CN114851939A - Generator discharging device based on shelter car - Google Patents
Generator discharging device based on shelter car Download PDFInfo
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- CN114851939A CN114851939A CN202210791889.4A CN202210791889A CN114851939A CN 114851939 A CN114851939 A CN 114851939A CN 202210791889 A CN202210791889 A CN 202210791889A CN 114851939 A CN114851939 A CN 114851939A
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- guide rail
- cabin
- generator
- wheel
- shelter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
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Abstract
The invention discloses a generator unloading device based on a square cabin vehicle, which comprises a walking bracket, an in-cabin guide rail, a folding guide rail and a supporting guide rail, wherein the in-cabin guide rail is fixedly arranged in a carriage of the square cabin vehicle, and the walking bracket is slidably arranged on the in-cabin guide rail; the supporting guide rail is used for being slidably mounted on a frame of the square cabin vehicle, the folding guide rail is hinged to the guide rail in the cabin, the folding guide rail and the guide rail in the cabin form a complete guide rail structure after being unfolded, and the walking bracket can move on the guide rail structure; the traveling support is connected with a driving mechanism, the driving mechanism is used for driving the traveling support to move on the guide rail in the cabin and the folding guide rail, a hoisting mechanism is arranged on the traveling support, and the hoisting mechanism is used for hoisting the generator. The invention can realize the quick assembly and disassembly of the generator in the actual use and has the advantages of convenient use and stable assembly and disassembly process.
Description
Technical Field
The invention relates to the technical field of loading equipment, in particular to a generator unloading device based on a shelter car.
Background
The generator is arranged at the rear part of the shelter vehicle and used for supplying power to all the combinations and devices in the system, the rated output of the generator is 25kVA, the external dimension is 1500mm (length) multiplied by 870mm (width) multiplied by 1200mm (height), and the mass is 500 kg.
Generally, the generator is installed at the tail of the square cabin vehicle, and needs to be unloaded to the ground from the square cabin vehicle during power generation, and the traditional unloading mode has the following two types:
firstly, adopt special fork truck to load and unload, the advantage: under the condition that a special forklift and a driver exist, the forklift can be quickly loaded and unloaded; the disadvantages are as follows: a special forklift and a driver are required to be found at a using place, the two conditions are difficult to meet when the forklift is used in an external field, and the economic cost is high;
secondly, adopt the manpower to load and unload, the advantage: when the number of users is enough, the loading and unloading can be carried out quickly; the disadvantages are as follows: because the generator is heavy, at least more than 6 persons are needed for loading and unloading, so that the persons are difficult to find in a use place, the person is easy to be injured, the equipment is easy to be damaged, and the labor cost is high; therefore, how to realize the quick assembly and disassembly of the generator is a technical problem to be solved at present.
Disclosure of Invention
The invention aims to provide a generator unloading device based on a shelter car, which can realize the rapid loading and unloading of a generator in actual use and has the advantages of convenience in use and stable loading and unloading process.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a generator unloading device based on a square cabin vehicle comprises a walking bracket, an in-cabin guide rail, a folding guide rail and a supporting guide rail, wherein the in-cabin guide rail is fixedly arranged in a carriage of the square cabin vehicle, and the walking bracket is arranged on the in-cabin guide rail in a sliding manner;
the supporting guide rail is used for being slidably mounted on a frame of the square cabin vehicle, the folding guide rail is hinged to the guide rail in the cabin, the folding guide rail and the guide rail in the cabin form a complete guide rail structure after being unfolded, and the walking bracket can move on the guide rail structure;
the traveling support is connected with a driving mechanism, the driving mechanism is used for driving the traveling support to move on the guide rail in the cabin and the folding guide rail, a hoisting mechanism is arranged on the traveling support, and the hoisting mechanism is used for hoisting the generator.
Wherein, walking bracket passes through slip subassembly slidable mounting on the guide rail in the cabin, and the cabin guide rail is the same with folding guide rail structure, all has a spout, and walking bracket rotates the bottom and installs the drive shaft, and the drive shaft both ends are provided with the gyro wheel, sliding fit is realized with the spout to the gyro wheel, actuating mechanism and drive shaft connection and be used for the drive shaft rotates, is provided with on the folding guide rail to be used for with the bracing piece of cabin guide rail contact.
Further optimize, the drive shaft passes through the bearing frame and rotates and install on walking support.
The frame of the shelter vehicle is provided with a limiting sliding groove, and the supporting guide rail is slidably mounted in the limiting sliding groove.
Wherein, the end of the supporting guide rail is provided with a push-pull handle.
Further preferably, the driving mechanism comprises a worm and gear speed reducer, a hand wheel and a transmission mechanism, the worm and gear speed reducer is fixedly installed on the walking support, the hand wheel is installed on an input shaft of the worm and gear speed reducer, and an output shaft of the worm and gear speed reducer is connected with the driving shaft through the transmission mechanism.
The transmission mechanism comprises a driving chain wheel, a driven chain wheel and a chain, the driving chain wheel is installed on an output shaft of the worm gear speed reducer, the driven chain wheel is installed on a driving shaft, and the driving chain wheel and the driven chain wheel are connected through the chain.
The hoisting mechanism comprises a winch, a steel rope and a lifting hook, the winch is installed on the walking support, one end of the steel rope is connected with the winch, the other end of the steel rope is connected with the lifting hook, a guide wheel assembly used for guiding the steel rope is arranged on the walking support, and the lifting hook is used for hoisting the generator.
Further optimization, the winch is a self-locking hand winch worm and gear winch.
Wherein, the steel cable includes first steel cable, the second steel cable, third steel cable and fourth steel cable, the guide pulley subassembly includes first guide pulley seat, four divide to guide pulley and four bear the guide pulley, first guide pulley seat is installed on walking bracket, four divide to the guide pulley pass through the guide pulley seat and install on walking bracket, four bear the guide pulley and install respectively near walking bracket four corners position department, first steel cable, the second steel cable, guide pulley on first guide pulley seat is convoluteed respectively to third steel cable and fourth steel cable, divide to realize the hoist and mount to the generator behind guide pulley and the bearing guide pulley.
Compared with the prior art, the invention has the following beneficial effects:
the invention is mainly used for realizing the quick assembly and disassembly of the generator on the shelter vehicle, a movable bracket is formed by the arranged walking bracket, and the walking bracket is arranged on the guide rail in the shelter in a sliding way, so that the walking bracket can move on the guide rail in the shelter; the arranged supporting guide rail is arranged on the frame of the shelter car in a sliding manner to form a push-pull hidden structure; when in use, the square cabin vehicle is pulled out, and when not in use, the square cabin vehicle is hidden on the frame; the folding guide rail can be folded, and is folded in a normal state, when the folding guide rail is used, the folding guide rail is turned over to enable the folding guide rail to be flush with the guide rail in the cabin, meanwhile, the folding guide rail is pressed on the pulled support guide rail, and the folding guide rail is supported through the support guide rail, so that the folding guide rail and the guide rail in the cabin form a complete guide rail structure; in actual use, the walking support slides out of the shelter vehicle, the generator positioned below the walking support is lifted by the lifting mechanism, the generator enters the walking support, the walking support is driven by the driving mechanism to enter the shelter vehicle, and the walking support is installed and fixed after being put down; finally, the support rail is pushed into the frame of the shelter vehicle, and the folding guide rail is folded at the same time, so that the generator can be loaded, and the disassembling process is opposite to the loading process; the invention can realize the quick assembly and disassembly of the generator in the actual use and has the advantages of convenient use and stable assembly and disassembly process.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a second schematic view of the overall structure of the present invention.
Fig. 3 is a schematic view of the overall structure of the shelter car of the present invention.
Fig. 4 is a schematic view of the present invention in assembled relation to a shelter van.
Reference numerals:
101-a walking bracket, 102-an in-cabin guide rail, 103-a folding guide rail, 104-a supporting guide rail, 105-a shelter vehicle, 106-a vehicle frame, 107-a driving mechanism, 108-a hoisting mechanism, 109-a generator, 110-a driving shaft, 111-a roller, 112-a supporting rod, 113-a limiting chute, 114-a push-pull handle, 115-a worm gear reducer, 116-a hand wheel, 117-a transmission mechanism, 118-a driving chain wheel, 119-a driven chain wheel, 120-a winch, 121-a steel rope, 122-a first steel rope, 123-a second steel rope, 124-a third steel rope, 125-a fourth steel rope, 126-a first guide wheel seat, 127-a branch guide wheel and 128-a bearing guide wheel.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the embodiments of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only used for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the embodiments of the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In embodiments of the invention, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise the first and second features being in direct contact, or the first and second features being in contact, not directly, but via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. The first feature being "under," "beneath," and "under" the second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
The following disclosure provides many different embodiments or examples for implementing different configurations of embodiments of the invention. To simplify the disclosure of embodiments of the invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit embodiments of the invention. Furthermore, embodiments of the present invention may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example one
Referring to fig. 1-4, the present embodiment discloses a generator unloading device based on a shelter vehicle, which includes a walking bracket 101, an in-shelter rail 102, a folding rail 103 and a supporting rail 104, wherein the in-shelter rail 102 is used for being fixedly installed in a compartment of the shelter vehicle 105, and the walking bracket 101 is slidably installed on the in-shelter rail 102;
the supporting guide rail 104 is used for being slidably mounted on a frame 106 of a shelter vehicle 105, the folding guide rail 103 is hinged on the in-cabin guide rail 102, the folding guide rail 103 and the in-cabin guide rail 102 form a complete guide rail structure after being unfolded, and the walking bracket 101 can move on the guide rail structure;
the traveling support 101 is connected with a driving mechanism 107, the driving mechanism 107 is used for driving the traveling support 101 to move on the cabin guide rail 102 and the folding guide rail 103, a hoisting mechanism 108 is arranged on the traveling support 101, and the hoisting mechanism 108 is used for hoisting a generator 109.
The invention is mainly used for realizing the quick assembly and disassembly of the generator 109 on the shelter vehicle 105, a movable bracket is formed by the arranged walking bracket 101, and meanwhile, the walking bracket 101 is arranged on the guide rail 102 in the cabin in a sliding way, so that the walking bracket 101 can move on the guide rail 102 in the cabin; the arranged supporting guide rail 104 is arranged on a frame 106 of the shelter carriage 105 in a sliding mode to form a push-pull hidden structure; a frame 106 of the shelter vehicle 105 which is pulled out when in use and is hidden when not in use; the arranged folding guide rail 103 can realize the folding purpose, the folding guide rail 103 is in a folding state in a normal state, when the folding guide rail is used, the folding guide rail 103 is turned over to enable the folding guide rail 103 to be flush with the guide rail 102 in the cabin, meanwhile, the folding guide rail 103 is pressed on the pulled support guide rail 104, and the folding guide rail 103 is supported through the support guide rail 104, so that the folding guide rail 103 and the guide rail 102 in the cabin form a complete guide rail structure; in actual use, the walking support 101 slides out of the shelter car 105, the generator 109 positioned below the walking support 101 uses the hoisting mechanism 108, then the hoisting mechanism 108 lifts the generator 109, the generator 109 enters the walking support 101, then the driving mechanism 107 drives the walking support 101 to enter the shelter car 105, and the walking support 101 is installed and fixed after being put down; finally, the support rail is pushed into the frame 106 of the shelter car 105, and the folding guide rail is folded, so that the generator 109 can be loaded, and the disassembling process is opposite to the loading process; the invention can realize the rapid assembly and disassembly of the generator 109 in actual use and has the advantages of convenient use and stable assembly and disassembly process.
The walking support 101 is slidably mounted on the in-cabin guide rail 102 through a sliding assembly, the in-cabin guide rail 102 and the folding guide rail 103 are identical in structure and are provided with a sliding groove, the bottom of the walking support 101 is rotatably mounted with a driving shaft 110, two ends of the driving shaft 110 are provided with rollers 111, the rollers 111 and the sliding groove are in sliding fit, the driving mechanism 107 is connected with the driving shaft 110 and is used for driving the driving shaft 110 to rotate, and the folding guide rail 103 is provided with a supporting rod 112 used for being in contact with the in-cabin guide rail 102.
In actual use, the driving shaft 110 is driven to rotate by the driving mechanism 107, the rollers 111 slide on the sliding grooves of the cabin interior rail 102 and the folding rail 103, the traveling bracket 101 is driven, and the generator 109 enters and exits the shelter car 105.
Wherein, the driving shaft 110 is rotatably installed on the traveling bracket 101 through a bearing seat.
Further preferably, the frame 106 of the shelter car 105 is provided with a limit sliding chute 113, and the support guide rail 104 is slidably mounted in the limit sliding chute 113; so can realize supporting guide's slip, with supporting guide push in spacing spout 113 when hiding, can fix supporting guide through screw or bolt.
Wherein, the end of the support rail 104 is provided with a push-pull handle 114; the push-and-pull handle that sets up is convenient for realize more convenient in the operation to support orbital push-and-pull.
The driving mechanism 107 comprises a worm and gear speed reducer 115, a hand wheel 116 and a transmission mechanism 117, the worm and gear speed reducer 115 is fixedly installed on the walking bracket 101, the hand wheel 116 is installed on an input shaft of the worm and gear speed reducer 115, and an output shaft of the worm and gear speed reducer 115 is connected with the driving shaft 110 through the transmission mechanism 117.
Thus, when in use, the driving shaft 110 can be driven by rotating the hand wheel 116, namely the transmission mechanism 117, and meanwhile, the worm gear reducer 115 has a self-locking function, so that the hand wheel 116 can be stopped after stopping rotating.
The transmission mechanism 117 includes a driving sprocket 118, a driven sprocket 119 and a chain, the driving sprocket 118 is mounted on an output shaft of the worm gear reducer 115, the driven sprocket 119 is mounted on the driving shaft 110, and the driving sprocket 118 and the driven sprocket 119 are connected by the chain.
Further preferably, the hoisting mechanism 108 comprises a winch 120, a steel rope 121 and a hook, the winch 120 is installed on the traveling support 101, one end of the steel rope 121 is connected with the winch 120, the other end of the steel rope is connected with the hook, a guide wheel assembly used for guiding the steel rope 121 is arranged on the traveling support 101, and the hook is used for hoisting the generator 109.
The winch 120 is a self-locking hand winch worm and gear winch 120, and the self-locking hand winch worm and gear winch 120 has good self-locking performance and can ensure that the generator 109 has good reliability in the lifting process.
Example two
The implementation is further optimized on the basis of the first embodiment, in the present embodiment, the steel rope 121 includes a first steel rope 122, a second steel rope 123, a third steel rope 124 and a fourth steel rope 125, the guide wheel assembly includes a first guide wheel seat 126, four branch guide wheels 127 and four bearing guide wheels 128, the first guide wheel seat 126 is installed on the walking bracket 101, the four branch guide wheels 127 are installed on the walking bracket 101 through the guide wheel seats, the four bearing guide wheels 128 are respectively installed at positions close to four corners of the walking bracket 101, and the first steel rope 122, the second steel rope 123, the third steel rope 124 and the fourth steel rope 125 are respectively wound around the guide wheels, the branch guide wheels 127 and the bearing guide wheels 128 on the first guide wheel seat 126 to realize the hoisting of the generator 109.
Under the action of the guide wheels, the four branch guide wheels 127 and the four bearing guide wheels 128 on the first guide wheel seat 126, the four first steel ropes 122, the four second steel ropes 123, the four third steel ropes 124 and the four fourth steel ropes 125 can respectively fix the four corners of the generator 109, and the stability of the generator 109 can be effectively improved during hoisting.
In actual use, the start switch of the generator 109 should be provided on the door side of the shelter car 105.
Wherein, the self-locking hand winch worm gear winch 120 adopts a worm gear hand winch with the type of A1000 bearing 1000KG, and the worm gear structure can ensure the reliable self-locking of the oil engine in the lifting process.
The folding guide rail 103 of the present invention is constructed in the form of a roller guide rail, and the folding guide rail 103 and the support guide rail 104 are coupled together by a hinge. During the driving process, the folding rail 103 is turned over by 90 ° along the hinge, and the support rail 104 is inserted into the frame 106 of the shelter car 105. A guide rail sleeve is arranged on the frame 106 of the shelter car 105, the limiting sliding groove 113 is formed in the guide rail sleeve, and the support guide rail 104 is slidably arranged in the guide rail sleeve; when the generator 109 needs to be grounded, the support guide rail 104 is drawn out, the folding guide rail 103 is turned over, the hand wheel 116 can be shaken to move the generator 109 out of the cabin, and the lifting hand wheel 116 is shaken to ground the oil engine.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, it should be noted that any modifications, equivalents and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a generator unloads puts device based on shelter car which characterized in that: the folding guide rail is fixedly arranged in a carriage of the square cabin vehicle, and the walking bracket is arranged on the guide rail in the cabin in a sliding manner;
the supporting guide rail is used for being slidably mounted on a frame of the square cabin vehicle, the folding guide rail is hinged to the guide rail in the cabin, the folding guide rail and the guide rail in the cabin form a complete guide rail structure after being unfolded, and the walking bracket can move on the guide rail structure;
the traveling support is connected with a driving mechanism, the driving mechanism is used for driving the traveling support to move on the guide rail in the cabin and the folding guide rail, a hoisting mechanism is arranged on the traveling support, and the hoisting mechanism is used for hoisting the generator.
2. The shelter car-based generator unloading device of claim 1, wherein: the walking support passes through slip subassembly slidable mounting on the guide rail in the cabin, and the cabin guide rail is the same with folding guide rail structure, all has a spout, and the walking support bottom is rotated and is installed the drive shaft, and the drive shaft both ends are provided with the gyro wheel, sliding fit is realized with the spout to the gyro wheel, actuating mechanism and drive shaft connection and be used for the drive shaft rotates, is provided with on the folding guide rail to be used for with the bracing piece of cabin guide rail contact.
3. The shelter car-based generator unloading device of claim 2, wherein: the driving shaft is rotatably arranged on the walking bracket through a bearing seat.
4. The shelter car-based generator unloading device of claim 1, wherein: the frame of the shelter vehicle is provided with a limiting sliding groove, and the supporting guide rail is slidably mounted in the limiting sliding groove.
5. The shelter car-based generator unloading device of claim 4, wherein: the end part of the supporting guide rail is provided with a push-pull handle.
6. The shelter car-based generator unloading device of claim 2, wherein: the driving mechanism comprises a worm and gear speed reducer, a hand wheel and a transmission mechanism, the worm and gear speed reducer is fixedly installed on the walking support, the hand wheel is installed on an input shaft of the worm and gear speed reducer, and an output shaft of the worm and gear speed reducer is connected with the driving shaft through the transmission mechanism.
7. The shelter vehicle-based generator discharge apparatus as claimed in claim 6, wherein: the transmission mechanism comprises a driving chain wheel, a driven chain wheel and a chain, the driving chain wheel is installed on an output shaft of the worm gear speed reducer, the driven chain wheel is installed on a driving shaft, and the driving chain wheel and the driven chain wheel are connected through the chain.
8. The shelter car based generator unloading device of any one of claims 1 to 7, wherein: the hoisting mechanism comprises a winch, a steel rope and a lifting hook, the winch is installed on the walking support, one end of the steel rope is connected with the winch, the other end of the steel rope is connected with the lifting hook, a guide wheel assembly used for guiding the steel rope is arranged on the walking support, and the lifting hook is used for hoisting the generator.
9. The shelter car-based generator unloading device of claim 8, wherein: the winch is a self-locking hand winch worm and gear winch.
10. The shelter car-based generator unloading device of claim 8, wherein: the steel cables comprise a first steel cable, a second steel cable, a third steel cable and a fourth steel cable, the guide wheel assembly comprises a first guide wheel seat, four branches are arranged on the guide wheel and four bearing guide wheels, the first guide wheel seat is arranged on the walking support, four branches are arranged on the walking support through the guide wheel seat, the four bearing guide wheels are respectively arranged at the positions close to the four corners of the walking support, the first steel cable, the second steel cable, the third steel cable and the fourth steel cable are respectively wound on the guide wheel on the first guide wheel seat, and the generator is hoisted by the branch guide wheels and the bearing guide wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210791889.4A CN114851939B (en) | 2022-07-07 | 2022-07-07 | Generator discharging device based on shelter car |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210791889.4A CN114851939B (en) | 2022-07-07 | 2022-07-07 | Generator discharging device based on shelter car |
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| CN114851939A true CN114851939A (en) | 2022-08-05 |
| CN114851939B CN114851939B (en) | 2022-11-11 |
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