CN114858044A - Shield tunneling machine rubber ring abrasion detection method and shield tunneling machine rubber ring - Google Patents
Shield tunneling machine rubber ring abrasion detection method and shield tunneling machine rubber ring Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
The invention provides a method for detecting abrasion of a rubber ring of a shield tunneling machine and the rubber ring of the shield tunneling machine, wherein the method comprises the following steps: acquiring a plurality of rubber ring detection signals by using a dry contact acquisition module arranged on a rubber ring of the shield tunneling machine and a plurality of wires connected with the dry contact acquisition module; determining the position of a broken lead on the rubber ring of the shield tunneling machine according to the rubber ring detection signal; and determining the abrasion result of the rubber ring of the shield machine according to the position of the abrasion lead on the rubber ring of the shield machine. According to the invention, the abrasion condition of the rubber ring of the shield machine is accurately detected by acquiring the detection signal of the rubber ring of the shield machine in real time, so that the abrasion quantity of the rubber ring can be accurately detected under the condition of meeting the requirements of the current production process and maximally reducing the cost, the rubber ring is replaced in time, and the complete sealing property of the shield machine is ensured.
Description
Technical Field
The invention relates to the technical field of shield tunneling machines, in particular to a method for detecting abrasion of a rubber ring of a shield tunneling machine and the rubber ring of the shield tunneling machine.
Background
The main drive of the shield machine is a direct power source for normal operation of the shield machine, and the integrity of the seal of the main drive directly determines whether the main drive can work or not. The shield constructs owner's drive when tunnel operation, along with producing a large amount of soil and water sand stone granule, and the sealed effect of main drive is just blockking that those debris get into the main drive, avoids damaging the main bearing and leads to the shield to construct the machine paralysis. In the face of severe shield tunneling machine operation environment, how to ensure the sealing integrity of the main drive is the key.
The main driving tightness mainly comprises a lip-shaped ring and a track, wherein the track tightly rotates around a concentric shaft of the lip-shaped ring, and the lip-shaped ring is inevitably worn. The conventional sealing state detection method is used for indirectly judging the sealing integrity by measuring the temperature and the pressure of a sealing grease cavity, the method cannot accurately acquire the real state of the seal in time, and the information has hysteresis. With the development of electronic detection technology, a new sensor scheme is provided, for example, a new pressure sensor with an elastic seat is used, but the sensor is installed on a runway, the sealing performance of a main drive is damaged to a certain extent, and under such a severe environment, the sensor has a risk of damage, and the sensor is very difficult to replace and has poor maintainability. In addition, for example, metal wire rings with different diameters are added in the rubber ring, and the abrasion of the rubber ring is judged according to whether the metal wire rings are in contact with the runway or not; the method embeds the metal wire crusty pancake into the rubber ring, has poor precision, and the metal wire is easy to break in the process of manufacturing the rubber ring and is not easy to produce.
At present, a mature and effective rubber ring detection method does not exist, so that the research on the rubber ring with intelligent and active self-abrasion amount detection is a trend and is inevitable.
Disclosure of Invention
Aiming at the problems in the prior art, the embodiment of the invention mainly aims to provide a shield machine rubber ring abrasion detection method and a shield machine rubber ring. The method and the device can be used for realizing real-time and accurate detection of the abrasion condition of the lip-shaped ring of the shield machine.
In order to achieve the above object, an embodiment of the present invention provides a method for detecting wear of a rubber ring of a shield tunneling machine, where the method includes:
acquiring a plurality of rubber ring detection signals by using a dry contact acquisition module arranged on a rubber ring of the shield tunneling machine and a plurality of wires connected with the dry contact acquisition module;
determining the position of a broken lead on the rubber ring of the shield tunneling machine according to the rubber ring detection signal;
and determining the abrasion result of the rubber ring of the shield machine according to the position of the abrasion lead on the rubber ring of the shield machine.
Optionally, in an embodiment of the present invention, determining a location of a broken wire on a rubber ring of a shield tunneling machine according to the rubber ring detection signal includes:
judging whether the rubber ring detection signal is at a high level, if so, taking the corresponding rubber ring detection signal as a wear signal;
and determining the corresponding lead position according to the abrasion signal, and taking the lead position as the abrasion lead position on the rubber ring of the shield machine.
Optionally, in an embodiment of the present invention, determining a wear result of the rubber ring of the shield tunneling machine according to a position of a broken wire on the rubber ring of the shield tunneling machine includes:
and determining the abrasion result of the rubber ring of the shield tunneling machine by utilizing the corresponding relation between the preset abrasion lead position and the abrasion degree according to the abrasion lead position on the rubber ring of the shield tunneling machine.
Optionally, in an embodiment of the present invention, the method further includes: and generating wear early warning information according to the wear result of the lip-shaped ring of the shield machine.
The embodiment of the invention also provides a rubber ring of the shield tunneling machine, which comprises: a lead and dry contact acquisition module;
a square groove and a plurality of groove rings are arranged on the rubber ring, the square groove is used for placing the dry contact collecting module, and the groove rings are used for placing the conducting wires; the dry contact acquisition module is connected with the lead and used for generating a rubber ring detection signal;
the rubber ring is connected with an upper computer, and the rubber ring detection signal is sent to the upper computer for abrasion detection processing.
Optionally, in an embodiment of the present invention, the rubber ring further includes a shielding wire, and the shielding wire is used for connecting the rubber ring and the upper computer.
Optionally, in an embodiment of the present invention, the dry contact collecting module includes an electrical switch, and the electrical switch is connected to the wire.
Optionally, in an embodiment of the present invention, the dry contact collecting module further includes a micro control unit, configured to generate a rubber ring detection signal according to a closed state of the electrical switch.
The invention also provides an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the method when executing the program.
The present invention also provides a computer-readable storage medium storing a computer program for executing the above method.
According to the invention, the abrasion condition of the rubber ring of the shield machine is accurately detected by acquiring the detection signal of the rubber ring of the shield machine in real time, so that the abrasion quantity of the rubber ring can be accurately detected under the condition of meeting the requirements of the current production process and maximally reducing the cost, the rubber ring is replaced in time, and the complete sealing property of the shield machine is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a flow chart of a method for detecting wear of a rubber ring of a shield tunneling machine according to an embodiment of the present invention;
FIG. 2 is a flow chart of determining a location of a worn-out conductor in an embodiment of the present invention;
FIG. 3 is a schematic view of the back side of a rubber ring of a shield tunneling machine according to an embodiment of the present invention;
FIG. 4 is a schematic cross-sectional view of a rubber ring of a shield tunneling machine in an embodiment of the invention;
FIG. 5 is a schematic circuit diagram of detecting the on/off of a lead in the embodiment of the present invention;
FIG. 6 is a schematic cross-sectional view of a rubber ring groove ring according to an embodiment of the present invention;
FIG. 7 is a schematic cross-sectional view of the installation of a rubber ring in an embodiment of the present invention;
fig. 8 is a schematic structural diagram of an electronic device according to an embodiment of the present invention.
Detailed Description
The embodiment of the invention provides a method for detecting abrasion of a rubber ring of a shield tunneling machine and the rubber ring of the shield tunneling machine.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, a flow chart of a method for detecting wear of a rubber ring of a shield machine according to an embodiment of the present invention is shown, and an execution main body of the method for detecting wear of a rubber ring of a shield machine according to the embodiment of the present invention includes, but is not limited to, an upper computer. The method shown in the figure comprises the following steps:
step S1, acquiring a plurality of rubber ring detection signals by using a dry contact acquisition module arranged on a rubber ring of the shield tunneling machine and a plurality of leads connected with the dry contact acquisition module;
step S2, determining the position of a broken lead on the rubber ring of the shield machine according to the detection signal of the rubber ring;
and step S3, determining the abrasion result of the rubber ring of the shield tunneling machine according to the position of the abrasion lead on the rubber ring of the shield tunneling machine.
According to the invention, the dry contact acquisition module and the plurality of wires connected with the dry contact acquisition module are arranged on the rubber ring of the shield machine, the upper computer can acquire a plurality of rubber ring detection signals, and the abrasion condition of the rubber ring detection signals is determined.
Specifically, the rubber ring is provided with a thin wire and a dry contact collecting module, and the lip of the rubber ring is provided with equidistant groove rings with different diameters from the edge and is used for thinning the wire. And meanwhile, a rectangular groove is formed in the upper part of the lip for accommodating the dry contact collecting module, glue is used for fixing the thin wire and the dry contact collecting module, and the wire with the shield is used for communicating with an upper computer outside the equipment.
Further, the dry contact is an electrical switch, i.e., an open state and a closed state. Under normal conditions, the thin wire is connected with the acquisition module and is in a closed state, and the detection signal of the rubber ring is at a low level; when the thin wire is worn off, the detection signal of the rubber ring is changed into high level. And judging the abrasion of the rubber according to the change of the level, wherein the distance between the grooves on the rubber ring directly reflects the accuracy of detecting the abrasion loss of the rubber ring. Meanwhile, the trunk contact acquisition module can store the state locally, and when the upper computer inquires the state of a certain thin wire from the acquisition module, the state can be reported to the upper computer. In addition, the dry contact acquisition module actively reports the wear loss to the upper computer in time when the wear loss exceeds the experience early warning data according to an intelligent algorithm and an experience database.
Furthermore, the distance between the leads arranged on the rubber ring of the shield tunneling machine is preset, and each lead has corresponding position information on the rubber ring. According to the preset and stored wire position information, when a certain wire is judged to be a broken wire, the position information corresponding to the broken wire, namely the broken wire position, can be obtained. Specifically, when a certain rubber ring detection signal is at a high level and lasts for a preset time, for example, 2 seconds, it is determined that the wire corresponding to the rubber ring detection signal is a broken wire, and the corresponding position is a broken wire position.
Furthermore, after the position of the broken guide line is determined, the abrasion result of the rubber ring of the shield machine can be obtained. Specifically, the abrasion loss of the rubber ring of the shield machine corresponding to different positions of the broken lead can be set in a preset mode. Therefore, after the position of the broken guide line is known, the abrasion result of the rubber ring of the shield tunneling machine can be determined.
Specifically, according to the difference of the abrasion loss of the rubber ring of the shield tunneling machine, the abrasion result can be divided into slight abrasion, ordinary abrasion and serious abrasion according to the actual working condition requirement.
As an embodiment of the present invention, as shown in fig. 2, determining a location of a broken lead on a rubber ring of a shield tunneling machine according to a rubber ring detection signal includes:
step S21, judging whether the rubber ring detection signal is high level, if so, taking the corresponding rubber ring detection signal as a wear signal;
and step S22, determining the corresponding lead position according to the wear signal, and taking the lead position as the wear-out lead position on the rubber ring of the shield tunneling machine.
As shown in fig. 5, the CHECK1 is connected to an IO port of the MCU, detects level change of the IO port in real time, and connects two ends of the thin wire to the terminals, where the IO port is at a low level; when the thin wire is worn off, the IO port becomes high. When the IO port is changed into high level, the rubber ring detection signal is used as a wear signal, and the corresponding lead position is a broken lead position.
As an embodiment of the present invention, determining the wear result of the rubber ring of the shield tunneling machine according to the position of the broken lead on the rubber ring of the shield tunneling machine comprises: and determining the abrasion result of the rubber ring of the shield tunneling machine by utilizing the corresponding relation between the preset abrasion lead position and the abrasion degree according to the abrasion lead position on the rubber ring of the shield tunneling machine.
After the position of the broken guide line is determined, the abrasion result of the rubber ring of the shield tunneling machine can be obtained. Specifically, the abrasion loss of the rubber ring of the shield machine corresponding to different positions of the broken lead can be set in a preset mode. Therefore, after the position of the broken guide line is known, the abrasion result of the rubber ring of the shield tunneling machine can be determined.
Specifically, since the positions of the wires disposed on the lip ring are different, the outermost wires are worn first, and the amount of wear represented by the worn-out of the wires at different positions is different. The lip-shaped ring can be abraded in a mode of experiment in advance, after the lead is abraded, the abrasion loss of the current lip-shaped ring is measured, and therefore the corresponding relation between different lead positions and the abrasion loss, namely the corresponding relation between the abrasion lead positions and the abrasion degree, can be obtained.
As an embodiment of the invention, the method further comprises: and generating wear early warning information according to the wear result of the lip-shaped ring of the shield machine.
According to the different of the rubber ring abrasion loss of the shield machine, the abrasion result can be divided into slight abrasion, ordinary abrasion and serious abrasion according to the actual working condition requirement. When the abrasion result is serious abrasion, abrasion early warning information can be generated and sent to an operator, so that the problem caused by insufficient sealing performance of the rubber ring of the shield tunneling machine can be avoided in time.
According to the invention, the abrasion condition of the rubber ring of the shield machine is accurately detected by acquiring the detection signal of the rubber ring of the shield machine in real time, so that the abrasion quantity of the rubber ring can be accurately detected under the condition of meeting the requirements of the current production process and maximally reducing the cost, the rubber ring is replaced in time, and the complete sealing property of the shield machine is ensured.
As shown in fig. 3, which is a schematic view of the back side of a rubber ring of a shield machine according to an embodiment of the present invention, the rubber ring of a shield machine of the present invention has the advantages of simple operation, high accuracy, less routing, capability of actively determining the wear loss of the rubber ring, and capability of giving an early warning. The rubber ring shown in the figure comprises: the device comprises a lead 1 and a dry contact point acquisition module 2;
a square groove and a plurality of groove rings are arranged on the rubber ring, the square groove is used for placing the dry contact point acquisition module 2, and the groove rings are used for placing the lead 1; the dry contact acquisition module 2 is connected with the lead 1 and used for generating a rubber ring detection signal;
the rubber ring is connected with the upper computer, and the rubber ring detection signal is sent to the upper computer for abrasion detection processing.
As an embodiment of the present invention, the rubber ring further includes a shielding wire 3 for connecting the rubber ring and the upper computer.
As an embodiment of the present invention, the dry contact collection module 2 includes an electrical switch connected to the lead 1.
In this embodiment, the dry contact collecting module 2 further includes a micro control unit for generating a rubber ring detection signal according to the closed state of the electrical switch.
In this embodiment, the rubber ring includes: thin wire 1 and dry contact collection module 2, the lip of rubber circle is from the edge, has the equidistant groove ring of different diameters (be used for putting thin wire), opens rectangular groove (be used for putting dry contact collection module) simultaneously on the upper portion of lip, glue (be used for fixed thin wire and dry contact collection module), the wire of area shielding (be used for with the outer host computer communication of equipment). The dry contact is an electrical switch, i.e. open and closed. Under normal conditions, the thin wire is connected with the acquisition module and is in a closed state, as shown in fig. 5, the CHECK1 is connected with an IO port of the MCU, the level change of the IO port is detected in real time, two ends of the thin wire are connected to the connection terminal, and at this time, the IO port is at a low level; when the thin wires are worn off, the IO port is changed into a high level, the abrasion of rubber is judged according to the change of the level, the distance between the upper grooves of the rubber rings directly reflects the precision of the abrasion loss of the rubber rings, meanwhile, the acquisition module can store the state locally, when the upper computer inquires the state of a certain thin wire to the acquisition module, the state can be reported to the upper computer, and in addition, the acquisition module actively reports the state to the upper computer in time according to an intelligent algorithm and an experience database if the abrasion loss reaches a certain degree and exceeds experience early warning data.
Therefore, the abrasion of the rubber ring can be comprehensively detected in real time with high accuracy. The rubber ring is provided with a rubber ring groove interval of 1MM and a groove depth of 1MM by combining the prior process, and 30AWG thin copper wires are arranged, so that the abrasion loss of the rubber ring is judged with high accuracy according to the opening or closing state of the thin wires in each groove, and meanwhile, the state can be reported actively in time by combining the conventional method for timely pre-judging the damage degree of the sealing property of the main drive.
As shown in fig. 3 and 4, the bill of materials includes a 30AWG fine copper wire 1, a dry contact point acquisition module 2, a special waterproof glue, a shielded wire, and a rubber ring with a groove.
Further, the lip rubber ring shown in fig. 3 includes: the device comprises a rubber ring lip 31, a rubber ring lip middle part 32, a rubber ring lip top part 33, a rubber ring outer edge 34, a shielded data line 3 led out of the device by the rubber ring, a rubber ring outer edge surface 35, a rubber ring lip middle surface 36, a rubber ring lip bottom surface 37, a dry contact data acquisition module 2, and a 30AWG fine copper conductor 1.
The manufacturing method of the rubber ring of the shield machine is characterized in that the manufacturing of the rubber ring of the shield machine is combined with the existing appearance of the lip-shaped rubber ring, a groove ring with the interval of 1MM and the depth of 1MM is manufactured from the position shown by the lip edge 31 of the rubber ring according to the manufacturing process of the rubber ring at present, a cuboid groove with the interval of 21X 10X 15MM is formed in the position of the data acquisition module 2 of the dry junction, and the groove is used for placing the data acquisition module of the dry junction. As shown in the cross section of the groove ring in fig. 6, a thin flexible wire 1 with the diameter of 0.8MM is placed around the groove ring and is fixed by waterproof special glue; the dry contact collection module is placed in a groove of a cuboid, one side of a thin wire is welded with an input pin of the collection module, the other end of the thin wire is welded on a bonding pad (GND) on the other side of the collection module, three thin wires are used as an example in FIG. 4, the number of the thin wires can be increased according to an actual application scene, and the test scale is increased.
Furthermore, the dry contact data acquisition module 2 is communicated with an upper computer through 485 communication, and the acquisition module is connected with the upper computer through a lead with a shield in consideration of the complexity of the environment.
Further, the schematic diagram of the installation of the rubber ring and the routing on the device is shown in fig. 7, and includes: a runway 71 and a rubber ring 75, wherein the runway 71 moves around the rubber ring when the shield tunneling machine operates. Further comprising: the device comprises a thin flexible wire 1 fixed in a rubber ring groove ring, a dry contact point acquisition module 2 and a shielding wire 3 connected with the acquisition module. The shielded lead 3 is led out of the shield machine and is communicated with an upper computer in a response mode, when the lead in the rubber ring is in a conduction state, the dry contact point acquisition module 2 sends a state code 01 to the upper computer according to a communication protocol, and otherwise, sends a state code 00.
Furthermore, the rubber ring is in consideration of practical application, wired 485 communication is adopted for communication with an upper computer, and a wireless communication mode can be used for replacing wired communication, so that the rubber ring has the advantages of reducing wiring. According to different application scenes, the invention can completely get rid of the complexity of wiring by using a battery power supply and wireless communication mode. In addition, the rubber ring is not required to be dug, and when the technology is mature, the thin wires and the acquisition module can be directly embedded into the rubber ring during production of the rubber ring, and secondary processing is not needed. The dry contact acquisition module can be replaced by a wireless intelligent chip, and the chip is implanted into the rubber ring.
According to the invention, the abrasion condition of the rubber ring of the shield machine is accurately detected by acquiring the detection signal of the rubber ring of the shield machine in real time, so that the abrasion quantity of the rubber ring can be accurately detected under the condition of meeting the requirements of the current production process and maximally reducing the cost, the rubber ring is replaced in time, and the complete sealing property of the shield machine is ensured.
The invention also provides an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the method when executing the program.
The present invention also provides a computer-readable storage medium storing a computer program for executing the above method.
As shown in fig. 8, the electronic device 600 may further include: communication module 110, input unit 120, audio processing unit 130, display 160, power supply 170. It is noted that the electronic device 600 does not necessarily include all of the components shown in FIG. 8; furthermore, the electronic device 600 may also comprise components not shown in fig. 8, which may be referred to in the prior art.
As shown in fig. 8, the central processor 100, sometimes referred to as a controller or operational control, may include a microprocessor or other processor device and/or logic device, the central processor 100 receiving input and controlling the operation of the various components of the electronic device 600.
The memory 140 may be, for example, one or more of a buffer, a flash memory, a hard drive, a removable media, a volatile memory, a non-volatile memory, or other suitable device. The information relating to the failure may be stored, and a program for executing the information may be stored. And the central processing unit 100 may execute the program stored in the memory 140 to realize information storage or processing, etc.
The input unit 120 provides input to the cpu 100. The input unit 120 is, for example, a key or a touch input device. The power supply 170 is used to provide power to the electronic device 600. The display 160 is used to display an object to be displayed, such as an image or a character. The display may be, for example, an LCD display, but is not limited thereto.
The memory 140 may be a solid state memory such as Read Only Memory (ROM), Random Access Memory (RAM), a SIM card, or the like. There may also be a memory that holds information even when power is off, can be selectively erased, and is provided with more data, an example of which is sometimes called an EPROM or the like. The memory 140 may also be some other type of device. Memory 140 includes buffer memory 141 (sometimes referred to as a buffer). The memory 140 may include an application/function storage section 142, and the application/function storage section 142 is used to store application programs and function programs or a flow for executing the operation of the electronic device 600 by the central processing unit 100.
The memory 140 may also include a data store 143, the data store 143 for storing data, such as contacts, digital data, pictures, sounds, and/or any other data used by the electronic device. The driver storage portion 144 of the memory 140 may include various drivers of the electronic device for communication functions and/or for performing other functions of the electronic device (e.g., messaging application, address book application, etc.).
The communication module 110 is a transmitter/receiver 110 that transmits and receives signals via an antenna 111. The communication module (transmitter/receiver) 110 is coupled to the central processor 100 to provide an input signal and receive an output signal, which may be the same as in the case of a conventional mobile communication terminal.
Based on different communication technologies, a plurality of communication modules 110, such as a cellular network module, a bluetooth module, and/or a wireless local area network module, may be provided in the same electronic device. The communication module (transmitter/receiver) 110 is also coupled to a speaker 131 and a microphone 132 via an audio processor 130 to provide audio output via the speaker 131 and receive audio input from the microphone 132 to implement general telecommunications functions. Audio processor 130 may include any suitable buffers, decoders, amplifiers and so forth. In addition, an audio processor 130 is also coupled to the central processor 100, so that recording on the local can be enabled through a microphone 132, and so that sound stored on the local can be played through a speaker 131.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The principle and the implementation mode of the invention are explained by applying specific embodiments in the invention, and the description of the embodiments is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A method for detecting abrasion of a rubber ring of a shield tunneling machine is characterized by comprising the following steps:
acquiring a plurality of rubber ring detection signals by using a dry contact acquisition module arranged on a rubber ring of the shield tunneling machine and a plurality of wires connected with the dry contact acquisition module;
determining the position of a broken lead on the rubber ring of the shield tunneling machine according to the rubber ring detection signal;
and determining the abrasion result of the rubber ring of the shield machine according to the position of the abrasion lead on the rubber ring of the shield machine.
2. The method of claim 1, wherein determining a broken conductor location on the rubber ring of the shield tunneling machine from the rubber ring detection signal comprises:
judging whether the rubber ring detection signal is at a high level, if so, taking the corresponding rubber ring detection signal as a wear signal;
and determining the corresponding lead position according to the abrasion signal, and taking the lead position as the abrasion lead position on the rubber ring of the shield machine.
3. The method of claim 1, wherein determining the wear result of the rubber ring of the shield machine according to the location of the broken conductor on the rubber ring of the shield machine comprises:
and determining the abrasion result of the rubber ring of the shield machine by utilizing the corresponding relation between the preset abrasion lead position and the abrasion degree according to the abrasion lead position on the rubber ring of the shield machine.
4. The method of claim 1, further comprising: and generating wear early warning information according to the wear result of the lip-shaped ring of the shield machine.
5. The utility model provides a shield constructs quick-witted rubber circle which characterized in that, the rubber circle includes: a lead and dry contact acquisition module;
the rubber ring is provided with a square groove and a plurality of groove rings, the square groove is used for placing the dry contact collecting module, and the groove rings are used for placing the conducting wires; the dry contact acquisition module is connected with the lead and used for generating a rubber ring detection signal;
the rubber ring is connected with an upper computer, and the rubber ring detection signal is sent to the upper computer for abrasion detection processing.
6. The rubber ring of claim 5, further comprising a shielding wire for connecting the rubber ring with the upper computer.
7. The rubber ring of claim 5, wherein the dry contact collection module comprises an electrical switch connected to the wire.
8. The rubber ring of claim 7, wherein the dry contact collection module further comprises a micro control unit for generating the rubber ring detection signal based on a closed state of the electrical switch.
9. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the method of any one of claims 1 to 4 when executing the computer program.
10. A computer-readable storage medium, characterized in that the computer-readable storage medium stores a computer program for executing the method of any one of claims 1 to 4.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210437974.0A CN114858044A (en) | 2022-04-25 | 2022-04-25 | Shield tunneling machine rubber ring abrasion detection method and shield tunneling machine rubber ring |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210437974.0A CN114858044A (en) | 2022-04-25 | 2022-04-25 | Shield tunneling machine rubber ring abrasion detection method and shield tunneling machine rubber ring |
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| CN202210437974.0A Pending CN114858044A (en) | 2022-04-25 | 2022-04-25 | Shield tunneling machine rubber ring abrasion detection method and shield tunneling machine rubber ring |
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| JP2004143693A (en) * | 2002-10-22 | 2004-05-20 | Shimizu Corp | Tail seal of shield machine and its wear and tear detection method |
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| CN113464655A (en) * | 2021-06-23 | 2021-10-01 | 西安交通大学 | Shield machine and main drive seal and method capable of detecting abrasion loss on line |
| CN113653802A (en) * | 2021-08-17 | 2021-11-16 | 中铁工程装备集团有限公司 | Sealing ring capable of monitoring sealing abrasion loss on line and shield machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004143693A (en) * | 2002-10-22 | 2004-05-20 | Shimizu Corp | Tail seal of shield machine and its wear and tear detection method |
| CN107036564A (en) * | 2017-06-08 | 2017-08-11 | 四川汇智众创科技有限公司 | A kind of shield machine roller cutter abrasion amount detecting device |
| CN206959810U (en) * | 2017-06-08 | 2018-02-02 | 四川汇智众创科技有限公司 | A kind of shield machine roller cutter wears amount detecting device |
| CN113464655A (en) * | 2021-06-23 | 2021-10-01 | 西安交通大学 | Shield machine and main drive seal and method capable of detecting abrasion loss on line |
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