CN114794344A - Aloe processing technology - Google Patents

Aloe processing technology Download PDF

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Publication number
CN114794344A
CN114794344A CN202210133235.2A CN202210133235A CN114794344A CN 114794344 A CN114794344 A CN 114794344A CN 202210133235 A CN202210133235 A CN 202210133235A CN 114794344 A CN114794344 A CN 114794344A
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China
Prior art keywords
aloe
juice
processing technology
processing
pulp
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Pending
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CN202210133235.2A
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Chinese (zh)
Inventor
黄初笑
林瀚
林伟
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Hainan Huiyan Bioengineering Co ltd
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Hainan Huiyan Bioengineering Co ltd
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Priority to CN202210133235.2A priority Critical patent/CN114794344A/en
Publication of CN114794344A publication Critical patent/CN114794344A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/385Concentrates of non-alcoholic beverages
    • A23L2/39Dry compositions
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/70Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
    • A23L2/72Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/70Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
    • A23L2/84Clarifying or fining of non-alcoholic beverages; Removing unwanted matter using microorganisms or biological material, e.g. enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/30Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
    • A23L5/32Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation using phonon wave energy, e.g. sound or ultrasonic waves
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00Machines or apparatus for extracting juice
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N7/00Peeling vegetables or fruit
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Zoology (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention relates to the technical field of aloe processing, and discloses an aloe processing technology, which comprises the following steps: the aloe leaf harvesting and beautifying tea leaves are picked in an aloe planting base, and then are subjected to cleaning, peeling, sealed transportation of pulp, juice grinding and storage, heating enzymolysis, ultrasonic decomposition, filtering and clarification, and finally concentration and packaging. The aloe processing technology realizes the cyclic decomposition treatment of the aloe raw juice in the ultrasonic high-frequency generator by adopting the technology or the processing method for decomposing the aloe raw juice by adopting the ultrasonic equipment so as to decompose macromolecules into tiny molecules on the premise of not damaging and losing active ingredients such as aloe polysaccharide and the like, ensure that the active ingredients of products can be fully absorbed in the using process, ensure the yield of dry powder, improve the processing efficiency and the processing quality, and improve the yield of the dry powder compared with a homogeneous enzymolysis technology.

Description

Aloe processing technology
Technical Field
The invention relates to the technical field of aloe processing, in particular to an aloe processing technology.
Background
The aloe belongs to perennial evergreen herbaceous succulent plants, has the characteristics of thick flesh and succulent, contains a large amount of barbaloin, rich vitamins B2, B6, B12 and eight essential amino acids and mineral substances for human bodies, and has the miraculous medicinal and health-care effects as well as the miraculous beauty-maintaining and young-keeping functions; aloe has effects of sterilizing, diminishing inflammation, enhancing immunity, clearing heat, relaxing bowels, healing wound, preventing colitis, reducing blood lipid, blood sugar and blood pressure, improving circulatory system and sleep quality, preventing and treating digestive system diseases and stimulating appetite, so that Aloe product is widely used in fields of food, skin care, health care, medicine, etc.
The aloe is called as a magic plant, and the products containing aloe components in the market are also numerous and countless in alexandrium, and the production process flow is basically as follows: fresh leaves → cleaning → disinfection → pulverization → pectin enzymolysis → filtration → concentration → freeze-drying → liquid preparation and product processing.
The aloe contains rich active substances, the extraction technology of the aloe dry powder is long in time consumption and complex in process, the existing aloe decomposition process is homogenization and enzymolysis, the homogenization process is far from extremely decomposing active ingredients such as polysaccharide, the enzymolysis method can effectively decompose the active ingredients such as polysaccharide, the product produced by the enzymolysis process has too poor effect according to the results of market investigation of several years, the yield of the dry powder is much less after the two processes are clarified, filtered and dried, the yield of the unfiltered dry powder is about 2.5 percent by gel juice processing, and the yield of the filtered dry powder is about 1 percent, so that the ingredients of the aloe active substances can be greatly reduced, and a plurality of functions of the finished product are greatly reduced, therefore, a process for processing the aloe is required to be provided to solve the problems.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an aloe processing technology, which has the advantages of short processing time, direct extraction of aloe into aloe raw juice, guarantee of the components of aloe active substances, guarantee of the full absorption of the effective components of the product in the using process and the like, and solves the problems that the extraction technology of aloe dry powder is long in time consumption and complex in process, and the aloe is crushed, enzymolyzed and freeze-dried, so that the components of the aloe active substances can be greatly reduced, and a plurality of functions of the finished product are greatly reduced.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an aloe processing technology comprises the following steps: the aloe leaf harvesting and beautifying tea leaves are picked in an aloe planting base, and then are subjected to cleaning, peeling, sealed transportation of pulp, juice grinding and storage, heating enzymolysis, ultrasonic decomposition, filtering and clarification, and finally concentration and packaging.
Preferably, the harvested American leaves are leaves on mature aloe, and aloe leaves which are disease-free, spot-free and normal green in color need to be selected, so that the mature aloe is rich in nutrition and can improve the curative effect.
Preferably, after the aloe leaves are cleaned, the aloe is efficiently peeled, then the peeled aloe pulp is barreled and sealed, and is quickly transported to a factory after being loaded on a vehicle, so that the time of the aloe pulp in the sealed barrel is reduced, the nutrition loss is avoided, and the processing time can be saved.
Preferably, the aloe can be juiced by a colloid mill, and the juice is pumped into a storage tank for storage, so that the aloe is directly extracted into the aloe raw juice, the active ingredients of the aloe are not easily reduced, and most of the efficacy of the aloe is maintained.
Preferably, the stored aloe juice is subjected to instantaneous heating enzymolysis, and is subjected to vibration to realize coarse filtration, and the residue is filtered to realize extraction of the aloe juice.
Preferably, after the coarse filtration, the ultra-fine decomposition is carried out by using an ultrasonic high-frequency device, and the yield of the non-filtered dry powder is about 2.5% calculated by processing gel juice through an ultrasonic high-frequency treatment process, but the yield of the filtered dry powder is about 2.2%, so that the yield of the dry powder is improved.
Preferably, in the filtering and clarifying operation, the decomposed aloe juice may be filtered and clarified by a filter press, and finally concentrated and packaged.
Compared with the prior art, the invention provides an aloe processing technology, which has the following beneficial effects:
1. the aloe processing technology realizes the cyclic decomposition treatment of the aloe raw juice in the ultrasonic high-frequency generator by adopting the technology or the processing method for performing the decomposition treatment on the aloe raw juice by adopting the ultrasonic equipment so as to decompose macromolecules into tiny molecules on the premise of not damaging and losing active ingredients such as aloe polysaccharide and the like, ensure that the active ingredients of products can be fully absorbed in the using process, ensure the yield of dry powder, improve the processing efficiency and the processing quality, and improve the yield of the dry powder compared with the homogenization and enzymolysis technology.
2. The aloe processing technology is characterized in that aloe leaves are directly extracted into aloe raw juice, peeling is carried out on the aloe raw juice, aloe pulp is quickly transported in a sealed mode, the extraction processing time is shortened, and the time from picking to extraction processing of aloe is strictly controlled within six hours.
Drawings
FIG. 1 is a flow chart of the process steps of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a process for processing aloe, the steps of the process for processing aloe are as follows: the method comprises the steps of picking harvested American leaves in an aloe planting base, cleaning, peeling, carrying out sealed transportation on pulp, grinding juice for storage, carrying out heating enzymolysis, carrying out ultrasonic decomposition, filtering for clarification, and finally carrying out concentration packaging, wherein the conventional decomposition process is homogenization and enzymolysis, the homogenization process is far from carrying out ultramicro decomposition on active ingredients such as polysaccharide, the enzymolysis method can effectively decompose the active ingredients such as polysaccharide, the product produced by the enzymolysis process has much poor effect according to the results of market investigation of years, the yield of dry powder is much less after the two processes are clarified, filtered and dried, the yield of the dry powder is much less (calculated by gel juice processing, the yield of the unfiltered dry powder is about 2.5 percent, and the yield of the filtered dry powder is about 1 percent), picking the harvested American leaves on mature aloe, and selecting aloe leaves which are free of diseases, free of spots and have normal green color, the aloe leaf cleaning agent is characterized in that the aloe leaf is clean, soil, sand, stones, metals and other impurities are required to be free of the surface of the aloe leaf when the aloe leaf is cleaned, the aloe leaf is not damaged as much as possible when the aloe leaf is cleaned so as to prevent the juice of the aloe leaf from being lost, and then the cleaned aloe leaf is drained and the surface of the aloe leaf is wiped to remove the moisture on the surface of the aloe leaf.
The aloe is efficiently peeled, the imported aloe peeling equipment is adopted to efficiently peel and dry aloe leaves, aloe pulp is reserved, then the aloe pulp is put into a dicing machine to be diced, the side length of the diced aloe pulp is about 0.3 cm, the diced aloe pulp is relatively consistent in size, the sealed and barreled aloe pulp is convenient to seal and barreled, the peeled aloe pulp is barreled and sealed, and is quickly transported to a factory, the aloe pulp is prevented from causing nutrition loss after being sealed for a long time, the internal quality of fresh aloe leaves is prevented from being influenced, the extraction processing speed of aloe is accelerated, the aloe can be ground into juice by a colloid grinder, the aloe pulp is taken out from the interior of the barreled pulp, and the diced aloe pulp is poured into the colloid of the grinder, because of the volume of aloe pulp is less to be convenient for the colloid mill to grind the aloe, and make the colloid mill grind the back to the aloe, can produce the aloe juice, thereby can extract the inside aloe juice of colloid mill, and save juice suction to storage jar, thereby directly extract into the aloe fumet with the aloe, need not smash enzymolysis and freeze-drying operation, thereby remain the inside active matter composition of aloe, and then can guarantee off-the-shelf function effect.
Before heating enzymolysis, solution preparation is carried out according to a special formula, the stored aloe juice is added into the special formula solution and fully stirred, so that the stirred solution can be heated and enzymolyzed, the stored aloe juice is instantaneously heated and enzymolyzed, the aloe juice and the formula solution are mixed and stirred, instantaneous heating enzymolysis is carried out according to the special formula and process, and the instantaneous heating enzymolysis is carried out by vibrating the solution to realize coarse filtration, thus filtering residues generated by enzymolysis, after the coarse filtration, extremely decomposing the residues by using an ultrasonic temperature wave high-frequency device, carrying out circular decomposition treatment by using an ultrasonic high-frequency generator, decomposing macromolecules into extremely tiny molecules on the premise of not damaging and losing active ingredients such as aloe polysaccharide and the like, and ensuring that the active ingredients of the product can be fully absorbed in the using process, the method avoids the reduction of the components of aloe active substances, ensures the functionality of finished products, improves the use efficiency, ensures that the yield of the dry powder which is not filtered is about 2.5 percent by the ultrasonic high-frequency treatment process and is calculated by gel juice processing, but the yield of the dry powder after being filtered is about 2.2 percent, ensures that the yield of the dry powder of the ultrasonic high-frequency treatment process is higher than that of the dry powder produced by the homogenization and enzymolysis process by comparing with the yield of the dry powder produced by the existing homogenization and enzymolysis process, can filter and clarify the decomposed aloe juice by a filter press when carrying out the filtering and clarification operation, finally realizes the concentration and encapsulation operation, and the aloe is processed as soon as possible within 4 to 6 hours after being picked, otherwise, the internal quality of fresh aloe leaves can be influenced, and the time from picking to the extraction and processing can be strictly controlled within 6 hours by the aloe processing process, thereby ensuring the fresh quality of the aloe.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. An aloe processing technology comprises the following steps: the aloe leaf harvesting and beautifying tea leaves are picked in an aloe planting base, and then are subjected to cleaning, peeling, sealed transportation of pulp, juice grinding and storage, heating enzymolysis, ultrasonic decomposition, filtering and clarification, and finally concentration and packaging.
2. The aloe vera processing technology as set forth in claim 1, wherein: the harvested American leaves are leaves on mature aloe, and aloe leaves which are disease-free, spot-free and normal green in color need to be selected.
3. The aloe vera processing technology as set forth in claim 1, wherein: cleaning aloe leaves, efficiently peeling the aloe, barreling and sealing the peeled aloe pulp, loading the aloe pulp on a vehicle, and quickly transporting the aloe pulp to a factory.
4. The aloe vera processing technology as set forth in claim 1, wherein: the aloe juice may be ground by a colloid mill and pumped into a storage tank for storage, thereby directly extracting the aloe into the aloe juice.
5. The aloe vera processing technology as set forth in claim 1, wherein: and (3) carrying out instantaneous heating enzymolysis on the stored aloe juice, and vibrating the aloe juice to realize coarse filtration.
6. The aloe vera processing technology as set forth in claim 1, wherein: after coarse filtration, ultrasonic high-frequency equipment is needed for extreme decomposition, and the yield of the unfiltered dry powder is about 2.5 percent and the yield of the filtered dry powder is about 2.2 percent by the ultrasonic high-frequency treatment process based on gel juice processing.
7. The aloe vera processing technology as set forth in claim 1, wherein: when the filtering and clarifying operation is carried out, the decomposed aloe juice can be filtered and clarified through a filter press, and finally the concentrating and packaging operation is realized.
CN202210133235.2A 2022-02-11 2022-02-11 Aloe processing technology Pending CN114794344A (en)

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CN202210133235.2A CN114794344A (en) 2022-02-11 2022-02-11 Aloe processing technology

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Application Number Priority Date Filing Date Title
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1419861A (en) * 2002-12-05 2003-05-28 苏州赛恩生物工程有限公司 Aloe gel juice degradation clarifying method
CN1565517A (en) * 2003-06-09 2005-01-19 尤孝本 Preparing method of nanometer level high purity freeze dried powder of aloe and its preparation
CN101948550A (en) * 2010-10-13 2011-01-19 云南万绿生物股份有限公司 Processing method of high-purity aloe acetylated polysaccharide

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1419861A (en) * 2002-12-05 2003-05-28 苏州赛恩生物工程有限公司 Aloe gel juice degradation clarifying method
CN1565517A (en) * 2003-06-09 2005-01-19 尤孝本 Preparing method of nanometer level high purity freeze dried powder of aloe and its preparation
CN101948550A (en) * 2010-10-13 2011-01-19 云南万绿生物股份有限公司 Processing method of high-purity aloe acetylated polysaccharide

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
闵莉静等: "酶-超声双辅助提取中华芦荟多糖的工艺分析", 南方农业, vol. 10, no. 3, pages 155 *

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