CN114832697A - Ceramic friction ring raw material mixing device for winch manufacturing and method thereof - Google Patents
Ceramic friction ring raw material mixing device for winch manufacturing and method thereof Download PDFInfo
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- CN114832697A CN114832697A CN202210427646.2A CN202210427646A CN114832697A CN 114832697 A CN114832697 A CN 114832697A CN 202210427646 A CN202210427646 A CN 202210427646A CN 114832697 A CN114832697 A CN 114832697A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 35
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- 238000000034 method Methods 0.000 title claims description 6
- 238000003756 stirring Methods 0.000 claims abstract description 72
- 239000000463 material Substances 0.000 claims abstract description 68
- 238000007789 sealing Methods 0.000 claims description 28
- 238000007599 discharging Methods 0.000 claims description 6
- 238000010008 shearing Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 6
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- 241001330002 Bambuseae Species 0.000 description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 4
- 239000011425 bamboo Substances 0.000 description 4
- 238000004804 winding Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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Abstract
The invention discloses a ceramic friction ring raw material mixing device for manufacturing a winch, which comprises a base and a support frame fixedly arranged on the base, wherein a mixing box is rotatably connected to the support frame, a feed inlet is formed in the top of the mixing box, a discharge outlet is formed in the bottom of the mixing box, a first mixing part and a second mixing part are connected to the left side and the right side in the mixing box, a third mixing part is arranged between the first mixing part and the second mixing part, and the first mixing part and the second mixing part are provided with a stirring unit and a conveying unit; the base is internally provided with a driving device, the output end of the driving device is connected with the bottom of the mixing box, and the driving device is used for driving the mixing box to obliquely and reciprocally swing; according to the invention, the stirring units and the conveying units on the first mixing part and the second mixing part can adsorb external materials and convey the materials in the third mixing part for shearing and stirring, so that compared with a traditional fixed stirring tank, the stirring tank has higher mixing efficiency and better mixing uniformity.
Description
Technical Field
The invention relates to the technical field of mixing devices, in particular to a ceramic friction ring raw material mixing device for winch manufacturing.
Background
A winch, a light and small hoisting device for hoisting or pulling heavy objects by winding a steel wire rope or a chain on a winding drum, which is also called a winch. The winch can be used independently, can also be used as a component part in machinery such as hoisting, road building, mine hoisting and the like, and is widely applied due to simple operation, large rope winding amount and convenient displacement. The lifting device is mainly applied to material lifting or flat dragging of buildings, hydraulic engineering, forestry, mines, wharfs and the like.
Common parts contain the ceramic friction circle in the winch, and the ceramic friction circle needs mix the stirring to aggregate granule and other materials when processing, and current agitating unit is mostly fixed agitator tank, sets up the stirring portion in the agitator tank and stirs, therefore stirs and has the dead angle, stirs the defect that inefficiency and mix the effect poor, for this reason we propose a winch manufacturing and use ceramic friction circle raw materials mixing arrangement and method to solve above-mentioned not enough.
Disclosure of Invention
The invention aims to solve the problem that the existing stirring tank is low in stirring efficiency and poor in mixing effect, and provides a ceramic friction ring raw material mixing device for manufacturing a winch.
In order to achieve the purpose, the invention adopts the following technical scheme:
a ceramic friction ring raw material mixing device for manufacturing a winch comprises a base and a support frame fixedly arranged on the base, wherein a mixing box is rotatably connected to the support frame, and the joint of the support frame and the mixing box is positioned in the middle of the mixing box; the mixing box is characterized in that a feeding hole is formed in the top of the mixing box, a discharging hole is formed in the bottom of the mixing box, a first mixing part and a second mixing part are connected to the left side and the right side in the mixing box, a third mixing part is arranged between the first mixing part and the second mixing part, the first mixing part and the second mixing part are provided with a stirring unit and a conveying unit, the stirring unit is used for stirring materials in the area where the first mixing part and the second mixing part are located, and the conveying unit is used for conveying the materials stirred by the stirring unit to the third mixing part of the material box; the base is internally provided with a driving device, the output end of the driving device is connected with the bottom of the mixing box, and the driving device is used for driving the mixing box to obliquely and reciprocally swing.
Preferably, the first mixing part and the second mixing part comprise support plates arranged on two sides of the mixing box, a first driving assembly is arranged on each support plate, and the output end of the power assembly is connected with a first rotating shaft; the stirring unit comprises a first gear ring and a second gear ring, the first gear ring and the second gear ring are fixedly connected with the first rotating shaft through a fixing rod, a plurality of stirring sheets are fixedly connected between the first gear ring and the second gear ring, and the plurality of stirring sheets are circumferentially distributed between the first gear ring and the second gear ring; the conveying unit comprises a spiral sheet fixedly connected to the first rotating shaft, the spiral sheet is located between the stirring sheets, and the conveying direction of the spiral sheet faces the third mixing portion.
Preferably, the first driving assembly comprises a first motor installed on the support plate, an output end of the first motor is fixedly connected with a first belt pulley, the first rotating shaft penetrates through a side wall of the mixing box and is provided with a second belt pulley, and a first belt is sleeved between the first belt pulley and the second belt pulley.
Preferably, the third mixing portion is including installing the second drive assembly at mixing box top, the output of second drive assembly is connected with the second pivot, the second pivot with the mixing box roof rotates the setting, just the second pivot is located first mixing portion with between the second mixing portion, fixedly connected with multilayer cutter subassembly in the second pivot, multilayer cutter subassembly comprises a plurality of branches and cutter body, cutter body installs the end of branch.
Preferably, the second drive assembly is including installing the protection box at mixing box top, the second motor is installed at the protection box top, the output of second motor is connected with the third band pulley, the upper end of second pivot is passed mixing box roof fixedly connected with fourth band pulley, the third band pulley with be connected with the second belt between the fourth band pulley.
Preferably, the base includes the mounting panel, arranges in the roof of mounting panel top, the mounting panel with install the box between the roof, drive arrangement install in the box, drive arrangement is including installing the third drive assembly of box inner wall, the box internal rotation is connected with first actuating lever, first actuating lever both ends are rotated respectively and are connected with second actuating lever and third actuating lever, the round pin seat is installed to the mixing box bottom portion, the second actuating lever with the upper end of third actuating lever with the round pin seat rotates to be connected, seted up on the roof with the logical groove that second actuating lever and third actuating lever correspond, third drive assembly is used for the drive the reciprocal swing of first actuating lever.
Preferably, a support piece is installed at the bottom of the first driving rod, the third driving assembly comprises a third motor installed on the inner wall of the box body and a turntable installed at the output end of the third motor, a rocker is eccentrically connected to the turntable, and the other end of the rocker is rotatably connected with the top of the supporting frame.
Preferably, there is a case lid at mixing box both ends sealing connection, the both sides of mixing box have the seal groove, install inflatable seal spare in the seal groove, bottom half is equipped with and is used for right inflatable seal spare carries out gas filled portion.
Preferably, the inflation portion is including installing the arc piston section of thick bamboo of bottom half inner wall, sealed sliding connection has the piston body in the arc piston section of thick bamboo, fixedly connected with arc push rod on the piston body, arc push rod upper end with first actuating lever is connected, be connected with the sealed tube on the arc piston section of thick bamboo, the sealed tube is kept away from the one end of arc piston section of thick bamboo with inflatable seal connects, the arc piston tube with the sealed tube is equipped with the valve subassembly, the last air relief valve that is equipped with of inflatable seal.
A method for mixing raw materials of a ceramic friction ring for manufacturing a winch comprises the following steps of firstly starting a first motor, a second motor and a third motor to preheat for 5-10 minutes and then stopping; putting raw materials into a feeding hole in the top of a mixing box, then closing the feeding hole, starting a first motor, a second motor and a third motor to enable a first mixing part, a second mixing part and a third mixing part to be in a working state, and oscillating the mixing box in a reciprocating manner for 20-30 minutes; after the mixing is finished, the discharge hole is opened to discharge the materials.
Compared with the prior art, the invention provides a ceramic friction ring raw material mixing device for winch manufacturing, which has the following beneficial effects:
according to the invention, the mixing tank is arranged to be capable of swinging back and forth, the first mixing part and the second mixing part are arranged in the mixing tank, and the third mixing part is arranged between the first mixing part and the second mixing part, so that the stirring units and the conveying units on the first mixing part and the second mixing part can adsorb external materials and convey the materials in the third mixing part for shearing and stirring, and therefore, compared with a traditional fixed stirring tank, the stirring tank has higher mixing efficiency and better mixing uniformity.
Drawings
FIG. 1 is a first structural schematic diagram of a ceramic friction ring raw material mixing device for winch manufacturing according to the present invention;
FIG. 2 is a schematic structural diagram of a ceramic friction ring raw material mixing device for manufacturing a winch according to the present invention;
FIG. 3 is a third schematic structural diagram of a ceramic friction ring raw material mixing device for manufacturing a winch according to the present invention;
FIG. 4 is a front view of a ceramic friction ring raw material mixing device for manufacturing a winch according to the present invention;
FIG. 5 is a right side view of the ceramic friction ring raw material mixing device for manufacturing a winch according to the present invention;
FIG. 6 is a top view of a ceramic friction ring raw material mixing device for manufacturing a winch according to the present invention;
FIG. 7 is a schematic structural diagram of a first mixing part and a third mixing part of a ceramic friction ring raw material mixing device for manufacturing a winch, which is provided by the invention;
FIG. 8 is a schematic structural diagram of an air charging portion of a ceramic friction ring raw material mixing device for winch manufacturing according to the present invention;
FIG. 9 is a schematic structural diagram of a portion A in FIG. 4 of a ceramic friction ring raw material mixing device for winch manufacturing according to the present invention;
in the figure: 100. mounting a plate; 101. a box body; 102. a top plate; 103. a through groove; 104. a support frame; 200. a mixing box; 201. a feed inlet; 202. a discharge port; 204. a protective case; 205. a second motor; 207. a fourth pulley; 208. a second belt; 209. a support plate; 210. a first motor; 211. a first pulley; 212. a second pulley; 213. a first belt; 214. a first rotating shaft; 215. a first retainer ring; 216. a second retainer ring; 217. a stirring sheet; 218. a spiral sheet; 219. fixing the rod; 220. a second rotating shaft; 221. a strut; 222. a cutter body; 300. a pin boss; 301. a second drive lever; 302. a third drive lever; 401. a first drive lever; 402. a support member; 403. a third drive group; 404. a rocker; 500. an arc-shaped piston cylinder; 501. a piston body; 502. an arc push rod; 503. a sealing tube; 506. a sealing groove; 507. and (4) inflating the sealing element.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-9, a ceramic friction ring raw material mixing device for manufacturing a winch comprises a base and a support frame 104 fixedly arranged on the base, wherein a mixing box 200 is rotatably connected to the support frame 104, and the joint of the support frame 104 and the mixing box 200 is positioned in the middle of the mixing box 200; the top of the mixing box 200 is provided with a feeding hole 201, the bottom of the mixing box is provided with a discharging hole 202, the left side and the right side in the mixing box 200 are connected with a first mixing part and a second mixing part, a third mixing part is arranged between the first mixing part and the second mixing part, the first mixing part and the second mixing part are provided with a stirring unit and a conveying unit, wherein the stirring unit is used for stirring materials in the area where the first mixing part and the second mixing part are located, and the conveying unit is used for conveying the materials stirred by the stirring unit to the direction of the third mixing part of the material box; a driving device is arranged in the base, the output end of the driving device is connected with the bottom of the mixing box 200, the driving device is used for driving the mixing box 200 to obliquely and reciprocally swing, and the first mixing part, the second mixing part and the third mixing part are started to idle for 5-10 minutes and then stopped; the raw materials are put into a feeding hole 201 at the top of a mixing box 200, then the feeding hole 201 is closed, a first motor 210, a second motor 205 and a third motor are started, the mixing box 200 swings back and forth with a supporting frame 104 as a supporting point through the starting of the third motor, then the materials are indirectly switched in the mixing box 200 and gathered together towards the first mixing part and the second mixing part, at the moment, the materials in the mixing box 200 are mixed for the first time under the action of a stirring unit in the first mixing part, meanwhile, the mixed materials are conveyed towards the third mixing part through a conveying unit, the third mixing part carries out shearing and stirring on the mixed materials, large particles or blocky materials in the materials are subjected to impact cutting, then the materials tend to swing along with the reverse direction of the mixing box 200, at the moment, the operation is repeated along with the direction of the second mixing part, and the circulation is compared with the traditional fixed type stirring tank, the invention has higher mixing efficiency and better mixing uniformity, and the material is discharged by opening the discharge port 202 after mixing for 20-30 minutes, wherein the discharge port 202 is a flange which can be connected with a valve and a discharge pipe.
Referring to fig. 1-9, a ceramic friction ring raw material mixing device for manufacturing a winch comprises a base and a support frame 104 fixedly arranged on the base, wherein a mixing box 200 is rotatably connected to the support frame 104, and the joint of the support frame 104 and the mixing box 200 is positioned in the middle of the mixing box 200; the top of the mixing box 200 is provided with a feeding hole 201, the bottom of the mixing box is provided with a discharging hole 202, the left side and the right side in the mixing box 200 are connected with a first mixing part and a second mixing part, a third mixing part is arranged between the first mixing part and the second mixing part, the first mixing part and the second mixing part are provided with a stirring unit and a conveying unit, wherein the stirring unit is used for stirring materials in the area where the first mixing part and the second mixing part are located, and the conveying unit is used for conveying the materials stirred by the stirring unit to the direction of the third mixing part of the material box; a driving device is arranged in the base, the output end of the driving device is connected with the bottom of the mixing box 200, the driving device is used for driving the mixing box 200 to obliquely and reciprocally swing, and the first mixing part, the second mixing part and the third mixing part are started to idle for 5-10 minutes and then stopped; the raw materials are put in from a feed inlet 201 at the top of the mixing box 200, then the feed inlet 201 is closed, a first motor 210, a second motor 205 and a third motor are started, by the starting of the third motor, the mixing box 200 is made to swing back and forth with the supporting frame 104 as a pivot, and the materials are indirectly switched in the mixing box 200 and gathered towards the first mixing part and the second mixing part, at the moment, the materials in the mixing box 200 are primarily mixed under the action of the stirring unit in the first mixing part, meanwhile, the mixed materials are conveyed to the direction of a third mixing part by a conveying unit, the third mixing part carries out shearing and stirring on the mixed materials, the above operation is repeated by performing impact cutting on large particles or lump materials in the materials and then swinging the mixing box 200 in the opposite direction, in which the materials tend to be in the direction of the second mixing part, a preferred embodiment of the present invention: the first mixing part and the second mixing part comprise support plates 209 arranged at two sides of the mixing box 200, a first driving assembly is arranged on the support plates 209, and the output end of the power assembly is connected with a first rotating shaft 214; the stirring unit comprises a first gear ring 215 and a second gear ring 216, the first gear ring 215 and the second gear ring 216 are fixedly connected with the first rotating shaft 214 through a fixing rod 219, a plurality of stirring blades 217 are fixedly connected between the first gear ring 215 and the second gear ring 216, and the plurality of stirring blades 217 are circumferentially distributed between the first gear ring 215 and the second gear ring 216; the conveying unit comprises a spiral plate 218 fixedly connected to the first rotating shaft 214, the spiral plate 218 is located between a plurality of stirring plates 217, the conveying direction of the spiral plate 218 faces the third mixing portion, the stirring plates 217 are obliquely arranged between the first gear ring 215 and the second gear ring 216, accordingly, when the first rotating shaft 214 rotates, adsorption force in the box can be generated through inclined surfaces of the stirring plates 217, materials on the outer side are adsorbed to the center, collision mixing is generated by adsorption to the center in gaps among a plurality of adjacent stirring plates 217, and shearing stirring is performed by conveying the spiral plates 218 to the third mixing portion.
Alternatively, referring to fig. 1-9, a preferred embodiment of the present invention: the first driving assembly comprises a first motor 210 mounted on the support plate 209, a first belt pulley 211 is fixedly connected to an output end of the first motor 210, a second belt pulley 212 is mounted on a first rotating shaft 214 penetrating through the side wall of the mixing box 200, and a first belt 213 is sleeved between the first belt pulley 211 and the second belt pulley 212.
Referring to fig. 1-9, a ceramic friction ring raw material mixing device for manufacturing a winch comprises a base and a support frame 104 fixedly arranged on the base, wherein a mixing box 200 is rotatably connected to the support frame 104, and the joint of the support frame 104 and the mixing box 200 is positioned in the middle of the mixing box 200; the top of the mixing box 200 is provided with a feeding hole 201, the bottom of the mixing box is provided with a discharging hole 202, the left side and the right side in the mixing box 200 are connected with a first mixing part and a second mixing part, a third mixing part is arranged between the first mixing part and the second mixing part, the first mixing part and the second mixing part are provided with a stirring unit and a conveying unit, wherein the stirring unit is used for stirring materials in the area where the first mixing part and the second mixing part are located, and the conveying unit is used for conveying the materials stirred by the stirring unit to the direction of the third mixing part of the material box; a driving device is arranged in the base, the output end of the driving device is connected with the bottom of the mixing box 200, the driving device is used for driving the mixing box 200 to obliquely and reciprocally swing, and the first mixing part, the second mixing part and the third mixing part are started to idle for 5-10 minutes and then stopped; the raw materials are put in from a feed inlet 201 at the top of the mixing box 200, then the feed inlet 201 is closed, a first motor 210, a second motor 205 and a third motor are started, by the starting of the third motor, the mixing box 200 is made to swing back and forth with the supporting frame 104 as a pivot, and the materials are indirectly switched in the mixing box 200 and gathered towards the first mixing part and the second mixing part, at the moment, the materials in the mixing box 200 are primarily mixed under the action of the stirring unit in the first mixing part, meanwhile, the mixed materials are conveyed to the direction of a third mixing part by a conveying unit, the third mixing part carries out shearing and stirring on the mixed materials, the above operation is repeated by performing impact cutting on large particles or lump materials in the materials and then swinging the mixing box 200 in the opposite direction, in which the materials tend to be in the direction of the second mixing part, a preferred embodiment of the present invention: the third mixing portion is including installing the second drive assembly at mixing box 200 top, the output of second drive assembly is connected with second pivot 220, second pivot 220 rotates with mixing box 200 roof and sets up, and second pivot 220 is located between first mixing portion and the second mixing portion, fixedly connected with multilayer cutter subassembly on the second pivot 220, multilayer cutter subassembly comprises a plurality of branches 221 and cutter body 222, cutter body 222 installs the end at branch 221, the outline of multilayer cutter subassembly is similar to the sphere, branch 221 length of second pivot 220 upper end and lower extreme shortens gradually, thereby the branch 221 that is located the middle part of second pivot 220 is longer, thereby it is spherical in order to satisfy the internal surface of cylinder mixing box 200 to form the outline.
Alternatively, referring to fig. 1-9, a preferred embodiment of the present invention: the second driving assembly comprises a protection box 204 arranged at the top of the mixing box 200, a second motor 205 is arranged at the top of the protection box 204, the output end of the second motor 205 is connected with a third belt wheel, the upper end of a second rotating shaft 220 penetrates through the top wall of the mixing box 200 and is fixedly connected with a fourth belt wheel 207, and a second belt 208 is connected between the third belt wheel and the fourth belt wheel 207.
Referring to fig. 1-9, a ceramic friction ring raw material mixing device for manufacturing a winch comprises a base and a support frame 104 fixedly arranged on the base, wherein a mixing box 200 is rotatably connected to the support frame 104, and the joint of the support frame 104 and the mixing box 200 is positioned in the middle of the mixing box 200; the top of the mixing box 200 is provided with a feeding hole 201, the bottom of the mixing box is provided with a discharging hole 202, the left side and the right side in the mixing box 200 are connected with a first mixing part and a second mixing part, a third mixing part is arranged between the first mixing part and the second mixing part, the first mixing part and the second mixing part are provided with a stirring unit and a conveying unit, wherein the stirring unit is used for stirring materials in the area where the first mixing part and the second mixing part are located, and the conveying unit is used for conveying the materials stirred by the stirring unit to the direction of the third mixing part of the material box; a driving device is arranged in the base, the output end of the driving device is connected with the bottom of the mixing box 200, the driving device is used for driving the mixing box 200 to obliquely and reciprocally swing, and the first mixing part, the second mixing part and the third mixing part are started to idle for 5-10 minutes and then stopped; the raw materials are put in from a feed inlet 201 at the top of the mixing box 200, then the feed inlet 201 is closed, a first motor 210, a second motor 205 and a third motor are started, by the starting of the third motor, the mixing box 200 is made to swing back and forth with the supporting frame 104 as a pivot, and the materials are indirectly switched in the mixing box 200 and gathered towards the first mixing part and the second mixing part, at the moment, the materials in the mixing box 200 are primarily mixed under the action of the stirring unit in the first mixing part, meanwhile, the mixed materials are conveyed to the direction of a third mixing part by a conveying unit, the third mixing part carries out shearing and stirring on the mixed materials, the above operation is repeated by performing impact cutting on large particles or lump materials in the materials and then swinging the mixing box 200 in the opposite direction, in which the materials tend to be in the direction of the second mixing part, a preferred embodiment of the present invention: the base includes mounting panel 100, place the roof 102 of mounting panel 100 top in, install box 101 between mounting panel 100 and the roof 102, drive arrangement installs in box 101, drive arrangement is including installing the third drive group 403 spare at box 101 inner wall, the internal rotation of box 101 is connected with first actuating lever 401, first actuating lever 401 both ends are rotated respectively and are connected with second actuating lever 301 and third actuating lever 302, round pin base 300 is installed to mixing box 200 bottom, the upper end and the round pin base 300 of second actuating lever 301 and third actuating lever 302 are rotated and are connected, set up the logical groove 103 that corresponds with second actuating lever 301 and third actuating lever 302 on the roof 102, third drive group 403 spare is used for driving first actuating lever 401 reciprocating swing.
Alternatively, referring to fig. 1-9, a preferred embodiment of the present invention: the bottom of the first driving rod 401 is provided with a supporting member 402, the third driving group 403 comprises a third motor installed on the inner wall of the box 101 and a turntable installed at the output end of the third motor, the turntable is eccentrically connected with a rocker 404, the other end of the rocker 404 is rotatably connected with the top of the supporting frame 104, the third motor is shielded by the turntable in the figure, the rotation of the turntable drives the rocker 404 to swing back and forth, so that the supporting member 402 is pushed to drive the first driving rod 401 to swing back and forth, and the mixing box 200 is driven to swing back and forth by the second driving rod 301 and the third driving rod 302, although this embodiment is not limited thereto, for example, the cylinder and hydraulic transmission are adopted to realize the back and forth swing of the mixing box 200.
Further, referring to fig. 1 to 9, a preferred embodiment of the present invention: two ends of the mixing box 200 are hermetically connected with box covers, two sides of the mixing box 200 are provided with sealing grooves 506, an inflatable sealing element 507 is installed in the sealing groove 506, and the bottom of the box body 101 is provided with an inflating part for inflating the inflatable sealing element 507.
Still further, referring to fig. 1-9, a preferred embodiment of the present invention: the inflating part comprises an arc-shaped piston cylinder 500 arranged on the inner wall of the bottom of the box body 101, a piston body 501 is connected in the arc-shaped piston cylinder 500 in a sealing and sliding manner, an arc-shaped push rod 502 is fixedly connected on the piston body 501, the upper end of the arc-shaped push rod 502 is connected with a first driving rod 401, a sealing pipe 503 is connected on the arc-shaped piston cylinder 500, one end, far away from the arc-shaped piston cylinder 500, of the sealing pipe 503 is connected with an inflating sealing part 507, the arc-shaped piston pipe and the sealing pipe 503 are provided with valve components, an air overflow valve is arranged on the inflating sealing part 507, the piston body 501 is pushed to reciprocate in the arc-shaped piston cylinder 500 through the arc-shaped push rod 502 along with the reciprocating swing of the first driving rod 401, when the arc-shaped piston cylinder 500 generates suction, external air is extracted through the valve components, the inflating sealing part 507 is inflated through the sealing pipe 503 during exhausting, and the inflating sealing part 507 can adopt an air bag or other inflating sealing materials, valve assemblies include, but are not limited to, check valves, solenoid valves, ball valves, and the like.
A method for mixing raw materials of a ceramic friction ring for manufacturing a winch comprises the following steps: firstly, starting a first motor 210, a second motor 205 and a third motor to preheat for 5-10 minutes and then stopping; putting raw materials into a feeding hole 201 at the top of a mixing box 200, then closing the feeding hole 201, starting a first motor 210, a second motor 205 and a third motor to enable a first mixing part, a second mixing part and a third mixing part to be in a working state, and oscillating the mixing box 200 in a reciprocating manner for 20-30 minutes; after the mixing is completed, the discharge port 202 is opened to discharge the material.
The working principle of the invention is as follows: firstly, starting a first mixing part, a second mixing part and a third mixing part, idling for 5-10 minutes and then stopping; the raw materials are put into a feeding hole 201 at the top of a mixing box 200, then the feeding hole 201 is closed, a first motor 210, a second motor 205 and a third motor are started, the mixing box 200 swings back and forth with a supporting frame 104 as a supporting point through the starting of the third motor, then the materials are indirectly switched in the mixing box 200 and gathered together towards the first mixing part and the second mixing part, at the moment, the materials in the mixing box 200 are mixed for the first time under the action of a stirring unit in the first mixing part, meanwhile, the mixed materials are conveyed towards the third mixing part through a conveying unit, the third mixing part carries out shearing and stirring on the mixed materials, large particles or blocky materials in the materials are subjected to impact cutting, then the materials tend to swing along with the reverse direction of the mixing box 200, at the moment, the operation is repeated along with the direction of the second mixing part, and the circulation is compared with the traditional fixed type stirring tank, the invention has higher mixing efficiency and better mixing uniformity, and the material is discharged by opening the discharge port 202 after mixing for 20-30 minutes.
The mixing tank 200 is arranged to be capable of oscillating back and forth, the first mixing part and the second mixing part are arranged in the mixing tank 200, the third mixing part is arranged between the first mixing part and the second mixing part, and the stirring units and the conveying units on the first mixing part and the second mixing part can adsorb external materials and convey the materials in the third mixing part for shearing and stirring, so that compared with a traditional fixed stirring tank, the mixing tank has higher mixing efficiency and better mixing uniformity.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (10)
1. The ceramic friction ring raw material mixing device for manufacturing the winch is characterized by comprising a base and a support frame (104) fixedly arranged on the base, wherein a mixing box (200) is rotatably connected to the support frame (104), and the joint of the support frame (104) and the mixing box (200) is positioned in the middle of the mixing box (200);
the mixing device is characterized in that a feeding hole (201) is formed in the top of the mixing box (200), a discharging hole (202) is formed in the bottom of the mixing box, a first mixing part and a second mixing part are connected to the left side and the right side in the mixing box (200), a third mixing part is arranged between the first mixing part and the second mixing part, and the first mixing part and the second mixing part are provided with a stirring unit and a conveying unit, wherein the stirring unit is used for stirring materials in the area where the first mixing part and the second mixing part are located, and the conveying unit is used for conveying the materials stirred by the stirring unit in the direction of the third mixing part of the material box;
the base is internally provided with a driving device, the output end of the driving device is connected with the bottom of the mixing box (200), and the driving device is used for driving the mixing box (200) to obliquely and reciprocally swing.
2. The apparatus as claimed in claim 1, wherein the first mixing portion and the second mixing portion comprise a ceramic friction ring material mixing device
Support plates (209) arranged on two sides of the mixing box (200), wherein a first driving assembly is arranged on each support plate (209), and the output end of each power assembly is connected with a first rotating shaft (214);
the stirring unit comprises a first gear ring (215) and a second gear ring (216), the first gear ring (215) and the second gear ring (216) are fixedly connected with the first rotating shaft (214) through a fixing rod (219), a plurality of stirring sheets (217) are fixedly connected between the first gear ring (215) and the second gear ring (216), and the plurality of stirring sheets (217) are circumferentially distributed between the first gear ring (215) and the second gear ring (216);
the conveying unit comprises a spiral sheet (218) fixedly connected to the first rotating shaft (214), the spiral sheet (218) is located between the stirring sheets (217), and the conveying direction of the spiral sheet (218) faces the third mixing part.
3. The ceramic friction ring raw material mixing device for winch manufacturing according to claim 2, wherein the first driving assembly comprises a first motor (210) installed on the support plate (209), the output end of the first motor (210) is fixedly connected with a first belt pulley (211), the first rotating shaft (214) penetrates through the side wall of the mixing box (200) to be installed with a second belt pulley (212), and a first belt (213) is sleeved between the first belt pulley (211) and the second belt pulley (212).
4. The ceramic friction ring raw material mixing device for winch manufacturing according to claim 1, wherein the third mixing portion comprises a second driving component installed on the top of the mixing box (200), the output end of the second driving component is connected with a second rotating shaft (220), the second rotating shaft (220) is rotatably disposed on the top wall of the mixing box (200), the second rotating shaft (220) is located between the first mixing portion and the second mixing portion, a multi-layer cutter component is fixedly connected to the second rotating shaft (220), each multi-layer cutter component is composed of a plurality of supporting rods (221) and a cutter body (222), and the cutter body (222) is installed at the tail end of the supporting rod (221).
5. The ceramic friction ring raw material mixing device for winch manufacturing according to claim 4, wherein the second driving assembly comprises a protection box (204) installed on the top of the mixing box (200), a second motor (205) is installed on the top of the protection box (204), a third belt wheel is connected to the output end of the second motor (205), a fourth belt wheel (207) is fixedly connected to the upper end of the second rotating shaft (220) through the top wall of the mixing box (200), and a second belt (208) is connected between the third belt wheel and the fourth belt wheel (207).
6. The ceramic friction ring raw material mixing device for winch manufacturing according to claim 1, wherein the base comprises a mounting plate (100) and a top plate (102) arranged above the mounting plate (100), a box body (101) is installed between the mounting plate (100) and the top plate (102), the driving device is installed in the box body (101), the driving device comprises a third driving group (403) installed on the inner wall of the box body (101), a first driving rod (401) is rotatably connected in the box body (101), a second driving rod (301) and a third driving rod (302) are rotatably connected to two ends of the first driving rod (401) respectively, a pin base (300) is installed at the bottom of the mixing box (200), and the upper ends of the second driving rod (301) and the third driving rod (302) are rotatably connected with the pin base (300), a through groove (103) corresponding to the second driving rod (301) and the third driving rod (302) is formed in the top plate (102), and the third driving group (403) is used for driving the first driving rod (401) to swing in a reciprocating manner.
7. The ceramic friction ring raw material mixing device for winch manufacturing according to claim 6, wherein a support member (402) is installed at the bottom of the first driving rod (401), the third driving group (403) comprises a third motor installed on the inner wall of the box body (101), and a turntable installed at the output end of the third motor, a rocker (404) is eccentrically connected to the turntable, and the other end of the rocker (404) is rotatably connected to the top of the supporting frame (104).
8. The ceramic friction ring raw material mixing device for winch manufacturing according to claim 7, wherein two ends of the mixing box (200) are connected with box covers in a sealing manner, two sides of the mixing box (200) are provided with sealing grooves (506), an inflatable sealing element (507) is installed in each sealing groove (506), and an inflating part for inflating the inflatable sealing element (507) is arranged at the bottom of the box body (101).
9. The ceramic friction ring raw material mixing device for winch manufacturing according to claim 8, wherein the inflating part comprises an arc-shaped piston cylinder (500) installed on the inner wall of the bottom of the box body (101), a piston body (501) is connected in the arc-shaped piston cylinder (500) in a sealing and sliding manner, an arc-shaped push rod (502) is fixedly connected to the piston body (501), the upper end of the arc-shaped push rod (502) is connected with the first driving rod (401), a sealing pipe (503) is connected to the arc-shaped piston cylinder (500), one end, away from the arc-shaped piston cylinder (500), of the sealing pipe (503) is connected with the inflating sealing element (507), the arc-shaped piston pipe and the sealing pipe (503) are provided with valve components, and an air relief valve is arranged on the inflating sealing element (507).
10. A method for mixing raw materials of a ceramic friction ring for manufacturing a winch is characterized by comprising the following steps of firstly starting a first motor (210), a second motor (205) and a third motor to preheat for 5-10 minutes and then stopping; putting raw materials into a feeding hole (201) at the top of a mixing box (200), then closing the feeding hole (201), starting a first motor (210), a second motor (205) and a third motor to enable a first mixing part, a second mixing part and a third mixing part to be in a working state, and reciprocating and swinging the mixing box (200) for 20-30 minutes; after the mixing is finished, the discharge port (202) is opened to discharge the materials.
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| CN202210427646.2A CN114832697A (en) | 2022-04-22 | 2022-04-22 | Ceramic friction ring raw material mixing device for winch manufacturing and method thereof |
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| CN202210427646.2A CN114832697A (en) | 2022-04-22 | 2022-04-22 | Ceramic friction ring raw material mixing device for winch manufacturing and method thereof |
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Application publication date: 20220802 |