CN114769525A - Waste aluminum material based aluminum ingot recovery and casting equipment and method - Google Patents
Waste aluminum material based aluminum ingot recovery and casting equipment and method Download PDFInfo
- Publication number
- CN114769525A CN114769525A CN202210220241.1A CN202210220241A CN114769525A CN 114769525 A CN114769525 A CN 114769525A CN 202210220241 A CN202210220241 A CN 202210220241A CN 114769525 A CN114769525 A CN 114769525A
- Authority
- CN
- China
- Prior art keywords
- aluminum
- plate
- plug
- ingot
- fixedly connected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 133
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 133
- 238000005266 casting Methods 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 title claims abstract description 24
- 239000002699 waste material Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000011084 recovery Methods 0.000 title claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 210000005056 cell body Anatomy 0.000 claims abstract description 30
- 238000007493 shaping process Methods 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 239000004411 aluminium Substances 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 claims abstract description 9
- 239000000945 filler Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 10
- 230000037431 insertion Effects 0.000 claims description 10
- 239000011324 bead Substances 0.000 claims description 7
- 230000006978 adaptation Effects 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000005381 potential energy Methods 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 230000007723 transport mechanism Effects 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D9/00—Machines or plants for casting ingots
- B22D9/003—Machines or plants for casting ingots for top casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/04—Machines or plants for pig or like casting with endless casting conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/005—Casting ingots, e.g. from ferrous metals from non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/06—Ingot moulds or their manufacture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/12—Appurtenances, e.g. for sintering, for preventing splashing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
The invention discloses a waste aluminum material-based aluminum ingot recovery and casting device, which comprises a base, wherein an inclined conveying mechanism is obliquely and fixedly arranged on the right side of the top of the base, a horizontal conveying belt is fixedly arranged on the left side of the top of the base, and a falling-preventing mechanism is arranged between the top of the right end of the horizontal conveying belt and the left side of the inclined conveying mechanism. Remove the in-process along with the transmission band through the shaping cell body, it exerts pressure to the inserted bar to support the board, it is close to the orifice plate to drive the Y-shaped board, connection effect through slide bar and push rod, the slide bar limit removes to the diapire of inserted bar lateral shifting limit vertical promotion push rod to the character cut in bas-relief shape fixed plate, promote trapezoidal slider and remove to the plug bottom along the spout, promote the plug under the guide effect of guide part, promote from the bottom of aluminium ingot, make aluminium ingot and shaping cell body take place to become flexible, through the impetus, can guarantee the not hard up effect of aluminium ingot and shaping cell body, thereby reach the stable not hard up purpose with aluminium ingot and shaping cell body.
Description
Technical Field
The invention relates to the technical field of aluminum ingot casting, in particular to equipment and a method for recovering and casting aluminum ingots based on waste aluminum materials.
Background
In daily life, a large amount of waste aluminum materials such as pop cans are produced, the aluminum materials such as the pop cans are generally recycled for recycling of the aluminum materials, then the waste aluminum materials are cast, and cast aluminum ingots can be reused in industrial production, so that recycling of the aluminum materials is realized, and energy is saved.
After the waste aluminum material is cast into aluminum ingots, the cooled aluminum ingots are required to be separated from a forming mold and then transmitted to the next process, while on the existing aluminum ingot casting production line, generally, the container for containing the aluminum ingots is knocked, the aluminum ingots are loosened by the vibration of the container, when the aluminum ingots are transmitted to the lower side of the inclined conveyor belt, the aluminum ingots are separated from the containing container by utilizing gravity, however, when the vibration action of knocking on the aluminum ingots and the containing container is small, the loosening effect of the aluminum ingots and the containing container is poor, the risk that the aluminum ingots cannot be separated from the containing container at the top of the horizontal conveyor belt is easily generated, the aluminum ingots continue to move along with the inclined conveyor belt, drop in the process, impact the floor and even smash workers, in addition, if the aluminum ingots are not separated from the inclined conveyor belt all the time, after one circulation is performed on the conveyor belt, when pouring molten aluminum water again, the aluminum water can overflow from the containing container due to the blocking effect of the aluminum ingot, and the hidden danger of scalding workers exists.
The telescopic parts are arranged at the bottom of the containing container, when aluminum water is poured, the telescopic parts are contracted to the bottom of the containing container, so that gaps can not be generated at the bottom of the containing container, normal pouring is guaranteed, when the containing container is conveyed to the position above a horizontal conveying belt, the telescopic parts are driven to extend, aluminum ingots are pushed, the aluminum ingots and the containing container are loosened, and then the device and the method for recovering and casting the aluminum ingots based on waste aluminum materials are provided.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides equipment and a method for recovering and casting aluminum ingots based on waste aluminum materials.
In order to achieve the purpose, the invention adopts the following technical scheme:
the equipment for recovering and casting the aluminum ingots based on the waste aluminum materials comprises a base, wherein an inclined conveying mechanism is obliquely and fixedly arranged on the right side of the top of the base, a horizontal conveying belt is fixedly arranged on the left side of the top of the base, and an anti-falling mechanism is arranged between the top of the right end of the horizontal conveying belt and the left side of the inclined conveying mechanism;
the inside of slope transport mechanism is including the commentaries on classics roller that is located directly over the horizontal transfer area right-hand member, the surface array of changeing the roller is provided with a plurality of parting bead, the surperficial swing joint who changes the roller has the transmission band, the draw-in groove of a plurality of and parting bead looks adaptation is seted up to the inboard array of transmission band, the outside array fixed mounting of transmission band has a plurality of aluminium ingot forming die.
Preferably, the inside of aluminium ingot forming die is including being used for the fashioned shaping cell body of aluminium ingot, be provided with two horizontal filler strips of controlling the distribution on the shaping cell body diapire, the middle part fixedly connected with of the inboard wall of shaping cell body front and back side lateral wall inclination the same side pipe filler strip of inclining with the shaping cell body front and back, the top fixedly connected with trigger mechanism of the outside wall of shaping cell body front and back side, the inner wall sliding connection of side pipe filler strip of inclining has the push rod, push rod surface sliding connection has the guide ring of fixed mounting at side pipe filler strip inner wall of inclining, the bottom fixedly connected with bottom bracket of shaping cell body, shaping cell body bottom center department fixedly connected with bimetallic strip.
Preferably, the center department of horizontal filler strip sets up the jack that runs through horizontal filler strip and shaping cell body bottom, and the top of jack is provided with dodges the portion, and the middle part of jack is provided with the sealing, and the bottom of jack is provided with the guide part.
Preferably, the plug is inserted and connected in the horizontal filler strip, the top of plug is provided with the bolt cap with dodging looks adaptation, the middle part of plug is provided with the rake to the adaptation with sealing part, the bottom of plug is provided with the bolt body with guide looks adaptation, the equal fixedly connected with baffle in bottom of the relative one side of two plugs, the top fixedly connected with semi-cylindrical flange of plug one end is kept away from to the baffle.
Preferably, trigger mechanism's inside is including the perforated plate at rear side outer wall top before the shaping cell body, sliding connection has the inserted bar about perforated plate center department, the first spring has been cup jointed to the inserted bar lower half, the both ends difference fixed connection of first spring is in the bottom of inserted bar and the bottom of perforated plate, the first fixedly connected with fork board of the relative one side of two inserted bars, sliding connection has the slide bar around between the side inner wall about the fork board, equal fixedly connected with second spring between the both ends of slide bar and the fork board bottom wall.
Preferably, the inside of end bracket is including the font fixed plate of fixed connection in shaping cell body bottom, and front and back end open-ended cavity is constituteed to the inner wall of font fixed plate and the bottom of shaping cell body, and two spouts that distribute around the diapire of font fixed plate is seted up, and sliding connection has trapezoidal slider around the spout inner wall, and the front and back side of trapezoidal slider is the inclined plane, and two mounting holes that are located between two spouts are seted up to the diapire of font fixed plate.
Preferably, the inside of anti falling mechanism is including the L shaped plate of fixed connection at horizontal transfer area right-hand member upside, and the right side fixedly connected with of L shaped plate is curved guard plate with changeing the coincidence of roller centre of a circle, and the equal fixedly connected with in front and back side of guard plate is to the butt plate that extends on the right side.
Preferably, the top of push rod rotates to be connected in the midpoint department of slide bar, and the bottom butt of push rod is on the inclined plane of two trapezoidal slider one side that back to each other.
Preferably, the middle point of the bimetallic strip is fixedly connected to the bottom of the forming groove body, and two ends of the bimetallic strip are bent towards the lower side and abut against the top of the baffle plate after absorbing heat.
The method for casting the aluminum ingot by the equipment comprises the following specific steps:
s1, pouring molten aluminum water between two horizontal backing strips, conducting heat to the bimetal sheet at the bottom of the forming groove body to enable the temperature of the bimetal sheet to rise, enabling two ends of the bimetal sheet to bend downwards, enabling the two ends of the bimetal sheet to abut against the top of the baffle and pushing the baffle to move downwards, preventing the end of the bimetal sheet from staggering with the baffle in the bending process through the semi-cylindrical flange at the end of the baffle, enabling the baffle to move downwards to drive the bolt body to move downwards vertically along the guide part until the inclined part abuts against the sealing part, enabling the bolt cap to be matched with the avoiding part, and conducting transmission and cooling after the forming groove body is filled with the molten aluminum water;
s2, after cooling molten aluminum water, forming aluminum ingots in the forming groove body, and forming a depressed area at the horizontal filler strip and the inclined square tube filler strip, wherein the depressed area enables the aluminum ingots to be clamped when the aluminum ingots are stacked;
s3, through the rotation of the roller, the aluminum ingot forming die arranged on the upper side of the transmission belt is conveyed from right to left under the matching action of the spacing strips and the clamping grooves, when the aluminum ingot forming die moves to the anti-falling mechanism along with the transmission belt, the trigger mechanism is driven to work through the extrusion action of the resisting plate and the trigger mechanism, the cooled aluminum ingot in the forming groove body and the inner wall of the forming groove body are loosened through the transmission of the force of the push rod, the aluminum ingot in the forming groove body is prevented from being thrown out due to rotation by the protection plate, when the forming groove body rotates to the lower side of the anti-falling mechanism along with the transmission belt, the aluminum ingot loosened with the forming groove body falls on the top of the horizontal conveyor belt under the action of gravity, and is conveyed from right to left through the horizontal conveyor belt;
s4, when the aluminum ingot forming die moves to the anti-falling mechanism, the abutting plate gradually extrudes the inserted rod towards the right side to drive the inserted rod to move towards the right side along the hole-containing plate, the first spring is stretched to accumulate elastic potential energy, the fork-shaped plate simultaneously moves towards the right side, through the connection effect of the slide rod and the slide rod, the slide rod pushes the push rod to move towards the bottom wall of the concave-shaped fixing plate while moving towards the bottom wall of the fork-shaped plate, the bottom end of the push rod abuts against the inclined surface of the trapezoidal sliding block to push the trapezoidal sliding block to move towards the bottom of the plug along the sliding groove, the inclined surface on the other side of the trapezoidal sliding block is filled with oil to the bottom of the plug and pushes the plug to move upwards, thrust is applied from the bottom of the aluminum ingot, and the aluminum ingot and the forming groove body are loosened.
Compared with the prior art, the invention provides equipment and a method for recovering and casting aluminum ingots based on waste aluminum materials, and the equipment and the method have the following beneficial effects:
1. according to the invention, molten aluminum water is poured between two horizontal filler strips at the bottom of a forming groove body, heat is conducted to the bimetallic strip, two ends of the bimetallic strip are driven to bend downwards, the baffle is pushed to move downwards, the plug is enabled to abut against the sealing part, the bolt cap is matched with the avoiding part, the inserting hole is sealed, the aluminum water in the forming groove body is ensured not to leak out from the inserting hole at the bottom of the forming groove body, the hollow inclined square pipe filler strip and the horizontal filler strip are matched to block the aluminum water, and after the aluminum water is cooled into an aluminum ingot in the forming groove body, a sunken area is formed at the inclined square pipe filler strip and the horizontal filler strip;
2. the invention installs the trigger mechanism at the front side and the rear side of the forming groove body, avoids heat conduction to the first spring and the second spring in the trigger mechanism, prevents the first spring and the second spring from losing elasticity due to heating, thereby ensuring the normal use of the trigger mechanism, improves the stability of the device, prevents aluminum ingots loosened with the forming groove body from directly separating from the forming groove body through the blocking effect of the protective plate on the aluminum ingots in the forming groove body when the forming groove body moves to the right side of the protective plate along with a transmission belt, falls on the top of a horizontal transmission belt from a higher position, applies pressure on the inserted bar by the supporting plate in the moving process of the forming groove body along with the transmission belt, drives the fork-shaped plate to approach the perforated plate, and pushes the push rod to move towards the bottom wall of the concave-shaped fixed plate while pushing the push rod to move towards the inserted bar transversely along with the slide bar through the connection effect of the slide bar and the push rod to move towards the bottom of the inserted bar along the slide groove, promote the plug under the guide effect of guide part, promote from the bottom of aluminium ingot for aluminium ingot takes place to become flexible with the shaping cell body, through the impetus, can guarantee the not hard up effect of aluminium ingot and shaping cell body, thereby reaches the stable not hard up purpose with aluminium ingot and shaping cell body.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic left-side sectional view of an aluminum ingot forming mold according to the present invention;
FIG. 3 is a schematic perspective view of the forming trough of the present invention;
FIG. 4 is a perspective view of the bottom bracket of the present invention;
FIG. 5 is a schematic perspective sectional view of the forming trough of the present invention;
FIG. 6 is a schematic left side sectional view of the assembly of the jack and plug of the present invention;
FIG. 7 is a schematic perspective view of the trigger mechanism of the present invention;
FIG. 8 is a schematic perspective view of the anti-drop mechanism of the present invention
In the figure: 1. a base; 2. an inclined conveying mechanism; 3. a horizontal conveyor belt; 4. an anti-drop mechanism; 21. rotating the roller; 22. a parting strip; 23. a conveyor belt; 24. a card slot; 25. an aluminum ingot forming mold; 251. forming a groove body; 252. a horizontal filler strip; 253. inclining the square tube cushion strip; 254. a trigger mechanism; 255. a push rod; 2551. a guide ring; 256. a bottom bracket; 257. a bimetal; 2521. a jack; 2522. an avoidance part; 2523. a sealing part; 2524. a guide portion; 2525. plugging; 2526. a bolt cap; 2527. an inclined portion; 2528. a plug body; 2529. a baffle plate; 2561. a concave-shaped fixing plate; 2562. a chute; 2563. a trapezoidal slider; 2564. mounting holes; 2541. a perforated plate; 2542. inserting a rod; 2543. a first spring; 2544. a forked plate; 2545. a slide bar; 2546. a second spring; 41. an L-shaped plate; 42. a protection plate; 43. and a support plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, are used in the orientations and positional relationships indicated in the drawings, which are based on the orientations and positional relationships indicated in the drawings, and are used for convenience of description and simplicity of description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1-8, the equipment for recovering and casting aluminum ingots based on waste aluminum materials comprises a base 1, an inclined conveying mechanism 2 is obliquely and fixedly installed on the right side of the top of the base 1, a horizontal conveying belt 3 is fixedly installed on the left side of the top of the base 1, and an anti-falling mechanism 4 is arranged between the top of the right end of the horizontal conveying belt 3 and the left side of the inclined conveying mechanism 2;
the inside of slope transport mechanism 2 is including being located 3 right-hand members of horizontal transfer area changeing roller 21 directly over, and the surface array of changeing roller 21 is provided with a plurality of parting bead 22, and the surface swing joint who changes roller 21 has transmission band 23, and the draw-in groove 24 of a plurality of and parting bead 22 looks adaptation is seted up to the inboard array of transmission band 23, and the outside array fixed mounting of transmission band 23 has a plurality of aluminium ingot forming die 25.
The inside of the aluminum ingot forming mold 25 comprises a forming groove 251 for forming an aluminum ingot, two horizontal pad strips 252 distributed left and right are arranged on the bottom wall of the forming groove 251, the middle parts of the front and rear inner walls of the forming groove 251 are fixedly connected with inclined square pipe pad strips 253 with the same inclination angle as the front and rear side walls of the forming groove 251, the bottom of the forming groove 251 is provided with two through holes for communicating the inclined square pipe pad strips 253 with a bottom bracket 256, push rods 255 are slidably connected in the through holes, the top parts of the front and rear outer walls of the forming groove 251 are fixedly connected with trigger mechanisms 254, the inner walls of the inclined square pipe pad strips 253 are slidably connected with the push rods 255, the surfaces of the push rods 255 are slidably connected with guide rings 2551 fixedly arranged on the inner walls of the inclined square pipe pad strips 253, the bottom of the forming groove 251 is fixedly connected with the bottom bracket 256, a bimetallic strip 257 is fixedly connected at the center of the bottom of the forming groove 251, the bimetallic strip 257 is formed by processing two layers of metals with different expansion coefficients, the thermal expansion coefficient of the metal of the upper layer of the bimetal 257 is greater than that of the metal of the lower layer.
An insertion hole 2521 penetrating through the horizontal filler strip 252 and the bottom of the forming groove body 251 is formed in the center of the horizontal filler strip 252, an avoiding portion 2522 is arranged at the top of the insertion hole 2521, a sealing portion 2523 is arranged in the middle of the insertion hole 2521, and a guide portion 2524 is arranged at the bottom of the insertion hole 2521.
A plug 2525 is inserted in the horizontal gasket 252, a cap 2526 adapted to the avoiding portion 2522 is arranged at the top of the plug 2525, the thickness of the cap 2526 is equal to the depth of the avoiding portion 2522 or slightly less than the depth of the avoiding portion 2522, an inclined portion 2527 adapted to the sealing portion 2523 is arranged at the middle of the plug 2525, a plug body 2528 adapted to the guide portion 2524 is arranged at the bottom of the plug 2525, a baffle 2529 is fixedly connected to the bottom of the opposite side of the two plugs 2525, and a semi-cylindrical flange is fixedly connected to the top of the baffle 2529 at the end away from the plug 2525.
The inside of the trigger mechanism 254 includes a perforated plate 2541 fixedly connected to the top of the outer wall of the front and rear sides of the forming groove 251, the center of the perforated plate 2541 is vertically slidably connected to an insert rod 2542, a first spring 2543 is sleeved on the lower half part of the insert rod 2542, two ends of the first spring 2543 are respectively and fixedly connected to the bottom end of the insert rod 2542 and the bottom of the perforated plate 2541, the upper half part of one side of each of the two opposite insert rods 2542 is fixedly connected to a fork-shaped plate 2544, a slide rod 2545 is slidably connected to the left and right inner walls of the fork-shaped plate 2544 in the front and rear directions, and a second spring 2546 is fixedly connected between two ends of the slide rod 2545 and the bottom wall of the fork-shaped plate 2544.
The anti-falling mechanism 4 is internally provided with an L-shaped plate 41 fixedly connected to the upper side of the right end of the horizontal conveyor belt 3, the right side of the L-shaped plate 41 is fixedly connected with a protection plate 42 which is arc-shaped and coincides with the circle center of the rotary roller 21, and the front side and the rear side of the protection plate 42 are fixedly connected with a support plate 43 extending towards the right side.
The top end of the push rod 255 is rotatably connected to the midpoint of the slide rod 2545, and the bottom end of the push rod 255 abuts against the inclined surface on the opposite side of the two trapezoidal slide blocks 2563.
The middle point of the bimetallic strip 257 is fixedly connected to the bottom of the forming groove 251, and after heat absorption, the two ends of the bimetallic strip 257 bend downwards and abut against the top of the baffle 2529.
The method for casting the aluminum ingot by the equipment comprises the following specific steps:
s1, pouring molten aluminum water from between the two horizontal backing strips 252, transferring heat from the bottom of the forming groove 251 to the bimetal 257 to raise the temperature of the bimetal 257, bending both ends downward, wherein both ends of the bimetal 257 abut against the top of the baffle 2529 and push the baffle 2529 to move downward, the semi-cylindrical flange at the end of the baffle 2529 prevents the end of the bimetal 257 from being staggered with the baffle 2529 during the bending process, the baffle 2529 moves downward to drive the bolt 2528 to move vertically downward along the guide portion 2524 until the inclined portion 2527 abuts against the sealing portion 2523, the bolt cap 2526 fits with the avoiding portion 2522, and after the forming groove 251 is filled with the molten aluminum water, the molten aluminum water is transferred and cooled;
s2, cooling the molten aluminum, forming aluminum ingots in the forming groove 251, and forming a recessed area at the horizontal filler strip 252 and the inclined square pipe filler strip 253, wherein the aluminum ingots are engaged with each other when stacked;
s3, through the rotation of the rotating roller 21, the aluminum ingot forming mold 25 mounted on the upper side of the conveying belt 23 is conveyed from right to left under the matching action of the parting strips 22 and the clamping grooves 24, when the aluminum ingot forming mold 25 moves to the anti-falling mechanism 4 along with the conveying belt 23, the trigger mechanism 254 is driven to work through the extrusion action of the resisting plate 43 and the trigger mechanism 254, the cooled aluminum ingot in the forming groove 251 and the inner wall of the forming groove 251 are loosened through the transmission of the force of the push rod 255, the aluminum ingot in the forming groove 251 is prevented from being thrown out due to rotation by the protection plate 42, when the forming groove 251 rotates to the lower side of the anti-falling mechanism 4 along with the conveying belt 23, the aluminum ingot loosened with the forming groove 251 falls on the top of the horizontal conveying belt 3 under the action of gravity, and is conveyed from right to left through the horizontal conveying belt 3;
s4, when the aluminum ingot mold 25 moves to the anti-dropping mechanism 4, the pressing plate 43 gradually presses the insertion rod 2542 to the right side, and drives the insertion rod 2542 to move to the right side along the perforated plate 2541, the first spring 2543 is stretched to accumulate elastic potential energy, and the fork plate 2544 simultaneously moves to the right side, through the connection between the slide rod 2545 and the push rod 255, the slide rod 2545 pushes the push rod 255 to move to the bottom wall of the concave fixing plate 2561 while moving to the bottom wall of the fork plate 2544, the bottom end of the push rod 255 abuts against the inclined surface of the trapezoidal slider 2563, and pushes the trapezoidal slider 2563 to move to the bottom of the plug 2525 along the slide groove 2562, and the bottom of the inclined surface plug 2525 on the other side of the trapezoidal slider 2563 pushes the plug 2525 to move upward, and applies a pushing force from the bottom of the aluminum ingot to loosen the molding groove 251.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. Recovery casting aluminium ingot equipment based on old and useless aluminum product includes base (1), its characterized in that: an inclined conveying mechanism (2) is obliquely and fixedly installed on the right side of the top of the base (1), a horizontal conveying belt (3) is fixedly installed on the left side of the top of the base (1), and an anti-falling mechanism (4) is arranged between the top of the right end of the horizontal conveying belt (3) and the left side of the inclined conveying mechanism (2);
the inside of slope transport mechanism (2) is including being located the roller (21) of changeing directly over horizontal transfer area (3) right-hand member, the surface array of changeing roller (21) is provided with a plurality of parting bead (22), the surperficial swing joint who changes roller (21) has transmission band (23), draw-in groove (24) of a plurality of and parting bead (22) looks adaptation are seted up to the inboard array of transmission band (23), the outside array fixed mounting of transmission band (23) has a plurality of aluminium ingot forming die (25).
2. The recovery casting aluminum ingot equipment based on waste aluminum materials as claimed in claim 1, wherein: the inside of aluminium ingot forming die (25) is including being used for the fashioned shaping cell body (251) of aluminium ingot, be provided with horizontal filler strip (252) that two left right distributions on shaping cell body (251) diapire, the middle part fixedly connected with of shaping cell body (251) front and back side inner wall has the slope side pipe filler strip (253) that lateral wall inclination is the same around with shaping cell body (251), the top fixedly connected with trigger mechanism (254) of shaping cell body (251) front and back side outer wall, the inner wall sliding connection of slope side pipe filler strip (253) has push rod (255), push rod (255) surface sliding connection has guide ring (2551) of fixed mounting at slope side pipe filler strip (253) inner wall, the bottom fixedly connected with end bracket (256) of shaping cell body (251), shaping cell body (251) bottom center department fixedly connected with bimetallic strip (257).
3. The recovery casting aluminum ingot equipment based on waste aluminum material as claimed in claim 2, wherein: the center of the horizontal gasket strip (252) is provided with an insertion hole (2521) penetrating through the horizontal gasket strip (252) and the bottom of the forming groove body (251), the top of the insertion hole (2521) is provided with an avoiding part (2522), the middle of the insertion hole (2521) is provided with a sealing part (2523), and the bottom of the insertion hole (2521) is provided with a guide part (2524).
4. The equipment for recycling and casting aluminum ingots based on waste aluminum materials as claimed in claim 3, wherein: the plug is characterized in that a plug (2525) is inserted into the horizontal pad bar (252), a plug cap (2526) matched with the avoiding portion (2522) is arranged at the top of the plug (2525), an inclined portion (2527) matched with the sealing portion (2523) is arranged in the middle of the plug (2525), a plug body (2528) matched with the guide portion (2524) is arranged at the bottom of the plug (2525), baffles (2529) are fixedly connected to the bottoms of the two opposite sides of the plug (2525), and a semi-cylindrical flange is fixedly connected to the top of one end, far away from the plug (2525), of each baffle (2529).
5. The equipment for recovering and casting aluminum ingots based on waste aluminum materials as claimed in claim 2, wherein: the inside of trigger mechanism (254) is including the foraminiferous plate (2541) of fixed connection at side outer wall top around shaping cell body (251), sliding connection has inserted bar (2542) about foraminiferous plate (2541) center department, first spring (2543) have been cup jointed to inserted bar (2542) lower part, fixed connection is in the bottom of inserted bar (2542) and the bottom of foraminiferous plate (2541) respectively at the both ends of first spring (2543), first half fixedly connected with fork shaped plate (2544) of two inserted bar (2542) relative one side, sliding connection has slide bar (2545) around between the side inner wall about fork shaped plate (2544), equal fixedly connected with second spring (2546) between the both ends of slide bar (2545) and fork shaped plate (2544) diapire.
6. The equipment for recovering and casting aluminum ingots based on waste aluminum materials as claimed in claim 2, wherein: bottom bracket (256)'s inside is including character cut in bas-relief shape fixed plate (2561) of fixed connection in shaping cell body (251) bottom, end open-ended cavity around the inner wall of character cut in bas-relief shape fixed plate (2561) and the bottom of shaping cell body (251) are constituteed, two spouts (2562) that distribute around the diapire of character cut in bas-relief shape fixed plate (2561) is seted up, sliding connection has trapezoidal slider (2563) around spout (2562) inner wall, the front and back side of trapezoidal slider (2563) is the inclined plane, two mounting hole (2564) that are located between two spouts (2562) are seted up to the diapire of character cut in bas-relief shape fixed plate (2561).
7. The recovery casting aluminum ingot equipment based on waste aluminum materials as claimed in claim 1, wherein: the anti-falling mechanism (4) is characterized in that the anti-falling mechanism comprises an L-shaped plate (41) fixedly connected to the upper side of the right end of the horizontal conveying belt (3), the right side of the L-shaped plate (41) is fixedly connected with a protection plate (42) which is arc-shaped and coincides with the circle center of the rotary roller (21), and the front side and the rear side of the protection plate (42) are fixedly connected with a support plate (43) extending towards the right side.
8. The equipment for recovering and casting aluminum ingots based on waste aluminum materials as claimed in claim 2, wherein: the top end of the push rod (255) is rotatably connected to the middle point of the slide rod (2545), and the bottom end of the push rod (255) is abutted against the inclined plane on the opposite side of the two trapezoidal slide blocks (2563).
9. The equipment for recovering and casting aluminum ingots based on waste aluminum materials as claimed in claim 2, wherein: the middle point of the bimetallic strip (257) is fixedly connected to the bottom of the forming groove body (251), and after heat absorption, the two ends of the bimetallic strip (257) bend downwards and abut against the top of the baffle plate (2529).
10. The equipment for recovering and casting the aluminum ingot based on the waste aluminum material as claimed in claim 1, wherein the method for casting the aluminum ingot by the equipment comprises the following specific steps:
s1, pouring molten aluminum water between two horizontal backing strips (252), conducting heat to the bimetal (257) at the bottom of the forming groove body (251), so that the temperature of the bimetal (257) is increased, the two ends of the bimetal (257) bend downwards, the two ends of the bimetal (257) abut against the top of a baffle plate (2529), pushing the baffle plate (2529) to move downwards, a semi-cylindrical flange at the end part of the baffle plate (2529) prevents the end part of the bimetal (257) from being staggered with the baffle plate (2529) in the bending process, the baffle plate (2529) moves downwards, driving a bolt body (2528) to move downwards vertically along a guide part (2524) until an inclined part (2527) abuts against a sealing part (2523), matching a bolt cap (2526) with an avoiding part (2522), and transmitting and cooling after the forming groove body (251) is filled with the molten aluminum water;
s2, after cooling molten aluminum water, forming aluminum ingots in a forming groove body (251) and forming a concave area at a horizontal filler strip (252) and an inclined square pipe filler strip (253), wherein the aluminum ingots are clamped when stacked;
s3, through the rotation of the roller (21), matching with the mutual fit of the parting bead (22) and the clamping groove (24), the aluminum ingot forming mold (25) installed on the upper side of the transmission belt (23) is conveyed from right to left, when the aluminum ingot forming mold (25) moves to the anti-falling mechanism (4) along with the transmission belt (23), the triggering mechanism (254) is driven to work through the extrusion action of the abutting plate (43) and the triggering mechanism (254), the cooled aluminum ingot in the forming groove body (251) and the inner wall of the forming groove body (251) are loosened through the transmission of the force of the push rod (255), the protection plate (42) prevents the aluminum ingot in the forming groove body (251) from being thrown out due to rotation, when the forming groove body (251) rotates to the lower side of the anti-falling mechanism (4) along with the transmission belt (23), the aluminum ingot loosened with the forming groove body (251) is under the action of gravity, falls on the top of the horizontal conveyor belt (3) and is conveyed from right to left by the horizontal conveyor belt (3);
s4, when the aluminum ingot forming die (25) moves to the anti-dropping mechanism (4), the abutting plate (43) gradually extrudes the inserted rod (2542) towards the right side, the inserted rod (2542) is driven to move towards the right side along the perforated plate (2541), the first spring (2543) is stretched to accumulate elastic potential energy, the fork-shaped plate (2544) simultaneously moves towards the right side, through the connection effect of the slide rod (2545) and the push rod (255), the slide rod (2545) pushes the push rod (255) to move towards the bottom wall of the concave-shaped fixed plate (2561) while moving towards the bottom wall of the fork-shaped plate (2544), the bottom end of the push rod (255) abuts against the inclined surface of the trapezoidal sliding block (2563), the trapezoidal sliding block (2563) is pushed to move towards the bottom of the plug (2525) along the sliding chute (2562), the inclined surface of the other side of the trapezoidal sliding block (2563) is filled with the bottom of the plug (2525) and pushes the plug (2525) to move upwards, and thrust is applied from the bottom of the aluminum ingot, loosening the aluminum ingot and the forming groove body (251).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210220241.1A CN114769525A (en) | 2022-03-08 | 2022-03-08 | Waste aluminum material based aluminum ingot recovery and casting equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210220241.1A CN114769525A (en) | 2022-03-08 | 2022-03-08 | Waste aluminum material based aluminum ingot recovery and casting equipment and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114769525A true CN114769525A (en) | 2022-07-22 |
Family
ID=82423545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210220241.1A Pending CN114769525A (en) | 2022-03-08 | 2022-03-08 | Waste aluminum material based aluminum ingot recovery and casting equipment and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114769525A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115625320A (en) * | 2022-12-19 | 2023-01-20 | 四川信息职业技术学院 | Method for reducing plastic deformation of die and foamed aluminum forming die |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207431228U (en) * | 2017-11-23 | 2018-06-01 | 江西伟强铜业科技有限公司 | A kind of novel copper-aluminium alloy cast ingot automatic production device |
| CN210632909U (en) * | 2019-09-12 | 2020-05-29 | 张如芸 | Automatic aluminum ingot discharging device |
| CN111531147A (en) * | 2020-05-16 | 2020-08-14 | 肖航 | Temperature control and self-telescopic rear cavity ejection device for die-casting die |
| CN211276490U (en) * | 2019-12-27 | 2020-08-18 | 武汉鸿劲金属铝业有限公司 | Aluminum ingot stripping device |
| CN212917549U (en) * | 2020-05-29 | 2021-04-09 | 新邵县鸿祥废旧金属加工有限公司 | Aluminum ingot mold |
| CN213104447U (en) * | 2020-07-08 | 2021-05-04 | 甘肃东兴铝业有限公司 | Automatic demoulding mechanism of aluminium ingot |
| CN213733095U (en) * | 2020-10-10 | 2021-07-20 | 漳州振元塑胶有限公司 | High-precision injection mold for producing LED lamp holder |
| CN214079148U (en) * | 2020-12-11 | 2021-08-31 | 江西省环态实业有限公司 | Aluminum ingot casting mould convenient to unload |
| CN215697822U (en) * | 2021-03-24 | 2022-02-01 | 浙江凯康金属制品有限公司 | Cooling device is carried with mould to aluminium ingot production |
| CN215845579U (en) * | 2021-04-07 | 2022-02-18 | 南通成安金属材料有限公司 | Aluminium ingot vibration demolding device |
-
2022
- 2022-03-08 CN CN202210220241.1A patent/CN114769525A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207431228U (en) * | 2017-11-23 | 2018-06-01 | 江西伟强铜业科技有限公司 | A kind of novel copper-aluminium alloy cast ingot automatic production device |
| CN210632909U (en) * | 2019-09-12 | 2020-05-29 | 张如芸 | Automatic aluminum ingot discharging device |
| CN211276490U (en) * | 2019-12-27 | 2020-08-18 | 武汉鸿劲金属铝业有限公司 | Aluminum ingot stripping device |
| CN111531147A (en) * | 2020-05-16 | 2020-08-14 | 肖航 | Temperature control and self-telescopic rear cavity ejection device for die-casting die |
| CN212917549U (en) * | 2020-05-29 | 2021-04-09 | 新邵县鸿祥废旧金属加工有限公司 | Aluminum ingot mold |
| CN213104447U (en) * | 2020-07-08 | 2021-05-04 | 甘肃东兴铝业有限公司 | Automatic demoulding mechanism of aluminium ingot |
| CN213733095U (en) * | 2020-10-10 | 2021-07-20 | 漳州振元塑胶有限公司 | High-precision injection mold for producing LED lamp holder |
| CN214079148U (en) * | 2020-12-11 | 2021-08-31 | 江西省环态实业有限公司 | Aluminum ingot casting mould convenient to unload |
| CN215697822U (en) * | 2021-03-24 | 2022-02-01 | 浙江凯康金属制品有限公司 | Cooling device is carried with mould to aluminium ingot production |
| CN215845579U (en) * | 2021-04-07 | 2022-02-18 | 南通成安金属材料有限公司 | Aluminium ingot vibration demolding device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115625320A (en) * | 2022-12-19 | 2023-01-20 | 四川信息职业技术学院 | Method for reducing plastic deformation of die and foamed aluminum forming die |
| CN115625320B (en) * | 2022-12-19 | 2023-04-07 | 四川信息职业技术学院 | Method for reducing plastic deformation of die |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114769525A (en) | Waste aluminum material based aluminum ingot recovery and casting equipment and method | |
| CN111136852B (en) | Automatic processing equipment for cold storage plate | |
| CN112845759A (en) | Rapid punch forming device for vehicle mudguard | |
| CN113751702B (en) | Aluminum plate production is with aluminum plate automatic molding kiln | |
| CN113146954B (en) | Medical treatment injection mold shaping is with postponing shedder | |
| CN211101519U (en) | Cooling system for aluminum-magnesium alloy casting machine | |
| CN212888758U (en) | Injection mold of double-inclined-top ejection structure | |
| CN206716978U (en) | A kind of paint can with recovery function | |
| CN212736976U (en) | Storage device for injection mold | |
| CN213224245U (en) | High-efficient casting forming device | |
| CN211414922U (en) | Clamping device for producing hot nozzle head | |
| CN210877482U (en) | Casting forming equipment | |
| CN210501243U (en) | A fender bracket mould bullet piece demoulding mechanism for mould | |
| CN115379910A (en) | System for discharging a bar or a metal ingot from a mould, apparatus for producing a bar or an ingot comprising such a system and method for discharging a bar or a metal ingot from a mould | |
| CN112775412A (en) | Raw material extrusion casting device of iron tower | |
| CN217704583U (en) | Water cooler for injection molding | |
| CN210820595U (en) | Injection molding machine | |
| CN219944598U (en) | Transfer casting mould shell carrying tool | |
| JP3350795B2 (en) | Solidification residual hot water removal device | |
| CN218701163U (en) | Polymer pipeline shaping cooling device | |
| CN217831826U (en) | Cooling device is used in production of photovoltaic board aluminum product frame | |
| CN213533505U (en) | Stable extracting device for injection molding machine of centre gripping | |
| CN216064069U (en) | Solidification structure after aluminum product powder spraying | |
| CN217647441U (en) | Safety protection type butterfly valve pouring device | |
| CN215556902U (en) | Transfer device of lathe casting production usefulness |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |