CN114809635A - Full-assembly integral concrete shear wall high-rise dwelling interpenetration construction method - Google Patents

Full-assembly integral concrete shear wall high-rise dwelling interpenetration construction method Download PDF

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CN114809635A
CN114809635A CN202210653255.2A CN202210653255A CN114809635A CN 114809635 A CN114809635 A CN 114809635A CN 202210653255 A CN202210653255 A CN 202210653255A CN 114809635 A CN114809635 A CN 114809635A
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construction
wall
layer
installation
decoration
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杜辉
郑刚
刁钰
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Tianjin University
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Tianjin University
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/02Dwelling houses; Buildings for temporary habitation, e.g. summer houses
    • E04H1/04Apartment houses arranged in two or more levels

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a full-assembly integral concrete shear wall high-rise dwelling house penetration construction method, belonging to the technical field of building construction; the number of the layers of the overground structure is more than 27, the outer walls from the basement to the 3 layers are full cast-in-place shear walls, the floors from the basement to the 3 layers are full cast-in-place floor slabs, the outer walls from the 4 layers to the roof are assembled integral shear walls, and the assembled concrete shear wall structure from the 4 layers to the roof is an assembled integral laminated slab. According to the invention, when the assembly type main body structure is constructed, the subsequent work layers are reasonably arranged, the space three-dimensional crossing operation of the assembly type main body structure, the external decoration and the assembly type internal decoration is realized, the working efficiency is improved, the construction period is shortened, and the construction quality is stabilized.

Description

Full-assembly integral concrete shear wall high-rise dwelling interpenetration construction method
Technical Field
The invention relates to a penetration construction method for fully assembling high-rise buildings, in particular to a penetration construction method for fully assembling integral concrete shear wall high-rise buildings, and belongs to the technical field of building construction.
Background
In the fully assembled integral concrete shear wall high-rise residence, the national and local requirements on the assembly rate are higher and higher, and the assembled main body structure, the external decoration and the assembled internal decoration are all brought into the construction range of general contract units. In the traditional construction method, the external decoration construction and the assembly type internal decoration are carried out after the assembly type main body structure is checked and accepted, the working surface of the construction method is idle, and the total construction period is long; in order to achieve the goal of construction period, the general contractor will try to shorten the construction time of the fabricated main body structure, the fabricated interior decoration and the exterior decoration, which not only increases the labor investment, but also easily causes the reduction of the engineering quality.
In order to shorten the construction period and improve the efficiency, the prior art provides a high-rise fabricated building structure interpenetration construction method, and any layer of the fabricated building structure is defined as N layers, and X layers below the N layers are N-X layers; wherein the construction steps of each layer are independently and simultaneously carried out. The alternate construction method of the high-rise fabricated building structure shortens the total construction period, but has the following defects:
1) the alternate construction method of the high-rise fabricated building structure is only suitable for the outer wall which is a full cast-in-place concrete wall, has low assembly rate, is not in line with the national fabricated development direction, is not suitable for the project of assembling an integral concrete shear wall structure, and still has limitation.
2) The inserting construction method of the high-rise assembly type building structure is suitable for indoor decoration to be traditional decoration, is low in assembly rate, long in construction period, large in wet operation, high in energy consumption, large in garbage, not in accordance with the national assembly type development direction, not suitable for indoor decoration to be an assembly type interior decoration project, and still has limitation.
3) According to the high-rise assembly type building structure insertion construction method, insertion construction of the assembly type main body structure and indoor decoration is only considered, and insertion construction of the assembly type main body structure and external decoration is not considered.
4) The high-rise assembly type building structure insertion construction method is ideal, and technical conditions and method steps for realizing insertion construction are not considered.
Therefore, an integral inserting construction method of a high-rise fabricated structure, external decoration and fabricated internal decoration is needed, and the method can be well applied to a new building system of a fully-assembled integral concrete shear wall high-rise residence with above 27 floors of an above-ground structure.
Disclosure of Invention
The purpose of the invention is: the problem existing in the prior art is solved, the full-assembly integral type concrete shear wall high-rise dwelling interpenetration construction method is provided, when an assembly type main structure is constructed, follow-up work is arranged reasonably in a layered mode, construction water flow section division of the assembly type main structure, exterior decoration and assembly type interior decoration is achieved, each construction section is subjected to reasonable process decomposition, flow construction is organized according to process rhythm, space three-dimensional cross operation is formed, the working efficiency is improved, the construction period is shortened, construction quality is stabilized, cost is saved, and the purpose of fine management is achieved.
In order to achieve the purpose, the invention adopts the following technical scheme: a full-assembly integral type concrete shear wall high-rise dwelling house penetration construction method comprises the steps that the number of layers of an overground structure is more than 27, the outer walls from a basement to 3 layers are full cast-in-place shear walls, the floors from the basement to 3 layers are full cast-in-place floor slabs, the outer walls from 4 layers to a roof are assembly integral type shear walls, and the upper layers to 4 layers are assembly integral type laminated slab fabricated concrete shear wall structures;
the penetration construction method specifically comprises the following steps:
s1, analyzing the process of the traditional assembly structure method:
the process flow of the traditional construction method of the fabricated structure is as follows: the template adopts a large steel mould, the outer wall scaffold adopts a traditional outer wall scaffold, a tower crane is needed for hoisting and lifting, and a horizontal direction laminated slab post-cast layer and a vertical wall post-cast node of the integral shear wall are assembled and poured for two times;
the process analysis of the large steel mould and the traditional outer wall scaffold method comprises the following steps: lifting an outer wall scaffold, paying off a floor for 1 day → lifting an inner prefabricated vertical wall for 2 days → binding steel bars of a post-cast node of the vertical wall for 1 day → hoisting a post-cast node of the vertical wall, pouring concrete of the post-cast node of the vertical wall for 1 day → stripping the post-cast node of the vertical wall, supporting a top plate for 1 day → lifting a laminated slab, binding steel bars of the top plate for 2 days → pouring concrete of the top plate for 1 day, wherein the finishing time of a standard layer of the fabricated structure is 9 days;
s2, dividing engineering quantity and flowing water sections of the standard layer of the assembled main body structure:
the engineering quantity of the standard layer of the fabricated main body structure consists of the engineering quantities of a cast-in-place part, a prefabricated part and a cast-in-place node; the method comprises the following steps that the flowing water section division comprises vertical flowing water section division and horizontal flowing water section division, the vertical flowing water section division considers the influence factors that a cast-in-place staircase and an elevator car must be poured together, then the flowing water section division is carried out according to the number of components and the engineering quantity calculation factors, the horizontal flowing water section division considers the influence of the hoisting of the laminated slab on the progress, and then the flowing water section division is carried out according to the number of the components and the engineering quantity calculation factors;
s3, analyzing hanging times of the single-flow water section with the assembled structure, inserting and improving effects, and analyzing procedures:
analyzing the hanging times of the single-flow water section of the assembly structure: according to the flow line segment division in the step S2, the engineering quantity and the hanging times of each segment of the process are calculated respectively, wherein the cast-in-place node adopts an aluminum alloy template quick-release system and does not participate in the calculation of the hanging times;
the effect is improved through the single flow water section: accelerate the lifting of the outer wall scaffold: the electric self-climbing is realized by adopting an attached lifting scaffold, and the prefabricated part is hoisted in advance for half a day; inserting steel bars during hoisting of the inner wall and the outer wall for binding: reasonably inserting non-key lines, and utilizing the hoisting intermittence time of the inner and outer wall members to insert and bind the post-cast node steel bars of the vertical wall; pouring an integrated wall top formwork: a cast-in-place node aluminum alloy template quick-release system is adopted, and the one-time formwork supporting and pouring of the wall top are realized by matching with a laminated slab, so that the intermittent time for removing the wall formwork is saved; the process analysis of the aluminum alloy template quick-release system and the attached lifting scaffold method comprises the following steps: according to the process engineering quantity calculated in the step S2, determining key processes by taking the day as a unit, fully considering technical intervals required by positioning and throwing ribs, setting grout, grouting, stair and pre-hanging plate hoisting and roof hydroelectric installation;
s4, alternate construction, acceptance check and acceptance pre-construction and construction condition pre-construction of each flow section of the structural standard layer:
taking tower crane occupation as a leading factor, carrying out alternate construction on each flow section of the standard layer of the assembled main body structure, and particularly when the construction is hours, further modularizing the procedures by each flow section, and simultaneously reflecting the technical intermittence between the flow sections and the management contents of quality control, material entry and safe civilized construction corresponding to the operation contents of each day and each time period; and (3) structural standard layer process circulation: floor laying → elevation fixing, steel bar adjustment → chiseling → prefabricated wall body hoisting → gap blocking → grouting → wall body post-cast node steel bar binding → wall body post-cast node template → superimposed slab hoisting → roof plate steel bar binding → wall top concrete pouring;
the structure acceptance work is preposed: the method comprises the steps of (1) preposing structure inspection and acceptance work and preposing assembly type internal decoration construction conditions, inspecting and accepting an organization structure in sections, starting to insert assembly type internal decoration after a structure top plate is poured for 28 days, and performing 4-layer synchronous flow operation on the assembly type internal decoration and a main body structure;
s5, dividing the outer decoration flowing water section and analyzing the process:
the outer decoration flowing water section is divided according to the laminar flow water, and the outer decoration process comprises the following steps: the method comprises the following steps of (1) installing a door and window on an outer wall → installing a railing → locally closing up an outer wall → putty on the outer wall → lifting an attached lifting scaffold → lifting the attached lifting scaffold to the top layer and then dismantling → a roof → a waterproof protective layer on the roof → hanging a hanging basket → gluing the outer wall → priming paint on the outer wall → finishing paint on the outer wall;
s6, assembly type interior decoration construction interface, water flowing section division and process analysis:
after the top plate of the fabricated structure is poured for 28 days, before the fabricated interior decoration is inserted into the construction, the elevator for external construction is put into use, the secondary structure, the main pipeline, the external window, the smoke duct and the entrance door are completed, the hole of the external wall is closed, and the water-resisting measure is completed, and the civil engineering construction unit transfers the construction site to the fabricated interior decoration construction unit; the assembled interior decoration construction unit integrally implements the wall top ground of the inner main body structure, wherein a suspended ceiling, a partition wall and a wall surface, a floor surface, an inner door and window, a kitchen and a toilet, equipment and pipelines and other assembled interior decoration component parts;
the assembly type interior decoration water flowing section is divided according to the sleeve, and the process flow of the assembly type interior decoration is as follows: interface acceptance → composite ruler paying-off → indoor waterproof terrace construction → assembly type partition wall part → water and electricity pipeline construction → concealed engineering acceptance → wall surface, top surface and ground construction → part installation → inner door → clean-keeping acceptance;
s7, inserting construction plans of the assembled structure, the outer decoration and the assembled decoration N-21:
and (3) inserting and constructing an outer vertical surface by N-21: when the main structure is constructed, 3 layers below the main structure operation layer are constructed by using the attached lifting scaffold, the construction is respectively completed from top to bottom, and the attached lifting scaffold is lifted upwards layer by layer to form external decoration three-dimensional alternate flow construction;
n-21 is inserted into a construction chamber: according to the principle that the whole process organizes the flowing water construction from bottom to top, all the working procedures organize the flowing water construction from bottom to top, and each flowing water section only has one professional construction; the assembled main structure, the secondary structure, the aluminum alloy outer window and the outer wall coating adopt laminar flow water, and the assembled internal decoration adopts sleeve flow water; the outer decoration, the indoor assembly type interior decoration and the public staircases do not intersect in the plane, and the water flows in the public staircases and does not intersect; each laminar water flow section is sequentially decorated according to the outer decoration → the assembled inner decoration → the public stairwell;
inserting nodes for N-21 penetration construction: when the structure is constructed to 4 layers, the aluminum alloy template quick-release system, the attached lifting scaffold system and the construction external elevator are put into use, the construction external elevator is immediately erected along with the construction progress of the secondary structure, and the height of each time is always separated from the bottom end of the attached lifting scaffold by one layer; starting inserting assembly type interior decoration construction when the structure is constructed to 4 layers; when each layer of structure is constructed, a secondary structure and a smoke duct of the lower three layers are constructed, and the secondary structure masonry and the smoke duct are hoisted in advance by using a tower crane before the construction laminated plywood is hoisted;
the process of N-21 insertion construction is synchronous: the assembly type structure, the outer decoration and the assembly type decoration are carried out synchronously, and the flow rhythm of the assembly type structure, the outer decoration and the assembly type decoration of each layer is 6 days;
s8, N-21 construction organization:
through the ordered organization of the whole process, the external decoration and the assembly type internal decoration are inserted in advance, 1 layer of the assembly type structure construction is carried out, 1 layer of the assembly type internal decoration is improved, and the construction condition preposition and the acceptance check work preposition are realized, wherein the contract signing is earlier, the part processing is earlier, and the construction period is earlier; determining a construction period of the fabricated structure + exterior trim + interior trim according to the N-21 penetration construction plan in the step S7; and forming a master control network plan according to the total construction period requirement, the assembled structure, the external decoration and the assembled internal decoration, wherein the master control network plan comprises an assembled structure engineering construction progress plan, an external decoration construction progress plan, an assembled internal decoration construction progress plan, a material purchasing plan, a subpackage approach plan, an equipment installation and disassembly plan, a capital curve, a single-layer construction process and a water flowing section division.
In the step S2, the consumption of the standard layer steel bars, the templates and the concrete of the assembly layer cast-in-place nodes in the cast-in-place node engineering quantity is calculated one by each node and the cast-in-place areas of the elevator shaft and the stairwell; the prefabricated part engineering quantity comprises classification details and single-layer statistics, the prefabricated part statistics is that the classification details of the prefabricated part, the single-layer part model and the number are counted and summarized, and the model, the number and the distribution of the prefabricated part are mastered through a statistical table.
In the step S3, the tower crane is used for wall body hoisting, steel bar hoisting, horizontal member hoisting and wall top concrete pouring in the hoisting frequency calculation, the hoisting frequency needs to be calculated, each prefabricated member occupies 1 crane, the steel bars are calculated according to 0.5t per crane, and the concrete pouring bucket is calculated according to 1m per crane 3 And (4) calculating.
In step S3, the key line of the single-flow section of the fabricated structure is: floor unwrapping wire, attached lift scaffold promote → prefabricated wall body hoist and mount → wall body post-cast node reinforcement → wall body post-cast node template → superimposed sheet hoist and mount → roof reinforcement → wall crown concrete placement, and non-key circuit is: the method comprises the steps of floor paying-off synchronous positioning wall body swing rib → slurry sitting is started after a part of a prefabricated wall body is hoisted, slurry sitting needs 24 hours for cooling and shaping → wall body grouting is carried out after wall body post-pouring node steel bars are accepted, ring edge keels and independent supports are arranged while wall body grouting → wall body post-pouring node formwork supporting is carried out, and hoisting of N-1 layers of stairs → roof water and electricity pipeline installation and roof steel bar binding are carried out synchronously by utilizing tower crane intermittence.
In step S6, the interface accepts: before the assembly type interior decoration is inserted into construction, the construction is carried out by using an elevator, a secondary structure, a main pipeline, an outer window, a smoke air duct and an entrance door are completed, a hole of an outer wall is sealed, water-resisting measures are completed, and a construction site is handed over to an assembly type interior decoration construction unit by a civil engineering unit;
a complex ruler paying-off process: cleaning scene → popping a square and upright datum line → popping a horizontal datum line → popping a partition keel line, a pipeline keel line → popping a ceiling keel line → popping a ground module completing line → popping a leveling 38mm keel completing line-popping a leveling 38mm keel layout line → popping a punching (nailing-free) position line → popping a reinforcing plate position identification line → popping a switch/socket position identification line → popping a lamp position identification line → popping a strong electric pipeline direction line → popping a weak electric equipment position identification line → popping a weak electric pipeline direction line → popping a hot electric pipeline direction line → popping a cold water pipeline direction line → popping a water outlet position identification line → popping a ground paving identification → popping a reentrant corner pressing plate paying-off identification → popping a non-standard wall plate line → popping a wall plate number;
construction of the indoor waterproof terrace: coating waterproof paint on the base floor and the wall surface of a kitchen and a toilet; laying damp-proof cloth or damp-proof film on the floor of the living room and the bedroom which do not need to be waterproof;
kitchen, sitting room assembled partition wall construction flow: elastic thread → fixed ceiling keel → fixed frame keel → installation of vertical keel and one side 38 keel → door, window reinforcement → laying of water and electricity pipeline → filling of rock wool → installation of transverse keel → installation of reinforcing plate → installation of wall plate → seam and external corner treatment → gluing for closing up;
the construction process of the assembled partition wall of the toilet comprises the following steps: elastic thread → fixed ceiling keel → fixed frame keel → installation of vertical keel → door, window reinforcement → installation of 250mm high-water-proof dam → laying of water and electricity pipeline → filling of rock wool → laying of PE waterproof and moisture-proof membrane → installation of transverse keel → installation of cladding plate → seam and external corner treatment → gluing and closing in;
and (3) constructing a water and electricity pipeline: installing an instant insertion type water supply and drainage pipeline; installing plug-in strong and weak current pipelines;
the construction process of the assembled wall surface of the living room and the bedroom comprises the following steps: base layer processing → paying-off → drilling and planting of expansion nails → installation of keels → installation of reinforcing plates → installation of sleeve boxes → installation of wall plates → installation of integrated window sleeves → caulking → installation of top lines → installation of skirting → installation of external corner aluminum materials;
the construction process of the fabricated suspended ceiling comprises the following steps: installing side keels along the upper edge of the cladding plate → hidden inspection of the hydroelectric pipelines in the suspended ceiling → laying of an initial suspended ceiling plate → installing transverse keels → laying of subsequent suspended ceiling plates and keels → closing of equipment such as lamps and lanterns → adjustment of the suspended ceiling plates → edge closing cleaning;
the integrated heating ground construction process comprises the following steps: cleaning a base layer → marking a line of a pay-off positioning module → assembling a head module → arranging a foot margin assembly → installing a module → laying a floor heating pipe → placing a balance layer → leveling → sealing a module seam → installing a water distributor-collector → pressing an indoor floor heating system → laying a plate floor;
integrated kitchen construction process: cleaning a base layer working surface → a light partition wall → an overhead ground → calcium silicate composite wall installation → integrated door and window installation → calcium silicate composite top surface installation → fast-assembly ground → cabinet installation → electrical installation;
integrated toilet construction process: cleaning a working surface → a light partition wall → being connected with a drainage system on the same layer → an overhead ground → laying of a thermoplastic composite waterproof chassis → a water and electricity pipeline → fixing of a PE waterproof and moistureproof film → mounting of a calcium silicate composite wall → mounting of an integrated door and window → mounting of a calcium silicate composite top surface → mounting of a sanitary appliance → electrical mounting.
In step S7, the specific steps of constructing the following 3 layers of the main structure working layer by using the attached lifting scaffold while constructing the main structure are as follows: the outer wall hole plugging of the template and the ring edge keel is carried out on the lower layer of the structural construction layer; the second layer below the structural construction layer is subjected to hole waterproof construction, exterior wall putty construction and window railing installation; plugging the wall attaching piece hole of the attached lifting scaffold and installing an outer window sash in the lower three layers of the structural construction layer; the lifting of the attached lifting scaffold is not influenced after the construction of the layer structure is finished within three weeks.
In step S7, the process of the N-21 insertion construction is decomposed into:
paying off an N-layer structure → installing a PC component → binding a component connecting steel bar → reserving a water and electricity hole → supporting a template → pouring concrete;
dismantling the template with the N-1 layer → sealing the roof → cleaning the garbage → treating the structural surface;
installing N-2 layers of outer windows and main pipelines → installing water supply, drainage, heating and fire fighting main pipelines;
n-3 layers of ground cleaning and paying-off → household separation and secondary structure building → electric wire tube dredging;
repairing N-4 layers of ceiling putty or ground concrete;
sixthly, paying off N-5 layers of wires → installing a light partition wall → arranging a water and electricity pipeline → installing rock wool-38 mm keel → installing a wallboard;
seventhly, installing N-6 layers of kitchen and toilet modules → installing an integral chassis → installing a waterproof PE film → installing a wall plate;
installing an N-7-layer passenger horizontal wallboard module → installing a ground heating pipe → installing a wallboard → installing a top line;
ninthly, installing N-8 layers of doors and door and window sleeves → assembling door and window sleeves → installing sleeve doors;
wall panel installation at layer (R N-9) → equipment reinforcement installation → switches, socket openings → wall panel installation;
⑪ N-10 indoor door installation → complete set of door frame and door installation → door lock and door stopper installation;
⑫ N-11 layer product installation → distribution box installation → lamp, socket installation → cabinet installation → sanitary ware installation → shower room installation;
⑬ N-12 floor surface layer installation → floor surface cleaning → pavement board → skirting line installation → sealing with glue;
⑭ N-13 layers of clean wastes → clean reaches the delivery condition;
⑮ layer N-14 waiting for delivery;
⑯ layer N-15 waiting for delivery;
⑰ N-16 layers waiting for delivery;
⑱ layer N-17 waiting for delivery;
⑲ layer N-18 waiting for delivery;
⑳ N-19 layers waiting for delivery;
㉑ layer N-20 waits for delivery.
The invention has the beneficial effects that:
1) according to the construction method, when the assembly type main body structure is constructed, follow-up work is reasonably arranged in layers, the division of the construction flowing water sections of the assembly type main body structure, the assembly type internal decoration and the external decoration is realized, each construction section is subjected to reasonable process decomposition, the flowing water construction is organized and rhythmed according to the processes, the space three-dimensional cross operation is formed, the working efficiency is improved, the construction period is shortened, the construction quality is stabilized, the cost is saved, and the purpose of fine management is realized.
2) According to the construction method, the cast-in-place node adopts an aluminum alloy template quick-release system, the small pieces are spliced in a broken mode, the installation and the disassembly are convenient, the up-and-down transfer and transportation are realized through the reserved holes of the floor slab, the manual carrying can be realized, the template disassembly time and the occupation of the tower crane are reduced, the utilization efficiency of the tower crane is improved, and the construction period of a standard layer of the fabricated structure is shortened; the wall top has high flatness, realizes one-time formwork supporting and pouring, realizes plastering-free, and is convenient for inserting in an assembly type finish finishing process; the occupied space is small, and the insertion in the subsequent process is convenient.
3) According to the construction method, the attached lifting scaffold is adopted for the protection of the external frame of the 4-layer or above fabricated structure, so that the safety protection of the main structure construction can be realized, the external decoration can be inserted into the three-dimensional penetration construction in advance, the frame body automatically climbs, the number of hanging times of a tower crane is not occupied, the construction period is shortened, and the construction cost is saved.
4) According to the construction method, through the analysis of actual engineering, the flow rhythm of the standard layer of the assembled structure is shortened by 3 days and changed into 6 days; performing the pre-inserting construction of the assembled internal decoration, starting the inserting construction of the assembled internal decoration when the structure construction is carried out to 4 layers, and setting the flow rhythm of each layer to be 6 days; the total construction period of 27 layers of monomers of the overground structure is from positive to negative zero to the total construction period of the assembled interior decoration is 246 days, the independent construction period of the assembled interior decoration is only 84 days, the total construction period can be shortened by 20%, and labor force and cost can be reduced.
Drawings
Fig. 1 is a flowchart illustrating a conventional construction method of an assembled concrete shear wall structure in step S1 according to the present invention;
FIG. 2 is a view illustrating calculation and analysis of the number of times of hoisting the fabricated structure tower crane in step S3 according to the present invention;
fig. 3 is a schematic diagram illustrating insertion and efficiency improvement of the single-flow water section with the assembled structure in step S3 according to the present invention;
FIG. 4 is a single flow section process analysis diagram of the aluminum form + attached lifting scaffold method of step S3 according to the present invention;
FIG. 5 is a key circuit diagram of the assembled structure standard laminar flow water section in step S3 according to the present invention;
FIG. 6 is a drawing illustrating the construction of inserting the assembled structure standard laminar flow water section in step S4 according to the present invention;
FIG. 7 is a flowchart of the assembly setup procedure of step S6 according to the present invention;
fig. 8 is an overall flow segment insertion construction drawing of the N-21 insertion construction in step S7 of the present invention.
Detailed Description
The invention is further explained below with reference to the figures and the embodiments.
Example (b): as shown in fig. 1-8, the invention relates to a full-assembly integral type concrete shear wall high-rise dwelling house penetration construction method, aiming at an assembly type concrete shear wall structure with the number of the above-ground structure layers being more than 27, the outer walls from the basement to the 3 layers being full cast-in-place shear walls, the floors from the basement to the 3 layers being full cast-in-place floors, the outer walls from the 4 layers to the roof surface being assembly integral type shear walls, and the floor from the 4 layers to the roof surface being assembly integral type laminated slabs, the aluminum alloy template quick-release system, the attached type lifting scaffold, the external elevator for construction are inserted in advance, the outer window is inserted in advance, the sectional acceptance is preposed, and the construction condition is preposed, so that the synchronous three-dimensional penetration construction of the assembly type main body structure, the external decoration and the assembly type internal decoration is realized.
Assembled concrete shear wall structure: the prefabricated concrete shear wall structure is an integral prefabricated concrete structure which is built by adopting prefabricated wall panels on all or part of shear walls, and the adopted prefabricated components comprise: the prefabricated concrete sandwich heat-preservation external wall panel, the prefabricated interior wallboard, prefabricated stair, prefabricated truss concrete superimposed sheet bottom plate, prefabricated balcony, prefabricated air conditioning board. The prefabricated wall board is connected through a grouting sleeve and forms a longitudinal bearing system with on-site post-cast concrete, cement-based grouting material and the like; the bottom plate of the prefabricated truss concrete composite slab is also used as a template and is supported by matching, connecting reinforcing steel bars, necessary stress reinforcing steel bars and construction reinforcing steel bars are arranged on the bottom plate, and then the concrete composite layer is poured to form the integral floor.
And (3) outer decoration: the outer wall is a precast concrete sandwich heat-insulation outer wall panel, the outer wall decoration is outer wall coating, and the precast concrete sandwich heat-insulation outer wall panel decoration only needs putty, primer and finish paint construction.
Assembly type internal decoration: after the fabricated structure top plate is poured for 28 days, before the fabricated interior decoration is inserted into construction, the elevator for external construction is put into use, the secondary structure, the main pipeline, the outer window, the smoke duct and the entrance door are completed, the hole of the outer wall is sealed, the water-resisting measure is completed, and the civil engineering construction unit transfers the construction site to the fabricated interior decoration construction unit. The assembled interior decoration construction unit integrally implements the wall top ground of the inner main body structure, wherein the suspended ceiling, the partition wall and the wall surface, the floor surface, the inner door and window, the kitchen and the toilet, the equipment and the pipeline and other assembled interior decoration parts.
The assembly type interior decoration comprises two major systems: the assembly type decoration part system comprises assembly type partition walls, assembly type wall surfaces, assembly type overhead ground surfaces, assembly type suspended ceilings, integrated doors and windows, integrated bathrooms, integrated kitchens and other parts; the indoor equipment and pipeline system comprises parts such as integrated water supply, thin-method same-layer drainage, integrated heating and the like.
The penetration construction method specifically comprises the following steps:
s1, analyzing the process of the traditional assembly structure method:
the process flow of the traditional construction method of the fabricated structure is as follows: as shown in fig. 1, which is a process flow diagram of a traditional construction method of an assembly type concrete shear wall structure, a large steel mould is adopted as a template, a traditional outer wall scaffold is adopted as an outer wall scaffold, a tower crane is used for hoisting and lifting, and a horizontal laminated slab post-cast layer and a vertical wall post-cast node of an assembly type integral shear wall are cast twice.
The process analysis of the large steel mould and the traditional outer wall scaffold method comprises the following steps: the method comprises the following steps of lifting an outer wall scaffold, paying off a floor for 1 day → lifting an inner prefabricated vertical wall body and an outer prefabricated vertical wall body for 2 days → binding steel bars of a post-cast node of the vertical wall body for 1 day → hoisting a post-cast node of the vertical wall body for 1 day → stripping the post-cast node of the vertical wall body, erecting a top plate template for 1 day → lifting a laminated slab, binding steel bars of the top plate for 2 days → casting concrete of the top plate for 1 day, wherein the finishing time of a standard layer of the fabricated structure is 9 days.
S2, dividing engineering quantity and flowing water sections of the standard layer of the assembled main body structure:
the engineering quantity of the standard layer of the fabricated main body structure consists of the engineering quantities of a cast-in-place part, a prefabricated part and a cast-in-place node; the single-layer engineering can show that the cast-in-place construction mode and the fabricated structure construction mode are different in consumption quantity of three main materials, namely reinforcing steel bars, templates and concrete. In the engineering quantity of the cast-in-place nodes, the consumption of the steel bars, the templates and the concrete of the standard layer of the cast-in-place nodes of the assembly layer is calculated one by each node and the cast-in-place areas of the elevator shaft and the stairwell; the prefabricated part engineering quantity comprises classification details and single-layer statistics, the statistics of the prefabricated parts is to perform statistics and summarization on the classification details of the prefabricated parts, the models and the number of the single-layer parts, the models, the number and the distribution of the prefabricated parts are mastered through a statistics table, and a basis is provided for the development of subsequent hoisting, member entry plans and other work.
The method comprises the steps that the flowing water section division comprises vertical flowing water section division and horizontal flowing water section division, the vertical flowing water section division considers the influence factors that a cast-in-place staircase and an elevator car must be poured together, then the flowing water section division is carried out according to the component number and the engineering quantity calculation factors, the horizontal flowing water section division considers the influence of the hoisting of the laminated slab on the progress, and then the flowing water section division is carried out according to the component number and the engineering quantity calculation factors.
S3, analyzing hanging times of the single-flow water section with the assembled structure, inserting and improving effects, and analyzing procedures:
analyzing the hanging times of the single-flow water section of the assembly structure: the occupied time of the tower crane directly influences the construction organization of the single-flow water section, and the engineering quantity and the hanging times of each section of the process are calculated according to the division of the flow water section in the step S2, wherein the hanging times are calculated when the tower crane is used for wall body hoisting, steel bar hoisting, horizontal member hoisting and wall top concrete pouring, each prefabricated member occupies 1 crane, the steel bars are calculated according to 0.5t per crane, and the concrete pouring bucket occupies 1m per crane 3 Calculating; the cast-in-place node adopts an aluminum alloy template quick-release system and does not participate in calculating the hoisting times. As shown in FIG. 2, the hoisting times of the tower crane with the fabricated structure are calculatedAnd (4) analyzing the graph.
As shown in fig. 3 is that assembled structure single current water section alternates and carries out the effect sketch map, 1) accelerate outer wall scaffold to promote, adopt the inserted lift scaffold to realize electronic self-climbing, carry out prefabricated component and hoist in advance half a day, carry out the effect time: compare traditional outer wall scaffold, provide operation platform for outer decoration simultaneously, realize inside and outside dress separation and insert in advance, the effect is carried on every layer 0.5 days. 2) Steel bar binding is alternated during hoisting of the inner and outer walls, non-critical lines are reasonably alternated by using the hoisting interval time of the industrialized inner and outer wall members, steel bars of post-cast nodes of the vertical wall are alternated, the steel bars of the cast-in-place nodes are not required to be completely installed in place and then are checked and accepted according to the nodes, the formwork is inserted very early, the tissue interval is reduced, and the efficiency is improved: compared with the traditional method of hoisting first and binding the ribs, the method has the advantage that the effect is improved for 0.5 day on each layer. 3) Integrative formwork in wall crown is pour, and the vertical wall body post-cast node of traditional big steel mould is pour and the back of form removal, props up the roof template again and pours, props up the roof again and pours, will possess about 2~3 days, adopts cast-in-place node aluminum alloy template quick detach system, and the cooperation superimposed sheet realizes the disposable formwork in wall crown and pours, sparingly demolishs the intermittent type time of wall template, carries the effect time: each layer is effective for 1 day. 4) The construction period of a single flow section is 9 days, and the construction period of the single flow section is 7 days by optimizing an aluminum alloy template quick-release system and an attached lifting scaffold construction method.
The process analysis of the aluminum alloy template quick-release system and the attached lifting scaffold method comprises the following steps: as shown in fig. 4, a single-flow water section process analysis chart of an aluminum mold and attached lifting scaffold construction method is shown, according to calculated process engineering quantities, technical intermittence required by positioning and throwing ribs, setting slurry, grouting, stair and pre-hanging plate hoisting and roof hydroelectric installation is fully considered, and key processes are determined by taking days as units.
The key line of the assembly structure single-flow water section is as follows: paying off the floors, lifting the attached lifting scaffold → hoisting the prefabricated wall body → binding the steel bars of the post-cast node of the wall body → moulding the post-cast node of the wall body → hoisting the laminated slab → binding the steel bars of the top plate → pouring concrete on the top of the wall; the non-critical lines are: the method comprises the steps of floor paying-off synchronous positioning wall body swing rib → slurry sitting is started after a part of a prefabricated wall body is hoisted, slurry sitting needs 24 hours for cooling and shaping → wall body grouting is carried out after wall body post-pouring node steel bars are accepted, ring edge keels and independent supports are arranged while wall body grouting → wall body post-pouring node formwork supporting is carried out, and hoisting of N-1 layers of stairs → roof water and electricity pipeline installation and roof steel bar binding are carried out synchronously by utilizing tower crane intermittence.
Fig. 5 shows a key line diagram of a standard laminar flow water section of an assembled structure, and the key line of the standard laminar flow water section of the assembled concrete shear wall structure: paying off the floor 1 section on the 1 st day, and lifting the attached lifting scaffold; binding the steel bars of the post-cast joint of the wall body at the 1 section on the 2 nd day and hoisting the prefabricated wall body at the 2 section; grouting at 1 section and binding reinforcing steel bars of post-cast nodes of the wall at 2 sections on the 3 rd day; 1, supporting a post-cast joint formwork of the wall body and 2 sections of grouting on the 4 th day; 1, supporting a wall post-cast node formwork, hoisting a laminated slab and 2 sections of wall post-cast node formworks on the 5 th day; hoisting a laminated slab at a section 1 on the 6 th day, binding a top plate steel bar, and supporting a formwork at a post-cast node at a section 2 of the wall; binding top plate steel bars and pouring wall top concrete at the 1 st section on the 7 th day, and hoisting the 2 nd section of laminated slab; and (5) binding top plate steel bars and pouring wall top concrete on the 2 nd section on the 8 th day. And the construction of the standard layer structure of the assembled main body structure can be finished in 8 days.
S4, alternate construction, acceptance check and acceptance pre-construction and construction condition pre-construction of each flow section of the structural standard layer:
and (3) alternate construction of each flow section of the structural standard layer: the tower crane is mainly occupied, each flow section of the standard layer of the assembled main body structure is alternated for construction, specifically, when hours are reached, the process is further modularized by each flow section, technical intermittence between the flow sections is reflected, and management contents such as quality control, material entering, safe and civilized construction and the like corresponding to operation contents of each day and each time interval are reflected, the use efficiency of the tower crane is greatly improved, blind scheduling is reduced, and time-sharing distribution and control are carried out on component entering, hoisting, secondary transportation and the like, and the modularized setting is realized.
And (3) structural standard layer process circulation: floor line laying → elevation fixing, steel bar adjustment → chiseling → prefabricated wall body hoisting → gap blocking → grouting → wall body post-cast node steel bar binding → wall body post-cast node formwork → superimposed slab hoisting → roof plate steel bar binding → wall top concrete pouring.
As shown in fig. 6, the standard laminar flow water section insertion construction drawing of the fabricated structure is used for the insertion construction of the standard layer of the fabricated concrete shear wall structure: paying off the floors of 1 section and 2 sections on the 1 st day, fixing the elevation, adjusting the steel bars and chiseling; hoisting and plugging the prefabricated wall plate at the 1 st section on the 2 nd day; grouting 1 section of prefabricated wall board on the 3 rd day, and hoisting and plugging 2 sections of prefabricated wall board; binding the wall body reinforcing steel bars of the post-cast joint at the 1 st section on the 4 th day, erecting a template, and grouting the prefabricated wall boards at the 2 nd section; on day 5, 1-section post-cast node wall formwork erection, superimposed slab hoisting, top plate steel bar binding, 2-section post-cast node wall steel bar binding and formwork erection; 1, pouring wall top concrete, 2 sections of laminated slabs, hoisting top plate steel bars and pouring wall top concrete on the 6 th day; and the construction of the standard layer structure of the assembled main body structure can be completed in 6 days.
The structure acceptance work is preposed: and (3) leading the structure inspection and acceptance work and the assembly type internal decoration construction condition, inspecting and accepting the organizational structure in sections, starting to insert the assembly type internal decoration 28 days after the structure top plate is poured, and performing 4-layer synchronous flow operation on the assembly type internal decoration and the main structure at intervals.
The construction conditions are preposed: 1) the drawing is preposed: before the process insertion construction, the assembly type internal decoration is finished on the basis of not only structural, building and water heating and electricity construction drawings, but also finish mounting, landscape and municipal drawings; 2) resource pre-positioning: contract resources: the work contract, the professional subcontract and the material contract of decoration related to subsequent decoration, municipal administration and hydropower construction need to be signed in advance; material resources: the material resources required by construction in civil engineering, hydropower installation and assembly type interior decoration need to enter the field in advance; ③ resources of labor teams and groups: the assembled internal decoration teams, the exterior wall coating, the exterior door and window, the smoke duct and other teams are recruited in advance.
S5, dividing the outer decoration flowing water section and analyzing the process:
the outer decoration flowing water section is divided according to the laminar flow water, and the outer decoration process comprises the following steps: the method comprises the steps of outer vertical face door and window → railing installation → partial closing of outer wall → outer wall putty → lifting of attached lifting scaffold to top layer and then dismantling → roof waterproof protective layer → hanging basket → outer vertical face gluing → outer wall primer → outer wall finish.
S6, assembly type interior decoration construction interface, water flowing section division and process analysis:
after the top plate of the fabricated structure is poured for 28 days, before the fabricated interior decoration is inserted into the construction, the elevator for external construction is put into use, the secondary structure, the main pipeline, the external window, the smoke duct and the entrance door are completed, the hole of the external wall is closed, and the water-resisting measure is completed, and the civil engineering construction unit transfers the construction site to the fabricated interior decoration construction unit; the assembled interior decoration construction unit integrally implements the wall top ground of the inner main body structure, wherein the suspended ceiling, the partition wall and the wall surface, the floor surface, the inner door and window, the kitchen and the toilet, the equipment and the pipeline and other assembled interior decoration parts.
The assembly type interior decoration water flowing section is divided according to the sleeve, and the process flow of the assembly type interior decoration is as follows: interface acceptance → compound ruler paying-off → indoor waterproof terrace construction → assembly type partition wall part → water and electricity pipeline construction → concealed project acceptance → wall surface, top surface, ground construction → part installation → inner door → cleaning acceptance; fig. 7 is a flowchart showing the assembly type interior finishing process.
And (4) interface acceptance: before the prefabricated interior decoration is inserted into the construction, the construction is put into use by an elevator for external use, the secondary structure, the main pipeline, the external window, the smoke air duct and the entrance door are completed, the hole of the external wall is sealed, the water-resisting measures are completed, and the civil engineering unit transfers the construction site to a prefabricated interior decoration construction unit.
Paying off with a compound ruler: the site template and the temporary fixed facilities of the outer wall are dismantled, the expansion of the measurement and paying-off work cannot be influenced because the construction requirements cannot be dismantled (such as construction external elevators and tower crane fixed parts), and the paying-off is carried out on the basis of the horizontal line and the central control line of the main structure.
And (3) paying off flow: cleaning scene → popping a square and upright datum line → popping a horizontal datum line → popping a partition keel line, a pipeline keel line → popping a ceiling keel line → popping a ground module finished line → popping a leveling 38mm keel finished line-popping a leveling 38mm keel arrangement line → popping a punching (nailing-free) position line → popping a reinforcing plate position identification line → popping a switch/socket position identification line → popping a lamp position identification line → popping a strong electric pipeline orientation line → popping a weak electric equipment position identification line → popping a weak electric pipeline orientation line → popping a hot electric pipeline orientation line → popping a cold water pipeline orientation line → popping a water outlet position identification line → popping a ground paving identification → popping a reentrant corner pressing plate paying-off identification → popping a non-standard wall plate line → popping a wall plate numbering.
Construction of the indoor waterproof terrace: coating waterproof paint on the base floor and the wall surface of a kitchen and a toilet; and laying damp-proof cloth or damp-proof film on the floor of the living room and the bedroom which do not need to be waterproof.
Kitchen, sitting room assembled partition wall construction flow: elastic thread → fixed ceiling keel → fixed frame keel → installation vertical keel and one side 38 keel → door and window reinforcement → water and electricity pipeline laying → rock wool filling → installation transverse keel → installation reinforcing plate → installation wall plate → seam and external corner processing → gluing for closing up.
The construction process of the assembled partition wall of the toilet comprises the following steps: elastic thread → fixed ceiling keel → fixed frame keel → installation of vertical keel → door, window reinforcement → installation of 250mm high-water-proof dam → laying of water and electricity pipeline → filling of rock wool → laying of PE waterproof and moistureproof membrane → installation of transverse keel → installation of cladding plate → seam and external corner treatment → gluing and closing in.
And (3) constructing a water and electricity pipeline: the plug-in type (a plug-in type joint without hot melting and gluing) water supply and drainage pipeline is installed; and (5) plug-in type strong and weak current pipelines are installed.
The construction process of the assembled wall surface of the living room and the bedroom comprises the following steps: base course processing → paying-off → drilling and planting of expansion nails → installation of keels → installation of reinforcing plates → installation of sleeve boxes → installation of wall plates → installation of integrated window sleeves → caulking → installation of top line → installation of skirting → installation of external corner aluminum.
The construction process of the fabricated suspended ceiling comprises the following steps: installing side keels along the upper edge of the cladding plate → hidden inspection of the hydroelectric pipelines in the suspended ceiling → laying of an initial suspended ceiling plate → installing transverse keels → laying of subsequent suspended ceiling plates and keels → closing of equipment such as lamps and lanterns → adjustment of the suspended ceiling plates → edge trimming and cleaning.
The integrated heating ground construction process comprises the following steps: cleaning a base layer → marking a line of a pay-off positioning module → assembling a head module → arranging a foot assembly → installing a module → laying a floor heating pipe → arranging a balance layer → leveling → sealing a module seam → installing a water distributor-collector → pressing an indoor floor heating system → laying a plate floor.
Integrated kitchen construction process: cleaning a base layer working surface → a light partition wall → an overhead ground (integrated heating) → calcium silicate composite wall surface installation → integrated door and window installation → calcium silicate composite top surface installation → fast-assembly ground → cabinet installation → electrical installation.
The integrated toilet construction process comprises the following steps: cleaning working surface → light partition wall → connecting with same layer drainage system → overhead ground (integrated heating) → laying of thermoplastic composite waterproof chassis → water and electricity pipeline → fixing of PE waterproof and moistureproof film → installation of calcium silicate composite wall surface → installation of integrated door and window → installation of calcium silicate composite top surface → installation of sanitary ware → electrical installation.
S7, inserting the construction plan of the assembled structure, the external decoration and the assembled decoration N-21:
organizing and managing N-21 alternate flow construction:
1) the management principle is as follows: the project construction management takes general contract construction units as the leading factor and is responsible for the safety, quality and progress of project construction until the project assembly type interior decoration is completed, and the general contract units are responsible for organizing the whole process of the project from bottom to top in the flow construction. Regularly decide people and control individual layer engineering time, the assembled interior decoration inserts in advance, can prolong single process operating time, can reduce the operation number simultaneously, is favorable to improving workman's operation proficiency, improves construction quality.
2) The process principle is as follows: the quick-dismantling system of the aluminum alloy template and the attached lifting scaffold system are adopted, so that the hoisting frequency of the tower crane is saved, the three-dimensional penetration of the external decoration and the assembly type internal decoration in the construction stage of the assembly type structure is realized, the N-21 construction organization mode for the construction of the upper assembly type structure and the interaction of the lower assembly type internal decoration is realized, the water flow is carried out by dividing the number into layers and dividing the regions, the water flow is separated by dividing the number, the floor, the room and the region according to the floor plane characteristics, and the mutual interference of all the processes in a single layer is ensured.
And (3) inserting and constructing an outer vertical surface by N-21: when the main structure is constructed, 3 layers below the main structure operation layer are constructed by utilizing the attached lifting scaffold, and the construction is respectively completed from top to bottom: the outer wall hole of the template and the ring edge keel (except the wall-attached part hole of the attached lifting scaffold) is plugged in the lower layer of the structural construction layer; the second layer below the structural construction layer is subjected to hole waterproof construction, exterior wall putty construction and window railing installation; and plugging the wall attaching piece hole of the attached lifting scaffold and installing an outer window sash in three layers below the structural construction layer.
N-21 is inserted into a construction chamber: the principle of running water construction is organized from bottom to top in the whole process: all the procedures organize the flow construction from bottom to top, and each flow section only has one professional construction. The assembled main structure, the secondary structure, the aluminum alloy outer window and the outer wall coating adopt laminar flow water, and the assembled internal decoration adopts sleeve flow water; the outer decoration (including balcony and garden), indoor assembled interior decoration, public staircase (including people and goods elevator) are not crossed in the plane, and the self-flowing water is not crossed; each laminar flow section is in the sequence of exterior decoration (including balconies and garden entering the home) → interior fitting → public stairwells (including the home where the people and goods elevator is located).
Inserting nodes for N-21 penetration construction:
1) when the structure is constructed to 4 layers, the aluminum alloy template quick-release system, the attached lifting scaffold system and the construction external elevator are put into use, the construction external elevator is immediately erected along with the construction progress of the secondary structure, and the height of each time is always separated from the bottom end of the attached lifting scaffold by one layer;
2) starting inserting assembly type interior decoration construction when the structure is constructed to 4 layers;
3) when each layer of structure is constructed, a secondary structure and a smoke duct of the lower three layers are constructed, and the secondary structure masonry and the smoke duct are hoisted in advance by utilizing a tower crane before the construction laminated plywood is hoisted.
And (2) synchronization of N-21 processes: in order to ensure that the assembly type structure, the outer decoration and the assembly type decoration are synchronously carried out without the phenomenon of work nesting, the flow rhythm of the assembly type structure, the outer decoration and the assembly type decoration on each layer is 6 days.
As shown in fig. 8, the overall flow section insertion construction diagram of the N-21 insertion construction is divided into:
paying off an N-layer structure → installing a PC component → binding a component connecting steel bar → reserving a water and electricity hole → supporting a template → pouring concrete;
dismantling the template with the N-1 layer → sealing the roof → cleaning the garbage → treating the structural surface;
installing N-2 layers of outer windows and main pipelines → installing water supply, drainage, heating and fire fighting main pipelines;
n-3 layers of ground cleaning and paying-off → household separation and secondary structure building → electric wire tube dredging;
repairing N-4 layers of ceiling putty or ground concrete;
sixthly, paying off N-5 layers of wires → installing a light partition wall → arranging a water and electricity pipeline → installing rock wool-38 mm keel → installing a wallboard;
seventhly, installing an N-6 layer kitchen and toilet module → installing an integral chassis → installing a waterproof PE film → installing a wall plate;
installing an N-7-layer passenger horizontal wallboard module → installing a ground heating pipe → installing a wallboard → installing a top line;
ninthly, installing N-8 layers of doors and door and window sleeves → assembling door and window sleeves → installing sleeve doors;
wall panel installation in layer (R N-9) → equipment reinforcement installation → switch, socket opening → wall panel installation;
⑪ N-10 indoor door installation → complete set of door frame and door installation → door lock and door stopper installation;
⑫ N-11 layer product installation → distribution box installation → lamp, socket installation → cabinet installation → sanitary ware installation → shower room installation;
⑬ N-12 floor surface layer installation → floor surface cleaning → pavement board → skirting line installation → sealing with glue;
⑭ N-13 layers of clean wastes → clean reaches the delivery condition;
⑮ layer N-14 waiting for delivery;
⑯ layer N-15 waiting for delivery;
⑰ N-16 layers waiting for delivery;
⑱ layer N-17 waiting for delivery;
⑲ layer N-18 waiting for delivery;
⑳ N-19 layers waiting for delivery;
㉑ layers N-20 wait for delivery.
S8, and N-21 construction organization:
through the orderly organization of whole process interlude, insert outer decoration, assembled fitment in advance, 1 layer of assembled structure construction, 1 layer is promoted to assembled interior decoration fitment, effectively realizes "contract sign in advance, parts processing in advance, the time limit for a project in advance". Determining a construction period of the fabricated structure + exterior trim + interior trim according to the N-21 penetration construction plan in the step S7; and forming a master control network plan according to the total construction period requirement, the assembled structure, the external decoration and the assembled internal decoration, wherein the master control network plan comprises an assembled structure engineering construction progress plan, an external decoration construction progress plan, an assembled internal decoration construction progress plan, a material purchasing plan, a subpackage approach plan, an equipment installation and disassembly plan, a capital curve, a single-layer construction process and a water flowing section division.
According to the invention, when the assembly type main body structure is constructed, the follow-up work is reasonably arranged in layers, the division of the construction flow sections of the assembly type main body structure, the external decoration and the assembly type internal decoration is realized, each construction section is subjected to reasonable process decomposition, the flow construction is organized according to the process, the space three-dimensional cross operation is formed, the work efficiency is improved, and the construction period is shortened.
The following are obtained through actual engineering analysis:
1) the progress aspect is as follows:
the quick-dismantling system of the aluminum alloy template and the attached lifting scaffold can greatly improve the construction speed, the flow rhythm of the standard layer of the assembled main structure is shortened by 3 days to 6 days, and the optimization effect on the assembled flow process is obvious.
And secondly, a structural cycle process operation plan formed by an aluminum alloy template quick-release system and an attached lifting scaffold is adopted, the use efficiency of the tower crane is greatly improved, blind scheduling is reduced, and the components are controlled in a time-sharing mode, such as entering, hoisting and secondary transportation, and are arranged in a modularized mode.
Thirdly, inserting construction of the prefabricated internal decoration is carried out, when the structure construction reaches 4 layers, inserting construction of the prefabricated internal decoration is started, the flow rhythm of each layer is 6 days, 27 layers of single bodies of the overground structure are changed from positive and negative to the total construction period of the prefabricated internal decoration is 246 days, the independent construction period of the prefabricated internal decoration is only 84 days, and the total construction period can be shortened by 20%.
2) In the quality aspect: regularly decide people and control individual layer engineering time, the assembled interior decoration inserts in advance, can prolong single process operating time, can reduce the operation number simultaneously, is favorable to improving workman's operation proficiency, improves construction quality.
3) And in the aspect of fund: in the aspect of the master control network plan, a three-dimensional penetration management concept is introduced, each participating party performs work deployment according to nodes shown in the N-21 penetration construction plan, the realization of each key node of the master control network plan is effectively guaranteed, and the fund targets of all parties are realized.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (7)

1. A full-assembly integral concrete shear wall high-rise dwelling interpenetration construction method is characterized by comprising the following steps of: the number of layers of an overground structure is more than 27, the outer walls from the basement to the 3 layers are full cast-in-place shear walls, the floors from the basement to the 3 layers are full cast-in-place floor slabs, the outer walls from the 4 layers to the roof are assembled integral shear walls, and the upper walls from the 4 layers to the roof are assembled integral laminated slab assembled concrete shear wall structures;
the penetration construction method specifically comprises the following steps:
s1, analyzing the process of the traditional assembly structure method:
the process flow of the traditional construction method of the fabricated structure is as follows: the template adopts a large steel mould, the outer wall scaffold adopts a traditional outer wall scaffold, a tower crane is needed for hoisting and lifting, and a horizontal direction laminated slab post-cast layer and a vertical wall post-cast node of the integral shear wall are assembled and poured for two times;
s2, dividing engineering quantity and flowing water sections of the standard layer of the assembled main body structure:
the engineering quantity of the standard layer of the fabricated main body structure consists of the engineering quantities of a cast-in-place part, a prefabricated part and a cast-in-place node; the method comprises the following steps that the flowing water section division comprises vertical flowing water section division and horizontal flowing water section division, the vertical flowing water section division considers the influence factors that a cast-in-place staircase and an elevator car must be poured together, then the flowing water section division is carried out according to the number of components and the engineering quantity calculation factors, the horizontal flowing water section division considers the influence of the hoisting of the laminated slab on the progress, and then the flowing water section division is carried out according to the number of the components and the engineering quantity calculation factors;
s3, analyzing hanging times of the single-flow water section with the assembled structure, inserting and improving effects, and analyzing procedures:
analyzing the hanging times of the single-flow water section of the assembly structure: according to the flow line segment division in the step S2, the engineering quantity and the hanging times of each segment of the process are calculated respectively, wherein the cast-in-place node adopts an aluminum alloy template quick-release system and does not participate in the calculation of the hanging times;
the effect is improved through the single flow water section: accelerate the lifting of the outer wall scaffold: the electric self-climbing is realized by adopting an attached lifting scaffold, and the prefabricated part is hoisted in advance for half a day; inserting steel bars during hoisting of the inner wall and the outer wall for binding: utilizing the hoisting intermittence time of the inner and outer wall members to insert and bind the steel bars of the post-cast joint of the vertical wall; pouring an integrated wall top formwork: the quick-release system of the cast-in-place node aluminum alloy template is matched with the laminated slab to realize one-time formwork support and pouring of the wall top, so that the intermittent time for removing the wall formwork is saved; the process analysis of the aluminum alloy template quick-release system and the attached lifting scaffold method comprises the following steps: according to the process engineering quantity calculated in the step S2, determining key processes by taking the day as a unit, fully considering technical intervals required by positioning and throwing ribs, setting grout, grouting, stair and pre-hanging plate hoisting and roof hydroelectric installation;
s4, alternate construction, acceptance check and acceptance pre-construction and construction condition pre-construction of each flow section of the structural standard layer:
taking tower crane occupation as a leading factor, carrying out alternate construction on each flow section of the standard layer of the assembled main body structure, and particularly when the construction is hours, further modularizing the procedures by each flow section, and simultaneously reflecting the technical intermittence between the flow sections and the management contents of quality control, material entry and safe civilized construction corresponding to the operation contents of each day and each time period; and (3) structural standard layer process circulation: floor laying → elevation fixing, steel bar adjustment → chiseling → prefabricated wall body hoisting → gap blocking → grouting → wall body post-cast node steel bar binding → wall body post-cast node template → superimposed slab hoisting → roof plate steel bar binding → wall top concrete pouring;
the structure acceptance work is preposed: the method comprises the steps of (1) preposing structure inspection and acceptance work and preposing assembly type internal decoration construction conditions, inspecting and accepting an organization structure in sections, starting to insert assembly type internal decoration after a structure top plate is poured for 28 days, and performing 4-layer synchronous flow operation on the assembly type internal decoration and a main body structure;
s5, dividing the outer decoration flowing water section and analyzing the process:
the outer decoration flowing water section is divided according to the laminar flow water, and the outer decoration process comprises the following steps: the method comprises the following steps of (1) installing a door and window on an outer wall → installing a railing → locally closing up an outer wall → putty on the outer wall → lifting an attached lifting scaffold → lifting the attached lifting scaffold to the top layer and then dismantling → a roof → a waterproof protective layer on the roof → hanging a hanging basket → gluing the outer wall → priming paint on the outer wall → finishing paint on the outer wall;
s6, assembly type interior decoration construction interface, water flowing section division and process analysis:
after the top plate of the fabricated structure is poured for 28 days, before the fabricated interior decoration is inserted into the construction, the elevator for external construction is put into use, the secondary structure, the main pipeline, the external window, the smoke duct and the entrance door are completed, the hole of the external wall is closed, and the water-resisting measure is completed, and the civil engineering construction unit transfers the construction site to the fabricated interior decoration construction unit; the assembled interior decoration construction unit integrally implements the wall top ground of the inner main body structure, wherein, the suspended ceiling, the partition wall and the wall surface, the floor surface, the inner door and window, the kitchen and the toilet, the equipment and the pipeline and other assembled interior decoration parts;
the assembly type interior decoration water flowing section is divided according to a set, and the process flow of the assembly type interior decoration is as follows: interface acceptance → compound ruler paying-off → indoor waterproof terrace construction → assembly type partition wall part → water and electricity pipeline construction → concealed project acceptance → wall surface, top surface, ground construction → part installation → inner door → cleaning acceptance;
s7, inserting the construction plan of the assembled structure, the external decoration and the assembled decoration N-21:
and (3) inserting and constructing an outer vertical surface by N-21: when the main structure is constructed, 3 layers below the main structure operation layer are constructed by utilizing the attached lifting scaffold, the construction is respectively completed from top to bottom, and the layers move upwards layer by layer along with the lifting of the attached lifting scaffold to form external decoration three-dimensional alternate flow construction;
n-21 is inserted into a construction chamber: according to the principle that the whole process organizes the flowing water construction from bottom to top, all the working procedures organize the flowing water construction from bottom to top, and each flowing water section only has one professional construction; the assembled main structure, the secondary structure, the aluminum alloy outer window and the outer wall coating adopt laminar flow water, and the assembled internal decoration adopts sleeve flow water; the outer decoration, the indoor assembly type interior decoration and the public staircases do not intersect in the plane, and the water flows in the public staircases and does not intersect; each laminar water flow section is sequentially decorated according to the outer decoration → the assembled inner decoration → the suite where the public stairwell and the goods and people ladder are located;
inserting nodes for N-21 penetration construction: when the structure is constructed to 4 layers, the aluminum alloy template quick-release system, the attached lifting scaffold system and the construction external elevator are put into use, the construction external elevator is immediately erected along with the construction progress of the secondary structure, and the height of each time is always separated from the bottom end of the attached lifting scaffold by one layer; starting inserting assembly type interior decoration construction when the structure is constructed to 4 layers; when each layer of structure is constructed, a secondary structure and a smoke duct of the lower three layers are constructed, and the secondary structure masonry and the smoke duct are hoisted in advance by using a tower crane before the construction laminated plywood is hoisted;
the process of N-21 insertion construction is synchronous: the assembly type structure, the outer decoration and the assembly type decoration are carried out synchronously, and the flow rhythm of the assembly type structure, the outer decoration and the assembly type decoration of each layer is 6 days;
s8, N-21 construction organization:
through the ordered organization of the whole process, the external decoration and the assembly type decoration are inserted in advance, 1 layer of the assembly type structure construction is carried out, 1 layer of the assembly type internal decoration is improved, and the contract signing, the part processing and the construction period are advanced; determining a construction period of the fabricated structure + exterior trim + interior trim according to the N-21 penetration construction plan in the step S7; and forming a master control network plan according to the total construction period requirement, the assembled structure, the external decoration and the assembled internal decoration, wherein the master control network plan comprises an assembled structure engineering construction progress plan, an external decoration construction progress plan, an assembled internal decoration construction progress plan, a material purchasing plan, a subpackage approach plan, an equipment installation and disassembly plan, a capital curve, a single-layer construction process and a water flowing section division.
2. The full-assembly integral type concrete shear wall high-rise dwelling inserting construction method according to claim 1, characterized in that: in the step S2, the consumption of the standard layer steel bars, the templates and the concrete of the assembly layer cast-in-place nodes in the cast-in-place node engineering quantity is calculated one by each node and the cast-in-place areas of the elevator shaft and the stairwell; the prefabricated part engineering quantity comprises classification details and single-layer statistics, the prefabricated part statistics is to count and summarize the classification details of the prefabricated parts, the single-layer part models and the quantity, and the models, the quantity and the distribution of the prefabricated parts are mastered through a statistical table.
3. The full-assembly integral type concrete shear wall high-rise dwelling inserting construction method according to claim 1, characterized in that: in the step S3, the tower crane is used for wall body hoisting, steel bar hoisting, horizontal member hoisting and wall top concrete pouring in the hoisting frequency calculation, the hoisting frequency needs to be calculated, each prefabricated member occupies 1 crane, the steel bars are calculated according to 0.5t per crane, and the concrete pouring bucket is calculated according to 1m per crane 3 And (4) calculating.
4. The full-assembly integral type concrete shear wall high-rise dwelling inserting construction method according to claim 1, characterized in that: in step S3, the key line of the single-flow section of the fabricated structure is: paying off the floors, lifting the attached lifting scaffold → hoisting the prefabricated wall body → binding the steel bars of the post-cast node of the wall body → moulding the post-cast node of the wall body → hoisting the laminated slab → binding the steel bars of the top plate → pouring concrete on the top of the wall; the non-critical lines are: the method comprises the steps of floor paying-off synchronous positioning wall body swing rib → slurry sitting is started after a part of a prefabricated wall body is hoisted, slurry sitting needs 24 hours for cooling and shaping → wall body grouting is carried out after wall body post-pouring node steel bars are accepted, ring edge keels and independent supports are arranged while wall body grouting → wall body post-pouring node formwork supporting is carried out, and hoisting of N-1 layers of stairs → roof water and electricity pipeline installation and roof steel bar binding are carried out synchronously by utilizing tower crane intermittence.
5. The full-assembly integral type concrete shear wall high-rise dwelling inserting construction method according to claim 1, characterized in that: in the step S6, in the above step,
and (4) interface acceptance: before the assembly type interior decoration is inserted into construction, the construction is carried out by using an elevator, a secondary structure, a main pipeline, an outer window, a smoke air duct and an entrance door are completed, a hole of an outer wall is sealed, water-resisting measures are completed, and a construction site is handed over to an assembly type interior decoration construction unit by a civil engineering unit;
a complex ruler paying-off process: cleaning site → popping a square and upright datum line → popping a horizontal datum line → popping a partition wall keel line, a pipeline keel line → popping a ceiling keel line → popping a ground module completing line → popping a 38mm keel completing line, 38mm keel arranging line → popping a punching position line → popping a reinforcing plate position identification line → popping a switch/socket position identification line → popping a lamp position identification line → popping a strong electric pipeline direction line → popping a weak electric equipment position identification line → popping a weak electric pipeline direction line → popping a hot electric pipeline direction line → popping a cold electric pipeline direction line → popping a water outlet position identification line → popping a ground paving mark → popping a reentrant corner pressing plate paying-off mark → popping a non-standard wall plate line → popping a wall plate number;
construction of the indoor waterproof terrace: coating waterproof paint on the base floor and the wall surface of a kitchen and a toilet; laying damp-proof cloth or damp-proof film on the floor of the living room and the bedroom which do not need to be waterproof;
kitchen, sitting room assembled partition wall construction flow: elastic thread → fixed ceiling keel → fixed frame keel → installation of vertical keel and one side 38 keel → door, window reinforcement → laying of water and electricity pipeline → filling of rock wool → installation of transverse keel → installation of reinforcing plate → installation of wall plate → seam and external corner treatment → gluing for closing up;
the construction process of the assembled partition wall of the toilet comprises the following steps: elastic thread → fixed ceiling keel → fixed frame keel → installation of vertical keel → door, window reinforcement → installation of 250mm high-water-proof dam → laying of water and electricity pipeline → filling of rock wool → laying of PE waterproof and moisture-proof membrane → installation of transverse keel → installation of cladding plate → seam and external corner treatment → gluing and closing in;
and (3) constructing a water and electricity pipeline: installing an instant insertion type water supply and drainage pipeline; installing plug-in strong and weak current pipelines;
the construction process of the assembled wall surface of the living room and the bedroom comprises the following steps: base layer processing → paying-off → drilling and planting of expansion nails → installation of keels → installation of reinforcing plates → installation of sleeve boxes → installation of wall plates → installation of integrated window sleeves → caulking → installation of top lines → installation of skirting → installation of external corner aluminum materials;
the construction process of the fabricated suspended ceiling comprises the following steps: installing side keels along the upper edge of the cladding plate → hidden inspection of the hydroelectric pipelines in the suspended ceiling → laying of an initial suspended ceiling plate → installing transverse keels → laying of subsequent suspended ceiling plates and keels → closing of equipment such as lamps and lanterns → adjustment of the suspended ceiling plates → edge closing cleaning;
the integrated heating ground construction process comprises the following steps: cleaning a base layer → marking lines of a paying-off positioning module → typesetting and assembling a first module → placing a foot margin assembly → an installation module → laying a floor heating pipe → placing a balance layer → leveling → sealing of module splicing seams → installing a water diversity device → pressing an indoor floor heating system → laying a plate floor;
integrated kitchen construction process: cleaning a base layer working surface → a light partition wall → an overhead ground → calcium silicate composite wall installation → integrated door and window installation → calcium silicate composite top surface installation → fast-assembly ground → cabinet installation → electrical installation;
the integrated toilet construction process comprises the following steps: cleaning a working surface → a light partition wall → being connected with a drainage system on the same layer → an overhead ground → laying of a thermoplastic composite waterproof chassis → a water and electricity pipeline → fixing of a PE waterproof and moistureproof film → mounting of a calcium silicate composite wall → mounting of an integrated door and window → mounting of a calcium silicate composite top surface → mounting of a sanitary appliance → electrical mounting.
6. The full-assembly integral type concrete shear wall high-rise dwelling inserting construction method according to claim 1, characterized in that: in step S7, the following 3 concrete steps of constructing the main structure working layer by using the attached lifting scaffold include: the outer wall hole of the template and the ring edge keel is plugged in the lower layer of the structure construction layer; the second layer below the structural construction layer is subjected to hole waterproof construction, exterior wall putty construction and window railing installation; and (3) plugging the wall attaching piece hole of the attached lifting scaffold and installing the outer window sash by three layers below the structural construction layer.
7. The full-assembly integral type concrete shear wall high-rise dwelling inserting construction method according to claim 1, characterized in that: in step S7, the process of the N-21 insertion construction is decomposed into:
paying off an N-layer structure → installing a PC component → binding a component connecting steel bar → reserving a hydroelectric hole → supporting a formwork → pouring concrete;
dismantling the template with the N-1 layer → sealing the roof → cleaning the garbage → treating the structural surface;
installing N-2 layers of outer windows and main pipelines → installing water supply, drainage, heating and fire fighting main pipelines;
n-3 layers of ground cleaning and paying-off → household separation and secondary structure building → electric wire tube dredging;
repairing N-4 layers of ceiling putty or ground concrete;
sixthly, paying off N-5 layers of wires → installing a light partition wall → arranging a water and electricity pipeline → installing rock wool-38 mm keel → installing a wallboard;
seventhly, installing an N-6 layer kitchen and toilet module → installing an integral chassis → installing a waterproof PE film → installing a wall plate;
installing an N-7-layer passenger horizontal wallboard module → installing a ground heating pipe → installing a wallboard → installing a top line;
ninthly, installing N-8 layers of doors and door and window sleeves → assembling door and window sleeves → installing sleeve doors;
wall panel installation at layer (R N-9) → equipment reinforcement installation → switches, socket openings → wall panel installation;
⑪ N-10 indoor door installation → complete set of door frame and door installation → door lock and door stopper installation;
⑫ N-11 layer product installation → distribution box installation → lamp, socket installation → cabinet installation → sanitary ware installation → shower room installation;
⑬ N-12 floor surface layer installation → floor surface cleaning → pavement board → skirting line installation → sealing with glue;
⑭ N-13 layers of clean wastes → clean reaches the delivery condition;
⑮ layer N-14 waiting for delivery;
⑯ layer N-15 waiting for delivery;
⑰ N-16 layers waiting for delivery;
⑱ layer N-17 waiting for delivery;
⑲ layer N-18 waiting for delivery;
⑳ N-19 layers waiting for delivery;
㉑ layer N-20 waits for delivery.
CN202210653255.2A 2022-06-10 2022-06-10 Full-assembly integral concrete shear wall high-rise dwelling interpenetration construction method Pending CN114809635A (en)

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