealing cover 107 is abutted to the feeding through hole, the bottom of the stirring barrel 101 in the working direction is in a sealing state, and the raw material is sufficiently dried, stirred and crushed through the mutual matching of the stirring rod 105 and the electric heating interlayer. After the raw materials are completely dried and stirred, the telescopic rod 108 contracts to drive the stirring rod 105 to move towards the direction close to the feeding hole 102, and further drive the sealing cover 107 to move towards the direction close to the feeding hole 102, so that the feeding through hole is in an open state, and then the raw materials flow into the feeding pipe 201 through the feeding through hole to enter a subsequent treatment process.
In a further preferred embodiment, the shredding mechanism comprises four parts, a shredding motor 204, a shredding rod 205, shredding blades 206 and a wall cylinder 207. One end of the crushing motor 204 is connected with the crushing barrel 202 and is used for providing preset driving power for the integral operation of the crushing mechanism; the crushing rod 205 is coupled to the crushing motor 204, extends into the accommodating chamber of the crushing barrel 202, and can rotate around a connection point with the crushing motor 204; the crushing blades 206 are arranged on the surface of the working surface of the crushing rod 205 and can rotate along with the rotation of the crushing rod 205, and a plurality of crushing blades 206 are uniformly distributed on the surface of the working surface of the crushing rod 205; the wall cylinder 207 is erected in the accommodating cavity of the crushing barrel 202, and the surface of the wall cylinder is provided with a plurality of through holes; the two ends of the wall cylinder 207 are slidably connected with the inner wall of the accommodating chamber of the crushing barrel 202, and can slide along the inner wall of the accommodating chamber of the crushing barrel 202 in all directions. The pulverizing motor 204 is electrically connected to the pulverizing rod 205 and the wall cylinder 207. In the later stage operation process, the process raw materials after agitator 101 is handled pass through inlet pipe 201 flows in extremely in smashing 202 accept the cavity, start crushing motor 204 back, drive crushing pole 205 rotates, and then drives crushing blade 206 rotates, carries out thoroughly crushing operation to the raw materials that flow in, and the raw materials after smashing the completion pass through the through-hole on wall section of thick bamboo 207 surface flows. Meanwhile, the wall cylinder 207 slides around the inner wall of the receiving cavity of the crushing barrel 202 at predetermined intervals, so that the material remained on the surface of the wall cylinder 207 slides down.
In a further preferred embodiment, the discharge pipe 203 is disposed at the bottom of the crushing barrel 202 in the working direction, and a discharge through hole with a size matched with that of the discharge pipe 203 is formed at the connection position of the crushing barrel 202 and the discharge pipe 203; the connection part of the screening barrel 301 and the discharge pipe 203 is provided with a through hole matched with the size of the discharge pipe 203, and the through hole is used for feeding operation of the screening barrel 301. The material pulverized by the pulverizing barrel 202 can flow into the hollow chamber of the sieving barrel 301 through the discharge pipe 203.
In a further preferred embodiment, a discharge recycling box 304 is arranged below the sieving barrel 301 in the working direction, and the discharge recycling box 304 is arranged in a hollow cavity of the sieving barrel 301; the screening barrel 301 and the discharging recovery box 304 are provided with discharging drawing through holes corresponding to the discharging recovery box 304 in size, and the discharging drawing through holes are used for material recovery operation of the discharging recovery box 304. A grab handle is arranged at the position, close to the discharge drawing through hole, of the discharge recycling box 304, so that the drawing operation of the discharge recycling box 304 is facilitated. Screening bucket 301 cavity working direction below department is equipped with guide plate 305 for with the material drainage after the screening is accomplished extremely in ejection of compact collection box 304, just guide plate 305 center department is equipped with the through-hole, be used for the outflow of material and pass through ejection of compact collection box 304 is collected. The guiding plate 305 has a predetermined inclination angle and is inclined towards the direction close to the discharging and recycling box 304, so as to facilitate the guiding operation of the material.
In a further preferred embodiment, the rolling mechanism 302 comprises four parts, namely a driving unit 306, a rolling rod 307, a rolling blade 308 and a wall scraping blade 309. The driving unit 306 is disposed on the wall surface of the guiding plate 305 close to the discharging and recycling box 304, and is used for providing a predetermined driving power for the overall operation of the rolling mechanism 302; one end of the twisting rod 307 is connected with the driving unit 306, penetrates through the material guiding plate 305, and can rotate around the connection point with the driving unit 306; the twisting sheet 308 is connected to the twisting rod 307, can rotate along with the rotation of the twisting rod 307, and is attached to the screen 303; the wall scraping blade 309 is connected with the inner wall of the cavity in the screening barrel 301 in a sliding manner, and can slide along the inner wall of the cavity in the screening barrel 301 in a reciprocating manner. The rolling mechanism 302 is provided in plurality, and a plurality of rolling pieces 308 can uniformly cover the surface of the working face of the screen 303.
In a further preferred embodiment, the drive assembly 306 includes three sections, a stationary box 316, a twisting motor 326 and a wall scraping motor 336. The fixing box 316 is disposed on the wall surface of the guiding plate 305 close to the discharging and recycling box 304, and is used for mutual engagement between the driving unit 306 and the guiding plate; the twisting motor 326 is connected with the fixed box 316 and is electrically connected with the twisting rod 307 through the fixed box 316, so as to drive the twisting rod 307 to rotate; the wall scraping motor 336 is disposed on a side surface of the fixing box 316, and is electrically connected to the wall scraping blade 309 through the fixing box 316, so as to drive the wall scraping blade 309 to slide. In the later operation process, the rolling motor 326 is started to drive the rolling rod 307 to rotate, so as to drive the rolling piece 308 to rotate along the working surface of the screen 303, and the material passing through the working surface of the screen 303 is rolled, so that the material is sufficiently screened. Meanwhile, the wall scraping motor 336 is started to drive the wall scraping blade 309 to slide along the inner wall of the cavity chamber in the screening barrel 301, so that materials remained on the inner wall surface of the cavity chamber in the screening barrel 301 are scraped, and the situation that the materials cannot be processed and are wasted due to the residues of the materials is avoided.
In a further preferred embodiment, the screen 303 is provided in plural, has a predetermined elasticity, and has different mesh sizes between the plural screens 303; the sizes of the sieve holes of the sieve mesh 303 are sequentially reduced from top to bottom along the working direction of the sieving barrel 301. One end of the twisting rod 307 close to the material guiding plate 305 is provided with a telescopic cylinder 315, and the telescopic cylinder performs corresponding telescopic motion at preset time intervals to drive the twisting rod 307 to perform position adjustment integrally; the twisting sheet 308 is attached to the upper surface of the screen 303 in the working direction; the wall scrapers 309 are plural and arranged above the operation direction of the screen 303. In the later operation process, the position of the twisting rod 307 is moved to drive the twisting sheet 308 to move, so that the screen 303 vibrates, the residual materials in the meshes of the screen 303 are shaken off, the blockage of the meshes is avoided, and the screening efficiency of the screen 303 is improved.
In a further preferred embodiment, the electric heating interlayer is embedded in the wall surface of the stirring barrel 101, and the electric heating interlayer is formed by arranging a plurality of electric heating tubes 109; the electric heating interlayer is in circuit connection with the starting motor 103, and can be driven by the starting motor 103 to perform electric heating operation; flitch 110 is scraped to cavity indoor wall sliding connection in agitator 101, can follow cavity indoor internal face carries out reciprocating sliding in agitator 101, just scrape flitch 110 with starter motor 103 circuit connection can slide under starter motor 103's the drive, will remain in the material of cavity indoor wall strikes off in agitator 101, avoids remaining of material to cause the unable processing of material, and the extravagant condition of material takes place. As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited thereto. Various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (3)

1. A crushing and rolling device for manufacturing ceramic materials is characterized by comprising:
the stirring component comprises a hollow stirring barrel with a preset accommodating space; the stirring mechanism is arranged in the cavity chamber of the stirring barrel; a feeding hole for raw material to flow in is formed above the working direction of the stirring barrel;
the crushing assembly comprises a feeding pipe connected with the stirring barrel; a hollow crushing barrel connected with the feeding pipe and having a predetermined accommodation property; a crushing mechanism arranged in the crushing barrel accommodating chamber; a discharge pipe connected to the pulverizing barrel;
the screening component comprises a screening barrel which is hollow inside and is connected with the discharge pipe; the rolling mechanism is arranged in a hollow cavity of the screening barrel; the screen is erected in the hollow cavity chamber of the screening barrel;
the stirring barrel is provided with an electric heating interlayer, and has a preset drying effect;
the stirring mechanism includes:
the starting motor is arranged on the surface of the working surface of the stirring barrel and used for providing preset driving power for the integral operation of the stirring mechanism;
the driving wheel is arranged at one side of the starting motor and is communicated with the starting motor through a driving belt; one end of the stirring rod is connected with the driving wheel, penetrates through the wall surface of the stirring barrel and can drive along with the rotation of the driving wheel;
the stirring pieces are in a threaded shape and are uniformly distributed on the surface of the working surface of the stirring rod, and can rotate along with the rotation of the stirring rod;
a discharge recycling box is arranged below the screening barrel in the working direction and is arranged in the hollow cavity of the screening barrel; a discharge drawing through hole matched with the discharge recovery box in size is formed in the side wall of the screening barrel corresponding to the discharge recovery box in position and is used for material recovery operation of the discharge recovery box;
a material guiding plate is arranged below the working direction of the cavity chamber in the screening barrel and used for guiding screened materials into the discharging recovery box, and a through hole is formed in the center of the material guiding plate;
the rolling mechanism includes:
the driving unit is arranged on the wall surface of the material guiding plate close to the material discharging recovery box and used for providing preset driving power for the integral operation of the rolling mechanism;
one end of the rolling rod is connected with the driving unit, penetrates through the material guiding plate and can rotate around a connecting point of the rolling rod and the driving unit;
the rolling piece is connected with the rolling rod, can rotate along with the rotation of the rolling rod and is attached to the screen;
the wall scraping blade is connected with the inner wall of the hollow cavity chamber of the screening barrel in a sliding mode and can slide along the inner wall of the hollow cavity chamber of the screening barrel in a reciprocating mode;
the electric heating interlayer is embedded in the wall surface of the stirring barrel and consists of a plurality of electric heating tubes in an arrangement manner; the electric heating interlayer is connected with the starting motor circuit and can perform electric heating operation under the driving of the starting motor; the inner wall of the cavity chamber of the stirring barrel is connected with a scraping plate in a sliding manner and can slide back and forth along the inner wall surface of the cavity chamber of the stirring barrel, and the scraping plate is connected with the starting motor in a circuit manner and can slide under the driving of the starting motor;
the bottom of the stirring barrel in the working direction is provided with an open through hole, the other end of the stirring rod is connected with a sealing cover matched with the open through hole at the bottom of the stirring barrel in the working direction, the stirring rod is connected with the driving wheel through a telescopic rod, and the position of the sealing cover can be adjusted through the telescopic adjustment of the telescopic rod;
one end of the feeding pipe is connected with the through hole which is opened at the bottom of the stirring barrel in the working direction, the other end of the feeding pipe is connected with the crushing barrel, and a feeding through hole which is matched with the feeding pipe in size is arranged at the connection position of the crushing barrel and the feeding pipe;
the drive unit includes:
the fixed box is arranged on the wall surface of the material guiding plate close to the discharging recovery box and is used for mutual connection between the driving unit and the material guiding plate;
the rolling motor is connected with the fixed box and is in circuit connection with the rolling rod through the fixed box, and can drive the rolling rod to rotate;
the wall scraping motor is arranged on the surface of one side surface of the fixed box, is connected with the wall scraping blade through the fixed box and can drive the wall scraping blade to slide;
the screen is provided with a plurality of screens, and the sizes of the screen holes among the screens are different; one end of the rolling rod, which is close to the material guide plate, is provided with a telescopic cylinder, and the rolling rod is driven to move integrally at preset time intervals in a telescopic manner; the rolling piece is attached to the upper surface of the screen in the working direction; the wall scrapers are arranged above the working direction of the screen.
2. The crushing and kneading device for manufacturing a ceramic material according to claim 1, wherein the crushing mechanism comprises:
one end of the crushing motor is connected with the crushing barrel and is used for providing preset driving power for the integral operation of the crushing mechanism;
the crushing rod is coupled with the crushing motor in a shaft way, extends into the accommodating cavity of the crushing barrel and can rotate around a connecting point with the crushing motor;
the crushing blades are arranged on the surface of the working surface of the crushing rod and can rotate along with the rotation of the crushing rod, and the number of the crushing blades is multiple;
the wall cylinder is erected in the crushing barrel accommodating cavity, and the surface of the wall cylinder is provided with a plurality of through holes; wall section of thick bamboo both ends with smash the bucket and accept the inner wall sliding connection of cavity, can follow smash the bucket and accept the inner wall of cavity and carry out all-round slip.
3. The pulverizing and kneading apparatus for ceramic material production as set forth in claim 1, wherein:
the discharge pipe is arranged at the bottom of the crushing barrel in the working direction, and a discharge through hole matched with the discharge pipe in size is formed in the connection position of the crushing barrel and the discharge pipe;
and a through hole matched with the discharge pipe in size is formed at the joint of the screening barrel and the discharge pipe and used for feeding operation of the screening barrel.
CN202210801142.2A 2022-07-08 2022-07-08 Ceramic material manufacturing is with smashing device of kneading Active CN114870966B (en)

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CN114870966B true CN114870966B (en) 2023-02-21

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1317807A (en) * 1970-07-31 1973-05-23 Gornometallurgichesky Institut Device for wet disintegration
CN110394216A (en) * 2019-07-28 2019-11-01 徐州全盛电机有限公司 A kind of raw material reflow treatment mechanism produced for casting motor case
CN210474214U (en) * 2019-08-20 2020-05-08 张家港市荣胜机械有限公司 Raw material pulverizer for storage barrel processing
CN211177753U (en) * 2019-12-20 2020-08-04 张立萍 Movable drying device for organic fertilizer in animal husbandry
CN112620321A (en) * 2021-01-12 2021-04-09 王天颖 Garbage disposal device used in field of environmental protection equipment
CN112868836A (en) * 2021-02-03 2021-06-01 杭州艺福堂茶业有限公司 Step-by-step progressive tea rolling device
CN113198564A (en) * 2021-05-25 2021-08-03 叶凯霖 Preparation method of meal replacement powder
CN215531363U (en) * 2021-08-27 2022-01-18 湖北思慧生物科技有限公司 Kneading machine for processing selenium-rich cyclocarya paliurus tea
CN215823201U (en) * 2021-08-10 2022-02-15 回音必集团安徽制药有限公司 Donkey-hide gelatin blood particle processing is with hierarchical reducing mechanism
CN215836903U (en) * 2021-08-18 2022-02-18 浙江顶亨生物科技有限公司 A knead and twist device for tea processing

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1317807A (en) * 1970-07-31 1973-05-23 Gornometallurgichesky Institut Device for wet disintegration
CN110394216A (en) * 2019-07-28 2019-11-01 徐州全盛电机有限公司 A kind of raw material reflow treatment mechanism produced for casting motor case
CN210474214U (en) * 2019-08-20 2020-05-08 张家港市荣胜机械有限公司 Raw material pulverizer for storage barrel processing
CN211177753U (en) * 2019-12-20 2020-08-04 张立萍 Movable drying device for organic fertilizer in animal husbandry
CN112620321A (en) * 2021-01-12 2021-04-09 王天颖 Garbage disposal device used in field of environmental protection equipment
CN112868836A (en) * 2021-02-03 2021-06-01 杭州艺福堂茶业有限公司 Step-by-step progressive tea rolling device
CN113198564A (en) * 2021-05-25 2021-08-03 叶凯霖 Preparation method of meal replacement powder
CN215823201U (en) * 2021-08-10 2022-02-15 回音必集团安徽制药有限公司 Donkey-hide gelatin blood particle processing is with hierarchical reducing mechanism
CN215836903U (en) * 2021-08-18 2022-02-18 浙江顶亨生物科技有限公司 A knead and twist device for tea processing
CN215531363U (en) * 2021-08-27 2022-01-18 湖北思慧生物科技有限公司 Kneading machine for processing selenium-rich cyclocarya paliurus tea

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