CN114833236A

CN114833236A - Air conditioner step integrated forming device and using method thereof

Info

Publication number: CN114833236A
Application number: CN202210389532.3A
Authority: CN
Inventors: 宋玖月; 王振业; 查冬旺
Original assignee: Ningguo Jiuding Rubber & Plastic Products Co ltd
Current assignee: Ningguo Jiuding Rubber & Plastic Products Co ltd
Priority date: 2022-04-13
Filing date: 2022-04-13
Publication date: 2022-08-02

Abstract

The invention discloses an air conditioner step integrated forming device and a using method thereof, wherein a feeding mechanism is arranged at one end of the top of a base, a lifting mechanism is arranged at one end of the top of the base, which is close to the feeding mechanism, an upper die mechanism is arranged at one end of the bottom of the lifting mechanism, a lower die mechanism is arranged at one end of the bottom of the upper die mechanism, and an ejection mechanism is arranged at the bottom of the lower die mechanism at the top of the base. The limiting idler wheels with gradually increased sizes are convenient for limiting the position of the workpiece and can convey the workpiece into the groove.

Description

Air conditioner step integrated forming device and using method thereof

Technical Field

The invention relates to the technical field of air-conditioning step manufacturing equipment, in particular to an air-conditioning step integrated forming device and a using method thereof.

Background

Air conditioner step is the important structure among the air conditioning equipment, generally is made by the aluminum alloy material, and mainly used installation fixed fan and motor play the shock attenuation and fall the effect of making an uproar, and current air conditioner step manufacturing installation lacks quick ejecting structure, can't extrude fashioned work piece fast, and ejecting structure can't automatic recovery moreover, influences the effect of ejecting work piece.

Disclosure of Invention

The invention aims to provide an air-conditioning step integrated forming device and a using method thereof, which aim to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: air conditioner step integrated into one piece device, the on-line screen storage device comprises a base, base top one end is equipped with feed mechanism, the base top is close to feed mechanism one end and is equipped with elevating system, elevating system bottom one end is equipped with mould mechanism, the base top is equipped with lower mould mechanism in last mould mechanism bottom one end, the base top is equipped with ejection mechanism in lower mould mechanism bottom, the base top is equipped with shearing mechanism in ejection mechanism one end, through using feed mechanism, the material loading and the spacing of the work piece of being convenient for, drive mould mechanism removal through using elevating system, be convenient for drive the work piece and enter into lower mould mechanism, the shaping of the work piece of being convenient for, through using ejection structure, ejecting work piece, be convenient for take of work piece, through using shearing mechanism, be convenient for shear the work piece, prevent work piece adhesion waste material, influence the use of device.

In a further embodiment, the lower die mechanism comprises a female die, an ejection hole is formed in the bottom of the female die, the ejection mechanism comprises a slide rod, a spring is sleeved on the slide rod, an inclined block is connected to the slide rod in a sliding mode, the spring and the inclined block are fixedly connected, a telescopic rod is fixedly connected to the inside of the inclined block, the ejection hole is formed in the top output end of the telescopic rod in a penetrating mode, the inclined block is pushed to move by using extruded waste materials, the telescopic rod at the top of the inclined block stretches out, and the telescopic rod enters the female die through the ejection hole to facilitate extrusion of workpieces.

In a further embodiment, feed mechanism includes the flitch bracing piece, flitch bracing piece one end is through fixed cover fixedly connected with material loading motor, flitch bracing piece top welding has the flitch of going up, material loading motor output pot has the belt, material loading motor output passes belt and the spacing gyro wheel of last flitch fixedly connected with in proper order, spacing gyro wheel quantity is six, six spacing gyro wheels pass through the belt and rotate the connection, and six spacing gyro wheels size from being close to the material loading motor to keeping away from material loading motor one end diameter crescent, it is rotatory to drive spacing gyro wheel through the material loading motor, it removes to drive the work piece, be convenient for remove it inside the recess and process.

In a further embodiment, elevating system includes the dead lever, and dead lever bottom fixed connection has at the base top, and dead lever top one end fixedly connected with roof has passed extrusion hydraulic stem in the middle of the roof top, and roof one end fixedly connected with lifter is passed to extrusion hydraulic stem bottom one end, drives the terrace die through using the extrusion hydraulic stem and removes, is convenient for extrude the work piece shaping.

In a further embodiment, go up the die mechanism and include the apron, apron top fixed connection is in the lifter bottom, fixedly connected with terrace die in the middle of the apron bottom, and the apron both ends all are provided with the guide pin bushing, and the cooling groove has been seted up to apron inside, the even fixedly connected with baffle of cooling inslot portion, apron both ends difference fixedly connected with inlet channel and outlet conduit, through the inside injected water of cooling groove, the cooling of the work piece of being convenient for.

In a further embodiment, heaters are fixedly connected to two ends of an inner cavity of the female die, one end of each heater is fixedly connected with a heating plate, the heating plates are uniformly distributed at two ends inside the female die, a groove is formed in the middle of the female die, two ends of the top of the female die are respectively and fixedly connected with guide rods, a discharge hole is formed in the middle of the bottom of the groove, workpieces can be conveniently heated, and extrusion forming of the workpieces is facilitated.

In further embodiment, the spout that suits with the slide bar is all seted up at base top both ends, and sloping block quantity is two, and two sloping block cross-sections are trapezium structure, and two sloping block inclined planes are close to each other, and telescopic link top output end cross-section is trapezium structure, extrudees the telescopic link through sending into the work piece, is convenient for send it back to the normal position, withstands the sloping block through the extruded waste material and removes, is convenient for send the telescopic link to the top outlet hole bottom.

In further embodiment, shear the mechanism and include the fixed plate, fixed plate quantity is six, the even fixed connection of six fixed plates is at base top both ends, and the welding has the diaphragm between two adjacent fixed plates, has passed the shearing hydraulic stem in the middle of the diaphragm, and the shearing hydraulic stem output passes diaphragm one end fixedly connected with shear plate, and through using the shearing hydraulic stem, the shear plate that drives output fixed connection removes, prevents the waste material adhesion of extruding, shears the unloading with it, the processing of the work piece of being convenient for.

Preferably, the use method of the air-conditioning step integrated forming device comprises the following steps:

a1, the workpiece is conveniently fed by using the feeding mechanism, and the upper die mechanism is driven to descend by using the lifting mechanism, so that the workpiece is conveniently extruded to enter the female die of the lower die mechanism;

a2, pushing the inclined block to move by extruding the waste materials, so that the inclined block extrudes the spring to move, and extruding and discharging the workpiece through the telescopic rod;

and A3, finally, the shearing mechanism is used, so that the scraps extruded from the workpiece can be conveniently sheared, and the device can be conveniently used.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the extruded waste material is used for pushing the inclined block to move, so that the telescopic rod at the top of the inclined block extends out, the telescopic rod enters the female die through the ejection hole, a workpiece is convenient to extrude, the workpiece enters the groove through feeding, the workpiece extrudes the telescopic rod, the telescopic rod is convenient to return to the original position, the extruded waste material pushes the inclined block to move, the telescopic rod is convenient to feed to the bottom of the ejection hole, the ejection structure is convenient to reuse, the feeding motor drives the limiting idler wheel to rotate to drive the workpiece to move, the limiting idler wheel with gradually increased size is used for limiting the position of the workpiece, and meanwhile, the workpiece can be conveyed into the groove.

Drawings

FIG. 1 is a schematic cross-sectional front view of the present invention;

FIG. 2 is a perspective view of the feeding mechanism of the present invention;

FIG. 3 is a schematic perspective view of an upper mold mechanism according to the present invention;

FIG. 4 is a schematic view of the ejection mechanism of the present invention in partial cross-section;

fig. 5 is a schematic perspective view of a shearing mechanism according to the present invention.

In the figure: 1. a base; 2. a feeding mechanism; 21. a flitch support rod; 22. a feeding motor; 23. a belt; 24. feeding plates; 25. limiting the idler wheel; 3. a lifting mechanism; 31. fixing the rod; 32. a top plate; 33. extruding the hydraulic rod; 34. a lifting rod; 4. an upper die mechanism; 41. a cover plate; 42. a male die; 43. a guide sleeve; 44. a cooling tank; 45. a partition plate; 5. a lower die mechanism; 51. a female die; 52. a heater; 53. heating plates; 54. a groove; 55. a guide bar; 6. an ejection mechanism; 61. a slide bar; 62. a spring; 63. a sloping block; 64. a telescopic rod; 7. a shearing mechanism; 71. a fixing plate; 72. a transverse plate; 73. shearing a hydraulic rod; 74. and (4) shearing the plate.

Detailed Description

The following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example one

Referring to fig. 1 and 4, the embodiment provides an air conditioner step integrated forming device and a using method thereof, and the air conditioner step integrated forming device comprises a base 1, wherein a feeding mechanism 2 is arranged at one end of the top of the base 1, so that a workpiece can be conveniently fed, a lifting mechanism 3 is arranged at one end, close to the feeding mechanism 2, of the top of the base 1, an upper die mechanism 4 is arranged at one end of the bottom of the lifting mechanism 3, the upper die mechanism 4 is driven by the lifting mechanism 3 to move, so that the workpiece can be conveniently extruded and formed, a lower die mechanism 5 is arranged at one end of the bottom of the upper die mechanism 4 at the top of the base 1, so that the workpiece can be conveniently formed, an ejection mechanism 6 is arranged at the bottom of the lower die mechanism 5 at the top of the base 1, so that the workpiece can be conveniently taken, a shearing mechanism 7 is arranged at one end of the ejection mechanism 6 at the top of the base 1, so that adhesion of waste materials is prevented, the use of the device is influenced, and the rejection rate of the workpiece is reduced.

The existing workpiece ejection structure is complex, a program is required to be used for controlling, the use is very troublesome, the workpiece cannot be automatically ejected, the use of the device is influenced, the workpiece is easy to cause problems due to the ejection structure, the workpiece cannot be ejected quickly, by using the lower die mechanism 5 comprising the female die 51, the bottom of the female die 51 is provided with an ejection hole, the ejection mechanism 6 comprises a sliding rod 61, the top of the base 1 is provided with two sliding grooves matched with the sliding rod 61, the sliding rod 61 is sleeved with a spring 62, the sliding rod 61 is connected with an inclined block 63 in a sliding way, the spring 62 is fixedly connected with the inclined block 63, an expansion link 64 is fixedly connected inside the inclined block 63, an ejection hole passes through the output end at the top of the expansion link 64, extruded waste is moved out of the bottom of the groove 54 by moving the waste extrusion inclined block 63, the inclined block 63 is convenient to move to the bottom of the ejection hole, an expansion spring is arranged inside the expansion link 64, and the output end of the expansion link 64 is extruded by the expansion spring to enter the groove 54, and extruding the workpiece.

When a workpiece enters the groove 54, the male die 42 drives the workpiece to move downwards, so that the top of the telescopic rod 64 descends, one end of the top of the telescopic rod 64 is of a trapezoidal structure, the extrusion ejection hole of the telescopic rod is continuously withdrawn, the spring 62 on the sliding rod 61 extrudes the inclined block 63 to move, the two inclined blocks 63 are close to each other, and the ejection mechanism 6 can be conveniently used in a reciprocating mode.

Example two

Referring to fig. 1-2, a further improvement is made on the basis of embodiment 1:

in order to facilitate feeding, the workpiece is conveyed into the groove 54, meanwhile, the workpiece needs to be limited, the workpiece cannot be accurately moved into the groove 54, the workpiece comprises a material plate supporting rod 21 through a feeding mechanism 2, one end of the material plate supporting rod 21 is fixedly connected with a feeding motor 22 through a fixing sleeve, a material feeding plate 24 is welded to the top of the material plate supporting rod 21, a belt 23 is sleeved at the output end of the feeding motor 22, the output end of the feeding motor 22 sequentially penetrates through the belt 23 and the limiting idler wheels 25 fixedly connected with the material feeding plate 24, the feeding motor 22 is opened to drive the belt 23 to operate, the limiting idler wheels 25 at the electric output end of the feeding motor 22 rotate, the belt 23 drives another limiting idler wheel 25 to rotate, and the limiting idler wheels 25 are movably connected through the belt 23 and are convenient to drive the workpiece to move.

In this embodiment, in order to restrict the position of the workpiece, it is convenient to move the workpiece gradually to the middle, accurately move the workpiece to the groove 54, the number of the limiting rollers 25 is six, six limiting rollers 25 are rotatably connected through the belt 23, the size of the six limiting rollers 25 gradually increases from the end close to the feeding motor 22 to the end far away from the feeding motor 22, the diameter of the six limiting rollers 25 gradually increases, the workpiece can be transported while being limited, the workpiece gradually approaches to the middle, and the device is convenient to use.

EXAMPLE III

Referring to fig. 1 and fig. 3, a further improvement is made on the basis of embodiment 1:

for the quick travel device, carry out pressure moulding with the work piece, elevating system 3 includes dead lever 31, dead lever 31 bottom fixed connection has at base 1 top, dead lever 31 top one end fixedly connected with roof 32, it has extrusion hydraulic stem 33 to pass in the middle of roof 32 top, extrusion hydraulic stem 33 bottom one end passes roof 32 one end fixedly connected with lifter 34, through using extrusion hydraulic stem 33, drive lifter 34 and remove, make upper die mechanism 4 remove, be convenient for the work piece enter into recess 54, extrusion.

In this embodiment, in order to prevent the machine overheated, reduce the temperature of work piece, prevent that its high temperature from influencing the use, it includes apron 41 to go up mold mechanism 4, apron 41 top fixed connection is in lifter 34 bottom, fixedly connected with terrace die 42 in the middle of apron 41 bottom, apron 41 both ends all are provided with guide pin bushing 43, apron 41 is inside to have seted up cooling tank 44, the inside even fixedly connected with baffle 45 of cooling tank 44, apron 41 both ends are fixedly connected with inlet channel and outlet conduit respectively, through inlet channel and outlet conduit, import and output water respectively, enter into inside cooling tank 44, through the inside fixedly connected with baffle 45 of cooling tank 44, increase heat radiating area, be convenient for the heat dissipation of device.

In this embodiment, in order to heat the inside work piece of die 51, the processing of the work piece of being convenient for, the equal fixedly connected with heater 52 in die 51 inner chamber both ends, fixedly connected with hot plate 53 is passed through to heater 52 one end, hot plate 53 evenly distributed is at the inside both ends of die 51, recess 54 has been seted up in the middle of the die 51, die 51 top both ends are fixedly connected with guide arm 55 respectively, the discharge gate has been seted up in the middle of the recess 54 bottom, through guide arm 55 sliding connection guide pin bushing 43, the removal of terrace die 42 of being convenient for, heat hot plate 53 through heater 52, be convenient for heat recess 54, the use of the device of being convenient for.

Example four

Referring to fig. 1 and fig. 5, a further improvement is made on the basis of embodiment 1:

in order to prevent the waste material adhesion on the work piece, influence the use of device, influence the qualification rate of work piece, shearing mechanism 7 includes fixed plate 71, fixed plate 71 quantity is six, the even fixed connection of six fixed plate 71 is at base 1 top both ends, and the welding has diaphragm 72 between two adjacent fixed plate 71, it has shearing hydraulic stem 73 to pass in the middle of the diaphragm 72, shearing hydraulic stem 73 output passes diaphragm 72 one end fixedly connected with shear plate 74, it moves to drive shear plate 74 through using shearing hydraulic stem 73, be convenient for shear the waste material on the work piece, prevent the waste material adhesion, influence the use of work piece.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Air conditioner step integrated into one piece device, including base (1), its characterized in that: a feeding mechanism (2) is arranged at one end of the top of the base (1), a lifting mechanism (3) is arranged at one end, close to the feeding mechanism (2), of the top of the base (1), an upper mold mechanism (4) is arranged at one end of the bottom of the lifting mechanism (3), a lower mold mechanism (5) is arranged at one end of the top of the base (1) at the bottom of the upper mold mechanism (4), an ejection mechanism (6) is arranged at the bottom of the lower mold mechanism (5) at the top of the base (1), and a shearing mechanism (7) is arranged at one end, close to the ejection mechanism (6), of the top of the base (1);

lower die mechanism (5) include die (51), ejection hole has been seted up to die (51) bottom, ejection mechanism (6) include slide bar (61), the cover has spring (62) on slide bar (61), sliding connection has sloping block (63) on slide bar (61), spring (62) and sloping block (63) fixed connection, the inside fixedly connected with telescopic link (64) of sloping block (63), telescopic link (64) top output passes and has ejection hole.

2. The air conditioning step integrated molding device according to claim 1, wherein: feeding mechanism (2) include flitch bracing piece (21), flitch bracing piece (21) one end is through fixed cover fixedly connected with material loading motor (22), flitch bracing piece (21) top welding has flitch (24) of going up, material loading motor (22) output pot has belt (23), material loading motor (22) output passes belt (23) and the spacing gyro wheel (25) of last flitch (24) fixedly connected with in proper order, spacing gyro wheel (25) quantity is six, six spacing gyro wheel (25) rotate through belt (23) and connect, and six spacing gyro wheel (25) size is from being close to material loading motor (22) to keeping away from material loading motor (22) one end diameter crescent.

3. The air conditioning step integrated molding device according to claim 1, wherein: elevating system (3) are including dead lever (31), dead lever (31) bottom fixed connection has at base (1) top, dead lever (31) top one end fixedly connected with roof (32), it has extrusion hydraulic stem (33) to pass in the middle of roof (32) top, roof (32) one end fixedly connected with lifter (34) are passed to extrusion hydraulic stem (33) bottom one end.

4. The air conditioning step integrated molding device according to claim 1, wherein: go up mould mechanism (4) including apron (41), apron (41) top fixed connection is in lifter (34) bottom, fixedly connected with terrace die (42) in the middle of apron (41) bottom, apron (41) both ends all are provided with guide pin bushing (43), apron (41) inside cooling tank (44) have been seted up, inside even fixedly connected with baffle (45) of cooling tank (44), apron (41) both ends respectively fixedly connected with inlet channel and outlet conduit.

5. The air conditioning step integrated molding device according to claim 1, wherein: die (51) inner chamber both ends equal fixedly connected with heater (52), heater (52) one end is through fixedly connected with hot plate (53), hot plate (53) evenly distributed is at the inside both ends of die (51), set up fluted (54) in the middle of die (51), die (51) top both ends are fixedly connected with guide arm (55) respectively, the discharge gate has been seted up in the middle of recess (54) bottom.

6. The air conditioning step integrated molding device according to claim 1, wherein: the base (1) top both ends all set up the spout that suits with slide bar (61), sloping block (63) quantity is two, two sloping block (63) cross-section is trapezium structure, two sloping block (63) inclined plane is close to each other, telescopic link (64) top output end cross-section is trapezium structure.

7. The air conditioning step integrated molding device according to claim 1, wherein: shear mechanism (7) including fixed plate (71), fixed plate (71) quantity is six, six the even fixed connection of fixed plate (71) is at base (1) top both ends, and has diaphragm (72) between two adjacent fixed plate (71), it has shearing hydraulic stem (73) to pass in the middle of diaphragm (72), shearing hydraulic stem (73) output passes diaphragm (72) one end fixedly connected with shear plate (74).

8. The use method of the air-conditioning step integrated forming device adopts the air-conditioning step integrated forming device of claim 1, and is characterized by comprising the following steps of:

a1, the workpiece is conveniently fed by using the feeding mechanism (2), and the upper die mechanism (4) is driven to descend by using the lifting mechanism (3), so that the workpiece is conveniently extruded to enter the inner part of the female die (51) of the lower die mechanism (5);

a2, pushing the inclined block (63) to move by extruding the extruded waste materials, so that the inclined block (63) extrudes the spring (62) to move, and extruding and discharging the workpiece through the telescopic rod (64);

a3, finally, the scrap extruded from the workpiece is cut off by using a cutting mechanism (7), so that the device is convenient to use.