CN114788578B - Walnut shell extract for cigarettes, preparation method and cigars - Google Patents

Walnut shell extract for cigarettes, preparation method and cigars Download PDF

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Publication number
CN114788578B
CN114788578B CN202210547297.8A CN202210547297A CN114788578B CN 114788578 B CN114788578 B CN 114788578B CN 202210547297 A CN202210547297 A CN 202210547297A CN 114788578 B CN114788578 B CN 114788578B
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walnut shell
extract
cigarettes
walnut
shell powder
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CN114788578A (en
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李星
吴昭
周红审
程书锋
谢超
祃志明
齐富友
彭建
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China Tobacco Hubei Industrial LLC
Wuhan Huanghelou Flavoring and Essence Co Ltd
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China Tobacco Hubei Industrial LLC
Wuhan Huanghelou Flavoring and Essence Co Ltd
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/24Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
    • A24B15/26Use of organic solvents for extraction
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/12Steaming, curing, or flavouring tobacco

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Tobacco Products (AREA)
  • Seasonings (AREA)

Abstract

The application discloses a preparation method of a walnut shell extract for cigarettes, which comprises the following steps: crushing walnut shells to obtain walnut shell powder; placing walnut shell powder in maltitol aqueous solution, mixing uniformly, and soaking; baking the soaked walnut shell powder; adding water into the baked walnut shell powder, carrying out ultrasonic extraction, and carrying out primary filtration to obtain a water extract; adding ethanol into the water extract for precipitation, filtering for the second time, and concentrating the filtrate to obtain the walnut shell extract for the cigarettes. The application also provides a walnut shell extract for cigarettes and cigars. The walnut shell extract for the cigarette can obtain more effective components from walnut shells through the soaking and baking process of the maltitol aqueous solution, so that the prepared walnut shell extract for the cigarette has better effect on solving the problems of green miscellaneous gas and bitter taste of cigar leaves after being added into the cigar leaves as spice, and brings more comfortable cigar experience feeling to smokers.

Description

Walnut shell extract for cigarettes, preparation method and cigars
Technical Field
The application relates to the technical field of cigarette manufacturing, in particular to a walnut shell extract for cigarettes, a preparation method and cigars.
Background
Cigars are a unique tobacco product, and traditionally cigars are smoking cigarettes that are all manually wrapped with tobacco leaves. The cigar has the characteristics of rich fragrance, unique cultural charm and the like, is accepted by a plurality of tobacco consumers in recent years, and the development of the domestic cigar enters a rapid rising stage after the restriction factors such as production process, equipment and the like are gradually solved. In our country, cigars are an emerging tobacco product, and although consumption is far less widespread than cigarettes, in recent years, the scale of cigar production in China is rapidly increasing, and the demand for raw materials is more demanding in terms of quantity and quality.
The walnut shells are byproducts of the kernels of the walnuts, are hard, are generally discarded or burnt as wastes in the processing and kernel-taking process, and not only is the utilization value low, but also resource waste and environmental pollution are caused. In order to enhance the full utilization of walnut shell resources and produce products with high added value, a great deal of research is also carried out by domestic and foreign scholars on the application research of walnut shells, and the study is mainly focused on the production of active carbon, the extraction of brown pigment, antioxidants and anti-aggregation agents, filter materials and plugging materials in filters, the processing of organic diluting fertilizers and the like. However, there have been few studies on the application of the baked walnut shells as cigars.
At present, most of common natural spices are obtained by extracting natural spices by a traditional extraction method, and the natural spices which can be developed are limited by a permitted list of tobacco additives, and the quality problems of the domestic cigar tobacco leaves cannot be solved in the aspects of aroma, taste and the like of the prepared spices.
Disclosure of Invention
In order to solve the above technical problems, a first object of the present invention is to provide a method for preparing a walnut shell extract for cigarettes; the second purpose of the invention is to provide a walnut shell extract for cigarettes, and the third purpose of the invention is to provide a cigar; the walnut shell extract for the cigarette can obtain more effective components from the walnut shell through the soaking and baking process of the aqueous solution of maltitol, so that the prepared walnut shell extract for the cigarette has better effect on solving the problems of green miscellaneous gas and bitter taste of the cigar leaves after being added into the cigar leaves as spice, and brings more comfortable cigar experience feeling for smokers.
The technical scheme provided by the invention is as follows:
a preparation method of a walnut shell extract for cigarettes comprises the following steps:
crushing walnut shells to obtain walnut shell powder;
placing walnut shell powder in maltitol aqueous solution, mixing uniformly, and soaking;
baking the soaked walnut shell powder;
adding water into the baked walnut shell powder, carrying out ultrasonic extraction, and carrying out primary filtration to obtain a water extract;
adding ethanol into the water extract for precipitation, filtering for the second time, and concentrating the filtrate to obtain the walnut shell extract for the cigarettes.
Preferably, the walnut shells are crushed and then screened by a 20-40 mesh screen to obtain walnut shell powder.
Preferably, the walnut shell powder is put into the maltitol aqueous solution to be uniformly stirred and soaked for 24-30h.
Preferably, the mass fraction of the aqueous solution of maltitol is between 20% and 40%.
Preferably, the soaked walnut shell powder is baked at 120-140 ℃ for 3-5h.
Preferably, the mass ratio of the baked walnut shell powder to water is 1.
Preferably, the power of ultrasonic extraction is 350-450w, and the time of ultrasonic extraction is 20-40min.
Preferably, the aqueous extract is concentrated to a relative density of 1.1 to 1.2g/cm 3 Then adding ethanol with the mass 5-10 times of the concentrated water extract for precipitation; second filtering, and concentrating the filtrate to relative density of 1.1-1.2g/cm 3 And obtaining the walnut shell extract for cigarettes.
A walnut shell extract for cigarettes is characterized by being prepared by any one of the preparation methods.
A cigar is prepared by uniformly coating the walnut shell extract for cigar on cigar tobacco leaf at a weight ratio of 0.5-1.5%, balancing at 22 + -2 deg.C and humidity of 60 + -5% for 48 hr, and rolling into cigar.
The preparation method of the walnut shell extract for the cigarette is different from a traditional spice extraction method, and the walnut shell powder is soaked in a maltitol aqueous solution and baked and then subjected to ultrasonic extraction before the walnut shell is extracted by purified water. More effective components can be obtained from walnut shells through the soaking and baking processes of the maltitol aqueous solution, so that the prepared walnut shell extract for the cigarette has better effect on solving the problems of green miscellaneous gas and bitter taste of the cigar leaves after being added into the cigar leaves as the spice, and brings more comfortable cigar experience for smokers.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort belong to the protection scope of the present application.
Example 1
A walnut shell extract for cigarettes is prepared by the following method:
crushing a certain amount of walnut shells, and sieving the crushed walnut shells with a 40-mesh sieve to obtain walnut shell powder;
placing the walnut shell powder into a maltitol aqueous solution with the mass fraction of 20%, uniformly mixing, and soaking for 24 hours;
baking the soaked walnut shell powder at 120 ℃ for 3h;
adding 1600g of purified water into 200g of baked walnut shell powder, and then carrying out ultrasonic extraction with the ultrasonic extraction power of 450w for 40min; first filtering to obtain water extract;
concentrating the water extract to relative density of 1.2g/cm 3 Then adding ethanol with 5 times of mass of the concentrated water extract for precipitation, wherein the volume fraction of the ethanol is 50%, secondly filtering, concentrating the filtrate to obtain a filtrate with a relative density of 1.2g/cm 3 And obtaining the walnut shell extract for cigarettes.
Sensory evaluation: the cigarette walnut shell extract prepared in the example 1 is coated on the cigar tobacco leaves according to 0.5%,1% and 1.5% of the cigar tobacco leaf mass and is marked as A1, A2 and A3 respectively, and then the cigar tobacco leaves are placed under the conditions of temperature of 22 +/-2 ℃ and relative humidity of 60 +/-5% for balancing for 48 hours. The cigar tobacco leaves are taken out and rolled into cigars, sensory evaluation is carried out on A1, A2 and A3 through a professional group consisting of 7 persons, and smoking results are scored from the aspects of characteristics such as aroma, smoke, taste and the like, wherein the score is 100. No. 0 is a control (i.e., tobacco leaves not sprayed with spices are rolled into cigars) and is scored as 70 points, the other samples are scored with reference to No. 0. The results of the smoke panel are shown in table 1:
TABLE 1
Sample numbering 0 A1 A2 A3
Score of 70 76 88 82
As can be seen from Table 1, the coating weight of the walnut shell extract for the cigarette is in the range of 0.5-1.5%, and the smoking scores are all higher than that of cigars rolled from tobacco leaves which are not sprayed with spices. Wherein the optimal coating amount of the walnut shell extract for the cigarette is 1%, and the pure fragrance of the cigar itself can be reduced and the smoking taste is influenced due to excessive spraying of the walnut shell extract for the cigarette.
Example 2
The same as in example 1 except that the soaked walnut shell powder was baked at 130 ℃.
Example 3
The same as in example 1 except that the soaked walnut shell powder was baked at 140 ℃.
Example 4
The same as in example 1 except that the soaked walnut shell powder was baked at 120 ℃ for 4 hours.
Example 5
The same as in example 1, except that the walnut shell powder after soaking was baked at 120 ℃ for 5 hours.
The flavors prepared in examples 1 to 5 were subjected to rating evaluation by the same sensory evaluation method, and the results of the evaluation are shown in Table 2, and the coating amounts were all 1%.
TABLE 2
Sample numbering Example 1 Example 2 Example 3 Example 4 Example 5
Score of 88 91 85 90 91
As can be seen from Table 2, the optimum baking temperature is 130 ℃, the baking time 4h is slightly better than 3h in score, and the baking time 3h is actually selected in combination with production.
Example 6
Same as example 2 except that the time for ultrasonic extraction was 20min.
Example 7
Same as example 2 except that the time for ultrasonic extraction was 30min.
Example 8
The same as example 2 except that the power of ultrasonic extraction was 350w.
Example 9
The same as example 2 except that the power of ultrasonic extraction was 400w.
The fragrances prepared in examples 6 to 9 were rated using the same sensory evaluation method and the results of the smoke panel test are shown in Table 3. The amount of perfume applied was 1%.
TABLE 3
Sample numbering Example 2 Example 6 Example 7 Example 8 Example 9
Score of 91 80 90 80 87
As can be seen from Table 3, the ultrasound time of 40min is slightly better than 30min, and the ultrasound time of 30min is selected in combination with the actual production; ultrasonic power 450w.
Example 10
The same as example 7 except that walnut shell powder was immersed in an aqueous solution of maltitol having a mass fraction of 30%.
Example 11
The same as example 7 except that walnut shell powder was immersed in an aqueous solution of maltitol having a mass fraction of 40%.
Example 12
The same as example 7, except that the mass ratio of the walnut shell powder after baking to water was 1.
Example 13
The same as example 7, except that the mass ratio of the walnut shell powder after baking to water was 1.
The walnut shell extracts for cigarettes prepared in examples 10 to 13 were subjected to scoring evaluation by the same sensory evaluation method, and the results of smoking evaluation are shown in table 4, wherein the coating weight was 1%.
TABLE 4
Sample numbering Example 7 Example 10 Example 11 Example 12 Example 13
Score of 90 92 87 88 80
As can be seen from table 4, the maltitol solution content is optimally 30% compared to example 7, the material ratio is optimally combined with a production yield of 1.
The chemical composition prepared in example 10 was analyzed.
VOC-GC-MS gas chromatograph-Mass spectrometer, agilent, USA;
rotary evaporator, yamato, japan;
BP210S electronic analytical balance, sydoris ltd, germany;
oven, binder, germany;
high speed pulverizer for traditional Chinese medicine, WEIDENDAO Electrical Co.
The gas chromatography conditions are that a DB-5MS chromatographic column (30 m multiplied by 0.25mm multiplied by 0.25 mu m) has the injection port temperature of 250 ℃, the carrier gas is high-purity He gas, and the flow rate is 1.5mL/min; the sample injection amount is 1.0 mu L, and the split ratio is 50; temperature rising procedure: the initial column temperature was 50 ℃ and held for 5min, increasing to 200 ℃ at a rate of 10 ℃/min and holding for 10min. Mass spectrum conditions: the transmission line temperature is 220 ℃; the ion source temperature is 220 ℃; the ionization mode is EI, the electron energy is 70eV, the mass scanning range is 40-400 u, and the solvent delay is 5min.
The analytical results are shown in Table 5:
TABLE 5 analysis results of walnut shell extract for cigarette prepared in example 10
Figure GDA0004112485510000061
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Figure GDA0004112485510000071
As shown in table 5, the relative contents of guaiacol, vanillin, vanillic acid, syringaldehyde, 4-hydroxy-2-methoxycinnamaldehyde and 3, 5-dimethoxy-4-hydroxycinnamaldehyde after baking are 1.55%, 5.13%, 4.56%, 2.45%, 29.12% and 12.15%, respectively, the total relative content of the 6 compounds accounts for 54.96% of the total volatile components, and the relative content of the aromatic substances of the walnut shells after baking treatment is obviously increased compared with that of the walnut shells obtained by conventional extraction, thereby indicating that the pretreatment process of maltitol aqueous solution and baking can change the chemical component content of the walnut shell raw material, and further influence the evaluation effect of the prepared cigarette flavor.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (4)

1. A preparation method of a walnut shell extract for cigarettes is characterized by comprising the following steps:
crushing walnut shells to obtain walnut shell powder;
placing the walnut shell powder into a maltitol aqueous solution, uniformly mixing, and soaking for 24-30h, wherein the mass fraction of the maltitol aqueous solution is 20% -40%;
baking the soaked walnut shell powder at 120-140 deg.C for 3-5h;
adding water into the baked walnut shell powder, carrying out ultrasonic extraction, and carrying out first filtration to obtain a water extract, wherein the mass ratio of the baked walnut shell powder to the water is 1;
adding ethanol into the water extract for precipitation, performing secondary filtration, and concentrating the filtrate to obtain a walnut shell extract for cigarettes; wherein the water extract is concentrated to the relative density of 1.1-1.2g/cm 3 Then adding ethanol with the mass 5-10 times of the concentrated water extract for precipitation; second filtering, and concentrating the filtrate to relative density of 1.1-1.2g/cm 3 And obtaining the walnut shell extract for cigarettes.
2. The method for preparing a walnut shell extract for cigarettes according to claim 1, wherein walnut shells are ground and sieved by a 20-40-mesh sieve to obtain walnut shell powder.
3. A walnut shell extract for cigarettes, which is characterized by being prepared by the preparation method of any one of claims 1 to 2.
4. A cigar, characterized in that, the walnut shell extract for cigarette of claim 3 is evenly coated on cigar tobacco according to 0.5-1.5% of the cigar tobacco quality, and then is balanced for 48h under the conditions of temperature 22 +/-2 ℃ and humidity 60 +/-5%, and then is rolled into cigar.
CN202210547297.8A 2022-05-19 2022-05-19 Walnut shell extract for cigarettes, preparation method and cigars Active CN114788578B (en)

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* Cited by examiner, † Cited by third party
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US4156030A (en) * 1977-12-29 1979-05-22 Societe D'assistance Technique Pour Produits Nestle S.A. Cocoa shell extract
CN101469292B (en) * 2007-12-27 2011-03-23 武汉烟草(集团)有限公司 Method for mixedly extracting red date and seabuckthorn fruit for preparing spices for cigarette
CN101514302B (en) * 2008-02-20 2012-02-29 湖北中烟工业有限责任公司 Method for comprehensively utilizing peanut shell
RU2356475C1 (en) * 2008-05-16 2009-05-27 Олег Иванович Квасенков Method for producing reconstituted tobacco
CN102240067B (en) * 2011-07-01 2013-06-26 深圳烟草工业有限责任公司 Method for preparing fructus fosae laevigatae extracts, application thereof in cigarette and cigarette
CN102676301A (en) * 2012-06-01 2012-09-19 云南烟草科学研究院 Macadamia nutshell extractive and application thereof
CN104256890B (en) * 2014-10-13 2016-08-17 山东临沂烟草有限公司 A kind of prevent the improper method causing excessive browning reaction of tobacco flue-curing
JP6355166B2 (en) * 2015-05-28 2018-07-11 長谷川香料株式会社 Method for producing roasted fragrance collection
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