CN114771109B - Box-type substation landscape UV spray painting device and spray painting method - Google Patents

Box-type substation landscape UV spray painting device and spray painting method Download PDF

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Publication number
CN114771109B
CN114771109B CN202210387027.5A CN202210387027A CN114771109B CN 114771109 B CN114771109 B CN 114771109B CN 202210387027 A CN202210387027 A CN 202210387027A CN 114771109 B CN114771109 B CN 114771109B
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sliding
spray painting
fixedly connected
box
plate
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CN114771109A (en
Inventor
杨继兴
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Zhejiang Xinyuan Electric Co ltd
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Zhejiang Xinyuan Electric Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00Actions or mechanisms not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/12Guards, shields or dust excluders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/17Cleaning arrangements

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

The invention discloses a box-type substation landscape UV spray painting device and a spray painting method in the technical field of UV spray painting, wherein the device comprises a bottom plate, the upper end of the bottom plate is fixedly connected with a fixing frame, a supporting plate is arranged at the position, located at the rear side of the fixing frame, of the upper end of the bottom plate, and a transformer box is arranged at the upper end of the supporting plate; a spray painting mechanism is arranged in the fixing frame; the bottom end of the supporting plate is provided with an adjusting mechanism; the surface of the fixing frame is provided with a first driving mechanism; the second driving mechanism is arranged on the surface of the upper end of the bottom plate and is used for driving the spray painting mechanism to move left and right for spray painting, and when the spray painting mechanism moves to the corner position of the transformer box, the adjusting mechanism is driven to operate; the device easy operation, convenient to use, when carrying out the air brushing to the surface of box-type substation one end, can also carry out the air brushing to the circular-arc corner at this both ends of the one end surface of being air brushing, can effectually promote the air brushing effect of box-type substation and the bandwagon effect that box-type substation air brushing was accomplished.

Description

Box-type substation landscape UV spray painting device and spray painting method
Technical Field
The invention relates to the technical field of UV (ultraviolet) spray painting, in particular to a box-type substation landscape UV spray painting device and a spray painting method.
Background
The UV inkjet printer is different from the conventional inkjet printer in that the former is a printer and uses UV ink. The UV inkjet printer is provided with a UV lamp (a mercury lamp and an LED lamp) so that the printed pattern can be printed immediately and sampled immediately. This feature allows for a great degree of convenience in both production and sampling. The personalized production mode of the method also makes unprecedented breakthroughs to the processing industry.
The corners of the existing box-type transformer substation are generally right-angle shaped, people are easy to collide and hurt in places with more people flow, and therefore the corners of the box-type transformer substation in places with more people flow are generally arc-shaped; when the surface of the box-type transformer substation is sprayed, the existing UV spraying machine is usually moved in the horizontal direction and can only spray on one plane, so that the arc part of the corner of the box-type transformer substation is difficult to spray by the spraying machine, and the integral display effect of the box-type transformer substation is affected.
Based on the above, the invention designs a box-type substation landscape UV spray painting device and a spray painting method to solve the problems.
Disclosure of Invention
The invention aims to provide a box-type substation landscape UV spray painting device and a spray painting method, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the Ultraviolet (UV) spray painting device for the box-type transformer substation landscape comprises a bottom plate, wherein the upper end of the bottom plate is fixedly connected with a fixing frame, a supporting plate is arranged at the position, located at the rear side of the fixing frame, of the bottom plate, and a transformer box is arranged at the upper end of the supporting plate; the spray painting mechanism is arranged in the fixing frame and is used for spray painting the front end surface of the transformer box; the bottom end of the supporting plate is provided with an adjusting mechanism, the adjusting mechanism is used for adjusting the rotation of the transformer box, and the spray painting mechanism is convenient for spray painting the arc-shaped corner part of the transformer box; the surface of the fixing frame is provided with a first driving mechanism which is used for driving the spray painting mechanism to move up and down for spray painting; the surface of the upper end of the bottom plate is provided with a second driving mechanism, and the second driving mechanism is used for driving the spray painting mechanism to move left and right for spray painting, and driving the adjusting mechanism to operate when the spray painting mechanism moves to the corner position of the transformer box.
The spray painting mechanism comprises a first sliding frame; the inner side surfaces of the left end and the right end of the fixing frame are symmetrically provided with first sliding grooves, the left end and the right end of the first sliding frame are symmetrically and fixedly connected with first sliding blocks, and the first sliding blocks at the left end and the right end are respectively and slidably connected with the first sliding grooves at the left side and the right side; the surface of the first sliding frame is provided with a second sliding groove which is communicated with the front part and the rear part, a second sliding block is connected in the second sliding groove in a sliding way, and the surface of the rear end of the second sliding block is fixedly connected with an inkjet printer; the surface of the inkjet printer is provided with a protection mechanism, and the protection mechanism is used for preventing the inkjet printer from spraying ink to the surfaces of the left end and the right end of the transformer box when the inkjet printer is used for spraying and painting the corner circular arcs on the left side and the right side of the surface of the front end of the transformer box, so that the inkjet printer is further improved in inkjet effect.
The first driving mechanism comprises a first motor, and the upper end of the first motor is fixedly connected with a first synchronous wheel; the first sliding grooves on the left side and the right side are respectively internally provided with a screw rod, the screw rods on the left side and the right side are respectively connected with the fixing frame in a rotating way, and the first sliding blocks on the left side and the right side are respectively in threaded fit with the screw rods on the left side and the right side; the upper end of the screw rod is fixedly connected with a second synchronous wheel; the upper end of the fixing frame is provided with a synchronous belt, and the synchronous belt is meshed with the second synchronous wheels and the first synchronous wheels at the left side and the right side simultaneously.
The second driving mechanism comprises a sliding plate; the surface of the bottom plate is provided with a third sliding groove at the bottom end of the sliding plate, the sliding plate is in sliding connection with the third sliding groove, the surface of the upper end of the sliding plate is in sliding connection with a third sliding block, the upper end of the third sliding block is fixedly connected with a second motor, and the upper end of an output shaft of the second motor is fixedly connected with a first gear; the surface of the front end of the third sliding block is fixedly connected with a driving rod, the surface of the driving rod is connected with a driving ring in a sliding manner, and the driving ring is fixedly connected with the second sliding block; the front end surface of the supporting plate is fixedly connected with a first rack, and the first rack is meshed with a first gear.
The protection mechanism comprises two second sliding frames, the two second sliding frames are distributed at the left side and the right side of the spray painting position on the surface of the spray painting machine, and the two second sliding frames are both in sliding connection with the spray painting machine; the surface of the front end of the second sliding frame is fixedly connected with a baffle, and the front end of the baffle is fixedly connected with a hairbrush; the upper end of the inkjet printer is positioned between the second sliding frames at the left side and the right side, a second gear is rotationally connected to the upper end of the inkjet printer, second racks are symmetrically meshed at the left end and the right end of the second gear, and the second racks at the left side and the right side are fixedly connected with the second sliding frames at the left side and the right side respectively; the upper end surface of the inkjet printer is rotationally connected with a worm, and the front end surface of the worm is fixedly connected with a third gear; the left side and the right side of the upper end of the first sliding frame are symmetrically and fixedly connected with a third rack, and the third gear is meshed with the third rack; the worm surface is meshed with a worm wheel, and the worm wheel is fixedly connected with a second gear.
The adjusting mechanism comprises two fourth sliding blocks; two fourth sliding grooves are symmetrically formed in the left side and the right side of the bottom end of the front part of the supporting plate on the upper end surface of the bottom plate, and the two fourth sliding blocks are respectively connected with the two fourth sliding grooves in a sliding manner; the surface of the upper end of the fourth sliding block is rotationally connected with a rotating rod, and the upper end of the rotating rod is fixedly connected with the supporting plate; universal wheels are symmetrically and fixedly connected to the left side and the right side of the bottom end of the rear part of the supporting plate, and the bottom ends of the universal wheels are in contact with the bottom plate; corners on the left side and the right side of the front end of the supporting plate are arc-shaped, and the circle centers of the corners on the surface of the transformer box are positioned at the same vertical position; the surfaces of the arc-shaped corners on the left side and the right side of the front end of the supporting plate are fixedly connected with fourth racks, and the fourth racks are meshed with the first gears; the position that the bottom plate surface is located between the fourth spout of left and right sides is equipped with locking mechanism, locking mechanism is used for locking the fourth slider of left and right sides in the fourth spout of left and right sides and when actuating mechanism drive one of them dwang rotates, loosens the fourth slider of the other end to can make the transformation box can be stable rotate and accomplish the reset that the transformation box can be stable after the air brushing to transformation box corner.
The locking mechanism comprises a push plate; a groove is formed in the surface of the bottom plate at a position between the fourth sliding grooves on the left side and the right side, the push plate is positioned in the middle of the groove, and the push plate is in clearance fit with the groove; locking blocks are symmetrically arranged at the left end and the right end in the groove, the locking blocks are in sliding connection with the bottom plate, and the locking blocks at the left side and the right side are respectively in clamping fit with fourth sliding blocks at the left end and the right end; the left end and the right end of the surface of the push plate are symmetrically and fixedly connected with first springs, and the first springs at the left side and the right side are respectively and fixedly connected with locking blocks at the left end and the right end; the front end of the push plate is fixedly connected with the sliding plate; clamping blocks are symmetrically and slidably connected to the left side and the right side of the surface of the bottom plate, the clamping blocks are matched with the third sliding blocks in a clamping manner, the surface of each clamping block is fixedly connected with a second spring, and the bottom ends of the second springs are fixedly connected with the bottom plate; the left side and the right side the equal fixedly connected with second link of dwang surface, second link sliding connection has the slide bar, slide bar surface fixedly connected with third spring's one end, the third spring other end and second link fixed connection, slide bar front end surface laminating with fixture block rear end surface.
The method for UV painting of the box-type substation landscape comprises the following specific steps:
step one: placing the transformer box on the surface of a supporting plate, and then starting a second driving mechanism to drive a spray painting mechanism to spray paint the front end surface of the transformer box;
step two: when the second driving mechanism drives the spray painting mechanism to spray paint to the corner position of the transformer box, the second driving mechanism drives the spray painting mechanism to stop moving and simultaneously drives the adjusting mechanism to operate;
step three: the adjusting mechanism drives the supporting plate to start rotating, and the supporting plate drives the power transformation box to rotate, so that the corners of the power transformation box rotate to the range of spray painting of the spray painting mechanism to finish spray painting;
step four: after the spray painting mechanism finishes spray painting on the corner position of the transformer box, the first driving mechanism is started to drive the spray painting mechanism to move upwards for a certain distance, and then the second driving mechanism is driven again to drive the spray painting mechanism to move left and right for spray painting.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the spray painting mechanism is started to spray paint on the front end surface of the power transformation box, when the second driving mechanism is started, the second driving mechanism drives the spray painting mechanism to move left and right, when the spray painting mechanism moves to the corner position of the power transformation box, the second driving mechanism drives the spray painting mechanism to stop moving, meanwhile, the second driving mechanism starts to drive the adjusting mechanism to start running, the adjusting mechanism drives the rotating plate to rotate, the rotating plate drives the power transformation box on the surface of the rotating plate to start rotating, the power transformation box starts rotating along the central axis of the surface of the power transformation box, which is close to the corner of the spray painting mechanism, and when the power transformation box rotates along the central axis of the surface of the power transformation box, the other parts of the arc-shaped corner of the surface of the power transformation box slowly rotate to the spray painting range of the spray painting mechanism, so that the spray painting of the arc-shaped corner part of the surface of the power transformation box can be realized; after the arc-shaped corner part of the surface of the transformer box is completely sprayed, starting the first driving mechanism to drive the spraying mechanism to move upwards for a certain distance, stopping the first driving mechanism, and simultaneously starting the second driving mechanism to drive the spraying mechanism to move to the other direction for spraying; the device easy operation, convenient to use, when carrying out the air brushing to the surface of box-type substation one end, can also carry out the air brushing to the circular-arc corner at this both ends of the one end surface of being air brushing, can effectually promote the air brushing effect of box-type substation and the bandwagon effect that box-type substation air brushing was accomplished.
2. According to the invention, when the second driving mechanism drives the second sliding block to slide rightwards at the leftmost end, the second sliding block drives the inkjet printer to move, the inkjet printer drives the third gear on the surface of the inkjet printer to move rightwards, at the moment, under the action of the third rack on the left side, the third gear starts to rotate, the worm is driven to rotate when the third gear rotates, the worm wheel is driven to rotate, the worm wheel drives the second gear to rotate, the second rack on the left side is driven to move backwards when the second gear rotates, meanwhile, the second rack on the right side is driven to move forwards, under the action of the second racks on the left side and the right side, the first sliding frame on the left side drives the baffle on the left side and the hairbrush on the surface of the baffle to slide backwards, the hairbrush on the right side is driven to slide forwards by the first sliding frame on the right side, and the hairbrush on the surface of the baffle is driven to move to a position contacted with the surface of the transformer box; when the brush on the right side moves to a position contacting the surface of the power transformation box, the third gear is just separated from the third rack on the left side, and then the spray painting machine moves to the right for spray painting, dust and impurities possibly existing on the surface of the power transformation box, namely the part to be sprayed and painted, can be cleaned by the brush, so that the spray painting effect of the spray painting machine can be effectively improved; when the inkjet printer moves to the rightmost position to start inkjet printing on the arc-shaped corner part on the right side of the transformer box, the ink sprayed by the inkjet printer can be effectively blocked by the baffle on the right side, so that the ink can only be inkjet printed to a specified position, and the ink can be effectively placed on the surface on the right side of the transformer box.
Drawings
FIG. 1 is a flow chart of the method of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the present invention;
FIG. 3 is a schematic view of the rear view of the present invention;
FIG. 4 is a schematic view of a split structure of the present invention;
FIG. 5 is a schematic diagram of the spray painting mechanism according to the present invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 5A;
FIG. 7 is an enlarged schematic view of the structure of FIG. 6B;
FIG. 8 is a schematic view of an adjusting mechanism according to the present invention;
FIG. 9 is a schematic diagram of a latch mechanism according to the present invention;
FIG. 10 is an enlarged schematic view of the structure of FIG. 9C;
fig. 11 is an enlarged schematic view of the structure D in fig. 9.
In the drawings, the list of components represented by the various numbers is as follows:
the power transformation box 4 comprises a bottom plate 1, a fixed frame 2, a supporting plate 3, a power transformation box 4, a first sliding frame 5, a first sliding groove 6, a first sliding block 7, a second sliding groove 8, a second sliding block 9, an inkjet printer 10, a first motor 11, a first synchronous wheel 12, a screw rod 13, a second synchronous wheel 14, a synchronous belt 15, a sliding plate 16, a third sliding groove 17, a third sliding block 18, a second motor 19, a first gear 20, a driving rod 21, a driving ring 22, a first rack 23, a second sliding frame 24, a baffle 25, a hairbrush 26, a second gear 27, a second rack 28, a worm 29, a third gear 30, a third rack 31, a worm wheel 32, a fourth sliding block 33, a fourth sliding groove 34, a rotating rod 35, a universal wheel 36, a fourth rack 37, a push plate 38, a groove 39, a locking piece 40, a first spring 41, a clamping block 42, a second spring 43, a second connecting frame 44, a sliding rod 45 and a third spring 46.
Detailed Description
Referring to fig. 1-11, the present invention provides a technical solution: the UV spraying device for the box-type substation landscape comprises a bottom plate 1, wherein the upper end of the bottom plate 1 is fixedly connected with a fixing frame 2, a supporting plate 3 is arranged at the position, located at the rear side of the fixing frame 2, of the upper end of the bottom plate 1, and a transformer box 4 is arranged at the upper end of the supporting plate 3; the interior of the fixing frame 2 is provided with a spray painting mechanism which is used for spray painting the front end surface of the transformer box 4; the bottom end of the supporting plate 3 is provided with an adjusting mechanism which is used for adjusting the rotation of the power transformation box 4, so that the spray painting mechanism can spray paint the arc-shaped corner part of the power transformation box 4 conveniently; the surface of the fixing frame 2 is provided with a first driving mechanism which is used for driving the spray painting mechanism to move up and down for spray painting; the upper end surface of the bottom plate 1 is provided with a second driving mechanism, and the second driving mechanism is used for driving the spray painting mechanism to move left and right for spray painting, and driving the adjusting mechanism to operate when the spray painting mechanism moves to the corner position of the transformer box 4;
when the box-type substation is in operation, the arc part at the corner of the box-type substation is difficult to be sprayed by the spray painting machine, so that the integral display effect of the box-type substation is affected; according to the device, when the power transformation box 4 is placed on the surface of the supporting plate 3, the spray painting mechanism is started to spray paint on the front end surface of the power transformation box 4, and when the second driving mechanism is started, the second driving mechanism drives the spray painting mechanism to move left and right, and when the spray painting mechanism moves to the corner position of the power transformation box 4, the second driving mechanism drives the spray painting mechanism to stop moving, meanwhile, the second driving mechanism starts to drive the adjusting mechanism to start to operate, the adjusting mechanism drives the rotating plate to rotate, the rotating plate drives the power transformation box 4 on the surface of the rotating plate to start rotating, the power transformation box 4 starts to rotate along the central axis of the corner, which is close to the spray painting mechanism, of the surface of the power transformation box 4, and when the central axis, which is close to the corner of the spray painting mechanism, of the surface of the power transformation box 4 rotates slowly, the other parts of the arc-shaped corner of the surface of the power transformation box 4 can rotate to the spray painting range of the spray painting mechanism, so that the arc-shaped corner part of the surface of the power transformation box 4 can be realized; after the arc-shaped corner part of the surface of the transformer box 4 is completely sprayed, starting the first driving mechanism to drive the spraying mechanism to move upwards for a certain distance, stopping the first driving mechanism, and simultaneously starting the second driving mechanism to drive the spraying mechanism to move to the other direction for spraying; the device easy operation, convenient to use, when carrying out the air brushing to the surface of box-type substation one end, can also carry out the air brushing to the circular-arc corner at this both ends of the one end surface of being air brushing, can effectually promote the air brushing effect of box-type substation and the bandwagon effect that box-type substation air brushing was accomplished.
As a further aspect of the present invention, the painting mechanism includes a first carriage 5; the inner side surfaces of the left end and the right end of the fixed frame 2 are symmetrically provided with first sliding grooves 6, the left end and the right end of the first sliding frame 5 are symmetrically and fixedly connected with first sliding blocks 7, and the first sliding blocks 7 at the left end and the right end are respectively and slidably connected with the first sliding grooves 6 at the left side and the right side; the surface of the first sliding frame 5 is provided with a second sliding groove 8 which is communicated with the front and the back, a second sliding block 9 is connected in a sliding way in the second sliding groove 8, and the surface of the rear end of the second sliding block 9 is fixedly connected with an inkjet printer 10; the surface of the inkjet printer 10 is provided with a protection mechanism, and the protection mechanism is used for preventing the inkjet printer 10 from spraying ink to the surfaces of the left and right ends of the power transformation box 4 when the inkjet printer 10 performs inkjet printing on corner arcs of the left and right sides of the surface of the front end of the power transformation box 4, so that the inkjet printer 10 can further improve the inkjet printing effect; when the spray painting device works, when the front end surface of the transformer box 4 is required to be spray painted, the spray painting machine 10 is started at the moment, then the second driving mechanism is started, the second sliding block 9 can be driven to slide left and right in the second sliding groove 8 through the second driving mechanism, the spray painting machine 10 can be driven to move when the second sliding block 9 slides, and patterns can be sprayed on the front end surface of the transformer box 4 when the spray painting machine 10 moves left and right; when the second sliding block 9 slides to the leftmost end or rightmost end position in the second sliding groove 8, the second sliding block 9 and the inkjet printer 10 stop at the moment, the second driving mechanism drives the adjusting mechanism to start to operate, the adjusting mechanism drives the power transformation box 4 to rotate by driving the supporting plate 3 to rotate, and the arc-shaped corner part of the surface of the power transformation box 4 rotates to be within the spraying range of the inkjet printer 10 when the power transformation box 4 rotates, so that the inkjet printer 10 can finish spraying on the arc-shaped corner part of the surface of the power transformation box 4.
As a further scheme of the invention, the first driving mechanism comprises a first motor 11, and the upper end of the first motor 11 is fixedly connected with a first synchronous wheel 12; screw rods 13 are arranged in the first sliding grooves 6 on the left side and the right side, the screw rods 13 on the left side and the right side are rotationally connected with the fixing frame 2, and the first sliding blocks 7 on the left side and the right side are respectively in threaded fit with the screw rods 13 on the left side and the right side; the upper end of the screw rod 13 is fixedly connected with a second synchronous wheel 14; the upper end of the fixed frame 2 is provided with a synchronous belt 15, and the synchronous belt 15 is meshed with the second synchronous wheel 14 and the first synchronous wheel 12 at the left side and the right side simultaneously; when the device works, the first motor 11 is started to drive the first synchronous wheel 12 to rotate, the second synchronous wheels 14 on the left side and the right side can be driven to rotate simultaneously through the synchronous belt 15 when the first synchronous wheel 12 rotates, the screw rod 13 connected with the second synchronous wheel 14 can be driven to rotate when the second synchronous wheel 14 rotates, and the first sliding block 7 on the surface of the screw rod 13 can be driven to slide upwards in the first sliding groove 6 when the screw rod 13 rotates; the first sliding blocks 7 on the left side and the right side can drive the first sliding frame 5 to move upwards when sliding upwards in the first sliding groove 6, so that the inkjet printer 10 can be driven to move upwards for inkjet printing.
As a further aspect of the present invention, the second driving mechanism includes a slide plate 16; a third chute 17 is formed in the position, located at the bottom end of the sliding plate 16, of the surface of the bottom plate 1, the sliding plate 16 is in sliding connection with the third chute 17, a third sliding block 18 is in sliding connection with the upper end surface of the sliding plate 16, a second motor 19 is fixedly connected to the upper end of the third sliding block 18, and a first gear 20 is fixedly connected to the upper end of an output shaft of the second motor 19; the front end surface of the third sliding block 18 is fixedly connected with a driving rod 21, the surface of the driving rod 21 is slidably connected with a driving ring 22, and the driving ring 22 is fixedly connected with the second sliding block 9; the front end surface of the supporting plate 3 is fixedly connected with a first rack 23, and the first rack 23 is meshed with the first gear 20; when the spray painting machine 10 is started to spray paint on the front end surface of the transformer box 4, the second motor 19 is started at the moment, the second motor 19 drives the first gear 20 to rotate, the first gear 20 drives the second motor 19 and the second sliding block 9 to slide left and right on the surface of the sliding plate 16 under the action of the first rack 23 on the front end surface of the supporting plate 3 when rotating, the second sliding block 9 drives the driving rod 21 to move left and right when moving left and right, the driving rod 21 can drive the second sliding block 9 to slide left or right in the second sliding groove 8 through the driving ring 22, the second sliding block 9 can drive the spray painting machine 10 to move left and right when sliding, and the spray painting machine 10 can be driven to move to any spray painting position on the front end surface of the transformer box 4 under the action of the first driving mechanism and the second driving mechanism.
As a further scheme of the invention, the protection mechanism comprises two second sliding frames 24, the two second sliding frames 24 are distributed at the left side and the right side of the surface painting position of the inkjet printer 10, and the two second sliding frames 24 are both in sliding connection with the inkjet printer 10; the front end surface of the second sliding frame 24 is fixedly connected with a baffle plate 25, and the front end of the baffle plate 25 is fixedly connected with a hairbrush 26; the upper end of the inkjet printer 10 is rotatably connected with a second gear 27 between the second sliding frames 24 at the left side and the right side, second racks 28 are symmetrically meshed with the left end and the right end of the second gear 27, and the second racks 28 at the left side and the right side are fixedly connected with the second sliding frames 24 at the left side and the right side respectively; the upper end surface of the inkjet printer 10 is rotationally connected with a worm 29, and the front end surface of the worm 29 is fixedly connected with a third gear 30; the left side and the right side of the upper end of the first sliding frame 5 are symmetrically and fixedly connected with a third rack 31, and a third gear 30 is meshed with the third rack 31; the surface of the worm 29 is meshed with a worm wheel 32, and the worm wheel 32 is fixedly connected with the second gear 27; when the second driving mechanism drives the second sliding block 9 to slide rightwards at the leftmost end, the second sliding block 9 drives the inkjet printer 10 to move, the inkjet printer 10 drives the third gear 30 on the surface of the inkjet printer to move rightwards, at the moment, under the action of the third rack 31 on the left side, the third gear 30 starts to rotate, the worm 29 is driven to rotate when the third gear 30 rotates, the worm wheel 32 is driven to rotate when the worm 29 rotates, the worm wheel 32 drives the second gear 27 to rotate, the second rack 28 on the left side is driven to move backwards and simultaneously drives the second rack 28 on the right side to move forwards, under the action of the second racks 28 on the left side and the right side, the first sliding frame 5 on the left side drives the baffle 25 and the brush 26 on the surface of the baffle 25 to slide backwards, the brush 26 on the left side is separated from the surface of the transformer box 4, the first sliding frame 5 on the right side drives the baffle 25 and the brush 26 on the surface of the baffle 25 to slide forwards, and the brush 26 on the right side moves to a position contacted with the surface of the box 4; when the brush 26 on the right side moves to a position contacting the surface of the power transformation box 4, the third gear 30 is just separated from the third rack 31 on the left side at this time, and then the inkjet printer 10 moves to the right for inkjet printing, dust and sundries possibly existing on the surface of the power transformation box 4, namely, the part of the surface to be inkjet printed, can be cleaned by the brush 26, so that the inkjet printing effect of the inkjet printer 10 can be effectively improved; when the inkjet printer 10 moves to the rightmost position to start inkjet printing on the right arc-shaped corner portion of the transformer box 4, the ink ejected from the inkjet printer 10 can be effectively blocked by the right baffle 25, so that the ink can be only inkjet printed to a specified position, and the ink can be effectively placed on the right surface of the transformer box 4.
As a further aspect of the invention, the adjusting mechanism comprises two fourth sliders 33; two fourth sliding grooves 34 are symmetrically formed in the left side and the right side of the bottom end of the front part of the supporting plate 3 on the upper end surface of the bottom plate 1, and the two fourth sliding blocks 33 are respectively connected with the two fourth sliding grooves 34 in a sliding manner; the surface of the upper end of the fourth sliding block 33 is rotatably connected with a rotating rod 35, and the upper end of the rotating rod 35 is fixedly connected with the supporting plate 3; universal wheels 36 are symmetrically and fixedly connected to the left side and the right side of the bottom end of the rear part of the supporting plate 3, and the bottom ends of the universal wheels 36 are contacted with the bottom plate 1; the corners on the left side and the right side of the front end of the supporting plate 3 are arc-shaped, and the circle centers of the corners on the surface of the transformation box 4 are positioned at the same vertical position; the surfaces of the arc-shaped corners on the left side and the right side of the front end of the supporting plate 3 are fixedly connected with a fourth rack 37, and the fourth rack 37 is meshed with the first gear 20; a locking mechanism is arranged between the fourth sliding grooves 34 on the left side and the right side of the surface of the bottom plate 1 and is used for locking the fourth sliding blocks 33 on the left side and the right side in the fourth sliding grooves 34 on the left side and the right side, and when the driving mechanism drives one of the rotating rods 35 to rotate, the fourth sliding blocks 33 on the other end are loosened, so that the power transformation box 4 can stably rotate and the power transformation box 4 can stably reset after the spray painting of the corners of the power transformation box 4 is completed; when the second motor 19 drives the inkjet printer 10 to move leftwards through the first gear 20 and the first rack 23, the second motor 19 drives the third slide block 18 to slide leftwards on the surface of the sliding plate 16, when the third slide block 18 slides to the leftmost position in the sliding plate 16, the third slide block 18 drives the sliding plate 16 to slide leftwards in the third sliding groove 17, and when the sliding plate 16 slides to the leftmost position in the third sliding groove 17, the locking mechanism unlocks the fourth slide block 33 on the right side; at this time, the position of the spray painting machine 10 is just at the leftmost position of the front end surface of the transformer box 4, and meanwhile, the first gear 20 starts to be meshed with the fourth rack 37 at this time; since the sliding plate 16 cannot continue to move leftwards, when the motor continues to drive the first gear 20 to rotate, the first gear 20 starts to drive the supporting plate 3 to start to rotate along the left rotating rod 35 through the fourth rack 37, and when the supporting plate 3 rotates, the right fourth sliding block 33 is driven to slide in the right fourth sliding groove 34 while the supporting plate 3 drives the power transformation box 4 on the surface to rotate, at this time, other parts of the left arc-shaped corner surface of the power transformation box 4 start to gradually rotate into the spray painting range of the spray painting machine 10, and meanwhile, all parts of the arc-shaped corner surface of the power transformation box 4 keep consistent with the distance of the spray painting machine 10, so that the spray painting machine 10 can finish spray painting on the arc-shaped corner part of the power transformation box 4.
As a further aspect of the invention, the latch mechanism includes a push plate 38; a groove 39 is formed in the surface of the bottom plate 1 and positioned between the fourth sliding grooves 34 on the left side and the right side, the push plate 38 is positioned in the middle of the groove 39, and the push plate 38 is in clearance fit with the groove 39; the locking blocks 40 are symmetrically arranged at the left end and the right end in the groove 39, the locking blocks 40 are in sliding connection with the bottom plate 1, and the locking blocks 40 at the left side and the right side are respectively in clamping fit with the fourth sliding blocks 33 at the left end and the right end; the left and right ends of the surface of the push plate 38 are symmetrically and fixedly connected with first springs 41, and the first springs 41 on the left and right sides are respectively and fixedly connected with locking blocks 40 on the left and right ends; the front end of the push plate 38 is fixedly connected with the sliding plate 16; clamping blocks 42 are symmetrically and slidably connected to the left side and the right side of the surface of the bottom plate 1, the clamping blocks 42 are matched with the third sliding blocks 18 in a clamping way, the surface of each clamping block 42 is fixedly connected with a second spring 43, and the bottom end of each second spring 43 is fixedly connected with the bottom plate 1; the surfaces of the rotating rods 35 on the left side and the right side are fixedly connected with a second connecting frame 44, the second connecting frame 44 is in sliding connection with a sliding rod 45, the surface of the sliding rod 45 is fixedly connected with one end of a third spring 46, the other end of the third spring 46 is fixedly connected with the second connecting frame 44, and the front end surface of the sliding rod 45 is attached to the rear end surface of the clamping block 42; when the motor drives the third sliding block 18 to push the sliding plate 16 to slide leftwards, the sliding plate 16 drives the push plate 38 to move leftwards in the groove 39, the push plate 38 starts to compress the left first spring 41 when moving leftwards, and the push plate 38 drives the right locking piece 40 to slide leftwards through the right first spring 41; when the slide plate 16 is pushed to the leftmost position, the lock piece 40 on the right side is just separated from the fourth slider 33 on the right side; in the process that the third sliding block 18 moves leftwards, when the third sliding block 18 starts to contact the clamping block 42, the third sliding block 18 can press the clamping block 42 to move downwards, when the third sliding block 18 moves to the leftmost end position, the third sliding block 18 just moves to the left side of the clamping block 42, the left side of the clamping block 42 starts to reset upwards under the action of the second spring 43 to clamp the third sliding block 18, the third sliding block 18 is clamped through the clamping block 42, after the arc-shaped corner part of the transformer box 4 is sprayed, the second motor 19 drives the supporting plate 3 to rotate reversely to reset, and at the moment, the clamping of the third sliding block 18 through the clamping block 42 can ensure that the motor cannot move, so that the supporting plate 3 can reset stably; after the support plate 3 is completely reset, the left rotating rod 35 drives the second connecting frame 44 and the sliding rod 45 on the surface to just press the left clamping block 42 downwards to the bottom end position of the third sliding block 18, the left clamping block 42 is separated from the third sliding block 18 at the moment, then the second motor 19 is started to drive the third sliding block 18 to slide rightwards, when the third sliding block 18 slides rightwards, the sliding plate 16 starts to reset under the action of the left first spring 41, and when the sliding plate 16 resets, the right locking block 40 can be driven to move rightwards again through the push plate 38 and be clamped with the right fourth sliding block 33.
As a further scheme of the invention, the method for UV spray painting of the landscape of the box-type substation comprises the following specific steps:
step one: placing the power transformation box 4 on the surface of the supporting plate 3, and then starting the second driving mechanism to drive the spray painting mechanism to spray paint the front end surface of the power transformation box 4;
step two: when the second driving mechanism drives the spray painting mechanism to spray paint to the corner position of the transformer box 4, the second driving mechanism drives the spray painting mechanism to stop moving and simultaneously drives the adjusting mechanism to operate;
step three: the adjusting mechanism drives the supporting plate 3 to start rotating, the supporting plate 3 drives the power transformation box 4 to rotate, and the corners of the power transformation box 4 rotate to the range of spray painting of the spray painting mechanism to finish spray painting;
step four: after the spray painting mechanism finishes spray painting on the corner position of the transformer box 4, the first driving mechanism is started to drive the spray painting mechanism to move upwards for a certain distance, and then the second driving mechanism is driven again to drive the spray painting mechanism to move left and right for spray painting.

Claims (4)

1. Box-type substation view UV air brushing device, including bottom plate (1), its characterized in that: the upper end of the bottom plate (1) is fixedly connected with a fixing frame (2), a supporting plate (3) is arranged at the position, located at the rear side of the fixing frame (2), of the upper end of the bottom plate (1), and a transformer box (4) is arranged at the upper end of the supporting plate (3); the inside of the fixing frame (2) is provided with a spray painting mechanism which is used for spray painting the surface of the transformer box (4); an adjusting mechanism is arranged at the bottom end of the supporting plate (3) and used for adjusting the rotation of the power transformation box (4), so that the spray painting mechanism can spray paint arc-shaped corner parts of the power transformation box (4) conveniently; the surface of the fixing frame (2) is provided with a first driving mechanism which is used for driving the spray painting mechanism to move up and down for spray painting; the upper end surface of the bottom plate (1) is provided with a second driving mechanism, and the second driving mechanism is used for driving the spray painting mechanism to move left and right for spray painting, and driving the adjusting mechanism to operate when the spray painting mechanism moves to the corner position of the transformer box (4);
the spray painting mechanism comprises a first sliding frame (5); the inner side surfaces of the left end and the right end of the fixed frame (2) are symmetrically provided with first sliding grooves (6), the left end and the right end of the first sliding frame (5) are symmetrically and fixedly connected with first sliding blocks (7), and the first sliding blocks (7) at the left end and the right end are respectively and slidably connected with the first sliding grooves (6) at the left side and the right side; a second sliding groove (8) which is communicated in the front-back direction is formed in the surface of the first sliding frame (5), a second sliding block (9) is connected in the second sliding groove (8) in a sliding mode, and an inkjet printer (10) is fixedly connected to the surface of the rear end of the second sliding block (9); the surface of the inkjet printer (10) is provided with a protection mechanism, and the protection mechanism is used for preventing the inkjet printer (10) from spraying ink to the surfaces of the left and right ends of the power transformation box (4) when the inkjet printer (10) performs inkjet printing on corner arcs of the left and right sides of the front end surface of the power transformation box (4), so that the inkjet printer (10) can further improve the inkjet printing effect;
the first driving mechanism comprises a first motor (11), and the upper end of the first motor (11) is fixedly connected with a first synchronous wheel (12); screw rods (13) are arranged in the first sliding grooves (6) at the left side and the right side, the screw rods (13) at the left side and the right side are rotationally connected with the fixing frame (2), and the first sliding blocks (7) at the left side and the right side are respectively in threaded fit with the screw rods (13) at the left side and the right side; the upper end of the screw rod (13) is fixedly connected with a second synchronous wheel (14); the upper end of the fixing frame (2) is provided with a synchronous belt (15), and the synchronous belt (15) is meshed with a second synchronous wheel (14) and a first synchronous wheel (12) at the left side and the right side simultaneously;
the second drive mechanism comprises a slide plate (16); a third sliding groove (17) is formed in the position, located at the bottom end of the sliding plate (16), of the surface of the bottom plate (1), the sliding plate (16) is in sliding connection with the third sliding groove (17), a third sliding block (18) is connected with the surface of the upper end of the sliding plate (16) in a sliding manner, a second motor (19) is fixedly connected to the upper end of the third sliding block (18), and a first gear (20) is fixedly connected to the upper end of an output shaft of the second motor (19); the front end surface of the third sliding block (18) is fixedly connected with a driving rod (21), the surface of the driving rod (21) is slidably connected with a driving ring (22), and the driving ring (22) is fixedly connected with the second sliding block (9); the front end surface of the supporting plate (3) is fixedly connected with a first rack (23), and the first rack (23) is meshed with the first gear (20);
the protection mechanism comprises two second sliding frames (24), the two second sliding frames (24) are distributed at the left side and the right side of the surface painting position of the inkjet printer (10), and the two second sliding frames (24) are both in sliding connection with the inkjet printer (10); the front end surface of the second sliding frame (24) is fixedly connected with a baffle (25), and the front end of the baffle (25) is fixedly connected with a hairbrush (26); a second gear (27) is rotatably connected between the second sliding frames (24) at the left and right sides of the upper end of the inkjet printer (10), second racks (28) are symmetrically meshed at the left and right ends of the second gear (27), and the second racks (28) at the left and right sides are fixedly connected with the second sliding frames (24) at the left and right sides respectively; the upper end surface of the inkjet printer (10) is rotationally connected with a worm (29), and the front end surface of the worm (29) is fixedly connected with a third gear (30); a third rack (31) is symmetrically and fixedly connected to the left side and the right side of the upper end of the first sliding frame (5), and the third gear (30) is meshed with the third rack (31); the surface of the worm (29) is meshed with a worm wheel (32), and the worm wheel (32) is fixedly connected with the second gear (27).
2. The box-type substation landscape UV painting device according to claim 1, wherein: the adjusting mechanism comprises two fourth sliding blocks (33); two fourth sliding grooves (34) are symmetrically formed in the left side and the right side of the bottom end of the front portion of the supporting plate (3) on the upper end surface of the bottom plate (1), and the two fourth sliding blocks (33) are respectively connected with the two fourth sliding grooves (34) in a sliding mode; a rotating rod (35) is rotatably connected to the upper end surface of the fourth sliding block (33), and the upper end of the rotating rod (35) is fixedly connected with the supporting plate (3); universal wheels (36) are symmetrically and fixedly connected to the left side and the right side of the bottom end of the rear part of the supporting plate (3), and the bottom end of each universal wheel (36) is in contact with the bottom plate (1); corners on the left side and the right side of the front end of the supporting plate (3) are arc-shaped, and the circle centers of the corners on the surface of the transformer box (4) are positioned at the same vertical position; the arc-shaped corner surfaces of the left side and the right side of the front end of the supporting plate (3) are fixedly connected with fourth racks (37), and the fourth racks (37) are meshed with the first gear (20); the utility model discloses a transformer case, including bottom plate (1), spraying, back transformer case (4), locking mechanism is equipped with in the position between fourth spout (34) of bottom plate (1) surface in left and right sides, locking mechanism is used for locking fourth slider (33) of left and right sides in fourth spout (34) of left and right sides and when actuating mechanism drive one of them dwang (35) rotates, loosens fourth slider (33) of the other end to can make transformer case (4) stable rotation and accomplish the reset that the spraying was drawn back transformer case (4) to transformer case (4) corner.
3. The box-type substation landscape UV painting device according to claim 2, wherein: the latch mechanism includes a push plate (38); a groove (39) is formed in the surface of the bottom plate (1) and positioned between the fourth sliding grooves (34) on the left side and the right side, the push plate (38) is positioned in the middle of the groove (39), and the push plate (38) is in clearance fit with the groove (39); the left and right ends of the groove (39) are symmetrically provided with locking blocks (40), the locking blocks (40) are in sliding connection with the bottom plate (1), and the locking blocks (40) at the left and right sides are respectively in clamping fit with the fourth sliding blocks (33) at the left and right ends; the left end and the right end of the surface of the push plate (38) are symmetrically and fixedly connected with first springs (41), and the first springs (41) at the left side and the right side are respectively and fixedly connected with locking blocks (40) at the left end and the right end; the front end of the push plate (38) is fixedly connected with the sliding plate (16); clamping blocks (42) are symmetrically and slidingly connected to the left side and the right side of the surface of the bottom plate (1), the clamping blocks (42) are matched with the third sliding blocks (18) in a clamping mode, a second spring (43) is fixedly connected to the surface of the clamping blocks (42), and the bottom end of the second spring (43) is fixedly connected with the bottom plate (1); the left side and the right side the equal fixedly connected with second link (44) of dwang (35) surface, second link (44) sliding connection has slide bar (45), slide bar (45) surface fixedly connected with one end of third spring (46), third spring (46) other end and second link (44) fixed connection, slide bar (45) front end surface and fixture block (42) rear end surface laminating.
4. The box-type substation landscape UV spray painting method is applicable to the box-type substation landscape UV spray painting device according to any one of claims 1-3, and is characterized in that: the method comprises the following specific steps:
step one: placing the power transformation box (4) on the surface of the supporting plate (3), and then starting the second driving mechanism to drive the spray painting mechanism to spray paint the front end surface of the power transformation box (4);
step two: when the second driving mechanism drives the spray painting mechanism to spray paint to the corner position of the transformer box (4), the second driving mechanism drives the spray painting mechanism to stop moving and simultaneously drives the adjusting mechanism to operate;
step three: the adjusting mechanism drives the supporting plate (3) to start rotating, and the supporting plate (3) drives the power transformation box (4) to rotate, so that the corners of the power transformation box (4) rotate to the range of spray painting of the spray painting mechanism to finish spray painting;
step four: after the spray painting mechanism finishes spray painting on the corner position of the transformer box (4), the first driving mechanism is started to drive the spray painting mechanism to move upwards for a certain distance, and then the second driving mechanism is driven again to drive the spray painting mechanism to move left and right for spray painting.
CN202210387027.5A 2022-04-13 2022-04-13 Box-type substation landscape UV spray painting device and spray painting method Active CN114771109B (en)

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CN202210387027.5A CN114771109B (en) 2022-04-13 2022-04-13 Box-type substation landscape UV spray painting device and spray painting method

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