Device and method for preparing bi-component modified silicone sealant for prefabricated building
Technical Field
The invention relates to the technical field of assembly type buildings, in particular to a device and a method for preparing a bi-component modified silicone sealant for assembly type buildings.
Background
The fabricated building is a building assembled by prefabricated parts on a construction site, and is called as a fabricated building. The building block is divided into five types, namely a block building, a plate building, a box building, a framework plate building, a rising-rise building and the like according to the form and the construction method of the prefabricated part.
The silicone sealant is a paste formed by mixing polydimethylsiloxane as a main raw material, a cross-linking agent, a filler, a plasticizer, a coupling agent and a catalyst in a vacuum state, and is cured with water in the air at room temperature to form the elastic silicone rubber.
However, when the sealant preparation facilities of current silicone was mixing, the initial mixing was single, did not carry out supplementary intensive mixing, resulted in the second grade mixing time to require for a long time, stirred the raw materials and mixed, because the sealant of silicone all is colloidal, when stirring and mixing, the same raw materials that glues are difficult for fusing with other raw materials, because the mixture is the jelly, and the adhesion is than higher, falls automatically and is difficult for the clean of discharging, and the volume of staying is great.
To solve the above problems. Therefore, a device and a method for preparing the two-component modified silicone sealant for the fabricated building are provided.
Disclosure of Invention
The invention aims to provide a device and a method for preparing a two-component modified silicone sealant for an assembly type building, which comprises a raw material mixing device and a dehydration device arranged at the output end of the raw material mixing device, wherein the dehydration device is used for dehydrating and then conveying the dehydrated raw material into a powerful dispersing machine for refining treatment, and then filling the refined silicone sealant to finish the preparation of the silicone sealant.
In order to achieve the purpose, the invention provides the following technical scheme: sealed preparation facilities of glue of dual component modified silicone for assembly type structure, including raw materials mixing arrangement and the dewatering device of setting at the material mixing arrangement output, carry after the dewatering device dehydration and refine the processing in carrying powerful dispenser, the sealed glue of silicone after refining the processing is filled again, accomplish the sealed preparation of gluing of silicone, raw materials mixing arrangement includes one-level mixing mechanism and sets up the mixing box at one-level mixing mechanism output, one-level mixing mechanism's upper end is provided with many feed line, the middle part of mixing box is provided with second grade mixing mechanism, the outside of mixing box still is provided with row material mechanism, second grade mixing mechanism is connected with row material mechanism meshing.
Further, one-level mixing mechanism includes protection conical shell and sets up the last minute liquid piece that divides at the delivery outlet of protection conical shell, and the inboard middle part of protection conical shell still is provided with supplementary hybrid module.
Further, the mixing box includes the box and sets up the lower minute liquid piece in box upper end middle part, goes up minute liquid piece and staggers each other with lower minute liquid piece, and the inboard lower extreme of box is provided with row material subassembly.
Further, second grade mixing mechanism includes extrusion mixing subassembly and sets up the first driving belt in the extrusion mixing subassembly outside, and the one end overcoat that extrusion mixing subassembly was kept away from to first driving belt is on first transmission shaft, and the inboard of first transmission shaft is fixed and is provided with the transfer line, the both ends and the protection conical shell swing joint of transfer line, and the middle part of transfer line is provided with initiative toper tooth, and the one end that first transmission shaft was kept away from to the transfer line is provided with strengthens stirring subassembly.
Further, supplementary mixed subassembly is including linking up the dish and setting up the support column in linking up the dish both sides, and the one end and the protection conical shell fixed connection that link up the dish are kept away from to the support column, and the middle part activity that links up the dish is provided with the rotation post, and the outside of rotating the post is provided with supplementary puddler, and the lower extreme that rotates the post is provided with the toper piece, and the lower extreme of toper piece is provided with driven bevel gear.
Further, the extrusion hybrid module includes servo motor and sets up the second transmission shaft at the servo motor drive end, and the second transmission shaft has been cup jointed in the outside of second transmission shaft, and servo motor's end is provided with the extrusion bucket, and the extrusion bucket is hollow structure, and the upper end opening, and the inboard of box is provided with protruding strip, and servo motor's drive end still is provided with the driving gear.
Furthermore, strengthen the stirring subassembly and include third transmission shaft and set up the second drive belt in the third transmission shaft outside, the lower extreme of second drive belt is provided with the rotation support pole, and the outside of rotation support pole is provided with the second grade puddler, and the second grade puddler is located the inboard of extrusion bucket.
Furthermore, the discharging mechanism comprises a driven gear and an adjusting piece movably arranged in the middle of the driven gear, the driving gear is meshed with the driven gear, a transmission guide rod is arranged on one side of the driven gear, and a traction piece is arranged on the outer side of the transmission guide rod;
the discharging assembly comprises a rotating plate and an inserting column arranged at one end of the rotating plate, the inserting column is movably connected with the box body, an inserting groove is formed in one side of the rotating plate, and one end of the transmission guide rod is inserted into the inserting groove.
Further, the regulating part includes the regulation post and sets up the elastic component at the regulation post inboard, and the both ends of elastic component are provided with the locating part, and the locating part runs through the regulation post, has seted up the spacing groove on the box, and two have been seted up to the spacing groove, locating part and spacing groove phase-match.
The invention provides another technical scheme that: the implementation method of the preparation device of the two-component modified silicone sealant for the prefabricated building is provided, and comprises the following steps:
s1: the traction piece is pushed, so that the driving gear and the driven gear are staggered and cannot be driven, and then the secondary mixing mechanism is started;
s2: the mixing assembly is extruded to further drive the first transmission belt to rotate, the first transmission belt further drives the transmission rod to rotate, the transmission rod further drives the middle driving conical tooth to rotate, the driving conical tooth further drives the driven conical gear to rotate, the driven conical gear further drives the auxiliary stirring rod to rotate, the auxiliary stirring rod is conveyed to carry multiple raw materials to be preliminarily mixed at the moment, after the liquid which is preliminarily mixed falls down, the liquid is dispersed by the upper liquid separation piece and the lower liquid separation piece which are staggered with each other again, and the liquid is mixed after falling down, so that preliminary raw material mixing is realized;
s3: when the servo motor rotates, the extrusion barrel can be driven to rotate, the mixture falling from the primary mixing mechanism can fall into the inner side of the extrusion barrel, and when the extrusion barrel rotates, the mixture between the extrusion barrel and the box body can be extruded, so that different raw materials are extruded and mixed;
meanwhile, the transmission rod can drive the third transmission shaft to rotate while rotating, so as to drive the second transmission belt to rotate, further drive the second-stage stirring rod to rotate, and then be matched with the extrusion barrel, so that the mixed liquid can be extruded and mixed and can be stirred and mixed;
s4: after the mixing is finished, the traction piece can be pulled to enable the driving gear and the driven gear to be meshed, the driving gear and the driven gear can rotate, the driving gear can drive the driven gear to rotate when rotating, the transmission guide rod is further driven to rotate circularly, when the transmission guide rod rotates to the lowest point, the rotating plate can be pushed to rotate and open, and at the moment, the mixed raw materials can be discharged from an opening opened by the rotating plate under the coordination of the extrusion barrel;
s5: and finally, conveying the silicone sealant to a dehydration device for dehydration, conveying the dehydrated silicone sealant to a powerful dispersion machine for refining treatment, and filling the refined silicone sealant to finish the preparation of the silicone sealant.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention provides a device and a method for preparing a two-component modified silicone sealant for an assembly type building, wherein an extrusion mixing assembly is started to drive a first transmission belt to rotate, the first transmission belt further drives a transmission rod to rotate, the transmission rod further drives a middle driving conical tooth to rotate, the driving conical tooth further drives a driven conical gear to rotate, the driven conical gear further drives an auxiliary stirring rod to rotate, the auxiliary stirring rod can convey multiple raw materials to be preliminarily mixed at the moment, additional motor drive is not needed, after the preliminarily mixed liquid falls down, the preliminarily mixed liquid can be dispersed again by upper liquid separating sheets and lower liquid separating sheets which are staggered with each other, and the liquid is mixed again after falling down, so that preliminary raw material mixing is realized, the mixing uniformity of the raw materials is preliminarily improved, and the mixing effect is improved in an auxiliary manner.
2. According to the device and the method for preparing the two-component modified silicone sealant for the fabricated building, when the servo motor rotates, the extrusion barrel can be driven to rotate, the mixture falling from the primary mixing mechanism can fall into the inner side of the extrusion barrel, when the extrusion barrel rotates, the mixture between the extrusion barrel and the box body can be extruded, different raw materials are extruded and mixed, the convex strips can be matched with the extrusion barrel to cut the mixture and then mix the mixture, the mixing effect of the mixture is further improved, when the transmission rod rotates, the third transmission shaft can be driven to rotate, the second transmission belt can be driven to rotate, the secondary stirring rod is driven to rotate and then is matched with the extrusion barrel, the mixed liquid can be extruded and mixed, the mixed liquid can be stirred and mixed, and the mixing effect of the raw materials is further improved.
3. According to the device and the method for preparing the two-component modified silicone sealant for the assembly type building, when the raw materials are only mixed and are not discharged, the traction piece can be pushed, so that the driving gear and the driven gear are staggered and cannot be driven, when the raw materials are required to be mixed and discharged, the traction piece can be pulled, so that the driving gear and the driven gear are meshed and can rotate, and the flexibility and the maneuverability of the whole use are improved.
4. According to the device and the method for preparing the two-component modified silicone sealant for the assembly type building, when the driving gear rotates, the driven gear is driven to rotate, the transmission guide rod is further driven to rotate circularly, when the transmission guide rod rotates to the lowest point, the rotating plate is pushed to rotate and open, at the moment, mixed raw materials can be discharged from the opening opened by the rotating plate under the matching of the extrusion barrel, synchronous extrusion pushing is also realized, discharging is facilitated, and discharging is relatively clean.
Drawings
FIG. 1 is a schematic perspective view of the whole raw material mixing device according to the present invention;
FIG. 2 is a schematic perspective view of a primary mixing mechanism according to the present invention;
FIG. 3 is a perspective view of an auxiliary mixing assembly according to the present invention;
FIG. 4 is a schematic perspective view of the mixing box, secondary mixing mechanism and discharge mechanism of the present invention;
FIG. 5 is a schematic perspective view of a two-stage mixing mechanism according to the present invention;
FIG. 6 is a perspective view of the extrusion mixing assembly of the present invention;
FIG. 7 is a schematic view of the side plan structure of the interior of the case of the present invention;
FIG. 8 is a perspective view of the reinforced stirring assembly of the present invention;
FIG. 9 is a schematic perspective view of a discharge mechanism of the present invention;
FIG. 10 is a schematic side plan view of the adjusting member of the present invention engaged with the housing.
In the figure: 1. a first-stage mixing mechanism; 11. a protective conical shell; 12. a liquid feeding sheet; 13. an auxiliary mixing assembly; 131. a splice tray; 132. a support pillar; 133. rotating the column; 134. an auxiliary stirring rod; 135. a conical member; 136. a driven bevel gear; 2. a raw material conveying pipe; 3. a mixing box; 31. a box body; 311. a raised strip; 312. a limiting groove; 32. a lower liquid separation sheet; 33. a discharge assembly; 331. a rotating plate; 332. inserting a column; 333. a slot; 4. a second stage mixing mechanism; 41. extruding the mixing assembly; 411. a servo motor; 412. a second drive shaft; 413. extruding the barrel; 414. a driving gear; 42. a first drive belt; 43. a first drive shaft; 44. a transmission rod; 45. a driving conical tooth; 46. a reinforced stirring component; 461. a third drive shaft; 462. a second belt; 463. rotating the support rod; 464. a second-stage stirring rod; 5. a discharge mechanism; 51. a driven gear; 52. an adjustment member; 521. an adjustment column; 522. an elastic member; 523. a limiting member; 53. a drive guide bar; 54. a pulling member.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 4, the device for preparing the two-component modified silicone sealant for the fabricated building comprises a raw material mixing device and a dehydration device arranged at the output end of the raw material mixing device, wherein the dehydration device is used for dehydrating and then conveying the dehydrated raw material into a powerful dispersion machine for refining treatment, and the refined silicone sealant is filled to complete the preparation of the silicone sealant;
raw material mixing device includes one-level mixing mechanism 1 and sets up the mixing box 3 at 1 output of one-level mixing mechanism, and the upper end of one-level mixing mechanism 1 is provided with many feedstock delivery pipe 2, and the middle part of mixing box 3 is provided with second grade mixing mechanism 4, and the outside of mixing box 3 still is provided with row material mechanism 5, and second grade mixing mechanism 4 is connected with row 5 meshing of material mechanism.
In order to solve the technical problem that the requirement for secondary mixing time is long due to single primary mixing and no auxiliary full mixing when raw materials are mixed in the conventional silicone sealant preparation device, please refer to fig. 1 to 5, and the following technical scheme is provided:
first-level mixing mechanism 1 includes protection conical shell 11 and sets up last minute liquid piece 12 at the delivery outlet of protection conical shell 11, and the inboard middle part of protection conical shell 11 still is provided with supplementary hybrid module 13.
The mixing box 3 comprises a box body 31 and a lower liquid separation sheet 32 arranged in the middle of the upper end of the box body 31, the upper liquid separation sheet 12 and the lower liquid separation sheet 32 are staggered, and a discharge assembly 33 is arranged at the lower end of the inner side of the box body 31.
The second-stage mixing mechanism 4 comprises an extrusion mixing component 41 and a first transmission belt 42 arranged on the outer side of the extrusion mixing component 41, one end, far away from the extrusion mixing component 41, of the first transmission belt 42 is sleeved on a first transmission shaft 43, a transmission rod 44 is fixedly arranged on the inner side of the first transmission shaft 43, two ends of the transmission rod 44 are movably connected with the protective conical shell 11, a driving conical tooth 45 is arranged in the middle of the transmission rod 44, and a reinforcing stirring component 46 is arranged at one end, far away from the first transmission shaft 43, of the transmission rod 44.
The auxiliary mixing assembly 13 comprises a connecting disc 131 and supporting columns 132 arranged on two sides of the connecting disc 131, one end, far away from the connecting disc 131, of each supporting column 132 is fixedly connected with the protective conical shell 11, a rotating column 133 is movably arranged in the middle of the connecting disc 131, an auxiliary stirring rod 134 is arranged on the outer side of the rotating column 133, a conical piece 135 is arranged at the lower end of the rotating column 133, and a driven conical gear 136 is arranged at the lower end of the conical piece 135.
It is specific, start extrusion mixing assembly 41, and then drive first drive belt 42 and rotate, first drive belt 42 and then drive transfer line 44 and rotate, transfer line 44 and then drive middle initiative toper tooth 45 and rotate, initiative toper tooth 45 and then drive driven bevel gear 136 and rotate, driven bevel gear 136 and then drive supplementary puddler 134 and take place rotatoryly, can carry supplementary puddler 134 multiple raw materials that get off and carry out preliminary mixing this moment, and need not other motor drive, after the liquid that mixes in the preliminary step falls down, can be mixed again by the last minute liquid piece 12 that staggers each other and divide liquid piece 32 dispersion down, fall the back remixing, realize preliminary raw materials and mix, tentatively improve the mixing degree of consistency of raw materials, supplementary improvement mixes the effect.
In order to solve the technical problem that the raw materials are stirred and mixed in the prior art, and the silicone sealant is colloidal, so that the same viscous raw material is not easily fused with other raw materials during stirring and mixing, please refer to fig. 7 and 8, and the following technical scheme is provided:
the extrusion mixing assembly 41 comprises a servo motor 411 and a second transmission shaft 412 arranged at the driving end of the servo motor 411, the second transmission shaft 412 is sleeved outside the second transmission shaft 412, an extrusion barrel 413 is arranged at the tail end of the servo motor 411, the extrusion barrel 413 is of a hollow structure and is opened at the upper end, a protruding strip 311 is arranged on the inner side of the box body 31, and a driving gear 414 is further arranged at the driving end of the servo motor 411.
Specifically, can drive extrusion bucket 413 when servo motor 411 rotates and rotate, the mixture that falls from one-level mixing mechanism 1 can fall into the inboard of extrusion bucket 413, when extrusion bucket 413 rotates, is located the mixture between extrusion bucket 413 and the box 31 and can be extruded, and then extrudees the mixture with the raw materials of difference, and protruding strip 311 can cooperate extrusion bucket 413 to cut the remixing with the mixture in addition, further improves the compound effect of mixture.
The intensive mixing assembly 46 includes a third transmission shaft 461 and a second transmission belt 462 disposed outside the third transmission shaft 461, a rotary support rod 463 is disposed at a lower end of the second transmission belt 462, a second-stage mixing rod 464 is disposed outside the rotary support rod 463, and the second-stage mixing rod 464 is disposed inside the extrusion barrel 413.
Specifically, when transfer line 44 pivoted, can drive third transmission shaft 461 and rotate, and then drive second drive belt 462 and rotate, and then drive second grade puddler 464 and rotate, again with the cooperation of extrusion bucket 413 for mixed liquid can be mixed by the extrusion promptly, can be mixed by the stirring again, further improves the mixed effect of raw materials.
In order to solve the technical problems that the existing silicone sealant preparation device is difficult to discharge completely due to the fact that the mixture is jelly and high in adhesion, automatically falls down and has a large retention amount, please refer to fig. 9 and 10, and the following technical scheme is provided:
the discharging mechanism 5 comprises a driven gear 51 and an adjusting part 52 movably arranged in the middle of the driven gear 51, a driving gear 414 is meshed with the driven gear 51, a transmission guide rod 53 is arranged on one side of the driven gear 51, and a traction part 54 is arranged on the outer side of the transmission guide rod 53.
The discharging assembly 33 comprises a rotating plate 331 and an inserting column 332 arranged at one end of the rotating plate 331, the inserting column 332 is movably connected with the box body 31, an inserting slot 333 is arranged at one side of the rotating plate 331, and one end of the transmission guide rod 53 is inserted into the inserting slot 333.
Specifically, when the driving gear 414 rotates, the driving gear 51 is driven to rotate, and then the transmission guide rod 53 is driven to rotate circularly, when the transmission guide rod 53 rotates to the lowest point, the rotation plate 331 is pushed to rotate to open, and at the moment, the mixed raw materials can be discharged from the opening opened by the rotation plate 331 under the cooperation of the extrusion barrel 413, so that the synchronous extrusion pushing is realized, the discharging is convenient, and the discharging is relatively clean.
The adjusting element 52 includes an adjusting post 521 and an elastic element 522 disposed inside the adjusting post 521, two ends of the elastic element 522 are provided with a limiting element 523, the limiting element 523 penetrates through the adjusting post 521, the box body 31 is provided with two limiting grooves 312, and the limiting element 523 matches with the limiting groove 312.
Specifically, when the raw materials only mixes and does not arrange the material, can promote pull 54, and then make driving gear 414 stagger with driven gear 51, both can not transmit, when needs raw materials mix promptly and arrange the material again, can pull 54 for driving gear 414 and driven gear 51 mesh, both can rotate, improve flexibility and mobility that wholly used.
The invention provides another technical scheme that: the implementation method of the preparation device of the two-component modified silicone sealant for the prefabricated building is provided, and comprises the following steps:
the method comprises the following steps: the traction piece 54 is pushed, so that the driving gear 414 and the driven gear 51 are staggered and cannot transmit, and then the secondary mixing mechanism 4 is started;
step two: the mixing component 41 is extruded, the first transmission belt 42 is driven to rotate, the first transmission belt 42 drives the transmission rod 44 to rotate, the transmission rod 44 drives the middle driving conical tooth 45 to rotate, the driving conical tooth 45 drives the driven conical gear 136 to rotate, the driven conical gear 136 drives the auxiliary stirring rod 134 to rotate, the auxiliary stirring rod 134 can convey multiple raw materials to be preliminarily mixed, the preliminarily mixed liquid can be dispersed by the upper liquid separation piece 12 and the lower liquid separation piece 32 which are staggered with each other again after falling, and the raw materials are mixed after falling, so that preliminary raw material mixing is realized;
step three: when the servo motor 411 rotates, the extrusion barrel 413 is driven to rotate, the mixture falling from the primary mixing mechanism 1 falls into the inner side of the extrusion barrel 413, and when the extrusion barrel 413 rotates, the mixture between the extrusion barrel 413 and the box body 31 is extruded, so that different raw materials are extruded and mixed;
meanwhile, when the transmission rod 44 rotates, the third transmission shaft 461 is driven to rotate, so as to drive the second transmission belt 462 to rotate, so as to drive the second-stage stirring rod 464 to rotate, and then the second-stage stirring rod is matched with the extrusion barrel 413, so that the mixed liquid can be extruded and mixed and can be stirred and mixed;
step four: after the mixing is finished, the traction piece 54 can be pulled to enable the driving gear 414 to be meshed with the driven gear 51, the driving gear 414 and the driven gear 51 can rotate, the driving gear 414 can drive the driven gear 51 to rotate when rotating, and further drive the transmission guide rod 53 to rotate circularly, when the transmission guide rod 53 rotates to the lowest point, the rotating plate 331 can be pushed to rotate and open, and at the moment, the mixed raw materials can be discharged from an opening opened by the rotating plate 331 under the coordination of the extrusion barrel 413;
step five: and finally, conveying the silicone sealant to a dehydration device for dehydration, conveying the dehydrated silicone sealant to a powerful dispersion machine for refining treatment, and filling the refined silicone sealant to finish the preparation of the silicone sealant.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.